Acid and alkaline dual stimuli-responsive mechanized hollow mesoporous silica nanoparticles as smart nanocontainers for intelligent anticorrosion coatings

Strengthening the mechanical characteristics and cathodic delamination resistance of fiber-reinforced polymer through chemical surface modification of glass fibers

This work aims to scrutinize the effect of the silanization of glass fibers (GF) on the mechanical properties and cathodic disbonding resistance of an epoxy composite coating. Successful silanization was approved based on different characterization techniques, including Fourier transform infrared spectra, field emission-scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy, and thermogravimetric analysis. Tensile strength measurement exhibited a significant effect of silanization on the mechanical performance of the fiber-reinforced polymer (FRP). FE-SEM cross-sectional images illustrated improved interfacial bonding between the epoxy matrix and GF upon silanization. Pull-off measurements revealed improved wet adhesion strength of the FRP to the mild steel surface after exposure to the salt spray chamber when the GF were silanized. In addition, silanization revealed enhanced resistance to cathodic delamination (CD). Electrochemical impedance spectroscopy and electrochemical noise assessments proved silanization's significant influence on the FRP's CD resistance.

Effectiveness of Mesoporous Silica Nanoparticles Functionalized with Benzoyl Chloride in pH-Responsive Anticorrosion Polymer Coatings

Smart polymer coatings embedding stimuli-responsive corrosion inhibitor nanocarriers are commonly exploited, in the literature, for the development of high-performance active coatings. In this work, high-surface-area amino-functionalized mesoporous silica nanoparticles (MSN-NH2) were developed with a one-step synthesis process and then functionalized with benzoyl chloride (MSN-BC) through a reaction with amino groups. MSN-BC are able to release benzoic acid (BA) in acid and alkaline conditions as a result of the hydrolysis of the pH-sensitive amide bond. MSN-BC were embedded in polymer coatings to exploit the pH-dependent release of corrosion-inhibiting BA. After an in-depth characterization of the developed functional nanoparticles and of their pH-dependent release kinetics of BA, MSN-BC were embedded in an acrylic matrix, realizing coatings for the corrosion protection of aluminum AA2024 alloys. Results demonstrate the effectiveness of the nanoparticles' porous structure for a high loading of the anticorrosive active agent BA and the long-lasting efficiency of the coating for the corrosion protection of aluminum alloys, as validated by morphological and electrochemical impedance spectroscopy (EIS) measurements. EIS experiments were carried out with up to 21 days of exposure to a corrosive environment, revealing the potentialities of the acrylic coatings embedding MSN-BC for the protection of aluminum alloys.

Surface protein-retractive and redox-degradable mesoporous organosilica nanoparticles for enhanced cancer therapy

Targeted delivery along with controlled drug release is considered crucial in development of a drug delivery system (DDS) for efficient cancer treatment. In this paper, we present a strategy to obtain such a DDS by utilizing disulfide-incorporated mesoporous organosilica nanoparticles (MONs), which were engineered to minimize the surface interactions with proteins for better targeting and therapeutic performance. That is, after MONs were loaded with a chemodrug doxorubicin (DOX) through the inner pores, their outer surface was treated for conjugation to the glutathione-S-transferase (GST)-fused cell-specific affibody (Afb) (GST-Afb). These particles exhibited prompt responsivity to the SS bond-dissociating glutathione (GSH), which resulted in considerable degradation of the initial particle morphology and DOX release. As the protein adsorption to the MON surface appeared largely reduced, their targeting ability with GSH-stimulated therapeutic activities was demonstrated in vitro by employing two kinds of the GST-Afb protein, which target human cancer cells with the surface membrane receptor, HER2 or EGFR. Compared with unmodified control particles, the presented results show that our system can significantly enhance cancer-therapeutic outcomes of the loaded drug, offering a promising way of designing a more efficacious DDS.

A novel epoxy coating with nanocatalytic anticorrosion performance achieved by single-atom Fe-N-C catalyst

In view of the critical importance of oxygen to corrosion evolution, to starve corrosion via depleting oxygen in coatings is a promising strategy. In this work, a novel nanocatalytic anticorrosion concept is proposed to design new coating with outstanding corrosion resistance. Different from the passive barrier of traditional coatings and self-repair after corrosion of current stimuli-feedback coatings, such coating could spontaneously eliminate internal diffused oxygen and greatly suppress the corrosion process. As a proof of concept, single-atom Fe-N-C electrocatalyst with isolated FeN₄ active sites is synthesized by a simple confined carbonization method, exhibiting excellent oxygen reduction performance (E_1/2 = 0.902 V). In composite coating, the evenly dispersed Fe-N-C compensates for the coating defects and serves as oxygen scavengers, which could actively adsorb and consume ambient oxygen, thereby preventing oxygen penetration to the metal substrate surface, eliminating the oxygen contribution to corrosion and significantly boosting the anticorrosion performance of epoxy coating. This in-situ mediation for oxygen in coating prevents metal substrate from receiving new supply of oxygen, while imparting active anticorrosion property to the coating.

