Why a lotus-like superhydrophobic surface is self-cleaning? An explanation from surface force measurements and analysis

Superhydrophobic and Photocatalytic Synergistic Self-Cleaning Coating Constructed by Hierarchically Structured Flower-like Hollow SiO2@TiO2 Spheres with Oxygen Vacancies

The self-cleaning coating has both superhydrophobic physical and photocatalytic chemical self-cleaning properties, which has attracted the wide attention of researchers in recent years. First, the flower-like hollow SiO2@TiO2 spheres with oxygen vacancies (rFHSTs) were prepared by the liquid-phase reduction method, in which several different functional components were integrated. Meanwhile, the influence mechanisms of the physical structure and chemical composition on the photocatalytic properties are discussed in detail. The results proved that rFHSTs exhibited the enhanced photoresponse range and photocatalytic degradation performance in visible light because of the synergistic effect of the microstructure (internal cavity, 3D flower-like nanosheet), SiO2/TiO2 heterojunction structure, and oxygen vacancies. After that, superhydrophobic modified rFHSTs were used as fillers to fabricate PVA/PFDTS-rFHSTs composite coatings with both physical and chemical self-cleaning properties. The self-cleaning performances and principles of the composite coating were examined and explored. The results showed that the low surface energy of the hydrophobic chain segment, the inherent particle effect, and the photocatalytic activity of rFHSTs were responsible for the superhydrophobic and photocatalytic effects, finally endowing the composite coating with self-cleaning performance. In short, this study is profound for the development and application of self-cleaning coatings with both physical and chemical performances.

Advances in the Fabrication and Characterization of Superhydrophobic Surfaces Inspired by the Lotus Leaf

Nature has proven to be a valuable resource in inspiring the development of novel technologies. The field of biomimetics emerged centuries ago as scientists sought to understand the fundamental science behind the extraordinary properties of organisms in nature and applied the new science to mimic a desired property using various materials. Through evolution, living organisms have developed specialized surface coatings and chemistries with extraordinary properties such as the superhydrophobicity, which has been exploited to maintain structural integrity and for survival in harsh environments. The Lotus leaf is one of many examples which has inspired the fabrication of superhydrophobic surfaces. In this review, the fundamental science, supported by rigorous derivations from a thermodynamic perspective, is presented to explain the origin of superhydrophobicity. Based on theory, the interplay between surface morphology and chemistry is shown to influence surface wetting properties of materials. Various fabrication techniques to create superhydrophobic surfaces are also presented along with the corresponding advantages and/or disadvantages. Recent advances in the characterization techniques used to quantify the superhydrophobicity of surfaces is presented with respect to accuracy and sensitivity of the measurements. Challenges associated with the fabrication and characterization of superhydrophobic surfaces are also discussed.

Molecular Dynamics Simulation on the Wettability of Nanoscale Wrinkles: High Water Adhesion of Rose Petals

Understanding the high water adhesion of rose petals is of great significance in artificial surface design. With all-atom molecular dynamics simulation, the wettability of nanoscale wrinkles was explored and compared to that of nanoscale strips with favorable hydrophobicity. The dewetting and wetting of gaps between nanoscale structures represent the Cassie-Baxter (CB) and Wenzel (WZ) states of the macroscopic droplet deposited on the textured surface, respectively. We uncovered the intermediate state, which is different from the CB and WZ states for wrinkles. Structures and free-energy profiles of metastable and transition states under various pressures were also investigated. Moreover, free-energy barriers for the (de)wetting transitions were quantified. On this basis, the roles of pressure and the unique structures of nanoscale wrinkles in the high water adhesion of rose petals were identified.

