Electrical and Rheological Percolation in Polystyrene/MWCNT Nanocomposites

MXene/sPS nanocomposites: rheological, electrical conductivity, polymorphism, mechanical, thermal, and flammability properties

MXenes as an emerging class of 2D materials have great potential in fabricating functional polymer nanocomposites. In this study, Ti3C2T x MXene as a representative MXene filler was employed to prepare sPS nanocomposites. The abundant surface groups (mainly -OH) on MXene allowed facile modification, and thus MXene nanosheets bearing -C12H25 groups were prepared using dodecyl triethoxysiloxane (DCTES) as a modifier. Grafting -C12H25 long alkyl chains onto the surface of MXene strongly affected its affinity towards hydrophobic solvent and the sPS matrix. The rheological threshold concentration (ϕ c,G' = 0.033 vol%) and exponent (β G' = 1.51) and the conductivity threshold concentration (ϕ c,σ = 0.259 vol%) and exponent (β σ = 2.92) were determined by applying percolation scaling laws. The influences of DCTES-modified MXene on the polymorphism, mechanical, thermal and flammability properties of nanocomposites were studied. The obtained nanocomposites displayed not only enhanced mechanical properties, but also improved thermal stability and flame retardancy to some extent. Moreover, the higher the loading level of DCTES-modified MXene, the better was the improved effect.

Intensified Nonequilibrium Effect of Polymer Nanocomposites with Decreasing Nanoparticle Size

What are the most important and decisive parameters that determine the structure and the property of polymer nanocomposites (PNCs)? Previous studies answered that controlling the nanoparticle interface is critical, which can be achieved with a choice of a compatible nanoparticle, a proper surface modification, and a change in the polymer chain length. In addition to these parameters, the processing condition of PNCs has recently emerged as an influential parameter for controlling PNC properties, suggesting the existence of the nonequilibrium effect of PNCs. In this regard, we chose the solvent as a main change in the processing condition and investigated the initial solvent-driven nonequilibrium effect of PNCs with varied nanoparticle (NP) sizes. We found that the type of the initial solvent is indeed crucial in determining the ultimate properties of the PNCs, and this becomes more influential as the size of NPs decreases. The decreasing size of NPs causes a conformational change in the adsorbed polymers from tightly packed layers to loosely dangling chains. This results in much greater differences in NP microstructures and rheological properties of PNCs, indicating a stronger nonequilibrium effect with smaller NPs.

Processing method determines the long-term stability of particle dispersions in concentrated nanoparticle/polymer suspensions

Since the degree of particle dispersion can determine the physical properties of polymer nanocomposites (PNCs), plenty of studies have focused on the intrinsic parameters of PNCs such as the concentration/size/chemistry of nanoparticles/polymers relevant to the particle microstructure. While the consideration of these parameters is based on PNCs being in their equilibrium states, PNCs can be kinetically trapped in a nonequilibrium state during the multiple steps of processing. In other words, processing conditions can contribute more significantly to particle dispersion and the properties of PNCs beyond the effects of the intrinsic parameters. Hence, a systematic understanding of the nonequilibrium behaviour of PNCs is required to achieve the desired properties. In this work, we prepared concentrated suspensions with two different preparation pathways. The two different pathways yield different polymer conformations particularly near the particle surface despite the same composition of particles/polymers as the systems are trapped in a nonequilibrium state. Accordingly, the particle microstructures are also greatly changed by the preparation pathway. We found that even in the presence of solvents, these preparation pathway-dependent nonequilibrium effects on particle microstructures persist after several months of aging and ultimately determine the long-term stability of the particle dispersion.

Physical and chemical properties of carbon nanotubes in view of mechanistic neuroscience investigations. Some outlook from condensed matter, materials science and physical chemistry

The open border between non-living and living matter, suggested by increasingly emerging fields of nanoscience interfaced to biological systems, requires a detailed knowledge of nanomaterials properties. An account of the wide spectrum of phenomena, belonging to physical chemistry of interfaces, materials science, solid state physics at the nanoscale and bioelectrochemistry, thus is acquainted for a comprehensive application of carbon nanotubes interphased with neuron cells. This review points out a number of conceptual tools to further address the ongoing advances in coupling neuronal networks with (carbon) nanotube meshworks, and to deepen the basic issues that govern a biological cell or tissue interacting with a nanomaterial. Emphasis is given here to the properties and roles of carbon nanotube systems at relevant spatiotemporal scales of individual molecules, junctions and molecular layers, as well as to the point of view of a condensed matter or materials scientist. Carbon nanotube interactions with blood-brain barrier, drug delivery, biocompatibility and functionalization issues are also regarded.