Design of Nacre-Inspired 2D-MoS2 Nanosheets Assembled with Mesoporous Covalent Organic Frameworks (COFs) for Smart Coatings

High loading capacity and smart release of inhibitors are the first and foremost characteristics of nanocontainers, which play a pivotal role in metal active corrosion protection. The present work explores the development of novel protective nanocontainers based on recently emerged covalent organic frameworks (COFs). These highly porous frameworks with large surface area, outstanding thermomechanical properties, low density, and ease of functionalization are used as nanocontainers. On the other hand, molybdenum disulfide (MoS₂), a state-of-the-art 2D layered compound with a sheetlike structure, was utilized thanks to its excellent barrier properties. However, these lamellar structures suffer a high agglomeration tendency in polymeric matrices. Therefore, we developed a novel hybrid nanocontainer, inspired by natural nacre, by an in situ growth of COF on MoS₂ to improve the stability and provide a high inhibitor loading capacity. The porous and nitrogen-rich structure of COF made it a good carrier to adsorb europium cations as inorganic inhibitors and release them on demand by pH changes to suppress the electrochemical reactions. The as-synthesized nanoplatforms were used as pH-responsive fillers in the epoxy resin. The nanocomposite coatings showed almost 50 kΩ cm² total resistance and high impedance values (10¹¹ Ω cm²) even after 77 days of immersion. Moreover, salt spray analysis depicted the smallest amount of rust and corrosion product after 31 days in the filled nanocomposite coating. Cathodic delamination and pull-off outcomes denoted that the filled coatings with the as-synthesized nanofiller showed the smallest cathodic delamination radius (3.41 mm) and lowest adhesion loss (24%) compared to the neat epoxy (7.55 mm and 46.7%). As such, the highly porous modified MoS₂ nanosheets are considered promising alternatives in a wide range of applications with anticorrosion properties.

Synthesis and Electrochemical Evaluation of MSNs-PbAE Nanocontainers for the Controlled Release of Caffeine as a Corrosion Inhibitor

In this paper, a controlled-release system of caffeine as a corrosion inhibitor was obtained by encapsulating it in MCM-41 silica nanoparticles coated with a poly(β-amino ester) (PbAE), a pH-sensible polymer. Encapsulation was verified using Fourier transform infrared spectroscopy (FTIR) and thermogravimetry (TGA). The release of caffeine from the nanocontainers was analyzed in electrolytes with pH values of 4, 5, and 7 using UV-Vis, showing a 21% higher release in acidic electrolytes than in neutral electrolytes, corroborating its pH sensitivity. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to determine the inhibition mode and efficiency of the encapsulated and free caffeine. The caffeine released from the nanocontainers showed the highest efficiency, which was 85.19%. These results indicate that these nanocontainers could have potential use in smart anticorrosion coating applications.

Self-Healing Coating with a Controllable Release of Corrosion Inhibitors by Using Multifunctional Zinc Oxide Quantum Dots as Valves

As an intelligent response system, self-healing anticorrosion materials containing nanocontainers have aroused increasing demands. It is highly expected that the nanocontainers can rapidly respond on corrosion signals to efficiently release corrosion inhibitors, meanwhile to avoid an undesirable leakage before the local corrosion happening. Herein, zinc oxide quantum dot (ZnO-QD)-sealed hollow mesoporous TiO₂ nanocontainers loading with 14.2% benzotriazole (BTA) inhibitor have been successfully prepared [hollow mesoporous titanium dioxide nanospheres (HMTNs)-BTA@ZnO-QDs]. ZnO-QDs play the multifunctional roles on anticorrosion of the self-healing coating. The corrosion tests of coatings on the carbon steel well demonstrate that ZnO-QDs can not only act as a valve to seal and release BTA on the time but also act as a precursor to produce the protective film of Zn(OH)₂ by the reaction of Zn²⁺ ions with OH^- around the cathode region to inhibit the corrosion of carbon steel. After being soaked in 3.5% NaCl solution for 30 days, the |Z|_0.01 Hz value of the coating with HMTNs-BTA@ZnO-QDs still maintains at 2.87 × 10⁷ Ω cm². Once the defects are formed in the coating, the acid-responsive ZnO-QD valves are rapidly decomposed to release BTA inhibitor; meanwhile, the resulted Zn(OH)₂ layer prevent the carbon steel substrate from corrosion in the cathode area. Therefore, it could be promising that the present design of the nanocontainers matching with the multifunctional ZnO-QDs can offer a valuable strategy to construct the self-healing and anticorrosion coatings with a multiresponse to the corrosion environment.

