Functional and versatile superhydrophobic coatings via stoichiometric silanization

Enhancing Resistance to Wetting Transition through the Concave Structures

Water-repellent superhydrophobic surfaces are ubiquitous in nature. The fundamental understanding of bio/bio-inspired structures facilitates practical applications surmounting metastable superhydrophobicity. Typically, the hierarchical structure and/or reentrant morphology have been employed hitherto to suppress the Cassie-Baxter to Wenzel transition (CWT). Herein, a new design concept is reported, an effect of concave structure, which is vital for the stable superhydrophobic surface. The thermodynamic and kinetic stabilities of the concave pillars are evaluated by continuous exposure to various hydrostatic pressures and sudden impacts of water droplets with various Weber numbers (We), comparing them to the standard superhydrophobic normal pillars. Specifically, the concave pillar exhibits reinforced impact resistance preventing CWT below a critical We of ≈27.6, which is ≈1.6 times higher than that of the normal pillar (≈17.0). Subsequently, the stability of underwater air film (plastron) is investigated at various hydrostatic pressures. The results show that convex air caps formed at the concave cavities generate downward Laplace pressure opposing the exerted hydrostatic pressure between the pillars, thus impeding the hydrostatic pressure-dependent underwater air diffusion. Hence, the effects of trapped air caps contributing to the stable Cassie-Baxter state can offer a pioneering strategy for the exploration and utilization of superhydrophobic surfaces.

Deriving Superhydrophobicity Directly and Solely from Molecules: A Facile and Emerging Approach

Nature-inspired superhydrophobic surfaces have gained significant attention due to their various potential applications. Artificial superhydrophobic surfaces were fabricated through co-optimization of topography and low-surface-energy chemistry. In the conventional approach, artificial superhydrophobic surfaces are developed through associating mostly polymer, metal, alloys, nanoparticles, microparticles, etc. and commonly encounter several challenges related to scalability, durability, and complex fabrication processes. In response to these challenges, molecule-based approaches have emerged as a promising alternative, providing several advantages such as prolonged shelf life of depositing solution, higher solvent compatibility, and a simple fabrication process. In this Perspective, we have provided a concise overview of traditional and molecule-based approaches to fabricating superhydrophobic surfaces, highlighting recent advancements and challenges. We have discussed various molecule-based strategies for tailoring water wettability, customizing mechanical properties, developing substrate-independent coatings, prolonging the shelf life of deposition solutions, and so on. Here, we have illustrated the potential of molecule-based approaches in overcoming existing limitations and its importance to diverse and prospective practical applications.

Robust Superhydrophobic Composite Fabric with Self-Healing and Chemical Durability

Superhydrophobic fabrics with multiple functions have become a research hotspot. However, it is challenging to make self-healing mechanically robust and eco-friendly superhydrophobic fabrics, which are limited by complex fabrication processes and excessive use of environmentally unfriendly solvents during fabrication. Herein, inspired by the secretion of a waxy substance from the surface of lotus leaves to restore water repellency, self-healing superhydrophobic composite fabrics (as-synthesized PA66/6-PET@Tico) are obtained by constructing a papillary TiO2 and tentacle-like fluorinated acrylate polymer (FCB015) coating on polyester-nylon composite fabrics using two-step hydrothermal method. The result indicates that PA66/6-PET@Tico with hierarchical micro/nanostructure exhibits excellent superhydrophobic and self-healing properties. Compared with FCB015 coated fabric, the contact angles (CA) of water and soybean oil rise to 172.2° and 166.8° from 137.4° and 98.8°, respectively. After mechanical abrasion, PA66/6-PET@Tico recovers a water contact angle (WCA) of 165.6° at room temperature. The WCA remains higher than 155° after 18 h of chemical corrosion. Furthermore, the bacterial inhibition rates of PA66/6-PET@Tico for Staphylococcus Aureus and Escherichia Coli are 99.90 and 98.38%, respectively. In this work, a new idea is proposed for designing a simple and effective self-healing superhydrophobic coating, expecting to promote the large-scale industrial production and application of functional surfaces.

Enhancing antibacterial properties of titanium implants through a novel Ag-TiO2-OTS nanocomposite coating: a comprehensive study on resist-killing-disintegrate approach

Titanium (Ti) implants are widely used in orthopedic and dental applications due to their excellent biocompatibility and mechanical properties. However, bacterial adhesion and subsequent biofilm formation on implant surfaces pose a significant risk of postoperative infections and complications. Conventional surface modifications often lack long-lasting antibacterial efficacy, necessitating the development of novel coatings with enhanced antimicrobial properties. This study aims to develop a novel Ag-TiO2-OTS (Silver-Titanium dioxide-Octadecyltrichlorosilane, ATO) nanocomposite coating, through a chemical plating method. By employing a 'resist-killing-disintegrate' approach, the coating is designed to inhibit bacterial adhesion effectively, and facilitate pollutant removal with lasting effects. Characterization of the coatings was performed using spectroscopy, electron microscopy, and contact angle analysis. Antibacterial efficacy, quantitatively evaluated against E. coli and S. aureus over 168 h, showed a significant reduction in bacterial adhesion by 76.6% and 66.5% respectively, and bacterial removal rates were up to 83.8% and 73.3% in comparison to uncoated Ti-base material. Additionally, antibacterial assays indicated that the ratio of the Lifshitz-van der Waals apolar component to electron donor surface energy components significantly influences bacterial adhesion and removal, underscoring a tunable parameter for optimizing antibacterial surfaces. Biocompatibility assessments with the L929 cell line revealed that the ATO coatings exhibited excellent biocompatibility, with minimal cytotoxicity and no significant impact on cell proliferation or apoptosis. The ATO coatings provided a multi-functionality surface that not only resists bacterial colonization but also possesses self-cleaning capabilities, thereby marking a substantial advancement in the development of antibacterial coatings for medical implants.

Efficient Anti-Icing of a Stable PFA Coating for Wind Power Turbine Blades

Superhydrophobic coatings are increasingly recognized as a promising approach to enhancing power generation efficiency and prolonging the operational lifespan of wind turbines. In this research, a durable superhydrophobic perfluoroalkoxy alkane (PFA) coating was developed and specifically designed for spray application onto the surface of wind turbine blades. The PFA coating features a micronano hierarchical structure, exhibiting a high water contact angle of 167.0° and a low sliding angle of 1.7°. The optimal PFA coating exhibits stability and maintains a superhydrophobic performance during mechanical and chemical tests. The findings of this study establish a positive association between the surface energy of the coating and its effectiveness in anti-icing. The delayed icing time for the PFA-coated surface is 46.83 times longer than that of an uncoated surface, and the ice adhesion strength is only 1.875 kPa. Additionally, the PFA coating demonstrates remarkably high ice suppression efficiencies of 94.7 and 99.5% in anti-icing experiments at ambient temperatures of -6 and -10 °C, respectively. It is anticipated that this stable superhydrophobic PFA coating will be a candidate for anti-icing applications in wind turbine blades.