Liquid bridges between particles and the hydrophobic or hydrophilic surfaces of solar photovoltaic glass

Photovoltaic (PV) power generation technology is one of the most important methods for reaching the carbon peak and achieving carbon neutralization. Dust accumulation on the surface of PV glass greatly reduces the working performance and power generation efficiency of PVs. The hydrophobic or hydrophilic surfaces on the PV glass have substantial self-cleaning potential. In this study, the liquid bridges formed between particles and the hydrophobic or hydrophilic surfaces of solar PV glass are investigated. The effects of the liquid bridge force and the influencing factors for these two surfaces on particle dynamics behaviours are studied. Furthermore, the self-cleaning abilities of these two surfaces are also discussed. The results indicate that the liquid bridges formed between a particle and a hydrophilic PV glass placed horizontally or obliquely exhibit similar saddle shapes, but the liquid bridges wrap the particle on the surface of hydrophobic PV glass. The influence of the liquid bridges causes particles to adhere to the tilted hydrophilic or hydrophobic surfaces at liquid bridge volumes (V_L) < 6 μL, making initially moving particles stay on these two tilted surfaces with 6 μL ≤ V_L ≤ 20 μL and even achieving self-cleaning properties at V_L > 20 μL. Both hydrophobic and hydrophilic surfaces increase the self-cleaning forces resulting from the liquid bridge formation with increasing V_L, thus completing the self-cleaning process. Increasing the self-cleaning forces and decreasing the friction force and the liquid bridge force improves the self-cleaning abilities of the surface. These research findings have important theoretical significance and commercial engineering value in preventing and reducing dust accumulation on glass.

Bioinspired micro/nano structured aluminum with multifaceted applications

Inspired by many biological systems such as lotus leaves, insect wings and rose petals, great attention has been devoted to the study and fabrication of artificial superhydrophobic surfaces with multiple functionalities. In the present study, a simple and ecological synthesis route has been employed for large scale fabrication of self-assembled, sustainable nanostructures on unprocessed and micro imprinted aluminum surfaces named 'Nano' and 'Hierarchy'. The processed samples show extreme wettability ranging from superhydrophilicity to superhydrophobicity depending on post-processing conditions. The densely packed ellipsoidal nanostructures exhibited superhydrophobicity with excellent water, bacterial and dust repellency when modified by low surface energy material 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FOTES), characterized by a static contact angle of 163 ± 1° and contact angle hysteresis (CAH) ~3°. These coated surfaces show significant corrosion resistance with current density of 6 nA/cm² which is 40 times lower than unprocessed counterpart and retain chemical stability after prolonged immersion in corrosive media. These surfaces show excellent self-cleaning ability with significantly low water consumption (< 0.1 µl/mm²-mg) and prevent biofouling which ensures its applicability in biological environment and marine components. The nanostructured superhydrophilic aluminum shows maximum antibacterial activity due to disruption of cell membrane. This work can offer a simple strategy to large scale fabrication of multifunctional biomimetic metallic surfaces.

Non-Fluorinated Flexible Superhydrophobic Surface with Excellent Mechanical Durability and Self-Cleaning Performance

Although plenty of superhydrophobic surfaces have been developed owing to their tremendous potential applications, it is still a great challenge for the superhydrophobic surfaces to possess environmental friendliness, biocompatibility, and mechanical durability simultaneously. Herein, a non-fluorinated flexible superhydrophobic surface was designed by constructing a film-substrate system with labyrinth-like wrinkles combining an intrinsically hydrophobic Zn film and a polydimethylsiloxane (PDMS) substrate. Excellent superhydrophobicity with a contact angle up to 168.5° and a slide angle as low as 0° has been achieved on the Zn/PDMS surface, which is attributed to the micro-/nano-textured structures of the labyrinth-like wrinkles, providing sufficient air pockets to form a stable Cassie-Baxter state. Furthermore, the Zn/PDMS surface retains excellent superhydrophobicity under stretching, bending, and twisting mechanical deformation up to 500 cycles due to the stability of the micro-/nano-textured structures of the labyrinth-like wrinkles protected by the fantastic self-healing ability of the micro-cracks. Additionally, the Zn/PDMS superhydrophobic surface possesses an outstanding self-cleaning performance for various contaminants. The present work provides a valuable routine to design non-fluorinated flexible superhydrophobic surfaces with superb mechanical durability and self-cleaning property as promising functional layers for flexible electronics, wearable devices, biomedical engineering, and so forth.