Metal organic frameworks (MOFs) as multifunctional nanoplatform for anticorrosion surfaces and coatings

Corrosion of metallic materials is a long-standing problem in many engineering fields. Various organic coatings have been widely applied in anticorrosion of metallic materials over the past decades. However, the protective performance of many organic coatings is limited due to the undesirable local failure of the coatings caused by micro-pores and cracks in the coating matrix. Recently, metal organic frameworks (MOFs)-based surfaces and coatings (MOFBSCs) have exhibited great potential in constructing protective materials on metallic substrates with efficient and durable anticorrosion performance. The tailorable porous structure, flexible composition, numerous active sites, and controllable release properties of MOFs make them an ideal platform for developing various protective functionalities, such as self-healing property, superhydrophobicity, and physical barrier against corrosion media. MOFs-based anticorrosion surfaces and coatings can be divided into two categories: the composite surfaces/coatings using MOFs-based passive/active nanofillers and the surfaces/coatings using MOFs as functional substrate support. In this work, the state-of-the-art fabrication strategies of the MOFBSCs are systematically reviewed. The anticorrosion mechanisms of MOFBSCs and functions of the MOFs in the coating matrix are discussed accordingly. Additionally, we highlight both traditional and emerging electrochemical techniques for probing protective performances and mechanisms of MOFBSCs. The remaining challenging issues and perspectives are also discussed.

Ultrastable Porous Covalent Organic Framework Assembled Carbon Nanotube as a Novel Nanocontainer for Anti-Corrosion Coatings: Experimental and Computational Studies

Covalent organic frameworks (COFs) have been proposed as a wholly organic architecture sharing high crystallinity, porosity, and tuneability. Moreover, they exhibit highly stable structures against harsh chemical environments, including boiling water, strong acids and bases, and oxidation and reduction conditions, making them good candidates for extreme conditions. For the first time, a porous COF structure based on terephthalaldehyde and melamine was synthesized and employed as a novel nanocontainer for hosting corrosion inhibitors to provide a coating with superior active/passive anti-corrosion properties. In this study, the multi-walled carbon nanotube was utilized as a platform for growing COF (CC) to improve the coating's barrier and thermo-mechanical properties. The zinc cations were loaded into the CC structure (called CCZ) as one of the most promising inhibitors for mild steel. The COF-based nanoparticles' characterization was done by Fourier transform infrared, Raman, X-ray diffraction, thermogravimetric analysis, Brunauer-Emmett-Teller, field emission scanning electron microscopy, and transmission electron microscopy (TEM) techniques. Moreover, the Density functional theory modeling and molecular dynamics simulation quantitatively highlighted the adsorption propensity of the investigated COF structures onto the oxidized CNT-based nanostructures and the interactions of epoxy with these nanostructures. The CCZ nanoparticles (NPs) showed 75% inhibition efficiency in saline solution and 418 ppm zinc ions release after 24 h at acidic pH. The CCZ/EP coating revealed the smart release of inhibitor for 24 h and represented excellent barrier properties after 9 weeks of immersion in saline solution. In terms of mechanical properties, the elastic modulus values derived from the dynamic mechanical thermal analyzer were enhanced by 107 and 137% in CC/EP and CCZ/EP samples compared to the neat epoxy. Furthermore, the yield stress and breakpoint elongation were strengthened by 102 and 63% for the CC/EP sample, respectively. Finally, the highest pull-off adhesion strength in dry (8.53 MPa) and wet (2.7 MPa) conditions, along with the lowest adhesion loss (68.3%), was related to the CCZ/EP sample.

Review of Cr-Free Coatings for the Corrosion Protection of Aluminum Aerospace Alloys

Aluminum alloys are known to have many advantages (e.g., light weight and low cost) but they are not immune to corrosion. So, it is important to assess their corrosion behavior, in particular under atmospheric conditions. To protect aluminum alloys against corrosion, paints are generally applied onto the materials. Corrosion protection in the aerospace industry consists of a conversion or anodized coating, an inhibited primer, and a top-coat. Chromate conversion coating (CCC) and primers containing chromate pigments have been widely used in the aerospace industry over the last decades. However, new environmental regulations have led to major changes for aluminum corrosion protection. By limiting or prohibiting some chemicals, for instance Cr(VI), the European regulation REACH (Regulation on Registration Evaluation, Authorization and Restriction of Chemicals) has induced major changes to some of the finishing processes of aluminum alloys (e.g., chromate conversion, chromic acid anodizing, and chromate sealing). Interesting results have been obtained while seeking replacements for Cr(VI), for example, with the incorporation of cerium, lithium salt, or nanocontainers loaded with corrosion inhibitors in organic coatings. For several years, hybrid sol–gel coatings able to replace the pre-treatment and primer steps have been under development, showing interesting results. New prospects for the future involve the use of photopolymerization to reduce the energy-intensive heat treatment needed in sol–gel technology. It will also be necessary to test these new technologies in service conditions or in accelerated corrosion tests before being able to conclude on the real effectiveness of these coatings. This review summarizes the recent developments in Cr-free coatings for aluminum alloys. Their advantages and drawbacks are also discussed.

Nanocontainers Against Biofouling and Corrosion Degradation of Materials: A Short Review With Prospects

The current state of the art in active corrosion prevention is based on the use of macromolecular containers that can store and release corrosion inhibitors particularly to the surface when corrosion develops. These corrosion inhibitor-containing nano- or microcontainers are subsequently infused into coatings, allowing them to self-heal. Especially, nanocontainers for self-healing coatings with controlled corrosion inhibitors, energy storage, cement fracture repair, and antifouling metal protection have recently been developed. Incorporating these nanocontainers into materials in small amounts (e.g., 5–10 wt% in paints) provided anticorrosion protection that was incomparably better than the current approaches. Furthermore, the materials developed had multifunctional properties, including self-healing, antibacterial, and antimicrobial properties. The primary goal of this review was to compile the different research studies that have been published in a variety of publications so that the reader may better understand the potential of these new types of nanotechnology and the prospects for nanocontainers.