Mechanical, Electrical, and Thermal Properties of Carbon Nanotube Buckypapers/Epoxy Nanocomposites Produced by Oxidized and Epoxidized Nanotubes

High volume fraction carbon nanotube (CNT) composites (7.5-16% vol.) were fabricated by the impregnation of CNT buckypapers into epoxy resin. To enhance the interfacial reaction with the epoxy resin, the CNTs were modified by two different treatments, namely, an epoxidation treatment and a chemical oxidation. The chemical treatment was found to result in CNT length severance and to affect the porosity of the buckypapers, having an important impact on the physico-mechanical properties of the nanocomposites. Overall, the mechanical, electrical, and thermal properties of the impregnated buckypapers were found to be superior of the neat epoxy resin, offering an attractive combination of mechanical, electrical, and thermal properties for multifunctional composites.

Biocompatible Nanocomposites Based on Poly(styrene-block-isobutylene-block-styrene) and Carbon Nanotubes for Biomedical Application

In this study, we incorporated carbon nanotubes (CNTs) into poly(styrene-block-isobutylene-block-styrene) (SIBS) to investigate the physical characteristics of the resulting nanocomposite and its cytotoxicity to endothelial cells. CNTs were dispersed in chloroform using sonication following the addition of a SIBS solution at different ratios. The resultant nanocomposite films were analyzed by X-ray microtomography, optical and scanning electron microscopy; tensile strength was examined by uniaxial tension testing; hydrophobicity was evaluated using a sessile drop technique; for cytotoxicity analysis, human umbilical vein endothelial cells were cultured on SIBS-CNTs for 3 days. We observed an uneven distribution of CNTs in the polymer matrix with sporadic bundles of interwoven nanotubes. Increasing the CNT content from 0 wt% to 8 wt% led to an increase in the tensile strength of SIBS films from 4.69 to 16.48 MPa. The engineering normal strain significantly decreased in 1 wt% SIBS-CNT films in comparison with the unmodified samples, whereas a further increase in the CNT content did not significantly affect this parameter. The incorporation of CNT into the SIBS matrix resulted in increased hydrophilicity, whereas no cytotoxicity towards endothelial cells was noted. We suggest that SIBS-CNT may become a promising material for the manufacture of implantable devices, such as cardiovascular patches or cusps of the polymer heart valve.

Water transport in polymer composites through swelling-induced networks of hydrogel particles

Water diffusion in polymer composites is not only affected by the chemical nature of the materials but also by their internal structures. To enable the design of polymer composites with controlled diffusion kinetics, we investigate the effect of hydrogel particle networks on the water transport. The composites in this study comprise hydrogel particles based on sodium poly(acrylic acid), which are incorporated at different concentrations into a soft and sticky polymer matrix. Through the use of X-ray micro computed tomography, the internal structure of the polymer composites is examined and the interparticle distances are calculated. The structure of the composites is then related to the water diffusion kinetics upon exposure to saline solution as well as humid air. Even though the hydrogel particles are isolated and the interparticle distances are in the order of several micrometers, a sudden increase in the water diffusion kinetics is observed above a critical concentration. Due to the low water permeability of the matrix, such a change in the water diffusion kinetics is indicative of network formation. During hydration, swelling enables the hydrogels to overcome the interparticle distances and form a network for water transport.

Rheological Behavior of Polymer/Carbon Nanotube Composites: An Overview

This paper reviews the current achievements regarding the rheological behavior of polymer-based nanocomposites containing carbon nanotubes (CNTs). These systems have been the subject of a very large number of scientific investigations in the last decades, due to the outstanding characteristics of CNTs that have allowed the formulation of nanostructured polymer-based materials with superior properties. However, the exploitation of the theoretical nanocomposite properties is strictly dependent on the complete dispersion of CNTs within the host matrix and on the consequent development of a huge interfacial region. In this context, a deep knowledge of the rheological behavior of CNT-containing systems is of fundamental importance, since the evaluation of the material's viscoelastic properties allows the gaining of fundamental information as far as the microstructure of nanofilled polymers is concerned. More specifically, the understanding of the rheological response of polymer/CNT nanocomposites reveals important details about the characteristics of the interface and the extent of interaction between the two components, hence allowing the optimization of the final properties in the resulting nanocomposites. As the literature contains plenty of reviews concerning the rheological behavior of polymer/CNT nanocomposites, this review paper will summarize the most significant thermoplastic matrices in terms of availability and relevant industrial applications.

