Crossing the Valley of Death: From Fundamental to Applied Research in Electrolysis

Anodic Reactions in Alkaline Hybrid Water Electrolyzers: Activity versus Selectivity

Affordable and abundant sources of green hydrogen can give a large impetus to the Energy Transition. While conventional water electrolysis has positioned itself as a prospective candidate for this purpose, it lacks cost competitiveness. Hybrid water electrolysis (HWE) has been praised for its ability to address the issues of conventional water electrolysis due to its decreased energy requirements and its ability to generate value-added products, among other advantages. In this perspective, we discuss the challenges related to the applicability of HWE, using the glycerol oxidation reaction as an example, and we identify pitfalls often found in the literature. Reported catalysts, especially those based on abundant materials, suffer from a severe selectivity-activity tradeoff, hampering their industrial applicability due to large costs associated with product separation and purification. Additionally, testing electrocatalysts under conditions that are relevant for their applications is encouraged, yet these conditions are largely unknown, as in-depth knowledge of the catalytic mechanisms is largely missing. Lastly, an opportunity to increase the amount of interdisciplinary research concerning both the engineering requirements and financial performance of HWE is discussed. Increased focus on these objectives may boost the development of HWE on an industrial scale.

Oxygen sensitivity of [FeFe]-hydrogenase: a comparative study of active site mimics inside vs. outside the enzyme

[FeFe]-hydrogenase is nature's most efficient proton reducing and H2-oxidizing enzyme. However, biotechnological applications are hampered by the O2 sensitivity of this metalloenzyme, and the mechanism of aerobic deactivation is not well understood. Here, we explore the oxygen sensitivity of four mimics of the organometallic active site cofactor of [FeFe]-hydrogenase, [Fe2(adt)(CO)6-x(CN)x]x- and [Fe2(pdt)(CO)6-x(CN)x]x- (x = 1, 2) as well as the corresponding cofactor variants of the enzyme by means of infrared, Mössbauer, and NMR spectroscopy. Additionally, we describe a straightforward synthetic recipe for the active site precursor complex Fe2(adt)(CO)6. Our data indicate that the aminodithiolate (adt) complex, which is the synthetic precursor of the natural active site cofactor, is most oxygen sensitive. This observation highlights the significance of proton transfer in aerobic deactivation, and supported by DFT calculations facilitates an identification of the responsible reactive oxygen species (ROS). Moreover, we show that the ligand environment of the iron ions critically influences the reactivity with O2 and ROS like superoxide and H2O2 as the oxygen sensitivity increases with the exchange of ligands from CO to CN-. The trends in aerobic deactivation observed for the model complexes are in line with the respective enzyme variants. Based on experimental and computational data, a model for the initial reaction of [FeFe]-hydrogenase with O2 is developed. Our study underscores the relevance of model systems in understanding biocatalysis and validates their potential as important tools for elucidating the chemistry of oxygen-induced deactivation of [FeFe]-hydrogenase.

The route for commercial photoelectrochemical water splitting: a review of large-area devices and key upscaling challenges

Green-hydrogen is considered a "key player" in the energy market for the upcoming decades. Among currently available hydrogen (H2) production processes, photoelectrochemical (PEC) water splitting has one of the lowest environmental impacts. However, it still presents prohibitively high production costs compared to more mature technologies, such as steam methane reforming. Therefore, the competitiveness of PEC water splitting must rely on its environmental and functional advantages, which are strongly linked to the reactor design, to the intrinsic properties of its components, and to their successful upscaling. This review gives special attention to the engineering aspects and categorizes PEC devices into four main types, according to the configuration of electrodes and strategies for gas separation: wired back-to-back, wireless back-to-back, wired side-by-side, and wired separated electrode membrane-free. Independently of the device architecture, the use of concentrated sunlight was found to be mandatory for achieving competitive green-H2 production. Additionally, feasible strategies for upscaling the key components of PEC devices, especially photoelectrodes, are urgently needed. In a pragmatic context, the way to move forward is to accept that PEC devices will operate close to their thermodynamic limits at large-scale, which requires a solid convergence between academics and industry. Research efforts must be redirected to: (i) build and demonstrate modular devices with a low-cost and highly recyclable embodiment; (ii) optimize thermal and power management; (iii) reduce ohmic losses; (iv) enhance the chemical stability towards a thousand hours; (v) couple solar concentrators with PEC devices; (vi) boost PEC-H2 production through the use of organic compounds; and (vii) reach consensual standardized methods for evaluating PEC devices, at both environmental and techno-economic levels. If these targets are not met in the next few years, the feasibility of PEC-H2 production and its acceptance by industry and by the general public will be seriously compromised.

Electroplated electrodes for continuous and mass-efficient electrochemical hydrogenation

Electrocatalytic hydrogenations (ECH) enable the reduction of organic substrates upon usage of electric current and present a sustainable alternative to conventional processes if green electricity is used. Opposed to most current protocols for electrode preparation, this work presents a one-step binder- and additive-free production of silver- and copper-electroplated electrodes. Controlled adjustment of the preparation parameters allows for the tuning of catalyst morphology and its electrochemical properties. Upon optimization of the deposition protocol and carbon support, high faradaic efficiencies of 93 % for the ECH of the Vitamin A- and E-synthon 2-methyl-3-butyn-2-ol (MBY) are achieved that can be maintained at current densities of 240 mA cm-2 and minimal catalyst loadings of 0.2 mg cm-2 , corresponding to an unmatched production rate of 1.47 kgMBE  gcat -1  h-1 . For a continuous hydrogenation process, the protocol can be directly transferred into a single-pass operation mode giving a production rate of 1.38 kgMBE  gcat -1  h-1 . Subsequently, the substrate spectrum was extended to a total of 17 different C-C-, C-O- and N-O-unsaturated compounds revealing the general applicability of the reported process. Our results lay an important groundwork for the development of electrochemical reactors and electrodes able to directly compete with the palladium-based thermocatalytic state of the art.