Mesoporous silica nanoparticle-supported nanocarriers with enhanced drug loading, encapsulation stability, and targeting efficiency

For efficient drug delivery, stable encapsulation of a large amount of anticancer drug is crucial, not to mention cell-specific delivery. Among many possible nanocarriers, mesoporous silica nanoparticles are versatile frameworks...

Nanofiber Composite Coating with Self-Healing and Active Anticorrosive Performances

Synergetic self-healing anticorrosion behaviors, by forming a self-assembly protective layer and repairing coating passive barrier, exhibit great potential in handling the notorious metal corrosion phenomenon. Herein, we developed a nanofiber-supported anticorrosion coating with synergistic protection effects of both self-healing and active corrosion inhibition, via a facile electrospinning combined coating technique. Polycaprolactone (PCL) nanofiber integrated with 2-mecapobenzothiazole-loaded halloysite nanotubes (HNTs-MBT) is directly deposited on the surface of metal substrate, forming an interconnected fiber network framework. The encapsulated corrosion inhibitor MBT can be released by a pH-triggered manner to realize instant corrosion protections. Additionally, coating defects could be repeatedly repaired by continuous polymer fiber upon heat treatment and the anticorrosion efficiency effectively remained, even after three cycles of damage-healing. Moreover, the repaired coating also exhibited durable anticorrosion performance, mainly attributed to the synergetic effects of both thermal-triggered bulk healing and active corrosion inhibition. This type of dual-functional coating provides efficient anticorrosive performances and may show great promise in long-term corrosion protection.

Innovative Silver-Based Capping System for Mesoporous Silica Nanocarriers Able to Exploit a Twofold Anticorrosive Mechanism in Composite Polymer Coatings: Tailoring Benzotriazole Release and Capturing Chloride Ions

In this work, engineered stimuli-responsive mesoporous silica nanoparticles (MSNs) were developed and exploited in polymer coatings as multifunctional carriers of a typical corrosion inhibitor, benzotriazole (BTA). In detail, a new capping system based on a BTA-silver coordination complex, able to dissolve in acid and alkaline conditions and to simultaneously tailor the BTA release and the capture of chloride ions, was properly designed and realized. Acrylic coatings embedding the engineered MSNs were deposited onto iron rebar samples and tested for their protective capability in acid and alkaline environments. Results highlighted the high potential of the proposed system for the protection of metals, due to the synergistic effect of the mesoporous structure and the capping system, which guaranteed both the sequestration of chloride ions and the on-demand release of the effective amount of anticorrosive agents able to ensure the enhanced protection of the substrate.

Mesoporous silica nanoparticles as carriers of active agents for smart anticorrosive organic coatings: a critical review

Mesoporous silica nanoparticles (MSN) have attracted increasing interest for their applicability as smart nanocarriers of corrosion inhibitors, due to their porous structure, resistance to main corrosive environments and good compatibility with polymer coatings. In this review, the main synthetic routes to obtain MSN with tailored textural properties, the design of different loading and stimuli-induced release strategies, the development of advanced organic nanocomposite coatings with MSN and the validation of their anticorrosive performances are reviewed and compared. Through a critical analysis of the literature, the most promising research trends and perspectives to exploit the highly interesting properties of MSN in advanced organic coatings are proposed.

Halochromic Polymer Nanosensors for Simple Visual Detection of Local pH in Coatings

Replacing metallic structures before critical damage is beneficial for safety and for saving energy and resources. One simple approach consists in visually monitoring the early stage of corrosion, and related change of pH, of coated metals. We prepare smart nanoparticle additives for coatings which act as a pH sensor. The nanoparticles are formed with a terpolymer containing two dyes as side chains, acting as donor and acceptor for a FRET process. Real time monitoring of the extent of localized corrosion on metallic structures is then carried out with a smartphone camera. Colored pH mapping can be then manually retrieved by an operator or automatically recorded by a surveillance camera.

Preparation of Sub-50 nm Colloidal Monodispersed Hollow Siloxane-Based Nanoparticles with Controlled Shell Structures

Hollow siloxane-based nanoparticles (HSNs) have attracted significant attention because of their promising unique properties for various applications. For advanced applications, especially in catalysis, drug delivery systems, and smart coatings, high dispersibility and monodispersity of HSNs with precisely controlled shell structures are important. In this study, we established a simple method for preparing colloidal HSNs with a uniform particle size below 50 nm by the reaction of colloidal silica nanoparticles with bridged organoalkoxysilane [1,2-bis(triethoxysilyl)ethylene: (EtO)₃Si-C₂H₂-Si(OEt)₃, BTEE] in the presence of a cationic surfactant. Upon the formation of organosiloxane shells by hydrolysis and polycondensation of BTEE, the core silica nanoparticles were spontaneously dissolved, and a part of the silicate species was incorporated into the organosiloxane shells. The size of the colloidal silica nanoparticles, the amount of BTEE added, and the pH of the reaction mixture greatly affected the formation of HSNs. Importantly, colloidal HSNs having micropores and mesopores in the shells were successfully prepared using silica nanoparticles (20, 30, and 40 nm in diameter) at pH values of 9 and 11, respectively. These HSNs are potentially important for applications in drug delivery systems and catalysis.

