Isothermal Crystallization and Melting of Isotactic Polypropylene Analyzed by Time- and Temperature-Dependent Small-Angle X-ray Scattering Experiments

Influence of the Ethanol Content of Adduct on the Comonomer Incorporation of Related Ziegler-Natta Catalysts in Propylene (Co)polymerizations

The aim of this work is to investigate the influence of the ethanol content of adducts on the catalytic behavior of related Ziegler-Natta (ZN) catalysts in propylene homo- and copolymerizations (with 1-hexene comonomer) in terms of activity, isotacticity, H2 response, and comonomer incorporation. For this purpose, three MgCl2.nEtOH adducts with n values of 0.7, 1.2, and 2.8 were synthesized and used in the synthesis of related ZN catalysts. The catalysts were thoroughly characterized using XRD, BET, SEM, EDX, N2 adsorption-desorption, and DFT techniques. Additionally, the microstructure of the synthesized (co)polymers was distinguished via DSC, SSA, and TREF techniques. Their activity was found to enhance with the adduct's ethanol content in both homo- and copolymerization experiments, and the increase was more pronounced in homopolymerization reactions in the absence of H2. Furthermore, the catalyst with the highest ethanol content provided a copolymer with a lower isotacticity index, a shorter meso sequence length, and a more uniform distribution of comonomer within the chains. These results were attributed to the higher total surface area and Ti content of the corresponding catalyst, as well as its lower average pore diameter, a larger proportion of large pores compared to the other two catalysts, and its spherical open bud morphology. It affirms the importance of catalyst/support ethanol-content control during the preparation process. Then, molecular simulation was employed to shed light on the iso-specificity of the polypropylene produced via synthesized catalysts.

A combined melt-stretching and quenching setup for experimental studies of polymer crystallization under complex flow-temperature environments

A combined melt-stretching and quenching setup is designed and developed to allow experimental investigations of polymer crystallization under the complex flow-temperature environments comparable to those encountered in the actual industrial processing. The melt-stretching proceeds by two drums rotating in the opposite directions with simultaneous recording of a stress-strain curve, where the Hencky strain and strain rate (≤233 s^-1) are adjustable over a large range. After stretching, liquid N₂ is used as a cooling medium to quench the free-standing melt, which is sprayed directly to the deformed melt driven by an electric pump. To ensure a high cooling efficiency, a three-way solenoid valve is employed to execute a sequential control of the liquid N₂ flow direction to reduce the boil-off of liquid N₂ before entering the sample chamber. The melt cooling rate depends on the liquid N₂ flow rate controlled by a flow valve, which is up to 221 °C/s when quenching the isotactic polypropylene (iPP) melt with a thickness of 0.28 mm at 150 °C. Two independent temperature control modules are designed to meet the requirements of different stages of melt-stretching and quenching. To verify the capability of the setup, we have performed the melt-stretching and quenching experiments on iPP samples. The setup is demonstrated to be a valuable new tool to study polymer crystallization under coupled flow-cooling fields.

Investigation of the Ordered Structure in Partially Melted Isotactic Polypropylene

The ordered structure of partially melted isotactic polypropylene (iPP) was investigated using polarized optical microscopy (POM) and small-/wide-angle X-ray scattering (SAXS/WAXS) measurements. The crystalline morphology was first examined by means of pulling a glass fiber through the iPP melt, which was generated by partially melting a preformed spherulite. The results from the POM experiments indicated that, even at a minimal pulling rate, the surviving ordered structure could also relocate along the direction of fiber pulling and grow into cylindrites eventually. In addition, during the quiescent crystallization from the partially melted sample, which had the same thermal history of fiber-pulling experiments, the obvious memory effect of melt was also observed from the results of X-ray experiments. Moreover, the SAXS profile derived from the partially melted iPP at 170 °C was fitted by the theory of scattering amplitude with the cylindrical form factor. The fit result implied that the surviving ordered structure is of cylindrical nanocrystals with a diameter D ≈ 30 ± 3 nm and height h ≈ 45 ± 3 nm, which can significantly influence the crystallization morphology and kinetics during the subsequent crystallization process.