Accelerating CO2 electrochemical conversion towards industrial implementation

Despite significant progress in CO2 conversion field, there remains a significant gap between fundamental research and the industrial demands. This Comment discusses key performance parameters for industrial applications and outlines current limitations in the field.

Predicting the Topological and Transport Properties in Porous Transport Layers for Water Electrolyzers

The porous transport layer (PTL) in polymer electrolyte membrane (PEM) electrolyzers governs the overall efficiency. Its structural, thermal, and electronic properties determine how effortlessly the gases can be produced and can exit the PEM electrolyzer. In this study, we apply a stochastic reconstruction method for titanium felt-based PTLs to generate PTLs with different porosity, fiber radii, and anisotropy parameters. The morphology and topology of these PTLs are numerically characterized, and transport properties, such as gas diffusion coefficients and electrical and thermal conductivity, are computed via pore-scale modeling. Customized graded PTLs are proposed, exhibiting the optimal topology and bulk structure for the removal of gases, the conductance of electrons, and the transport of heat. The results indicate that the surface and transport properties of PTLs can be tailored by certain morphology parameters: PTLs with lower porosity and smaller fiber radii feature a more sufficient interfacial contact and superior electrical and thermal conductivity. Lowering the anisotropy parameters of PTLs results in a slight loss of interfacial contact but a substantial increase in the electrical and thermal conductivity in the through-plane direction. We outline that the design of PTLs should be differentiated depending on the operating conditions of electrolyzers. For nonstarvation conditions, PTLs should feature low porosity and small fiber radii, whereas for starvation conditions, PTLs should feature high porosity, low anisotropy parameters, and small fiber radii. Furthermore, graded PTLs with enhanced structural and transport properties can be developed by customizing the porosity, fiber radius, and fiber orientation.

Atomic metal coordinated to nitrogen-doped carbon electrocatalysts for proton exchange membrane fuel cells: a perspective on progress, pitfalls and prospectives

Proton exchange membrane fuel cells require reduced construction costs to improve commercial viability, which can be fueled by elimination of platinum as the O2 reduction electrocatalyst. The past 10 years has seen significant developments in synthesis, characterisation, and electrocatalytic performance of the most promising alternative electrocatalyst; single metal atoms coordinated to nitrogen-doped carbon (M-N-C). In this Perspective we recap some of the important achievements of M-N-Cs in the last decade, as well as discussing current knowledge gaps and future research directions for the community. We provide a new outlook on M-N-C stability and atomistic understanding with a set of original density functional theory simulations.

Mechanochemical one-pot synthesis of heterostructured pentlandite-carbon composites for the hydrogen evolution reaction

We have utilized carbon sources as milling additives to enable a direct mechanochemical one-pot synthesis of Fe3Co3Ni3S8/carbon (Pn/C) materials using elemental reaction mixtures. The obtained Pn/C materials are thoroughly characterized and their carbon content could be adjusted up to 50 wt%. In addition to carbon black (CB) as an additive, Pn/C materials were produced using graphite, reduced graphene oxide (rGO), and carbon nanotubes (CNTs), which allows the overall physicochemical properties of materials for energy storage applications to be adjusted. By employing the Pn/C materials as electrocatalysts for the HER in a zero-gap proton exchange membrane (PEM) electrolyzer, we were able to reach a current density of 1 A cm-2 at a cell potential as low as 2.12 V using Pn, which was synthesized with 25 wt% CB. Furthermore, electrolysis at an applied current density of 1 A cm-2 for 100 h displays a stable performance, thus providing a sustainable synthesis procedure for potential future energy storage applications. Herein, we show that catalyst supports play an important role in the overall performance.

Developing electrochemical hydrogenation towards industrial application

Electrochemical hydrogenation reactions gained significant attention as a sustainable and efficient alternative to conventional thermocatalytic hydrogenations. This tutorial review provides a comprehensive overview of the basic principles, the practical application, and recent advances of electrochemical hydrogenation reactions, with a particular emphasis on the translation of these reactions from lab-scale to industrial applications. Giving an overview on the vast amount of conceivable organic substrates and tested catalysts, we highlight the challenges associated with upscaling electrochemical hydrogenations, such as mass transfer limitations and reactor design. Strategies and techniques for addressing these challenges are discussed, including the development of novel catalysts and the implementation of scalable and innovative cell concepts. We furthermore present an outlook on current challenges, future prospects, and research directions for achieving widespread industrial implementation of electrochemical hydrogenation reactions. This work aims to provide beginners as well as experienced electrochemists with a starting point into the potential future transformation of electrochemical hydrogenations from a laboratory curiosity to a viable technology for sustainable chemical synthesis on an industrial scale.