Chitosan nanocomposite coatings with enhanced corrosion inhibition effects for copper

A biopolymer coating on copper was prepared based on chitosan nanocomposite and its corrosion inhibition efficiency was investigated. Inclusion of silica nanoparticles substantially reduces swelling ratio of chitosan coating while enhancing its thermal stability. The corrosion resistance of chitosan-based coatings is improved by introducing 2-mercaptobenzothiazole and silica in the matrix. It is found that upon crosslinking the chitosan coatings, a higher corrosion resistance could be achieved and the highest inhibition efficiency for chitosan nanocomposite coatings is calculated as 85%. The corrosion mechanism is found closely related to mass transition and diffusion process, and also the polarization resistance contributes to the impedance. Calculated impedance using Kramers-Kronig transformation shows good agreement with experimental values, thus validating the impedance measurements. This study exhibits the enhanced efficiency of nanocomposite and potential of chitosan coatings in corrosion prevention for copper.

Intrinsic Effect of Nanoparticles on the Mechanical Rupture of Doubled-Shell Colloidal Capsule via In Situ TEM Mechanical Testing and STEM Interfacial Analysis

The discovery of Pickering emulsion templated assembly enables the design of a hybrid colloidal capsule with engineered properties. However, the underlying mechanisms by which nanoparticles affect the mechanical properties of the shell are poorly understood. Herein, in situ mechanical compression on the transmission electron microscope and aberration-corrected scanning transmission microscope are unprecedentedly implemented to study the intrinsic effect of nanoparticles on the mechanical properties of the calcium carbonate (CaCO₃ )-decorated silica (SiO₂ ) colloidal capsule. The stiff and brittle nature of the colloidal capsule is due to the interfacial chemical bonding between the CaCO₃ nanoparticles and SiO₂ inner shell. Such bonding strengthens the mechanical strength of the SiO₂ shell (166 ± 14 nm) from the colloidal capsule compared to the thicker single SiO₂ shell (310 ± 70 nm) from the silica hollow sphere. At elevated temperature, this interfacial bonding accelerates the formation of the single calcium silicate shell, causing shell morphology transformation and yielding significantly enhanced mechanical strength by 30.9% and ductility by 94.7%. The superior thermal durability of the heat-treated colloidal capsule holds great potential for the fabrication of the functional additives that can be applied in the wide range of applications at elevated temperatures.

Chitosan-Gated Fluorescent Mesoporous Silica Nanocarriers for the Real-Time Monitoring of Drug Release

We have constructed a novel gated nanocarrier for the real-time monitoring of drug release, consisting of three parts: (i) mesoporous silica nanoparticles (MSNs) as the drug carrier, (ii) chitosan as the nanovalve to block and unlock the pores, and (iii) 1,8-naphthalimide fluorophore as a connecting arm and fluorescent signal source. In the absence of glutathione (GSH), the integrity of the system results in the formation of pores in a closed state and the sulfone would block the intramolecular charge transfer (ICT) process, leading to no fluorescence emission. However, the nucleophilic attack of GSH can cause the removal of the chitosan and recovery of ICT property, thus triggering drug release and green fluorescence emission. The results demonstrate that the change of GSH concentration in vivo or vitro would lead to a change in drug release as well as a concurrent change in fluorescence signal, which can expand the application of our gated nanocarrier for monitoring different drug release in real time.

Fabrication of pH-responsive monodisperse microcapsules using interfacial tension of immiscible phases

Monodisperse, stimuli-responsive microcapsules are required for applications involving precise delivery of chemical payloads but are difficult to fabricate with high throughput and control over capsule geometry and shell wall properties, especially in the presence of organic solvents. In this paper, we adapt a facile technique based on the interfacial tension of immiscible phases for the generation of monodisperse emulsion templates and microcapsules. In this technique, either one (single emulsion) or two (double emulsion) dispersed phases are simultaneously delivered while reciprocating across the interface of a stationary immiscible continuous phase. The interfacial tension of the continuous phase results in the separation of a monodisperse droplet in every cycle. Monodisperse single emulsion-templated microcapsules based on cyclic poly(phthalaldehyde) (cPPA) and polymethacrylate (Eudragit E100) shell walls are formed with hydrophobic cores. The acid-triggered release of Eudragit and cPPA microcapsules containing an oil core is demonstrated in an acidic media. Tunable, monodisperse double emulsion templates with an aqueous core are formed with sizes ranging from 295 μm to 1200 μm and reciprocation frequencies of 1 Hz to 7 Hz. The double emulsion templates are converted to monodisperse, responsive microcapsules with a hydrophilic core through photocuring or selective solvent evaporation to form the polymer shell wall. Microcapsules with a variety of polymeric shell walls based on photocurable polyisocyanurate, cPPA and polylactide are fabricated. The acid-triggered release of cPPA microcapsules containing an aqueous core with a slower degradation rate is also demonstrated. We achieve excellent control over the emulsion templates and microcapsules, with polydispersity less than 2% and the ability to predict the size reliably based on process parameters. The cost-effectiveness, ease of fabrication and potential for scale-up make this technique very promising for fabrication of a diverse range of stimuli-responsive microcapsules.