One-step synthesis of functional slippery lubricated coating with substrate independence, anti-fouling property, fog collection, corrosion resistance, and icephobicity

Ranging from industrial facilities to residential infrastructure, functional surfaces encompassing functionalities such as anti-fouling, fog collection, anti-corrosion, and anti-icing play a critical role in the daily lives of humans, but creating these surfaces is elusive. Bionic dewetting and liquid-infused surfaces have inspired the exploitation of functional surfaces. However, practical applications of these existing surfaces remain challenging because of their inherent shortcomings. In this study, we propose a novel functional slippery lubricated coating (FSLC) based on a simple blend of polysilazane (PSZ), silicone oil, and nano silica. This simple, nonfluorine based, and low-cost protocol promotes not only hierarchical micro-nano structure but also favorable surface chemistry, which facilitates robust silicone oil adhesion and excellent slippery properties (sliding angle: ∼1.6°) on various solid materials without extra processing or redundant treatments. The highly integrated competence of FSLC, characterized by robustness, durability, strong adhesion to substrates, and the ability for large-area preparation, render them ideal for practical production and application. The proposed FSLC holds outstanding application potentials for anti-fouling, self-cleaning, fog collection, anti-corrosion, and anti-icing functionalities.

Hydrostability, mechanical resilience, and biodegradability of paper straws fabricated through lignin-based polyurethane and chitosan binary emulsion bonding

This study focuses on enhancing the strength and water stability of paper straws through a novel approach involving a binary emulsion of lignin-based polyurethane and chitosan. Kraft lignin serves as the raw material for synthesizing a blocked waterborne polyurethane, subsequently combined with carboxylated chitosan to form a stable binary emulsion. The resulting emulsion, exhibiting remarkable stability over at least 6 months, is applied to the base paper. Following emulsion application, the paper undergoes torrefaction at 155 °C. This process deblocks isocyanate groups, enabling their reaction with hydroxyl groups on chitosan and fibers, ultimately forming ester bonds. This reaction significantly improves the mechanical strength and hydrophobicity of paper straws. The composite paper straws demonstrate exceptional mechanical properties, including a tensile strength of 47.21 MPa, Young's modulus of 4.33 GPa, and flexural strength of 32.38 MPa. Notably, its water stability is greatly enhanced, with a wet tensile strength of 40.66 MPa, surpassing commercial paper straws by 8 folds. Furthermore, the composite straw achieves complete biodegradability within 120 days, outperforming conventional paper straws in terms of environmental impact. This innovative solution presents a promising and sustainable alternative to plastic straws, addressing the urgent need for eco-friendly products.

Fine Optimization of Colloidal Photonic Crystal Structural Color for Physically Unclonable Multiplex Encryption and Anti-Counterfeiting

Robust anti-counterfeiting techniques aim for easy identification while remaining difficult to forge, especially for high-value items such as currency and passports. However, many existing anti-counterfeiting techniques rely on deterministic processes, resulting in loopholes for duplication and counterfeiting. Therefore, achieving high-level encryption and easy authentication through conventional anti-counterfeiting techniques has remained a significant challenge. To address this, this work proposes a solution that combined fluorescence and structural colors, creating a physically unclonable multiplex encryption system (PUMES). In this study, the physicochemical properties of colloidal photonic inks are systematically adjusted to construct a comprehensive printing phase diagram, revealing the printable region. Furthermore, the brightness and color saturation of inkjet-printed colloidal photonic crystal structural colors are optimized by controlling the substrate's hydrophobicity, printed droplet volume, and the addition of noble metals. Finally, fluorescence is incorporated to build PUMES, including macroscopic fluorescence and structural color patterns, as well as microscopic physically unclonable fluorescence patterns. The PUMES with intrinsic randomness and high encoding capacity are authenticated by a deep learning algorithm, which proved to be reliable and efficient under various observation conditions. This approach can provide easy identification and formidable resistance against counterfeiting, making it highly promising for the next-generation anti-counterfeiting of currency and passports.

Bioinspired Superhydrophobic Fibrous Materials

Natural fibers with robust water repellency play an important role in adapting organisms to various environments, which has inspired the development of artificial superhydrophobic fibrous materials with applications in self-cleaning, antifogging, water harvesting, heat exchanging, catalytic reactions, and microrobots. However, these highly textured surfaces (micro/nanotextured) suffer from frequent liquid penetration in high humidity and abrasion-induced destruction of the local environment. Herein, bioinspired superhydrophobic fibrous materials are reviewed from the perspective of the dimension scale of fibers. First, the fibrous dimension characteristics of several representative natural superhydrophobic fibrous systems are summarized, along with the mechanisms involved. Then, artificial superhydrophobic fibers are summarized, along with their various applications. Nanometer-scale fibers enable superhydrophobicity by minimizing the liquid-solid contact area. Micrometer-scale fibers are advantageous for enhancing the mechanical stability of superhydrophobicity. Micrometer-scale conical fibrous structures endow a Laplace force with a particular magnitude for self-removing condensed tiny dewdrops in highly humid air and stably trapping large air pockets underwater. Furthermore, several representative surface modification strategies for constructing superhydrophobic fibers are presented. In addition, several conventional applications of superhydrophobic systems are presented. It is anticipated that the review will inspire the design and fabrication of superhydrophobic fibrous systems.

Mechanism of self-recovery of hydrophobicity after surface damage of lotus leaf

The surfaces of lotus leaves with micro- and nano-waxy cuticle structures are superhydrophobic and possess a self-healing ability to regain hydrophobicity after damage. Inspired by this phenomenon, the problem of water-repellent coatings used in natural environments failing to perform after damage can be solved if these coatings are endowed with rapid self-repair and self-growth functions. However, there has been almost no exploration into the hydrophobicity self-repair process in lotus leaves. The changes in surface morphology during the hydrophobicity recovery process are not understood. There is a lack of research on the hydrophobicity recovery in lotus leaves. In this study, the damage and recovery experiments on lotus leaf surfaces were carried out in an artificial climate chamber, and the water repellency recovery process and typical water repellency roughness parameters regained time were obtained. Upon analyzing the differences in the recovery process of different damage types, the recovery mechanism after lotus leaf surface damage was obtained. Finally, it was found that the microscopic roughness determined the static contact angle (WCA) of the lotus leaf surface, and the nanoscopic roughness determined the rolling angle (SA). The dual factors of the recovery of the extruded epidermal tissue and the regeneration of the epidermal wax crystals determined the hydrophobicity recovery process in damaged lotus leaves.