Developing Catalysts Integrated in Gas-Diffusion Electrodes for CO2 Electrolyzers

ConspectusAs the demand for a carbon-neutral society grows rapidly, research on CO2 electrolysis has become very active. Many catalysts are reported for converting CO2 into value-added products by electrochemical reactions, which have to perform at high Faradaic and energy efficiency to become commercially viable. Various types of CO2 electrolyzers have been used in this effort, such as the H-cell, flow cell, and zero-gap membrane-electrode assembly (MEA) cell. H-cell studies are conducted with electrodes immersed in CO2-saturated electrolyte and have been used to elucidate reaction pathways and kinetic parameters of electrochemical CO2 reduction on many types of catalytic surfaces. From a transport phenomenological perspective, the low solubility and diffusion of CO2 to the electrode surface severely limit the maximum attainable current density, and this metric has been shown to have significant influence on the product spectrum. Flow and MEA cells provide a solution in the form of gas-diffusion electrodes (GDEs) that enable gaseous CO2 to closely reach the catalyst layer and yield record-high current densities. Because GDEs involve a complicated interface consisting of the catalyst surface, gaseous CO2, polymer overlayers, and liquid electrolyte, catalysts with high intrinsic activity might not show high performance in these GDE-based electrolyzers. Catalysts showing low overpotentials at low current densities may suffer from poor electron conductivity and mass transfer limitations at high current densities. Furthermore, the stability of the GDE-based catalysts is often compromised as CO2 electrolysis is pursued with high activity, most notoriously by electrolyte flooding.In this Account, we introduce recent examples where the electrocatalysts were integrated in GDEs, achieving high production rates. The performance of such systems is contingent on both GDE and cell design, and various parameters that affect the cell performance are discussed. Gaseous products, such as carbon monoxide, methane, and ethylene, and liquid products, such as formate and ethanol, have been mainly reported with high partial current density using the flow or MEA cells. Different strategies to this end are described, such as controlling microenvironments by the use of polymers mixed within the catalyst layer or the functionalization of catalyst surfaces with ligands to increase local concentrations of intermediates. Unique CO2 electrolyzer designs are also treated, including the incorporation of light-responsive plasmonic catalysts in the GDE, and combining the electrolyzer with a fermenter utilizing a microbial biocatalyst to synthesize complex multicarbon products. Basic conditions which the catalyst should satisfy to be adapted in the GDEs are listed, and our perspective is provided.

Melamine-Based Hydrogen-bonded Systems as Organoelectrocatalysts for Water Oxidation Reaction

Applications of small organic molecules and hydrogen-bonded aggregates, instead of traditional transition-metal-based electrocatalysts, are gaining momentum for addressing the issue of low-cost generation of H₂ to power a sustainable environment. Such systems offer the possibility to integrate desired functional moieties with predictive structural repetition for modulating their properties. Despite these advantages, hydrogen-bonded organic systems have largely remained unexplored, especially as electrocatalysts. Melamine and adipic acid-based hydrogen-bonded organic ionic (BMA) and co-crystal systems developed under varying temperatures are explored as electrocatalysts for water oxidation reaction (WOR). These systems are easily modifiable with precisely designed molecular architecture and judiciously positioned nitrogen atoms. Combined effect of charge-assisted hydrogen bonding stabilizes the ionic BMA system under corrosive alkaline conditions and augments its remarkable electrocatalytic WOR activity, achieving a current density of 10 mA cm^-2 at an overpotential of 387 mV and Faradaic efficiency ∼94.5 %. The enhanced electrocatalytic ability of BMA is attributed to its hydrophilic nature, unique molecular composition with complementary hydrogen-bonded motifs and a high density of positively charged nitrogen atoms on the surface, that facilitates electrostatic interactions and accelerate charge and mass transport processes culminating in a turnover frequency of ∼0.024 s^-1 . This work validates the potential of hydrogen-bonded molecular organo-electrocatalysts towards WOR.

Investigation of Highly Active Carbon-, Cobalt-, and Noble Metal-Free MnO2/NiO/Ni-Based Bifunctional Air Electrodes for Metal-Air Batteries with an Alkaline Electrolyte

Compared to other battery technologies, metal-air batteries offer high specific capacities because the active material at the cathode side is supplied by ambient atmosphere. To secure and further extend this advantage, the development of highly active and stable bifunctional air electrodes is currently the main challenge that needs to be resolved. Herein, a highly active carbon-, cobalt-, and noble-metal-free MnO₂/NiO-based bifunctional air electrode is presented for metal-air batteries in alkaline electrolytes. Notably, while electrodes without MnO₂ reveal stable current densities over 100 cyclic voltammetry cycles, MnO₂ containing samples show a superior initial activity and an elevated open circuit potential. Along this line, the partial substitution of MnO₂ by NiO drastically increases the cycling stability of the electrode. X-ray diffractograms, scanning electron microscopy images, and energy-dispersive X-ray spectra are obtained before and after cycling to investigate structural changes of the hot-pressed electrodes. XRD results suggest that MnO₂ is dissolved or transformed into an amorphous phase during cycling. Furthermore, SEM micrographs show that the porous structure of a MnO₂ and NiO containing electrode is not maintained during cycling.