Fabricating low-cost, robust superhydrophobic coatings with re-entrant topology for self-cleaning, corrosion inhibition, and oil-water separation

HYPOTHESIS

The superhydrophobic surfaces with re-entrant microstructures are known to provide robust superhydrophobicity by enhancing the energy barrier for Cassie-Baxter to Wenzel transition. However, the fabrication of such structured surfaces often involves sophisticated techniques and expensive ingredients.

EXPERIMENTS

Herein, a multifunctional, low-cost, and fluorine-free superhydrophobic coating with re-entrant surface topology was fabricated using fly ash (FA) and room-temperature-vulcanizing silicone. A systematic study was performed to evaluate the coating properties and durability. The robustness was evaluated as a function of particle size and inter-particle spacing. The performance in self-cleaning, corrosion inhibition and oil-water separation has been presented.

FINDINGS

The synthesized coatings are substrate-versatile and demonstrate superhydrophobic behavior. The close-packed coating of re-entrant FA particles attained via vibration compaction was seen to provide high robustness. The coatings retain their superhydrophobicity after multiple cycles of tape-peeling and exposure to environmental factors including temperature, pH, and UV radiation. These coatings exhibit excellent corrosion inhibition (corrosion efficiency > 99.999%), outperforming the majority of the previously reported superhydrophobic coatings. It also displays excellent self-cleaning property and high separation efficiencies in oil-water separation (>99%). We envision that such FA-based superhydrophobic coatings can solve the issues of synthesizing cheaper, sustainable, and robust superhydrophobic surfaces while simultaneously opening new avenues for FA utilization.

Impacting Water Droplets Can Alleviate Dust from Slanted Hydrophobic Surfaces

Water droplet impacting on a slanted dusty hydrophobic surface is examined in relation to dust mitigation from surfaces. Impacting droplet characteristics including droplet spreading/retraction rates, slipping length, and rebound heights are analyzed via high-speed recording and a tracker program. The environmental dust characteristics in terms of size, shape, elemental composition, and surface free energy are evaluated by adopting the analytical methods. The findings reveal that the dynamic characteristics of the impacting droplet on the slanted hydrophobic surface are significantly influenced by the dust particles. The maximum droplet spreading over the dusty surface becomes smaller than that of the nondusty surface. The presence of the dust particles on the slanted hydrophobic surface increases energy dissipation, and the water droplet slipping length over the surface becomes less than that corresponding to the nondusty surface. Impacting droplet fluid infuses over the dust particle surface, which enables mitigation of dust from the surface to the droplet fluid. A dust-mitigated area on the slanted surface is larger than that corresponding to the horizontal surface; in which case, the area ratio becomes almost six-fold, which slightly reduces with increasing Weber number. The optical transmittance of the dust-mitigated surface by the impacting droplet remains high.

An active self-cleaning surface system for photovoltaic modules using anisotropic ratchet conveyors and mechanical vibration

The purpose of this work is to develop an active self-cleaning system that removes contaminants from a solar module surface by means of an automatic, water-saving, and labor-free process. The output efficiency of a solar module can be degraded over time by dust accumulation on top of the cover glass, which is often referred to as "soiling". This paper focuses on creating an active self-cleaning surface system using a combination of microsized features and mechanical vibration. The features, which are termed anisotropic ratchet conveyors (ARCs), consist of hydrophilic curved rungs on a hydrophobic background. Two different ARC systems have been designed and fabricated with self-assembled monolayer (SAM) silane and fluoropolymer thin film (Cytop). Fabrication processes were established to fabricate these two systems, including patterning Cytop without degrading the original Cytop hydrophobicity. Water droplet transport characteristics, including anisotropic driving force, droplet resonance mode, cleaning mechanisms, and system power consumption, were studied with the help of a high-speed camera and custom-made test benches. The droplet can be transported on the ARC surface at a speed of 27 mm/s and can clean a variety of dust particles, either water-soluble or insoluble. Optical transmission was measured to show that Cytop can improve transmittance by 2.5~3.5% across the entire visible wavelength range. Real-time demonstrations of droplet transport and surface cleaning were performed, in which the solar modules achieved a 23 percentage-point gain after cleaning.