Initial Solvent-Driven Nonequilibrium Effect on Structure, Properties, and Dynamics of Polymer Nanocomposites

Unusual structures and dynamic properties found in polymer nanocomposites (PNCs) are often attributed to immobilized (adsorbed) polymers at nanoparticle-polymer interfaces, which are responsible for reducing the intrinsic incompatibility between nanoparticles and polymers in PNCs. Although tremendous effort has been made to characterize the presence of immobilized polymers, a systematic understanding of the structure and dynamics under different processing conditions is still lacking. Here, we report that the initial dispersing solvent, which is not present after producing PNCs, drives these nonequilibrium effects on polymer chain dynamics at interfaces. Employing extensive small-angle scattering, proton NMR spectroscopy, and rheometry experiments, we found that the thickness of the immobilized layer can be dependent on the initial solvent, changing the structure and the properties of the PNC significantly. In addition, we show that the outcome of the initial solvent effect becomes more effective at particle volume fractions where the immobile layers begin to interact.

Morphological, thermal, rheological and mechanical properties of poly (butylene carbonate) reinforced by stereocomplex polylactide

Fully biodegradable blends of poly (butylene carbonate) (PBC) and a bioresource-based stereocomplex polylactide (sc-PLA) were prepared by melt compounding at a temperature far below the melting point (T_m) of sc-PLA, and above the T_m of PBC, poly (l-lactide) (PLLA) and poly(d-lactide) (PDLA). sc-PLA was uniformly dispersed in the PBC matrix as spherical particles. Interestingly, the size of the dispersed sc-PLA particles did not increase significantly with increasing amounts of PLLA and PDLA. sc-PLA accelerated the non-isothermal and isothermal melt crystallization of PBC. Simultaneously, the thermal decomposition temperature of the PBC/sc-PLA blends increased by about 46 °C. The solid filler sc-PLA could reinforce the PBC matrix over a relatively wide temperature range. Consequently, formation of the percolation network structure of spherical sc-PLA in the blends significantly improved the rheological and mechanical properties of PBC after incorporation of sc-PLA. This report may open a new avenue to achieve higher-performance biodegradable polymer blend materials.

Magnetically Addressable Shape-Memory and Stiffening in a Composite Elastomer

With a specific stimulus, shape-memory materials can assume a temporary shape and subsequently recover their original shape, a functionality that renders them relevant for applications in fields such as biomedicine, aerospace, and wearable electronics. Shape-memory in polymers and composites is usually achieved by exploiting a thermal transition to program a temporary shape and subsequently recover the original shape. This may be problematic for heat-sensitive environments, and when rapid and uniform heating is required. In this work, a soft magnetic shape-memory composite is produced by encasing liquid droplets of magneto-rheological fluid into a poly(dimethylsiloxane) matrix. Under the influence of a magnetic field, this material undergoes an exceptional stiffening transition, with an almost 30-fold increase in shear modulus. Exploiting this transition, fast and fully reversible magnetic shape-memory is demonstrated in three ways, by embossing, by simple shear, and by unconstrained 3D deformation. Using advanced synchrotron X-ray tomography techniques, the internal structure of the material is revealed, which can be correlated with the composite stiffening and shape-memory mechanism. This material concept, based on a simple emulsion process, can be extended to different fluids and elastomers, and can be manufactured with a wide range of methods.

Yield stress fluids and fundamental particle statistics

Yield stress in complex fluids is described by resorting to fundamental statistical mechanics for clusters with different particle occupancy numbers. Probability distribution functions are determined for canonical ensembles of volumes displaced at the incipient motion in three representative states (single, double, and multiple occupancies). The statistical average points out an effective solid fraction by which the yield stress behavior is satisfactorily described in a number of aqueous (Si3N4, Ca3(PO4)2, ZrO2, and TiO2) and non-aqueous (Al2O3/decalin and MWCNT/PC) disperse systems. Interestingly, the only two model coefficients (maximum packing fraction and stiffness parameter) turn out to be correlated with the relevant suspension quantities. The latter relates linearly with (Young's and bulk) mechanical moduli, whereas the former, once represented versus the Hamaker constant of two particles in a medium, returns a good linear extrapolation of the packing fraction for the simple cubic cell, here recovered within a relative error ≈ 1.3%.