Biohybrid CO2 electrolysis for the direct synthesis of polyesters from CO2

Converting anthropogenic CO2 to value-added products using renewable energy has received much attention to achieve a sustainable carbon cycle. CO2 electrolysis has been extensively investigated, but the products have been limited to some C1-3 products. Here, we report the integration of CO2 electrolysis with microbial fermentation to directly produce poly-3-hydroxybutyrate (PHB), a microbial polyester, from gaseous CO2 on a gram scale. This biohybrid system comprises electrochemical conversion of CO2 to formate on Sn catalysts deposited on a gas diffusion electrode (GDE) and subsequent conversion of formate to PHB by Cupriavidus necator cells in a fermenter. The electrolyzer and the electrolyte solution were optimized for this biohybrid system. In particular, the electrolyte solution containing formate was continuously circulated through both the CO2 electrolyzer and the fermenter, resulting in the efficient accumulation of PHB in C. necator cells, reaching a PHB content of 83% of dry cell weight and producing 1.38 g PHB using 4 cm2 Sn GDE. This biohybrid system was further modified to enable continuous PHB production operated at a steady state by adding fresh cells and removing PHB. The strategies employed for developing this biohybrid system will be useful for establishing other biohybrid systems producing chemicals and materials directly from gaseous CO2.

Kinetic Understanding of Catalytic Selectivity and Product Distribution of Electrochemical Carbon Dioxide Reduction Reaction

CO₂ can be electrochemically reduced to different products depending on the nature of catalysts. In this work, we report comprehensive kinetic studies on catalytic selectivity and product distribution of the CO₂ reduction reaction on various metal surfaces. The influences on reaction kinetics can be clearly analyzed from the variation of reaction driving force (binding energy difference) and reaction resistance (reorganization energy). Moreover, the CO₂RR product distributions are further affected by external factors such as electrode potential and solution pH. A potential-mediated mechanism is found to determine the competing two-electron reduction products of CO₂ that shifts from thermodynamics-controlled product formic acid at less negative electrode potentials to kinetic-controlled product CO at more negative electrode potentials. Based on detailed kinetic simulations, a three-parameter descriptor is applied to identify the catalytic selectivity of CO, formate, hydrocarbons/alcohols, as well as side product H₂. The present kinetic study not only well explains the catalytic selectivity and product distribution of experimental results but also provides a fast way for catalyst screening.

Conductive bacterial cellulose: From drug delivery to flexible electronics

Bacterial cellulose (BC) is a chemically pure, non-toxic, and non-pyrogenic natural polymer with high mechanical strength and a complex fibrillar porous structure. Due to these unique biological and physical properties, BC has been amply used in the food industry and, to a somewhat lesser extent, in medicine and cosmetology. To expand its application the BC structure can be modified. This review presented some recent developments in electrically conductive BC-based composites. The as-synthesized BC is an excellent dielectric. Conductive polymers, graphene oxide, nanoparticles and other materials are used to provide it with conductive properties. Conductive bacterial cellulose (CBC) is currently investigated in numerous areas including electrically conductive scaffolds for tissue regeneration, implantable and wearable biointerfaces, flexible batteries, sensors, EMI shielding composites. However, there are several issues to be addressed before CBC composites can enter the market, namely, composite mechanical strength reduction, porosity decrease, change in chemical characteristics. Some of them can be addressed both at the stage of synthesis, biologically, or by adding (nano)materials with the required properties to the BC structure. We propose several solutions to meet the challenges and suggest some promising BC applications.

Influence of the ZnCrAl Oxide Composition on the Formation of Hydrocarbons from Syngas

The conversion of syngas into value-added hydrocarbons gains increasing attention due to its potential to produce sustainable platform chemicals from simple starting materials. Along this line, the "OX-ZEO" process that combines a methanol synthesis catalyst with a zeolite, capable of catalyzing the methanol-to-hydrocarbon reaction, was found to be a suitable alternative to the classical Fischer-Tropsch synthesis. Hitherto, understanding the mechanism of the OX-ZEO process and simultaneously optimizing the CO conversion and the selectivity toward a specific hydrocarbon remains challenging. Herein, we present a comparison of a variety of ZnCrAl oxides with different metal ratios combined with a H-ZSM-5 zeolite for the conversion of syngas to hydrocarbons. The effect of aluminum on the catalytic activity was investigated for ZnCrAl oxides with a Zn/Cr ratio of 4:1, 1:1, and 1:2. The product distribution and CO conversion were found to be strongly influenced by the Zn/Cr/Al ratio. Although a ratio of Zn/Cr of 1:2 was best to produce lower olefins and aromatics, with aromatic selectivities of up to 37%, catalysts with a 4:1 ratio revealed high paraffin selectivity up to 52%. Notably, a distinct effect of aluminum in the oxide lattice on the catalytic activity and product selectivity was observed, as a higher Al content leads to a lower CO conversion and a changed product spectrum. We provide additional understanding of the influence of different compositions of ZnCrAl oxides on their surface properties and the catalytic activity in the OX-ZEO process. Furthermore, the variation of the zeolite component supports the important role of the channel topology of the porous support material for the hydrocarbon production. In addition, variation of the gas hourly space velocity showed a correlation of contact time, CO conversion, and hydrocarbon selectivity. At a gas hourly space velocity of 4200 mL/g_cat h, CO conversion as high as 44% along with a CO₂ selectivity of 42% and a lower paraffin (C₂ ⁰-C₄ ⁰) selectivity of 41% was observed.