Mechanical Stability of PDMS-Based Micro/Nanotextured Flexible Superhydrophobic Surfaces under External Loading

Superhydrophobicity based on the micro- and nanostructures is frangible to external loading. It is a challenging issue for flexible superhydrophobic surfaces to maintain superhydrophobicity while deforming under external loading. Herein, PDMS-based micro/nanotextured flexible surfaces with robust superhydrophobicity were fabricated by an effective and environmentally friendly method. The formation mechanism of the micro/nanotextured structures and the formation reason for superhydrophobicity were investigated. The effects of reaction time on wettability were also explored. Besides, the changes of morphology and superhydrophobicity under external loading were studied. It is found that micro/nanotextured structures remained unchanged, and only the bottom layer generated cracks under external loading. There were no obvious changes of superhydrophobicity under a tensile strain up to breakage, 500 cycles of bending, and 100 cm height of water droplets and NaCl particle impact. The self-cleaning property was also verified in cleaning the surfaces covered with various contaminants by water droplets. The fabricated PDMS-based micro/nanotextured flexible surfaces with good mechanical stability and self-cleaning property are expected to be applied in flexible electronic devices.

Self-Cleaning: From Bio-Inspired Surface Modification to MEMS/Microfluidics System Integration

This review focuses on self-cleaning surfaces, from passive bio-inspired surface modification including superhydrophobic, superomniphobic, and superhydrophilic surfaces, to active micro-electro-mechanical systems (MEMS) and digital microfluidic systems. We describe models and designs for nature-inspired self-cleaning schemes as well as novel engineering approaches, and we discuss examples of how MEMS/microfluidic systems integrate with functional surfaces to dislodge dust or undesired liquid residues. Meanwhile, we also examine "waterless" surface cleaning systems including electrodynamic screens and gecko seta-inspired tapes. The paper summarizes the state of the art in self-cleaning surfaces, introduces available cleaning mechanisms, describes established fabrication processes and provides practical application examples.

Biomimetic polymeric superamphiphobic surfaces: their fabrication and applications

In this review, we summarize recent developments in polymeric superamphiphobic surfaces, including their design, fabrication, and potential applications.

Eliminating the Need for Biocidal Agents in Anti-Biofouling Polymers by Applying Grafted Nanosilica Instead

A nondestructive one-step approach was applied for grafting biocide-free monodispersed silica nanoparticles (SNPs) with a diameter of 30 ± 10 nm on polystyrene, polyethylene, and polyvinyl chloride surfaces. The prepared surfaces were comprehensively characterized using spectroscopic (Fourier transform infrared attenuated total reflection, ultraviolet-visible, and X-ray photoelectron spectroscopy) and microscopic (high-resolution scanning electron microscopy and atomic force microscopy) methods. The modified polymers were found to maintain their original mechanical and physical properties, while their nanoroughness on the other hand had risen by 1.6-2.7 times because of SNP grafting. The SNP-grafted surfaces displayed anti-biofouling properties, resulting in a significant reduction in the attached Gram-positive Bacillus licheniformis or Gram-negative Pseudomonas aeruginosa bacteria compared to their nongrafted counterparts. Confocal laser scanning microscopy and scanning electron microscopy studies have confirmed that bacterial cells could not successfully adhere onto the SNP-grafted polymer films regardless of the polymer type, and their biofilm formation was therefore damaged. The presented facile and straightforward protocol allows eliminating the need for biocidal agents and resorts to grafted nanosilica instead. This strategy may serve as a feasible and safe platform for the development of sustainable anti-biofouling surfaces in biomedical devices; food, water, and air treatment systems; and industrial equipment.