Cerium Dioxide Nanoparticles as Smart Carriers for Self-Healing Coatings

The utilization of self-healing cerium dioxide nanoparticles (CeO2), modified with organic corrosion inhibitors (dodecylamine (DDA) and n-methylthiourea (NMTU)), in epoxy coating is an efficient strategy for enhancing the protection of the epoxy coating and increasing its lifetime. Fourier transform infrared (FTIR) spectroscopy analysis was used to confirm the loading and presence of inhibitors in the nanoparticles. Thermal gravimetric analysis (TGA) measurement studies revealed the amount of 25% and 29.75% w/w for NMTU and DDA in the nanoparticles, respectively. The pH sensitive and self-release behavior of modified CeO2 nanoparticles is confirmed through UV-vis spectroscopy and Zeta potential. It was observed, through scanning electron microscopy (SEM), that a protective layer had been formed on the defect site separating the steel surface from the external environment and healed the artificially created scratch. This protective film played a vital role in the corrosion inhibition of steel by preventing the aggressiveness of Cl- in the solution. Electrochemical impedance spectroscopy (EIS) measurements exhibited the exceptional corrosion inhibition efficiency, reaching 99.8% and 95.7% for the modified coating with DDA and NMTU, respectively, after five days of immersion time.

Cubic Liquid Crystals of Polyoxometalate-Based Ionic Liquids

Thermotropic ionic liquid crystals of polyoxometalate (POM)-based ionic liquids (POM-based ILs), which are formed by a POM, K₇PW₁₁O₃₉, and cationic surfactants, tetra-n-alkylammonium bromide ((C_nH_2n+1)₄N⁺Br^-, n = 6 and 7), are first proposed. As a model system, the cubic phase structure of a POM-based IL, {(C₇H₁₅)₄N⁺}₇PW₁₁O₃₉, was determined to form in a wide range of temperatures, exhibiting good thermostability, excellent mechanical strength, and high viscosity. Furthermore, the lyotropic ionic liquid crystals formed by {(C₇H₁₅)₄N⁺}₇PW₁₁O₃₉ in solvents such as chloroform or toluene still maintained a cubic structure. These cubic ionic liquid crystals (CILCs) were used as anticorrosion coatings both in acidic and neutral environments. The electrochemical measurements of Cu and Fe surfaces coated by CILCs showed an excellent ability of anticorrosion, indicating that the metals can be perfectly protected by the CILC coatings with high resistance and low capacitance. We assume that the CILCs may serve as barriers to stop oxygen diffusing to metals and interrupt the electron tunnels between the metal surfaces and the electrolyte solutions. Such environmentally friendly CILCs of POMs-based ILs are convenient for coating and removal, being vital to versatile industrial and academic applications.

Preparation and Characterization of Ethylenediamine-Polyurea Microcapsule Epoxy Self-Healing Coating

Polyurea microcapsules with Ethylenediamine (EDA) as the core material were synthesized. A set of characterization methods, including optical and scanning electron microscopy (OM and SEM), the Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA) were used to confirm the microcapsule morphology and chemical structures. The influence of emulsifier content and stirring rate on size and morphology of the microcapsules was investigated, and the self-healing performance of EDA-Polyurea microcapsule/epoxy coatings was evaluated by electrochemical impedance spectroscopy (EIS) measurements. The results showed that the microcapsules obtained had good spherical shape with a mean diameter of 0.54–0.70 μm. Compared with pure core material, the microcapsule showed excellent thermostability, and the content of core materials was up to 56.00 wt%. The epoxy coating with 5.0 wt% EDA-Polyurea microcapsules achieved average corrosion resistance efficiencies of 90.00%, significantly enhancing the capability of the scratched coating to resist external corrosion.

Acid-cleavable polymers for simultaneous fast and slow release of functional molecules

Hydrophobic copolymers are designed to respond to acid stimuli for both simultaneous rapid and sustained release of multiple cargos.

Dynamic Hybrid Colloidosomes via Electrostatic Interactions for pH-Balanced Low Premature Leakage and Ultrafast Cargo Release

A trade-off between minimized premature leakage and rapid cargo release on demand is an intractable obstacle faced by smart delivery systems that restrains them from lab to market. To address this dilemma, dynamic hybrid colloidosomes relying on strong yet reversible electrostatic interactions are developed, simply through one-pot cooperative self-assembly of silica nanoparticles and fluorescent carbon dots at the interface of emulsion droplets. Specifically, pH-driven charge reversal of zwitterionic carbon dots leads to immediate electrostatic conversion between the two building blocks from attraction to repulsion. This makes robust locking and instantaneous breakdown of the colloidosomes subtly balanced, thus enabling low off-state leakage (10.5% over 7 days) while ultrafast on-state release (>90% within 5 min) upon an acidic stimulus. We envision that such biocompatible, traceable, and smart colloidosomes will offer unique opportunities for broad applications as on-demand release is desired.