Opening the pathway towards a scalable electrochemical semi-hydrogenation of alkynols via earth-abundant metal chalcogenides

Electrosynthetic methods are crucial for a future sustainable transformation of the chemical industry. Being an integral part of many synthetic pathways, the electrification of hydrogenation reactions gained increasing interest in recent years. However, for the large-scale industrial application of electrochemical hydrogenations, low-resistance zero-gap electrolysers operating at high current densities and high substrate concentrations, ideally applying noble-metal-free catalyst systems, are required. Because of their conductivity, stability, and stoichiometric flexibility, transition metal sulfides of the pentlandite group have been thoroughly investigated as promising electrocatalysts for electrochemical applications but were not investigated for electrochemical hydrogenations of organic materials. An initial screening of a series of first row transition metal pentlandites revealed promising activity for the electrochemical hydrogenation of alkynols in water. The most active catalyst within the series was then incorporated into a zero-gap electrolyser enabling the hydrogenation of alkynols at current densities of up to 240 mA cm-2, Faraday efficiencies of up to 75%, and an alkene selectivity of up to 90%. In this scalable setup we demonstrate high stability of catalyst and electrode for at least 100 h. Altogether, we illustrate the successful integration of a sustainable catalyst into a scalable zero-gap electrolyser establishing electrosynthetic methods in an application-oriented manner.

Boosting the overall electrochemical water splitting performance of pentlandites through non-metallic heteroatom incorporation

We report on synthesis of the heterotrimetallic pentlandite-type material Fe₃Co₃Ni₃S₈ (FCNS) in presence of suitable phosphorus-(FCNSP) and nitrogen-(FCNSN) donors for the overall electrochemical water splitting. Throughout the experiments, a preferential incorporation of N into the FCNS-lattice is observed whereas the addition of phosphorus generally leads to metal-phosphate-FCNS composites. The obtained FCNSP, FCNSN, and FCNSNP facilitate the oxygen evolution reaction (OER) at 100 mAcm⁻² in 1.0M KOH with overpotentials of 479, 440, and 427 mV, respectively, outperforming the benchmark IrO₂ (564 mV) and commercial Ni metal powder (>600 mV). Likewise, FCNSN and FCNSNP reveal an improved performance toward the hydrogen evolution reaction (HER) in 0.5M H₂SO_4, outperforming the pristine FCNS. All materials revealed high stability and morphological robustness during OER and HER. Notably, DFT calculation suggests that N and P doping boost the OER activity of the pristine FCNS, whereas N doping enhances the HER activity.

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Fine Fe₃Co₃Ni₃S₈ (FCNS) nanoparticles were prepared through ball milling methods

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Subsequent regulated thermal treatment in inert ambientes produces N- and P-doped FCNS

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The obtained materials showed high activity toward electrochemical water splitting

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DFT calculation confirms that N and P doping boosts OER, whereas N enhances HER

Force balance of hydrogen bubbles growing and oscillating on a microelectrode

Hydrogen evolution in acidic aqueous electrolytes was recently found to be characterized by a carpet of microbubbles covering the microelectrode and feeding the growth of the main bubbles by coalescence. Besides this, oscillatory behavior of the main bubbles was observed prior to departure. Extending earlier studies, this work delivers the forces acting on the main bubble more accurately by taking into account further geometric and electrochemical details measured during experiments. Combining simulation work and measurements makes it possible to confirm the role of an attractive electrical (Coulomb) force caused by the adsorption of hydrogen ions at the bubble interface and to obtain a better understanding of the bubble dynamics observed.

Highly Conductive and Mechanically Robust NiFe Alloy Aerogels: An Exceptionally Active and Durable Water Oxidation Catalyst

Poor stability of nanostructured electrocatalysts at rigorous industrial conditions significantly inhibits their performances in practical electrolyzers. Although many substrate-supported nanostructured electrocatalysts present attractive performance at small currents, they cannot sustain industry-level high current densities for long-term operation. Herein, by chemically organizing nanoscale electrocatalysts into a macroscopic substrate-free metallic alloy aerogel, this NiFe-based nano-catalyst achieves 1000-h durability at industrial-level current densities, with exceptionally high activities of 500 mA at the overpotential of only 281 mV. This NiFe alloy aerogel is constructed by a magnetic-field assisted growth and assembly of ferromagnetic NiFe nanoparticles, in which nanowires are loosely crosslinked by metallic joints. This alloy aerogel shows a high electric conductivity of 500 S m^-1 , structural stability for more than 1.5 years in alkaline electrolyte, and almost complete recovery after compression exceeding 50% strain for 1000 cycles. The excellent mechanical stability of this metallic aerogel behaves as the key contributor to the superior electrocatalytic stability under industrially relevant conditions. This work offers a paradigm for electrode design for the practical application of nano-catalysts in industrial alkaline water electrolysis.

Soft Template-Based Synthesis of Mesoporous Phosphorus- and Boron-Codoped NiFe-Based Alloys for Efficient Oxygen Evolution Reaction

Controlling the morphology, composition, and crystalline phase of mesoporous nonnoble metal catalysts is essential for improving their performance. Herein, well-defined P- and B-codoped NiFe alloy mesoporous nanospheres (NiFeB-P MNs) with an adjustable Ni/Fe ratio and large mesopores (11 nm) are synthesized via soft-template-based chemical reduction and a subsequent phosphine-vapor-based phosphidation process. Earth-abundant NiFe-based materials are considered promising electrocatalysts for the oxygen evolution reaction (OER) because of their low cost and high intrinsic catalytic activity. The resulting NiFeB-P MNs exhibit a low OER overpotential of 252 mV at 10 mA cm^-2 , which is significantly smaller than that of B-doped NiFe MNs (274 mV) and commercial RuO₂ (269 mV) in alkaline electrolytes. Thus, this work highlights the practicality of designing mesoporous nonnoble metal structures and the importance of incorporating P in metallic-B-based alloys to modify their electronic structure for enhancing their intrinsic activity.