Topochemistry for Difficult Peptide-Polymer Synthesis: Single-Crystal-to-Single-Crystal Synthesis of an Isoleucine-Based Polymer, a Hydrophobic Coating Material

Polymers of hydrophobic amino acids are predicted to be potential coating materials for the creation of hydrophobic surfaces. The oligopeptides of hydrophobic amino acids are called "difficult peptides"; as the name suggests, it is difficult to synthesize them by conventional methods. We circumvented this synthetic challenge by adopting topochemical azide-alkyne cycloaddition (TAAC) polymerization of a hydrophobic dipeptide monomer. We designed an Ile-based dipeptide, decorated with azide and alkyne, which arrange in the crystal in a head-to-tail fashion with the azide and alkyne of the adjacent molecules in a ready-to-react orientation. The monomer, on mild heating of its crystals, undergoes regiospecific TAAC polymerization to yield a 1,4-disubstituted-triazole-linked polymer in a single-crystal-to-single-crystal fashion. The solid obtained after evaporation of the monomer solution also maintained crystallinity and underwent regiospecific topochemical polymerization as in the case of crystals. This topochemical polymerization could be studied using different techniques such as FTIR, NMR, DSC, GPC, MALDI, PXRD, and SCXRD. Since the polymer is insoluble in common solvents and hence difficult to coat surfaces, the monomer was first sprayed and evaporated on various surfaces and polymerized on the surface. Such polymer-coated surfaces exhibited water contact angles of up to 134°, showing that this Ile-derived polymer is very hydrophobic and can potentially be used as a coating material for various applications.

Micro "Hyper-Channels" on Laser-Refined Cellulose Structures

Controlled liquid transportation is widely applied in both academia and industry. However, liquid transport applications are limited by parameters such as driving forces, precision, and velocity. Herein, a simple laser-refining technology is presented to produce micro "hyper-channels". A cellulose substrate is rendered hydrophobic through silanization and refined with a laser to produce both hierarchical nanostructures and a wettability contrast simultaneously. Such a method enables faster ("hyper"-channel) aqueous liquid transportation (≈25X, 50 mm s-1 ) compared to conventional methods. Complex patterns can be readily produced at different scales with spatial resolution as low as 50 µm. This technique also controls the refining depth on the thin paper substrate. Shallow channels can be fabricated on thin paper substrates that enable fluidic channel-crossover without liquid mixing. With certain parameters, the technique creates "portals" through the substrate, allowing trans-dimensional liquid transportation between two layers of a single sheet of substrate. The fluid throughput can be increased, while also permitting fluidic channel crossover without liquid mixing. By introducing multiple portals, the controlled fluid can transfer trans-dimensionally several times, enabling further fluidic complexity. The real-life utility of the method is demonstrated by creating a trans-dimensional microfluidic device for colorimetric detection.

Polymerization of monomer aggregates for tailoring and patterning water wettability

An approach of 'polymerization of monomers in its aggregated form' is unprecedentedly introduced to (i) tailor the water wettability of fibrous and porous substrates from hydrophobicity to superhydrophobicity, and (ii) associate patterned wettability. A solution of selected monomers-i.e., alkyl acrylate in a good solvent (indicating high solubility; ethanol) was transferred into a bad solvent (refers to poor solubility; water) to achieve a stable dispersion of monomer aggregates of size <1 μm for deposition on fibrous and porous substrates. Its photopolymerization provided a durable coating with the ability to tailor the water wettability from 134° to 153°. Furthermore, a spatially selective photopolymerization process yielded a patterned interface of superhydrophilicity and superhydrophobicity. Such a facile chemical approach with the ability to provide a durable coating embedded with tailored and patterned wettability would be useful for various potential applications.

Multifunctional slippery photothermal coating

Slippery liquid-infused porous surface (SLIPS) has shown significant application values in various areas and has been commonly obtained by injecting the water-immiscible lubricant into a low-surface-energy modified micro/nano-structured surface. Constrained by the availability of desirable structured substrates or simple preparation schemes, the exploration of SLIPS with multifunctionality and universality that is facile to fabricate and robust in realistic applications remains challenging. Herein, we propose a one-step, fluoride-free and unconventional protocol based on a one-pot reaction of polysilazane (PSZ), silicone oils and multiwalled carbon nanotubes (MWCNT), which creates not only the favorable micro/nano-scale physical structures and surface chemistry for the excellent slippery property (sliding angle < 3°) and robust lubricant retention, but also the superior photothermal responsiveness for the potential multifunctional applications. It has been demonstrated that the proposed multifunctional slippery photothermal coating (MSPC) displayed outstanding potential in corrosion resistance, droplet manipulation and anti/de-icing. We envision that the proposed strategy could be realized in the real-life applications.

Efficient Photothermal Anti-/Deicing Enabled by 3D Cu2-x S Encapsulated Phase Change Materials Mixed Superhydrophobic Coatings

Photothermal superhydrophobic surfaces are one of the most promising anti-/deicing materials, yet they are limited by the low energy density and intermittent nature of solar energy. Here, a coupling solution based on microencapsulated phase change materials (MPCMs) that integrates photothermal effect and phase change thermal storage is proposed. Dual-shell octahedral MPCMs with Cu2 O as the first layer and 3D Cu2-x S as the second layer for the first time is designed. By morphology and phase manipulation of the Cu2-x S shell, the local surface plasmonic heating modulation of MPCMs is realized, and the MPCM reveals full-spectrum high absorption with a photothermal conversion efficiency up to 96.1%. The phase change temperature and enthalpy remain in good consistency after 200 cycles. Multifunctional photothermal phase-change superhydrophobic composite coatings are fabricated by combining the hydrolyzed and polycondensation products of octadecyl trichlorosilane and the dual-shell MPCM. The multifunctional coatings exhibit excellent anti-/deicing performance under low temperature and high humidity conditions. This work not only provides a new approach for the design of high-performance MPCMs but also opens up an avenue for the anti-icing application of photothermal phase-change superhydrophobic composite coatings.

The shape of things to come: Axisymmetric drop shape analysis using deep learning

HYPOTHESIS

In the traditional approach to Axisymmetric Drop Shape Analysis (ADSA), the determination of surface tension or interfacial tension is constrained by computational speed and image quality. By implementing a machine learning-based approach, particularly using a convolutional neural network (CNN), it is posited that analysis of pendant drop images can be both faster and more accurate.

EXPERIMENTS

A CNN model was trained and used to predict the surface tension of drop images. The performance of our CNN model was compared to the traditional ADSA, i.e. direct numerical integration, in terms of precision, computational speed, and robustness in dealing with images of varying quality. Additionally, the ability of the CNN model to predict other drop properties such as Volume and Surface Area was evaluated.

FINDINGS

Our CNN demonstrated a significant enhancement in experimental fit precision, predicting surface tension with an accuracy of (+/-) 1.22×10-1 mN/m and at a speed of 1.50 ms-1, outpacing the traditional method by more than 5×103 times. The model maintained an average surface tension error of 2.42×10-1 mN/m even for experimental images with challenges such as misalignment and poor focus. The CNN model also demonstrated showcased a high degree of accuracy in determining other drop properties.