Osteogenic and pH stimuli-responsive self-healing coating on biomedical Mg-1Ca alloy

Various coatings have been used to slow down the corrosion rate of biomedical magnesium alloys. However, these coatings usually act only as passive barriers. It is much more desirable to endow such coatings with active, biocorrosion-responsive self-repairing capacity. In the present work, a self-healing coating system (denoted as "silk-PA") was constructed in the form of a sandwich architecture of fluoride precoating (bottom), silk-phytic acid (PA) coating (middle), and silk fibroin coating (top). Here, PA was loaded in the middle coating as a corrosion inhibitor by harnessing its strong chelating ability toward dissolving Mg²⁺ and Ca²⁺ ions. The self-healing property was evaluated by scratch and SVET tests, and the corrosion resistance was evaluated by in vitro immersion and electrochemical measurements. The results showed that the silk-PA manifested intriguing self-healing capacity with pH responsiveness, hence profiting the corrosion resistance of the Mg-1Ca alloy. The biocompatibility and osteogenic activity of the coating system were further evaluated using MC3T3-E1 cells, and it demonstrated favorable responses in multiple cellular behaviors, i.e., adherence, spreading, proliferation, and differentiation. These findings open new opportunities in the study of self-healing coatings for protection against corrosion in biomedical Mg alloys. STATEMENT OF SIGNIFICANCE: In the present study, a self-healing coating system with pH stimuli-responsiveness and osteogenic activity was fabricated on Mg-1Ca alloy by integrating a silk fibroin barrier coating, a silk fibrin/phytic acid composite coating, and a fluoride precoating. This coating system demonstrated interesting self-healing ability as compared to traditional surface modification layers. Furthermore, the self-healing ability enhanced the corrosion resistance of biomedical magnesium alloys, while effective compositions of the coating system endowed the substrate with osteogenic activity. This work provides some new insights into smart surface modification for biomedical Mg alloys.

Anticorrosive Performance of Mangifera indica L. Leaf Extract-Based Hybrid Coating on Steel

Ecological awareness brought adequate innovations in the corrosion prevention technology in the last decade. Plant extracts are an interesting category among them, being the rich source of phytochemicals explored as corrosion inhibitors in various electrolytic media instead of toxic synthetic materials. Herein, the most ample tropical plant Mangifera indica L. leaf (MIL) extract was prepared, and its antioxidant ability has been utilized for corrosion prevention of commercial steel in 3.5 wt % NaCl environment. A rich source of polyphenol content provided excellent anticorrosive property. Corrosion prevention occurs by forming an insoluble organometallic complex between metal ions and functional groups in the antioxidants at the metal-electrolyte interface. A new simple strategy is adopted here to make bio-extract containing epoxy coating on steel. An MIL-precipitated amorphous silica hybrid is incorporated in epoxy coating. Electrochemical measurement demonstrated that the developed coating has a superlative corrosion inhibition efficiency of 99%. Thus, the present findings demonstrate a novel environmentally benign, efficient corrosion inhibitor for steel protection in saline media.

Hybrid Mesoporous Nanoparticles for pH-Actuated Controlled Release

Among a variety of inorganic-based nanomaterials, mesoporous silica nanoparticles (MSNs) have several attractive features for application as a delivery system, due to their high surface areas, large pore volumes, uniform and tunable pore sizes, high mechanical stability, and a great diversity of surface functionalization options. We developed novel hybrid MSNs composed of a mesoporous silica nanostructure core and a pH-responsive polymer shell. The polymer shell was prepared by RAFT polymerization of 2-(diisopropylamino)ethyl methacrylate (pKa ~6.5), using a hybrid grafting approach. The hybrid nanoparticles have diameters of ca. 100 nm at pH < 6.5 and ca. 60 nm at pH > 6.5. An excellent control of cargo release is achieved by the combined effect of electrostatic interaction of the cargo with the charged silica and the extended cationic polymer chains at low pH, and the reduction of electrostatic attraction with a simultaneous collapse of the polymer chains to a globular conformation at higher pH. The system presents a very low (almost null) release rate at acidic pH values and a large release rate at basic pH, resulting from the squeezing-out effect of the coil-to-globule transition in the polymer shell.