Mechanically robust nanocomposites from screen-printable polymer/graphene nanosheet pastes

Innovative methods for producing graphene-based polymer nanocomposites with excellent mechanical robustness have become a focus for their practical utilization, existing solutions suffer from drawbacks such as limited laboratory-scale fabrication, affordability, and inadequate processability. To address these issues, we proposed a screen printing approach utilizing formulated graphene-modified water-based printable pastes to achieve inexpensive and scalable manufacturing of graphene-reinforced polymer nanocomposites. Leveraging this simple and versatile manufacturing process, mass production, as well as personalized-patterned bulk materials, can be efficiently produced using easily obtainable substrates. The surface-tailored graphene (PEI-rGO) can improve the dispersion quality and strengthen the interfacial bonding with a waterborne polyurethane (WPU) matrix, yielding an optimized enhancement effect and enhancing the tensile strength and Young's modulus about 9.46 and 19.8 times higher than those of the pure WPU, respectively. In particular, their utility as an anti-wear modifier through direct printing on textile and wear-reduction performance were investigated. Our study establishes screen printing as a general strategy to achieve facile fabrication of polymer nanocomposites at an industrial-scale in an economically viable manner, which can to a great extent bridge the gap between scientific research and real-world applications.

Electric field-induced alignment of MWCNTs during the processing of PP/MWCNT composites: effects on electrical, dielectric, and rheological properties

High-frequency electric field (HEF) was applied to prepare aligned carbon nanotube (CNT)-reinforced polypropylene (PP) matrix composites during the compression molding process in this article. The effects of the alignment of multiwalled CNTs (MWCNTs) in the PP matrix under HEF on the electrical, dielectric, and rheological properties of the resulting composites were reported. The results showed that the composites prepared in the presence of the electric field had better conductivity than those of the untreated composites. The dielectric property measurement indicates that MWCNTs aligning along the direction of the imposed electric field greatly improved the dielectric properties of composites. Rheological analysis showed that the storage modulus of the aligning direction samples is higher than the value of the untreated composites and the microstructure of the composite has been changed due to the effect of HEF.

Rheological Characteristics of 2D Titanium Carbide (MXene) Dispersions: A Guide for Processing MXenes

Understanding the rheological properties of two-dimensional (2D) materials in suspension is critical for the development of various solution processing and manufacturing techniques. 2D carbides and nitrides (MXenes) constitute one of the largest families of 2D materials with >20 synthesized compositions and applications already ranging from energy storage to medicine to optoelectronics. However, in spite of a report on clay-like behavior, not much is known about their rheological response. In this study, rheological behavior of single- and multilayer Ti₃C₂T _x in aqueous dispersions was investigated. Viscous and viscoelastic properties of MXene dispersions were studied over a variety of concentrations from colloidal dispersions to high loading slurries, showing that a multilayer MXene suspension with up to 70 wt % can exhibit flowability. Processing guidelines for the fabrication of MXene films, coatings, and fibers have been established based on the rheological properties. Surprisingly, high viscosity was observed at very low concentrations for solutions of single-layer MXene flakes. Single-layer colloidal solutions were found to exhibit partial elasticity even at the lowest tested concentrations (<0.20 mg/mL) due to the presence of strong surface charge and excellent hydrophilicity of MXene, making them amenable to fabrication at dilute concentrations. Overall, the findings of this study provide fundamental insights into the rheological response of this quickly growing 2D family of materials in aqueous environments as well as offer guidelines for processing of MXenes.

Constructing 3D Graphene Networks in Polymer Composites for Significantly Improved Electrical and Mechanical Properties

Graphene-based polymer composites with superior electrical and mechanical performance are highly desirable because of their wide range of applications. However, due to the mismatch between charge jumping and the load transfer of adjacent graphene sheets, it remains difficult to achieve significant, simultaneous improvements in electrical and mechanical properties of graphene-polymer composites. To overcome this issue, we here propose an effective strategy to constructed unique 3D conductive networks in which the compatibility of graphene and polymer can be improved by controlled decoration of few-defect graphene sheets, while segregated graphene networks retain good charge-jumping capability. The final composites exhibit an ultra-low electrical conductive percolation threshold of 0.032 vol % and an ultra-high electrical conductivity of 60 S/m at only 2.45 vol %, superior to most of the reported results. They also reveal significantly improved thermodynamic properties, tensile strength, and toughness. We believe that such a simple, industrially feasible method contributes to boost the development of high-performance, functional graphene-polymer composites.