Understanding and Utilizing Droplet Impact on Superhydrophobic Surfaces: Phenomena, Mechanisms, Regulations, Applications, and Beyond

Droplet impact is a ubiquitous liquid behavior that closely tied to human life and production, making indispensable impacts on the big world. Nature-inspired superhydrophobic surfaces provide a powerful platform for regulating droplet impact dynamics. The collision between classic phenomena of droplet impact and the advanced manufacture of superhydrophobic surfaces is lighting up the future. Accurately understanding, predicting, and tailoring droplet dynamic behaviors on superhydrophobic surfaces are progressive steps to integrate the droplet impact into versatile applications and further improve the efficiency. In this review, the progress on phenomena, mechanisms, regulations, and applications of droplet impact on superhydrophobic surfaces, bridging the gap between droplet impact, superhydrophobic surfaces, and engineering applications are comprehensively summarized. It is highlighted that droplet contact and rebound are two focal points, and their fundamentals and dynamic regulations on elaborately designed superhydrophobic surfaces are discussed in detail. For the first time, diverse applications are classified into four categories according to the requirements for droplet contact and rebound. The remaining challenges are also pointed out and future directions to trigger subsequent research on droplet impact from both scientific and applied perspectives are outlined. The review is expected to provide a general framework for understanding and utilizing droplet impact.

Damage Tolerance of Superhydrophobic Coatings with Binary Cooperative Cells for Water Harvesting

Multifunction superhydrophobic coatings that facilitate water harvesting are attractive for addressing the daunting water crisis, yet, they are caught in a double bind when their durability is considered, as durable coatings will require both tough micro-textures to survive concentrated stress and high-surface-energy chemistry to form chemical bonds within the matrix. To date, a universal bulk-phase coating that combines multifunctionality, ultra-durability, and fabrication feasibility remains challenging. Here, a binary cooperative cell design is reported that can solve the contradiction between the multifunctionality and durability requirements of superhydrophobic coatings. In this strategy, mechanochemically tailored cells with releasable nanoseeds are infused in the common matrix, which serves both as a versatile chemical bridge to achieve strong bonds within the coating building blocks, and as an instantaneous self-repairing generator to improve durability. Such a strategy significantly boosted the wear resistance and outdoor stability of the coatings by over 30-100 and 18 folds, respectively, compared with conventional coatings. The coating is applied to the sustainable application, i.e., enhancing the water collection efficiency by at least 1000% even after harsh abrasion. The strategy will broaden the vision in handling the dilemma properties among functional coatings and promote the application of superhydrophobic coatings in extreme environments.

Preparation and characterization of carnauba wax-based particle with hierarchical structure and its use as hydrophobic coating for chitosan films

To improve the hydrophobicity of polysaccharide-based films, hydrophobic carnauba wax-based particles were prepared by Pickering emulsion. The influence of the different size of the particles on the structure and hydrophobicity of the chitosan coating films were investigated. The results showed that micro-scale particles (average particle size 25.04 μm) with nano-scale (5-10 nm) TiO2 uniformly distributed on the surface of the particles were formed by Pickering emulsion. The chitosan coating films showed higher contact angle and lower sliding angle compared to the control due to the hierarchical structure, hydrophobicity and arrangement of the particles. In addition, the small particle (23-48 μm) coating film showed higher hydrophobicity than the large particle coating film (48-70 μm) due to the small particle size and the formation of more small gaps. The gaps were conducive to form "air cushion" which reduced the contact area between water and the coating films and thus increased contact angle and decreased sliding angle. The coating films showed high chemical stability and low residual rates of liquid food. The results suggest that Pickering emulsion is an effective method to create wax-based particles with hierarchical structure and the particles have potential to be used as hydrophobic coating materials.

Challenges and strategies for commercialization and widespread practical applications of superhydrophobic surfaces

Superhydrophobic (SH) surfaces have progressed rapidly in fundamental research over the past 20 years, but their practical applications lag far behind. In this perspective, we first present the findings of a survey on the current state of SH surfaces including fundamental research, patenting, and commercialization. On the basis of the survey and our experience, this perspective explores the challenges and strategies for commercialization and widespread practical applications of SH surfaces. The comprehensive performances, preparation methods, and application scenarios of SH surfaces are the major constraints. These challenges should be addressed simultaneously, and the actionable strategies are provided. We then highlight the standard test methods of the comprehensive performances including mechanical stability, impalement resistance, and weather resistance. Last, the prospects of SH surfaces in the future are discussed. We anticipate that SH surfaces may be widely commercialized and used in practical applications around the year 2035 through combination of the suggested strategies and input from both academia and industry.

Enhancing Textile Water Repellency with Octadecyltrichlorosilane (OTS) and Hollow Silica Nanoparticles

Superhydrophobic coatings have attracted substantial attention owing to their potential application in various industries. Conventional textiles used in daily life are prone to staining with water and household liquids, necessitating the development of water-repellent and stain-resistant coatings. In this study, we fabricated a highly water-repellent superhydrophobic PET fabric by using an eco-friendly water-based coating process. Fluorine-free octadecyltrichlorosilane (OTS) solutions with various wt.% of hollow silica (HS) nanoparticles were used to produce a superhydrophobic surface via a facile dip coating method. Our findings revealed that the incorporation of HS nanoparticles substantially increased the water contact angle, with higher concentrations resulting in enhanced water repellency and increased surface roughness. The treated fabrics had a remarkable water contact angle of 152.4° ± 0.8°, demonstrating their superhydrophobic fiber surface. In addition, the durability of these superhydrophobic properties was investigated via a laundry procedure, which showed that the fabrics maintained their water repellency even after 20 laundering cycles. EDX and XRD analyses confirmed that the morphological evaluations did not reveal any substantial structural alterations. Significantly, the fibers maintained their strength and durability throughout the testing, enduring only minor hollow SiO2 nanoparticle loss. This eco-friendly and cost-effective method holds great potential for application in apparel and other industries, offering an effective solution to resist water stains and improve performance in various contexts.

A UV-Resistant Heterogeneous Wettability-Patterned Surface

Preparing UV-resistant heterogeneous wettability patterns is critical for the practical application of surfaces with heterogeneous wettability. However, combining UV-resistant superhydrophobic and superhydrophilic materials on heterogeneous surfaces is challenging. Inspired by the structure of cell membranes, a UV-resistant heterogeneous wettability-patterned surface (UPS) is designed via laser ablation of the coating of multilayer structures. UV-resistant superhydrophobic silica patterns can be created in situ on surfaces covered with superhydrophilic TiO2 nanoparticles. The UV resistance time of the UPS with a TiO2 -based surface is more than two orders of magnitude higher than that obtained with other surface molecular modification methods that require a mask. The cell-membrane-like structure of the UPS regulates the migration of internal siloxane chain segments in the hydrophilic and hydrophobic regions of the surface. The UPS enables efficient patterning of functional materials under UV irradiation, controlling the wetting behavior of liquids in open-air systems. Furthermore, its heterogeneous wettability remains stable even after 50 h of intense UV irradiation (365 nm, 500 mW cm-2 ). These UV-resistant heterogeneous wettability patterned surfaces will likely be applied in microfluidics, cell culture, energy conversion, and water collection in the future.