Mussel-Inspired Self-Healing Coatings Based on Polydopamine-Coated Nanocontainers for Corrosion Protection

The mussel-inspired properties of dopamine have attracted immense scientific interest for surface modification of nanoparticles due to the high potential of dopamine functional groups to increase the adhesion of nanoparticles to flat surfaces. Here, we report for the first time a novel type of inhibitor-loaded nanocontainer using polydopamine (PDA) as a pH-sensitive gatekeeper for mesoporous silica nanoparticles (MSNs). The encapsulated inhibitor (benzotriazole) was loaded into MSNs at neutral pH, demonstrating fast release in an acidic environment. The self-healing effect of water-borne alkyd coatings doped with nanocontainers was achieved by both on-demand release of benzotriazole during the corrosion process and formation of the complexes between the dopamine functional groups and iron oxides, thus providing dual self-healing protection for the mild steel substrate. The coatings were characterized by electrochemical impedance spectroscopy, visual observations, and confocal Raman microscopy. In all cases, the coatings with embedded benzotriazole-loaded MSNs with PDA-decorated outer surfaces demonstrated superior self-healing effects on the damaged areas. We anticipate that dopamine-based multifunctional gatekeepers can find application potential not only in intelligent self-healing anticorrosive coatings but also in drug delivery, antimicrobial protection, and other fields.

Robust Metallic Microcapsules: A Direct Path to New Multifunctional Materials

Robustness of microcapsule shells determined the service life and application areas of final smart materials including self-healing composites, anticorrosion coatings, smart concretes, and so on. Herein, we designed and synthesized metal microcapsules by conducting electroless plating directly on liquid droplet surfaces, and metal shells showed superior stability in thermal (600 °C) and polar solvents (acetone and N,N-dimethylformamide) environments. More interestingly, the mechanical strength of metal shells was ten times higher than those of all published microcapsules. Besides, the smart epoxy composites remained stable mechanical properties with metal microcapsule concentrations, and this is the first time to report such results. For engineering materials, mechanical properties played an important role in practical applications, and a higher strength usually accompanied with better safety and longer service life. The microcapsules with designable structures could be synthesized by adjusting shell thickness and core fractions for practical requirements. The metal microcapsules had great potentials to be applied in a smart metallic matrix, conductive multifunctional materials, and pH-responsive materials. In addition, the electroless plating technique was also first applied to liquid surfaces pushing the development of novel smart materials.

New Method for the Corrosion Resistance of AZ31 Mg Alloy with a Porous Micro-Arc Oxidation Membrane as an Ionic Corrosion Inhibitor Container

This work introduces a new composite anticorrosion coating for the AZ31 magnesium alloy, based on the synergistic effect of an organic/inorganic composite coating with a micro- and nanoporous micro-arc oxidation (MAO) membrane as the container of ionic corrosion inhibitor (M-16). The surface morphologies and size of the micro/nanocontainers in the porous MAO membrane before and after filling with M-16 corrosion inhibitor are examined by scanning electron microscopy (SEM). The effectiveness of M-16 for corrosion suppression on AZ31 Mg alloy with and without epoxy coating as the top sealing layer is demonstrated by electrochemical impedance spectroscopy (EIS) and salt spray tests. The potentiodynamic polarization and electrochemical impedance spectroscopy measurements show that, compared with the bare AZ31 Mg alloys, the composite coating has superior corrosion resistance with the a lower corrosion current (9.7 × 10^-9 A/cm²) and a higher protection efficiency (99.3%) after immersion in 3.5 wt % NaCl solution and, meanwhile, has stronger salt spray resistance within 30 days. The results demonstrate the synergistic effect of the isolation protection of the micro-arc oxidation layer and the inhibition of M-16 and that the epoxy coating contributed to the protection for AZ31 Mg substrate to some extent. Therefore, it is anticipated that the composite coating has a potential application in the protection of metals and their alloys.

Graphene oxide encapsulated by mesoporous silica for intelligent anticorrosive coating: studies on release models and self-healing ability

The efficient release of benzotriazole from an insulating graphene/mesoporous silica nanoreservoir inspired us to fabricate a bi-layered anticorrosive coating with self-healing ability at the functional level.

Synthesis and Characterization of Hollow Mesoporous Silica Nanoparticles for Smart Corrosion Protection

Different approaches have been considered for the development of smart anticorrosive coatings by the incorporation of nanocontainers loaded with corrosion inhibitors into the protective layer. Nanocontainers are designed to allow a controlled release of the inhibitor in response to an external stimulus, thus, achieving more efficient and more economical use of the active component. In this case, a pH change is a very interesting stimulus to trigger the release because corrosion processes cause local pH changes. To this end, a special focus has been placed on the use of mesoporous silica nanoparticles (MSN) as nanocontainers due to their interesting characteristics, such as larger surface area, versatile functionalisation, stability, etc. However, the use of hollow mesoporous silica nanoparticles (HMSN), with a large central hole combined with an external mesoporous silica shell, offers an additional advantage due to the higher loading capacity. In the present work, HMSN have been efficiently synthesised, loaded with sodium phosphomolybdate, as a non-toxic alternative to the use of chromates, and encapsulated by a layer of an oppositely charged polyelectrolyte, poly(diallyldimethylammonium chloride) (PDDA). The morphology and textural properties of the produced nanocapsules have been studied by different techniques (SEM/EDS, TEM/EDS, Brunauer⁻Emmett⁻Teller (BET) analysis method, ζ-potential). Finally, the releasing capacity and corrosion protection at different pH values have been studied, confirming the smart behaviour of the encapsulated loaded HMSN.