Trimetallic Pentlandites (Fe,Co,Ni)9S8 for the Electrocatalytical HER in Acidic Media

Recently, pentlandite materials have been shown to exhibit promising properties with respect to the hydrogen evolution reaction (HER). A whole series of trimetallic FeCoNi-pentlandite materials and composites have been synthesized from the elements using high-temperature synthesis and categorized in terms of purity. Furthermore, the electrocatalytic properties regarding the HER were determined and correlated to hydrogen adsorption energies, which were determined by means of density functional theory (DFT) calculations. The relationships between activity and its origin generated in this way help to better understand the pentlandite system and provide meaningful approaches for catalyst synthesis.

Review of the Electrospinning Process and the Electro-Conversion of 5-Hydroxymethylfurfural (HMF) into Added-Value Chemicals

Electrochemical converters (electrolyzers, fuel cells, and batteries) have gained prominence during the last decade for the unavoidable energy transition and the sustainable synthesis of platform chemicals. One of the key elements of these systems is the electrode material on which the electrochemical reactions occur, and therefore its design will impact their performance. This review focuses on the electrospinning method by examining a number of features of experimental conditions. Electrospinning is a fiber-spinning technology used to produce three-dimensional and ultrafine fibers with tunable diameters and lengths. The thermal treatment and the different analyses are discussed to understand the changes in the polymer to create usable electrode materials. Electrospun fibers have unique properties such as high surface area, high porosity, tunable surface properties, and low cost, among others. Furthermore, a little introduction to the 5-hydroxymethylfurfural (HMF) electrooxidation coupled to H₂ production was included to show the benefit of upgrading biomass derivates in electrolyzers. Indeed, environmental and geopolitical constraints lead to shifts towards organic/inorganic electrosynthesis, which allows for one to dispense with polluting, toxic and expensive reagents. The electrooxidation of HMF instead of water (OER, oxygen evolution reaction) in an electrolyzer can be elegantly controlled to electro-synthesize added-value organic chemicals while lowering the required energy for CO₂-free H₂ production.

Metal-Corrole-Based Porous Organic Polymers for Electrocatalytic Oxygen Reduction and Evolution Reactions

Integrating molecular catalysts into designed frameworks often enables improved catalysis. Compared with porphyrin-based frameworks, metal-corrole-based frameworks have been rarely developed, although monomeric metal corroles are usually more efficient than porphyrin counterparts for the electrocatalytic oxygen reduction reaction (ORR) and oxygen evolution reaction (OER). We herein report on metal-corrole-based porous organic polymers (POPs) as ORR and OER electrocatalysts. M-POPs (M=Mn, Fe, Co, Cu) were synthesized by coupling metal 10-phenyl-5,15-(4-iodophenyl)corrole with tetrakis(4-ethynylphenyl)methane. Compared with metal corrole monomers, M-POPs displayed significantly enhanced catalytic activity and stability. Co-POP outperformed other M-POPs by achieving four-electron ORR with a half-wave potential of 0.87 V vs. RHE and reaching 10 mA cm^-2 OER current density at 340 mV overpotential. This work is unparalleled to develop and explore metal-corrole-based POPs as electrocatalysts.

Layered Manganese Dioxide Thin Films Intercalated with Ag+ Ions Reduceable In Situ for Oxygen Reduction Reaction

The purpose of this study is to propose a new strategy based on electrodeposition to create binder-free composites of metallic silver supported on MnO₂. The process involves in situ reduction of the Ag⁺ ions incorporated in the interlayer spaces of layered MnO₂ in an alkaline electrolyte without Ag⁺ ions. The reduction process of the incorporated Ag⁺ was monitored in situ based on the characteristic surface plasmon resonance in the visible region, and the resulting metallic Ag was identified by X-ray photoelectron spectroscopy. Because the formation of metallic Ag is only possible via electron injection into the Ag⁺ ions between MnO₂ layers, the growth of Ag metals was inevitably limited, although the reduced Ag did not remain immobilized in the interlayers of MnO₂. The thus-formed Ag in the MnO₂ composite functioned as an electrocatalyst for the oxygen reduction reaction in a gas diffusion electrode system, showing a much better mass activity compared to Ag particles electrodeposited from an aqueous solution containing AgNO₃.

Electrochemical CO2 reduction - The macroscopic world of electrode design, reactor concepts & economic aspects

For the efficient electrochemical conversion of CO2 into valuable chemical feedstocks, a well-coordinated interaction of all electrolyzer compartments is required. In addition to the catalyst, whose role is described in detail in the part "Electrochemical CO2 Reduction toward Multicarbon Alcohols - The Microscopic World of Catalysts & Process Conditions" of this divided review, the general cell setups, design and manufacture of the electrodes, membranes used, and process parameters must be optimally matched. The authors' goal is to provide a comprehensive review of the current literature on how these aspects affect the overall performance of CO2 electrolysis. To be economically competitive as an overall process, the framework conditions, i.e., CO2 supply and reaction product treatment must also be considered. If the key indicators for current density, selectivity, cell voltage, and lifetime of a CO2 electrolyzer mentioned in the techno-economic consideration of this review are met, electrochemical CO2 reduction can make a valuable contribution to the creation of closed carbon cycles and to a sustainable energy economy.