Largely enhanced electrical properties of polymer composites via the combined effect of volume exclusion and synergy

The core–shell structure of surface conductive SiO₂@rGO could result in enhanced electrical conductivity and EMI shielding effectiveness as due to both synergistic effect and volume exclusion effect.

Highly Stable and Sensitive Paper-Based Bending Sensor Using Silver Nanowires/Layered Double Hydroxides Hybrids

Highly sensitive flexible piezoresistive materials using silver nanowires (AgNWs) composites have been widely researched due to their excellent electrical, optical, and mechanical properties. Intrinsically, AgNWs tend to aggregate in polymer matrix because of the intense depletion-induced interactions, which seriously influence the percolation threshold of the composites. In this study, we report a highly stable and sensitive paper-based bending sensor using the AgNWs and layered double hydroxides (LDHs) to construct a hybrid conductive network in waterborne polyurethane that is easy to destruct and reconstruct under bending deformation. The nonconductive 2D LDH nanosheets are embedded into AgNWs network and assist dispersion of AgNWs, which depends on the hydrogen bonding between the two nanostructures. The percolation threshold of the composites decreases from 10.8 vol % (55 wt %) to 3.1 vol % (23.8 wt %), and the composites reaches a very low resistivity (10(-4) Ω·cm) with a small amount of AgNWs (8.3 vol %) due to the dispersion improvement of AgNWs with the effect of LDH nanosheets. The as-prepared conductive composites with low percolation threshold can be manufactured on paper via various methods such as rollerball pen writing, inkjet printing, or screen printing. The bending sensor prepared by manufacturing the composites on paper shows low-cost, excellent conductivity, flexibility (>3000 bending cycles), sensitivity (0.16 rad(-1)), fast response (120 ms) and relaxation time (105 ms), and nontoxicity. Therefore, a simple but efficient wearable sensor is developed to monitor the human motions (such as fingers and elbow joints movements) and presents good repeatability, stability, and responsiveness, making the bending sensor possibly able to meet the needs in numerous applications for robotic systems.

Structure and percolation of one-patch spherocylinders

When the volume fraction exceeds the threshold, the colloidal particles would form a spanning cluster to realize percolation, which is affected by the shape of the particles, interaction between particles, etc. In this paper, we use the Monte Carlo method to study the structure and percolation of a system of one-patch spherocylinders which have been fabricated recently [Chaudhary et al., J. Am. Chem. Soc., 2012, 134, 12901]. With strong adsorption, one-patch spherocylinders self-assemble into multipods which further make contact with each other to form a percolation network at a high volume fraction, while the percolation network is inhibited by the local structures in a system of one-patch spheres. The main multipods are dipods when the patch angle equals π/3, while they are tetrapods and pentapods when the patch angle equals 2π/3. With enhancing the adsorption, the bigger the patch angle, the more the percolation threshold drops. The orientational order parameter, the distribution of the relative orientation between the nearest neighbors and the probabilities of a spherocylinder owning n adsorbing neighbors have been calculated to analyze the formation and transition of the structures.

Conductive nanocomposites based on polystyrene microspheres and silver nanowires by latex blending

Metallic nanowires with excellent electrical conductivity and high aspect ratio are critical in the preparation of conductive polymer nanocomposites. In this work, highly conductive polystyrene/silver nanowire (PS/AgNW) nanocomposites were prepared by latex blending, and their electrical and rheological properties were investigated. A high yield of long and thin AgNWs was synthesized with the polyol method. AgNWs were incorporated with highly monodisperse PS microspheres to produce polymer nanocomposites with a nanowire network structure providing electrical pathways. An electrically conductive network of AgNWs was obtained at an electrical percolation threshold of 0.49 vol % AgNW, and an electrical conductivity of 10(2) S/m was obtained at 1 vol %. The dynamic rheological properties evaluated at 1 vol % also confirmed that the AgNWs were physically connected to one another at this concentration.