Ultra-durable superhydrophobic cellular coatings

Developing versatile, scalable, and durable coatings that resist the accretion of matters (liquid, vapor, and solid phases) in various operating environments is important to industrial applications, yet has proven challenging. Here, we report a cellular coating that imparts liquid-repellence, vapor-imperviousness, and solid-shedding capabilities without the need for complicated structures and fabrication processes. The key lies in designing basic cells consisting of rigid microshells and releasable nanoseeds, which together serve as a rigid shield and a bridge that chemically bonds with matrix and substrate. The durability and strong resistance to accretion of different matters of our cellular coating are evidenced by strong anti-abrasion, enhanced anti-corrosion against saltwater over 1000 h, and maintaining dry in complicated phase change conditions. The cells can be impregnated into diverse matrixes for facile mass production through scalable spraying. Our strategy provides a generic design blueprint for engineering ultra-durable coatings for a wide range of applications.

Design of a self-cleanable multilevel anticounterfeiting interface through covalent chemical modulation

Counterfeit products have posed a significant threat to consumers safety and the global economy. To address this issue, extensive studies have been exploring the use of coatings with unclonable, microscale features for authentication purposes. However, the ease of readout, and the stability of these features against water, deposited dust, and wear, which are required for practical use, remain challenging. Here we report a novel class of chemically functionalizable coatings with a combination of a physically unclonable porous topography and distinct physiochemical properties (e.g., fluorescence, water wettability, and water adhesion) obtained through orthogonal chemical modifications (i.e., 1,4-conjugate addition reaction and Schiff-base reaction at ambient conditions). Unprecedentedly, a self-cleanable and physically unclonable coating is introduced to develop a multilevel anticounterfeiting interface. We demonstrate that the authentication of the fluorescent porous topography can be verified using deep learning. More importantly, the spatially selective chemical modifications can be read with the naked eye via underwater exposure and UV light illumination. Overall, the results reported in this work provide a facile basis for designing functional surfaces capable of independent and multilevel decryption of authenticity.

Coacervate-Enhanced Deposition of Sprayed Pesticide on Hydrophobic/Superhydrophobic Abaxial Leaf Surfaces

Deposition of high-speed droplets on inverted surfaces is important to many fundamental scientific principles and technological applications. For example, in pesticide spraying to target pests and diseases emerging on abaxial side of leaves, the downward rebound and gravity of the droplets make the deposition exceedingly difficult on hydrophobic/superhydrophobic leaf underside, causing serious pesticide waste and environmental pollution. Here, a series of bile salt/cationic surfactant coacervates are developed to attain efficient deposition on the inverted surfaces of diverse hydrophobic/superhydrophobic characteristics. The coacervates have abundant nanoscale hydrophilic/hydrophobic domains and intrinsic network-like microstructures, which endow them with efficient encapsulation of various solutes and strong adhesion to surface micro/nanostructures. Thus, the coacervates with low viscosity achieve high-efficient deposition on superhydrophobic abaxial-side of tomato leaves and inverted artificial surfaces with a water contact angle from 170° to 124°, much better than that of commercial agricultural adjuvants. Intriguingly, the compactness of network-like structures dominantly controls adhesion force and deposition efficiency, and the most crowded one leads to the most efficient deposition. The tunable coacervates can help comprehensively understand the complex dynamic deposition, and provide innovative carriers for depositing sprayed pesticides on abaxial and adaxial sides of leaves, thereby potentially reducing pesticide use and promoting sustainable agriculture.

Hierarchically Structured Nanoparticle-Free Omniphobic Membrane for High-Performance Membrane Distillation

The functional loss of membranes caused by pore wetting, mineral scaling, or structural instability is a critical challenge in membrane distillation (MD), which primarily hinders its practical applications. Herein, we propose a novel and facile strategy to fabricate omniphobic membranes with exceptionally robust MD performance. Specifically, a substrate with a hierarchical re-entrant architecture was constructed via spray-water-assisted non-solvent-induced phase separation (SWNIPS), followed by a direct fluorinated surface decoration via "thiol-ene" click chemistry. Deionized (DI) water contact angle measurements revealed an ultrahigh surface water contact angle (166.8 ± 1.8°) and an ultralow sliding angle (3.6 ± 1.1°) of the resultant membrane. Destructive abrasion cycle and ultrasonication tests confirmed its structural robustness. Moreover, the membrane possessed excellent wetting resistance, as evidenced by the prevention of membrane pore penetration by all low-surface-tension testing liquids, allowing stable long-term MD operation to treat brine wastewater with a surfactant content of 0.6 mM. In a desalination experiment using shale gas wastewater, the omniphobic membrane exhibited robust MD performance, achieving a high water recovery ratio of ∼60% without apparent changes in water flux and permeate conductivity over the entire membrane process. Overall, our study paves the way for a nanoparticle-free methodology for the scalable fabrication of high-performance MD membranes with surface omniphobicity and structural robustness in hypersaline wastewater treatment.

Recent Advances in Superhydrophobic Surfaces and Applications on Wood

Superhydrophobic substances were favored in wood protection. Superhydrophobic treatment of wood is of great significance for improving the service life of wood and expanding its application fields, such as improving dimensional stability, durability, UV stability, and reducing wetting. The superhydrophobic phenomenon is attributed to the interaction of micro/nano hierarchical structure and low surface energy substances of the wood surface. This is the common method for obtaining superhydrophobic wood. The article introduces the common preparation methods of superhydrophobic wood material coatings and their mechanisms. These techniques include lithography, sol–gel methods, graft copolymerization, chemical vapor deposition, etc. The latest research progress of superhydrophobic wood material coatings application at domestic and overseas is reviewed, and the current status of superhydrophobic coating application in wood materials and construction is summarized. Finally, superhydrophobic on wood in the field of applied research is presented, and the development trend in the field of functional improvement of wood is foreseen.

All-perfluoropolymer, nonlinear stability-assisted monolithic surface combines topology-specific superwettability with ultradurability

Developing versatile and robust surfaces that mimic the skins of living beings to regulate air/liquid/solid matter is critical for many bioinspired applications. Despite notable achievements, such as in the case of developing robust superhydrophobic surfaces, it remains elusive to realize simultaneously topology-specific superwettability and multipronged durability owing to their inherent tradeoff and the lack of a scalable fabrication method. Here, we present a largely unexplored strategy of preparing an all-perfluoropolymer (Teflon), nonlinear stability-assisted monolithic surface for efficient regulating matters. The key to achieving topology-specific superwettability and multilevel durability is the geometric-material mechanics design coupling superwettability stability and mechanical strength. The versatility of the surface is evidenced by its manufacturing feasibility, multiple-use modes (coating, membrane, and adhesive tape), long-term air trapping in 9-m-deep water, low-fouling droplet transportation, and self-cleaning of nanodirt. We also demonstrate its multilevel durability, including strong substrate adhesion, mechanical robustness, and chemical stability, all of which are needed for real-world applications.