Laponite-Based Surfaces with Holistic Self-Cleaning Functionality by Combining Antistatics and Omniphobicity

In the present work, perfluoroalkylated laponite nanoparticles with a high degree of functionalization (60 wt %) have been prepared and a methodology to prepare transparent, antistatic, and omniphobic laponite-based films with holistic self-cleaning properties against liquids, solids and liquid-solid mixtures has been developed. The intrinsic electrical and ionic conductivities observed in unmodified laponite coatings are combined with perfluoroalkyl-modified laponite clays. As a result, films with improved self-cleaning functionality based on dust-repellency and omniphobic liquid-repellence (sheet resistance in the range of 10⁷ Ω/□ and contact angles of 106° (H₂O) and 93° (oil)) were obtained. These unique films, being capable to repel dust and liquids, were applied to a variety of substrates (i.e., glass and plastics) and tested against solids and liquids of different nature with excellent performance. Bending tests of these holistic self-cleaning films deposited over flexible substrates showed better mechanical performance than unmodified laponite films.

Numerical Calculation Method of Apparent Contact Angles on Heterogeneous Double-Roughness Surfaces

Double-roughness surfaces can be used to mimic lotus surfaces. The apparent contact angles (ACAs) of droplets on these surfaces were first calculated by Herminghaus. Then Patankar utilized the pillar model to improve the Herminghaus approach and put forward the formulas for ACAs calculation of the homogeneous double-roughness surfaces where the dual-scale structures and the bases were the same wettable materials. In this paper, we propose a numerical calculation method of ACAs on the heterogeneous double-roughness surfaces where the dual-scale structures and the bases are made of different wettable materials. This numerical calculation method has successfully enhanced the Herminghaus approach. It is promising to become a novel design approach of heterogeneous superhydrophobic surfaces, which are frequently applied in technical fields of self-cleaning, anti-icing, antifogging, and enhancing condensation heat transfer.

Drops on a Superhydrophobic Hole Hanging On under Evaporation

Drops with larger volumes placed over a superhydrophobic (SH) surface with a hole do not fall through unless they are evaporated to a size that is small enough. This feature offers the ability to preconcentrate samples for biochemical analysis. In this work, the influence of pinning on the behavior of drops placed on a 0.1 mm thick SH substrate with a 2 mm diameter hole as they evaporated was investigated. With 16 μL of water dispensed, the sessile drop component volume was initially higher than that of the overhanging drop component and maintained this until the later stages where almost identical shapes were attained and full evaporation was achieved without falling off the hole. With 15 μL of water dispensed, the volume of the sessile drop was initially higher than that of the overhanging drop component but the liquid body was able to squeeze through the hole after 180 s due to the contact line not having sufficient pinning strength when it encountered the edge of the hole. This resulted in the liquid body either falling through the hole or remaining pinned with an oval-like shape. When it did not fall-off, the liquid body had volume and contact angle characteristics for the sessile drop and overhanging drop components that were reversed. In the later stages, however, nearly identical shapes were again attained and full evaporation was achieved without falling off the hole. The effects of pinning, despite the substrate being SH, offer another path toward achieving practical outcomes with liquid bodies without the need for chemical surface functionalization. Similarities and differences could be seen in the behavior of a sessile drop on a SH plate that was inclined at 30° to the horizontal and evaporated.