Electrochemical CO2 reduction toward multicarbon alcohols - The microscopic world of catalysts & process conditions

Tackling climate change is one of the undoubtedly most important challenges at the present time. This review deals mainly with the chemical aspects of the current status for converting the greenhouse gas CO2 via electrochemical CO2 reduction reaction (CO2RR) to multicarbon alcohols as valuable products. Feasible reaction routes are presented, as well as catalyst synthesis methods such as electrodeposition, precipitation, or sputtering. In addition, a comprehensive overview of the currently achievable selectivities for multicarbon alcohols in CO2RR is given. It is also outlined to what extent, for example, modifications of the catalyst surfaces or the use of bifunctional compounds the product distribution is shifted. In addition, the influence of varying electrolyte, temperature, and pressure is described and discussed.

Electrocatalyst Derived from NiCu–MOF Arrays on Graphene Oxide Modified Carbon Cloth for Water Splitting

Electrocatalysts are capable of transforming water into hydrogen, oxygen, and therefore into energy, in an environmentally friendly and sustainable manner. However, the limitations in the research of high performance catalysts act as an obstructer in the development of using water as green energy. Here, we report on a delicate method to prepare novel bimetallic metal organic framework derived electrocatalysts (C–NiCu–BDC–GO–CC) using graphene oxide (GO) modified carbon cloth as a 3D flexible and conductive substrate. The resultant electrocatalyst, C–NiCu–BDC–GO–CC, exhibited very low electron transfer resistance, which benefited from its extremely thin 3D sponge-like morphology. Furthermore, it showed excellent oxygen evolution reaction (OER) activity, achieving 10 mA/cm2 at a low overpotential of 390 mV in 1 M KOH electrolyte with a remarkable durability of 10 h.

Development of a Bifunctional Ti-Based Gas Diffusion Electrode for ORR and OER by One- and Two-Step Pt-Ir Electrodeposition

The present paper presents one- and two-step approaches for electrochemical Pt and Ir deposition on a porous Ti-substrate to obtain a bifunctional oxygen electrode. Surface pre-treatment of the fiber-based Ti-substrate with oxalic acid provides an alternative to plasma treatment for partially stripping TiO₂ from the electrode surface and roughening the topography. Electrochemical catalyst deposition performed directly onto the pretreated Ti-substrates bypasses unnecessary preparation and processing of catalyst support structures. A single Pt constant potential deposition (CPD), directly followed by pulsed electrodeposition (PED), created nanosized noble agglomerates. Subsequently, Ir was deposited via PED onto the Pt sub-structure to obtain a successively deposited PtIr catalyst layer. For the co-deposition of PtIr, a binary PtIr-alloy electrolyte was used applying PED. Micrographically, areal micro- and nano-scaled Pt sub-structure were observed, supplemented by homogenously distributed, nanosized Ir agglomerates for the successive PtIr deposition. In contrast, the PtIr co-deposition led to spherical, nanosized PtIr agglomerates. The electrochemical ORR and OER activity showed increased hydrogen desorption peaks for the Pt-deposited substrate, as well as broadening and flattening of the hydrogen desorption peaks for PtIr deposited substrates. The anodic kinetic parameters for the prepared electrodes were found to be higher than those of a polished Ir-disc.

Hydrogen Spillover-Bridged Volmer/Tafel Processes Enabling Ampere-Level Current Density Alkaline Hydrogen Evolution Reaction under Low Overpotential

Water-alkaline electrolysis holds a great promise for industry-scale hydrogen production but is hindered by the lack of enabling hydrogen evolution reaction electrocatalysts to operate at ampere-level current densities under low overpotentials. Here, we report the use of hydrogen spillover-bridged water dissociation/hydrogen formation processes occurring at the synergistically hybridized Ni₃S₂/Cr₂S₃ sites to incapacitate the inhibition effect of high-current-density-induced high hydrogen coverage at the water dissociation site and concurrently promote Volmer/Tafel processes. The mechanistic insights critically important to enable ampere-level current density operation are depicted from the experimental and theoretical studies. The Volmer process is drastically boosted by the strong H₂O adsorption at Cr_5c sites of Cr₂S₃, the efficient H₂O* dissociation via a heterolytic cleavage process (Cr_5c-H₂O* + S_3c(#) → Cr_5c-OH* + S_3c-H^#) on the Cr_5c/S_3c sites in Cr₂S₃, and the rapid desorption of OH* from Cr_5c sites of Cr₂S₃ via a new water-assisted desorption mechanism (Cr_5c-OH* + H₂O(aq) → Cr_5c-H₂O* + OH^-(aq)), while the efficient Tafel process is achieved through hydrogen spillover to rapidly transfer H^# from the synergistically located H-rich site (Cr₂S₃) to the H-deficient site (Ni₃S₂) with excellent hydrogen formation activity. As a result, the hybridized Ni₃S₂/Cr₂S₃ electrocatalyst can readily achieve a current density of 3.5 A cm^-2 under an overpotential of 251 ± 3 mV in 1.0 M KOH electrolyte. The concept exemplified in this work provides a useful means to address the shortfalls of ampere-level current-density-tolerant Hydrogen evolution reaction (HER) electrocatalysts.

[NiFe]-(Oxy)Sulfides Derived from NiFe2O4 for the Alkaline Hydrogen Evolution Reaction

The development of noble-metal-free electrocatalysts is regarded as a key factor for realizing industrial-scale hydrogen production powered by renewable energy sources. Inspired by nature, which uses Fe- and Ni-containing enzymes for efficient hydrogen generation, Fe/Ni-containing chalcogenides, such as oxides and sulfides, received increasing attention as promising electrocatalysts to produce hydrogen. We herein present a novel synthetic procedure for mixed Fe/Ni (oxy)sulfide materials by the controlled (partial) sulfidation of NiFe2O4 (NFO) nanoparticles in H2S-containing atmospheres. The variation in H2S concentration and the temperature allows for a precise control of stoichiometry and phase composition. The obtained sulfidized materials (NFS) catalyze the hydrogen evolution reaction (HER) with increased activity in comparison to NFO, up to −10 and −100 mA cm−2 at an overpotential of approx. 250 and 450 mV, respectively.