Transparent Oil-Water Separating Spiky SiO2 Nanoparticle Supramolecular Polymer Superhydrophobic Coatings

A potential application of spiky SiO₂ nanoparticles (NPs) with tubular and rough surfaces is investigated as superhydrophobic coatings, for their unique transparent, fluorinate-free, and environmentally friendly properties. This study demonstrates a facile method for the successful fabrication of superhydrophobic coatings and SiO₂ @polydimethylsiloxane (PDMS) using spiky SiO₂ NPs, N-coordinated boroxines, and PDMS. Combined with spray coating technology, this method of superhydrophobic coating can be simply applied to both hydrophilic and hydrophobic surfaces, including wood, fabric, glass, metal, sponge, and paper. The nanocomposite coating on the glass surface showed both excellent superhydrophobicity and high transparency, with a contact angle of 165.4 ± 1.0° and 96.93% transmittance at 550 nm, respectively. SiO₂ @PDMS-modified glass substrate is found to be resilient to UV irradiation, water, and high temperature treatments at ambient conditions. Experimental data demonstrated that the simple but effective combination of N-boroxine-PDMS and spiky SiO₂ NPs produces a layered coating material that exhibits many good integrated surface properties, including stability, transparency, superhydrophobicity, and oil-water separation.

Design and fabrication of superhydrophobic cellulose nanocrystal films by combination of self-assembly and organocatalysis

Cellulose nanocrystals, which have unique properties of high aspect ratio, high surface area, high mechanical strength, and a liquid crystalline nature, constitute a renewable nanomaterial with great potential for several uses (e.g., composites, films and barriers). However, their intrinsic hydrophilicity results in materials that are moisture sensitive and exhibit poor water stability. This limits their use and competitiveness as a sustainable alternative against fossil-based materials/plastics in packaging, food storage, construction and materials application, which cause contamination in our oceans and environment. To make cellulose nanocrystal films superhydrophobic, toxic chemicals such as fluorocarbons are typically attached to their surfaces. Hence, there is a pressing need for environmentally friendly alternatives for their modification and acquiring this important surface property. Herein, we describe the novel creation of superhydrophobic, fluorocarbon-free and transparent cellulose nanocrystal films with functional groups by a bioinspired combination of self-assembly and organocatalytic surface modification at the nanoscale using food approved organic acid catalysts. The resulting film-surface is superhydrophobic (water contact angle > 150°) and has self-cleaning properties (the lotus effect). In addition, the superhydrophobic cellulose nanocrystal films have excellent water stability and significantly decreased oxygen permeability at high relative humidity with oxygen transmission rates better than those of commonly used plastics.

Surface Modification, Topographic Design and Applications of Superhydrophobic Systems

Superhydrophobic surfaces with expanded wetting behaviors, like tunable adhesion, hybrid surface hydrophobicity and smart hydrophobic switching have attracted increasing attention due to their broad applications. Herein, the construction methods, mechanisms and advanced applications of special superhydrophobicity are reviewed, and hydro/superhydrophobic modifications are categorized and discussed based on their surface chemistry, and topographic design. The formation and maintenance of special superhydrophobicity in the metastable state are also examined and explored. In addition, particular attention is paid to the use of special wettability in various applications, such as membrane distillation, droplet-based electricity generators and anti-fogging surfaces. Finally, the challenges for practical applications and future research directions are discussed.

Facile Preparation of Robust Superamphiphobic Coatings on Complex Substrates via Nonsolvent-Induced Phase Separation

Superamphiphobic surfaces have great potential in many fields but often suffer from complicated, expensive, and time-consuming preparation methods, difficulty in applying them on complex substrates, and low stability. Herein, we show a facile fabrication of robust superamphiphobic coatings on complex substrates. A stock suspension was prepared by nonsolvent-induced phase separation of a silicone-modified polyurethane (Si-PU) adhesive containing fluorinated silica (FD-silica) nanoparticles. Then, superamphiphobic surfaces could be easily fabricated via dip coating in the suspension. The influences of phase separation and Si-PU/FD-silica ratio on the wettability and morphology of the coatings were studied. The coatings feature a microscale dense and nanoscale rough texture due to phase separation and rapid solvent evaporation, which enhances the stability by forming strong linkages among the nanoparticles while achieving high superamphiphobicity by trapping air stably in the nanopores. Consequently, the coatings show excellent static/dynamic superamphiphobicity, superior impalement resistance, and good mechanical, chemical, thermal, and UV aging stability. Additionally, the coatings have good anti-icing performance as demonstrated by the greatly extended water freezing time and weakened ice adhesion force in both simulated and real conditions.

Fabrication of Durable, Chemically Stable, Self-Healing Superhydrophobic Fabrics Utilizing Gellable Fluorinated Block Copolymer for Multifunctional Applications

Limited durability and complex materials restrict the application of superhydrophobic fabrics in daily life. In this work, gellable fluorinated block copolymer poly(dodecafluoroheptyl methacrylate)-block-poly(3-(triethoxysilyl)propyl methacrylate) (PDFMA-b-PTEPM) was used to fabricate adhesive-free superhydrophobic poly(ethylene terephthalate) (PET) fabrics via a simple dip-coating technology and sol-gel reaction. The growth of silica nanoparticles builds up a rough hierarchical structure and provides sol-gel reaction sites of PTEPM segments. The grafting of block copolymer significantly reduced the surface free energy of the fabrics, resulting in an excellent superhydrophobicity with a water contact angle of 160.2°. Benefiting from extensive chemical bond grafting and cross-linking of the PTEPM segment, the fabric exhibits excellent durability in mechanical abrasion, chemical treatment, and washing. The coating has withstood 50 sandpaper abrasion cycles and 400 soft friction cycles and can maintain superhydrophobic properties in various solvents, freezing and a wide pH range. These superhydrophobic fabrics with a long life span possess self-cleaning, anti-icing, oil-water separation, and self-healing capabilities. The multifunctional fabrics developed in this study are durable and easy to produce, possessing the potential for applications in industry and daily life.

Ultrastable Super-Hydrophobic Surface with an Ordered Scaly Structure for Decompression and Guiding Liquid Manipulation

Directional droplet manipulation is very crucial in microfluidics, intelligent liquid management, etc. However, excessive liquid pressure tends to destroy the solid-gas-liquid (SAL) composite interface, creating a highly adhesive surface, which is not conducive to liquid transport. Herein, we propose a strategy to enhance the surface durability, in which the surface cannot withstand liquid pressure only by "blocking" but must instead guide liquid transport for "decompression". Learning from the water resistance of water strider legs and the drag reduction of shark skin, we present a continuous integrated system to obtain an ultrastable super-hydrophobic surface with a highly ordered scaly structure via a liquid flow-induced alignment method for lossless unidirectional liquid transport. The nonwetting scaly structure can both buffer liquid pressure and drive droplet motion to further reduce the vertical pressure of the liquid. Moreover, droplets can be manipulated unidirectionally using a voice. This work could aid in manufacturing scalable anisotropic micro-nanostructure surfaces, which inspires efforts in realizing lossless continuous liquid control on demand and related microfluidic applications.