Morphology and Plastic Yielding of Ultrahigh Molecular Weight Polyethylene

The structure, morphology, and mechanical properties of two compression-molded grades of ultrahigh-molecular-weight polyethylene (UHMWPE) and, for comparison, one conventional linear polyethylene (HDPE) were studied. Compression molding resulted in some preferred orientation of lamellae in the compression direction in UHMWPE samples, while no preferred orientation in HDPE. The mean crystal thickness estimated from the size distribution agrees better with those obtained from small-angle X-ray scattering (SAXS) and mechanical yield data than the thickness determined from the melting peak temperature. Microscopic examination of microtomed and etched UHMWPE samples showed that the lamellae are in the form of platelets with the width and length in the range of 300–700 nm. The lamellae radiate from primary nuclei forming small embryonal spherulites; their radial growth ends at 0.3–0.7 μm from the center. There is no evidence of branching and secondary nucleation from those primary lamellae. Because the lamellae are radially ordered, there is no parallel stacking of lamellae. Samples were subjected to deformation by plane-strain compression at a constant true strain rate. In axial UHMWPE samples, where lamellae were preferentially oriented along the loading direction, the second yield was clearly observed. The second yield was found to be related to the deformation instability leading to kinking of lamellae oriented initially along the loading direction. Kinking was clearly shown by SAXS and microscopic observation of microtomed and etched samples. No cooperativity of kinking was observed because the lamellae are arranged in small spherulites and not parallel in stacks. The stress–strain curves were fitted with model curves assuming crystal plasticity and network elasticity in the amorphous component. The effective density of the molecular network within the amorphous phase depended on the molecular weight of UHMWPE.

Interactions of Perfluorohexyloctane With Polyethylene and Polypropylene Pharmaceutical Packaging Materials

Semifluorinated alkanes (SFAs) are aprotic solvents, which may be used as drug solvents for topical ocular applications, for instance, in dry eye syndrome. Their physical properties suggest that they might be prone to interaction with plastic materials, such as, polyethylene (PE) and polypropylene (PP), which are commonly used as packaging materials for pharmaceutical products. In this study, we investigate interactions of PE and PP with a liquid SFA perfluorohexyloctane (PFHO) using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and cross-polarized light microscopy. Binary phase diagrams of PFHO-PE and PFHO-PP systems demonstrating interactions of PFHO with the polymeric materials were constructed based on DSC data. According to this data, PFHO tends to lower the melting temperatures of PE and PP. The equilibrium values of solubilities of the polymers in PFHO and PFHO in the polymers were obtained by extrapolation of melting enthalpy data. Absorption of PFHO by PE and PP materials at ambient conditions after 4 weeks of equilibration was also studied by TGA. From the presented results, it may be concluded that thorough studies of interactions of PE or PP with SFAs are required when these materials are used as packaging components in SFA-based formulations.

Autonomous self-healing polyisoprene elastomers with high modulus and good toughness based on the synergy of dynamic ionic crosslinks and highly disordered crystals

We designed a novel polyisoprene elastomer with high mechanical properties and autonomous self-healing capability at room temperature facilitated by the coexistence of dynamic ionic crosslinks and crystalline components that slowly reassembled.

Application of the correct design of successive self-nucleation and annealing (SSA) to study the stereo-defects and its distribution of homo- and co-polypropylene

The SSA revealed the differences in molecular chain microstructure of different PP samples when the preliminary characterization found that the homo-polypropylene or co-polypropylene samples had the similar mechanical and thermal properties.

Microstructure of polypropylene and active center in Ziegler–Natta catalyst: effect of novel salicylate internal donor

The volume of ecofriendly salicylate internal donors for propylene polymerization has an important impact on the catalyst active centers and microstructure of polypropylene.