Self-cleaning of Surfaces: the Role of Surface Wettability and Dust Types

The self-cleaning property is usually connected to superhydrophobic surfaces (SHSs) where the dust particles can be easily removed by the rolling motion of droplets. It seems that superhydrophobicity (its durability is questionable nowadays) is a necessity. However here, it is disclosed that self-cleaning can also be realized on an ordinary surface by droplet impinging. The effects of surface wettability and the types of dust particles are considered. The self-cleaning is realized by two steps: (1) the pickup of particles by the water-air interface of an impinging droplet, (2) the release of the impinging droplets from the surface. It can be observed that only the trailing edges of the droplets can pick up particles when the droplets recoil from the inclined surfaces. The hydrophilic surface can also achieve self-cleaning under some conditions. This interesting finding may be helpful for the successful implementation of self-cleaning with common surfaces.

A Robust Epoxy Resins @ Stearic Acid-Mg(OH)2 Micronanosheet Superhydrophobic Omnipotent Protective Coating for Real-Life Applications

Superhydrophobic coating has extremely high application value and practicability. However, some difficult problems such as weak mechanical strength, the need for expensive toxic reagents, and a complex preparation process are all hard to avoid, and these problems have impeded the superhydrophobic coating's real-life application for a long time. Here, we demonstrate one kind of omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating via a simple antideposition route and one-step superhydrophobization process. The whole preparation process is facile, and expensive toxic reagents needed. This omnipotent coating can be applied on any solid substrate with great waterproof ability, excellent mechanical stability, and chemical durability, which can be stored in a realistic environment for more than 1 month. More significantly, this superhydrophobic coating also has four protective abilities, antifouling, anticorrosion, anti-icing, and flame-retardancy, to cope with a variety of possible extreme natural environments. Therefore, this omnipotent epoxy resins @ stearic acid-Mg(OH)2 superhydrophobic coating not only satisfies real-life need but also has great application potential in many respects.

Theoretical Explanation of the Lotus Effect: Superhydrophobic Property Changes by Removal of Nanostructures from the Surface of a Lotus Leaf

Theoretical study is presented on the wetting behaviors of water droplets over a lotus leaf. Experimental results are interpreted to clarify the trade-offs among the potential energy change, the local pinning energy, and the adhesion energy. The theoretical parameters, calculated from the experimental results, are used to qualitatively explain the relations among surface fractal dimension, surface morphology, and dynamic wetting behaviors. The surface of a lotus leaf, which shows the superhydrophobic lotus effect, was dipped in ethanol to remove the plant waxes. As a result, the lotus effect is lost. The contact angle of a water drop decreased dramatically from 161° of the original surface to 122°. The water droplet was pinned on the surface. From the fractal analysis, the fractal region of the original surface was divided into two regions: a smaller-sized roughness region of 0.3-1.7 μm with D of 1.48 and a region of 1.7-19 μm with D of 1.36. By dipping the leaf in ethanol, the former fractal region, characterized by wax tubes, was lost, and only the latter large fractal region remained. The lotus effect is attributed to a surface structure that is covered with needle-shaped wax tubes, and the remaining surface allows invasion of the water droplet and enlarges the interaction with water.

Selectively splitting a droplet using superhydrophobic stripes on hydrophilic surfaces

The droplet can be split by impinging on the hybrid hydrophobic–hydrophilic surface at a high velocity.

Underwater drag-reducing effect of superhydrophobic submarine model

To address the debates on whether superhydrophobic coatings can reduce fluid drag for underwater motions, we have achieved an underwater drag-reducing effect of large superhydrophobic submarine models with a feature size of 3.5 cm × 3.7 cm × 33.0 cm through sailing experiments of submarine models, modified with and without superhydrophobic surface under similar power supply and experimental conditions. The drag reduction rate reached as high as 15%. The fabrication of superhydrophobic coatings on a large area of submarine model surfaces was realized by immobilizing hydrophobic copper particles onto a precross-linked polydimethylsiloxane (PDMS) surface. The pre-cross-linking time was optimized at 20 min to obtain good superhydrophobicity for the underwater drag reduction effect by investigating the effect of pre-cross-linking on surface wettability and water adhesive property. We do believe that superhydrophobic coatings may provide a promising application in the field of drag-reducing of vehicle motions on or under the water surface.