Prediction of the Lotus Effect on Solid Surfaces by Machine Learning

Superhydrophobic surfaces with the "lotus effect" have wide applications in daily life and industry, such as self-cleaning, anti-freezing, and anti-corrosion. However, it is difficult to reliably predict whether a designed superhydrophobic surface has the "lotus effect" by traditional theoretical models due to complex surface topographies. Here, a reliable machine learning (ML) model to accurately predict the "lotus effect" of solid surfaces by designing a set of descriptors about nano-scale roughness and micro-scale topographies in addition to the surface hydrophobic modification is demonstrated. Geometrical and mathematical descriptors combined with gray level cooccurrence matrices (GLCM) offer a feasible solution to the puzzle of accurate descriptions of complex topographies. Furthermore, the "black box" is opened by feature importance and Shapley-additive-explanations (SHAP) analysis to extract waterdrop adhesion trends on superhydrophobic surfaces. The accurate prediction on as-fabricated superhydrophobic surfaces strongly affirms the extensionality of the ML model. This approach can be easily generalized to screen solid surfaces with other properties.

A Reactive Superhydrophobic Platform for Living Photolithography

Superhydrophobic surfaces with regional functions have widespread applications in biotechnology, diagnostic applications, and micro-chemical synthesis and analysis. However, owing to their chemical inertness, superhydrophobic surfaces with chemical reactivity are difficult to achieve. Superhydrophobic surfaces that can be further modified with varied densities and expanded species of the functional moieties are not readily available. In this study, a single-step approach to achieve a reactive superhydrophobic surface is reported, on which chemical grafting of a library of molecules can be carried out through surface-initiated atom-transfer radical addition or surface-initiated atom-transfer radical polymerization. The excellent spatial and temporal controllability of these chemical processes under visible light enables us to take advantage of programmed liquid-crystal-display (LCD) or Digital Light Processing (DLP) photolithography systems to effortlessly regulate the location, density, and species of the functional molecules on the reactive superhydrophobic surface. The distinctive properties of this surface will provide new insight into intelligent superhydrophobic material development and practical applications, such as aqueous/oil microdroplets array, multi-anti-counterfeiting labels and integrated microfluidic reactors with enzymes for chemical logic learning.

Robust Superhydrophobic Coating with Mullite Fiber Framework

Superhydrophobic surfaces have received increasing attention due to their excellent water repellency, but the fragile stability of superhydrophobic coatings has been a huge hindrance to their applications. In this work, we constructed a layer of mullite fibers on the surface of a ceramic substrate using high-temperature molten salt. Then, we obtained a superhydrophobic surface with a contact angle greater than 150° via soaking the sample with an alcoholic sol containing modified particles. On the one hand, this interlaced three-dimensional fiber structure increases the surface area and roughness, providing more locations for attaching superhydrophobic particles, as well as improving the water repellency. On the other hand, this fiber layer has a height difference, which protects the superhydrophobic particles attached at lower positions, and when an external object contacts the surface, it gives priority to the stable mullite fibers, reducing the direct contact between superhydrophobic particles and external objects and improving the stability of the superhydrophobic coating. After abrasion with sandpaper, the sample with the mullite fiber layer showed excellent stability compared to the samples without the fiber layer, indicating the significant protective effect of the fiber layer. This paper provides a potential method to enhance the stability of superhydrophobic ceramic surfaces.

Superhydrophobic Paper-Based Microfluidic Field-Effect Transistor Biosensor Functionalized with Semiconducting Single-Walled Carbon Nanotube and DNAzyme for Hypocalcemia Diagnosis

Hypocalcemia is caused by a sharp decline in blood calcium concentration after dairy cow calving, which can lead to various diseases or even death. It is necessary to develop an inexpensive, easy-to-operate, reliable sensor to diagnose hypocalcemia. The cellulose-paper-based microfluidic field-effect biosensor is promising for point-of-care, but it has poor mechanical strength and a short service life after exposure to an aqueous solution. Octadecyltrichlorosilane (OTS), as a popular organosilane derivative, can improve the hydrophobicity of cellulose paper to overcome the shortage of cellulose paper. In this work, OTS was used to produce the superhydrophobic cellulose paper that enhances the mechanical strength and short service life of MFB, and a microfluidic field-effect biosensor (MFB) with semiconducting single-walled carbon nanotubes (SWNTs) and DNAzyme was then developed for the Ca²⁺ determination. Pyrene carboxylic acid (PCA) attached to SWNTs through a non-covalent π-π stacking interaction provided a carboxyl group that can bond with an amino group of DNAzyme. Two DNAzymes with different sensitivities were designed by changing the sequence length and cleavage site, which were functionalized with SPFET/SWNTs-PCA to form Dual-MFB, decreasing the interference of impurities in cow blood. After optimizing the detecting parameters, Dual-MFB could determine the Ca²⁺ concentration in the range of 25 μM to 5 mM, with a detection limit of 10.7 μM. The proposed Dual-MFB was applied to measure Ca²⁺ concentration in cow blood, which provided a new method to diagnose hypocalcemia after dairy cow calving.

Printable and Versatile Superhydrophobic Paper via Scalable Nonsolvent Armor Strategy

Despite great scientific and industrial interest in waterproof cellulosic paper, its real world application is hindered by complicated and costly fabrication processes, limitations in scale-up production, and use of organic solvents. Furthermore, simultaneously achieving nonwetting properties and printability on paper surfaces still remains a technical and chemical challenge. Herein, we demonstrate a nonsolvent strategy for scalable and fast fabrication of waterproofing paper through in situ surface engineering with polysilsesquioxane nanorods (PSNRs). Excellent superhydrophobicity is attained on the functionalized paper surface with a water contact angle greater than 160°. Notably, the engineered paper features outstanding printability and writability, as well as greatly enhanced strength and integrity upon prolonged exposure to water (tensile strength ≈ 9.0 MPa). Additionally, the PSNRs concurrently armor paper-based printed items and artwork with waterproofing, self-cleaning, and antimicrobial functionalities without compromising their appearance, readability, and mechanical properties. We also demonstrate that the engineered paper holds the additional advantages of easy processing, low cost, and mechanochemical robustness, which makes it particularly promising for real world applications.

Effect of Solvent on Superhydrophobicity Behavior of Tiles Coated with Epoxy/PDMS/SS

Superhydrophobic coatings are widely applied in various applications due to their water-repelling characteristics. However, producing a durable superhydrophobic coating with less harmful low surface materials and solvents remains a challenge. Therefore, the aim of this work is to study the effects of three different solvents in preparing a durable and less toxic superhydrophobic coating containing polydimethylsiloxane (PDMS), silica solution (SS), and epoxy resin (DGEBA). A simple sol-gel method was used to prepare a superhydrophobic coating, and a spray-coating technique was employed to apply the superhydrophobic coating on tile substrates. The coated tile substrates were characterized for water contact angle (WCA) and tilting angle (TA) measurements, Field-Emission Scanning Electron Microscopy (FESEM), Atomic Force Microscopy (AFM), and Fourier Transform Infrared Spectroscopy (FTIR). Among 3 types of solvent (acetone, hexane, and isopropanol), a tile sample coated with isopropanol-added solution acquires the highest water contact angle of 152 ± 2° with a tilting angle of 7 ± 2° and a surface roughness of 21.80 nm after UV curing for 24 h. The peel off test showed very good adherence of the isopropanol-added solution coating on tiles. A mechanism for reactions that occur in the best optimized solvent is proposed.