Remarkable Stability of a Molecular Ruthenium Complex in PEM Water Electrolysis

The dinuclear Ru diazadiene olefin complex, [Ru₂(OTf)(μ-H)(Me₂dad)(dbcot)₂], is an active catalyst for hydrogen evolution in a Polymer Exchange Membrane (PEM) water electrolyser. When supported on high surface area carbon black and at 80 °C, [Ru₂(OTf)(μ-H)(Me₂dad)(dbcot)₂]@C evolves hydrogen at the cathode of a PEM electrolysis cell (400 mA cm⁻², 1.9 V). A remarkable turn over frequency (TOF) of 7800 mol_H2 mol_catalyst⁻¹ h⁻¹ is maintained over 7 days of operation. A series of model reactions in homogeneous media and in electrochemical half cells, combined with DFT calculations, are used to rationalize the hydrogen evolution mechanism promoted by [Ru₂(OTf)(μ-H)(Me₂dad)(dbcot)₂].

Molecular dinuclear ruthenium complexes deposited on conducting carbon serve as active sites for the evolution of hydrogen from neutral water in a Polymer Exchange Membrane (PEM) water electrolyser.

Introducing Water-Network-Assisted Proton Transfer for Boosted Electrocatalytic Hydrogen Evolution with Cobalt Corrole

Proton transfer is vital for many biological and chemical reactions. Hydrogen-bonded water-containing networks are often found in enzymes to assist proton transfer, but similar strategy has been rarely presented by synthetic catalysts. We herein report the Co corrole 1 with an appended crown ether unit and its boosted activity for the hydrogen evolution reaction (HER). Crystallographic and 1H NMR studies proved that the crown ether of 1 can grab water via hydrogen bonds. By using protic acids as proton sources, the HER activity of 1 was largely boosted with added water, while the activity of crown-ether-free analogues showed very small enhancement. Inhibition studies by adding (1) external 18-crown-6-ether to extract water molecules and (2) potassium ion or N-benzyl-n-butylamine to block the crown ether of 1 further confirmed its critical role in assisting proton transfer via grabbed water molecules. This work presents a synthetic example to boost HER through water-containing networks.

Insights on the Electrocatalytic Seawater Splitting at Heterogeneous Nickel-Cobalt Based Electrocatalysts Engineered from Oxidative Aniline Polymerization and Calcination

Given the limited access to freshwater compared to seawater, a growing interest surrounds the direct seawater electrolysis to produce hydrogen. However, we currently lack efficient electrocatalysts to selectively perform the oxygen evolution reaction (OER) over the oxidation of the chloride ions that are the main components of seawater. In this contribution, we report an engineering strategy to synthesize heterogeneous electrocatalysts by the simultaneous formation of separate chalcogenides of nickel (NiS_x, x = 0, 2/3, 8/9, and 4/3) and cobalt (CoS_x, x = 0 and 8/9) onto a carbon-nitrogen-sulfur nanostructured network. Specifically, the oxidative aniline polymerization in the presence of metallic cations was combined with the calcination to regulate the separate formation of various self-supported phases in order to target the multifunctional applicability as both hydrogen evolution reaction (HER) and OER in a simulated alkaline seawater. The OER’s metric current densities of 10 and 100 mA cm⁻² were achieved at the bimetallic for only 1.60 and 1.63 V_RHE, respectively. This high-performance was maintained in the electrolysis with a starting voltage of 1.6 V and satisfactory stability at 100 mA over 17 h. Our findings validate a high selectivity for OER of ~100%, which outperforms the previously reported data of 87–95%.

Synergistic Electrocatalytic Hydrogen Evolution in Ni/NiS Nanoparticles Wrapped in Multi-Heteroatom-Doped Reduced Graphene Oxide Nanosheets

Hydrogen production is a key driver for sustainable and clean fuels used to generate electricity, which can be achieved through electrochemical splitting of water in alkaline solutions. However, the hydrogen evolution reaction (HER) is kinetically sluggish in alkaline media. Therefore, it has become imperative to develop inexpensive and highly efficient electrocatalysts that can replace the existing expensive and scarce noble-metal-based catalysts. Herein, we report on the rational design of nonprecious heterostructured electrocatalysts comprising a highly conductive face-centered cubic nickel metal, a nickel sulfide (NiS) phase, and a reduced graphene oxide (rGO) doped with phosphorous (P), sulfur (S), and nitrogen (N) in one ordered heteromaterial named Ni/NiS/P,N,S-rGO. The Ni/NiS/P,N,S-rGO electrode shows the best performance toward HER in 1.0 M KOH media among all materials tested with an overpotential of 155 mV at 10.0 mA cm^-2 and a Tafel slope of 135 mV dec^-1. The performance is comparable to the herein used Pt/C-20% benchmark catalyst examined under the same experimental conditions. The chronoamperometry and chronopotentiometry measurements have reflected the high durability of the Ni/NiS/P,N,S-rGO electrode for technological applications. At the same time, the current catalyst showed a high robustness and structure retention after long-term HER performance, which is reflected by SEM, XRD, and XPS measurements.