Multifunctional Ti3C2Tx MXene-Based Composite Coatings with Superhydrophobic Anti-icing and Photothermal Deicing Properties

Although advances in industrial products have brought convenience to our lives, severe weather has increased the safety risks to industrial facilities. Considerable efforts have been made to develop high-performance superhydrophobic anti-icing coatings. Nevertheless, designing a functional coating with both anti-icing properties and self-deicing remains a major challenge. Here, we propose a design strategy to exploit a photothermal superhydrophobic multifunctional coating with excellent anti-icing and deicing properties based on MXene by high-temperature sintering and layer-by-layer coating. Specifically, poly(tetrafluoroethylene) (PTFE) particles provide low surface energy and binding effects. Room-temperature-vulcanized silicone rubber (RTV) enhances the dispersion of the composite particles and the adhesion of the functional coating to a glass substrate. Furthermore, the functional coatings constructed with MXene exhibit outstanding photothermal effects, imparting excellent superhydrophobicity (CA = 160.18°, SA = 1.8°) and efficient photothermal conversion (equilibrium temperature of 109.3 °C). An anti-icing/deicing test is simulated to confirm their efficient anti-icing/deicing performance in practical applications. Overall, the functional coatings designed in this work can be applied in real industrial facilities.

Waterborne superamphiphobic coatings with network structure for enhancing mechanical durability

Superamphiphobic coatings may significantly change the wettability of a substrate, and so are attractive for applications in aero/marine engineering, biotechnology, and heat transfer. However, the coatings are caught in a double bind when their durability is considered, as they are vulnerable to mechanical abrasion. Meanwhile, the wide use of organic solvents for preparing the coatings generates environmental pollution. Here, we present a waterborne superamphiphobic coating through one-step spraying that repels a wide range of liquids. By tailoring the repellence of the nano-silica to waterborne resin, a network structure is constructed to protect the embedded nano-silica from damage. Thus, the coatings are durable against 725 cycles of friction tester abrasion under a load of 250 g, showing a significant improvement in the mechanical durability by 3-25 times. Moreover, our coating also shows excellent comprehensive durability, including resistance to oil-flow erosion, falling sand impact, chemical attack, thermal treatment, etc. This strategy can be introduced to various waterborne resins, demonstrating its universality, and may offer a new insight to design sustainable superamphiphobic coatings for long-term practical applications.

Facile Construction and Fabrication of a Superhydrophobic and Super Oleophilic Stainless Steel Mesh for Separation of Water and Oil

The fluoride-free fabrication of superhydrophobic materials for the separation of oil/water mixtures has received widespread attention because of frequent offshore oil exploration and chemical leakage. In recent years, oil/water separation materials, based on metal meshes, have drawn much attention, with significant advantages in terms of their high mechanical strength, easy availability, and long durability. However, it is still challenging to prepare superhydrophobic metal meshes with high-separation capacity, low costs, and high recyclability for dealing with oil–water separation. In this work, a superhydrophobic and super oleophilic stainless steel mesh (SSM) was successfully prepared by anchoring Fe₂O₃ nanoclusters (Fe₂O₃-NCs) on SSM via the in-situ flame synthesis method and followed by further modification with octadecyltrimethoxysilane (OTS). The as-prepared SSM with Fe₂O₃-NCs and OTS (OTS@Fe₂O₃-NCs@SSM) was confirmed by a field emission scanning electron microscope (FESEM), transmission electron microscope (TEM), energy dispersive spectrometer (EDS), X-ray photoelectron spectrometer (XPS), and X-ray diffractometer (XRD). The oil–water separation capacity of the sample was also measured. The results show that the interlaced and dense Fe₂O₃-NCs, composed of Fe₂O₃ nanoparticles, were uniformly coated on the surface of the SSM after the immerging-burning process. Additionally, a compact self-assembled OTS layer with low surface energy is coated on the surface of Fe₂O₃-NCs@SSM, leading to the formation of OTS@Fe₂O₃-NCs@SSM. The prepared OTS@Fe₂O₃-NCs@SSM shows excellent superhydrophobicity, with a water static contact angle of 151.3°. The separation efficiencies of OTS@Fe₂O₃-NCs@SSM for the mixtures of oil/water are all above 98.5%, except for corn oil/water (97.5%) because of its high viscosity. Moreover, the modified SSM exhibits excellent stability and recyclability. This work provides a facile approach for the preparation of superhydrophobic and super oleophilic metal meshes, which will lead to advancements in their large-scale applications on separating oil/water mixtures.

Ultrasensitive and Recyclable Multifunctional Superhydrophobic Sensor Membrane for Underwater Applications, Weather Monitoring, and Wastewater Treatment

Although flexible sensors have attracted considerable attention in emerging fields, including wearable electronics and soft robotics, their stability must be considered in practical applications, especially the effects of external factors on the sensing performance. Herein, a recyclable flexible sensor with superhydrophobicity and a highly sensitive strain response was developed by combining electrospinning and ultrasonication anchoring techniques. The constructed hierarchical network structure is composed of the fluorine-free superhydrophobic multiwalled carbon nanotubes and a porous elastomer membrane substrate reinforced by nanoparticles. The obtained sensor exhibited exceptional strain-sensing performance in terms of ultrahigh sensitivity (maximum gauge factor of 12 172.46), a fast response time of 80 ms, and excellent durability (10 000 cycles). Based on these outstanding merits, the strain sensor can detect various human motions without being interfered with by harsh environments. Moreover, superhydrophobic membranes can be combined with electronic devices for weather monitoring and underwater sensing. Noteworthily, damaged sensors can be quickly dissolved by a small amount of cyclohexane, enabling material recovery. The recyclable multifunctional membranes could reduce the potential pollution to the environment and show highly promising applications in complex environments.

Novel fabrication of hydrophobic/oleophilic human hair fiber for efficient oil/water separation through one-pot dip-coating synthesis route

Frequent oil spill accidents and industrial wastewater discharge has always been one of the most severe worldwide environmental problems. To cope with this problem, many fluorine-containing and high-cost materials with superwettability have been extensively applied for oil-water separation, which hinders its large-scale application. In this work, a novel human hair fiber (HHF)-polymerized octadecylsiloxane (PODS) fiber was fabricated with a facile one-pot dip-coating synthesis approach, inspired by the self-assembly performance and hydrophobicity of OTS modification. The benefits of prominent hydrophobic/lipophilic behavior lie in the low surface energy, and a rough PODS coating was rationally adhered on the surface of HHF. Driven solely by gravity and capillary force, the HHF-PODS showed excellent oil/water separation efficiency (> 99.0%) for a wide range of heavy and light oil/water mixtures. In addition, HHF-PODS demonstrated durability toward different harsh environments like alkaline, acid, and salty solutions.

Combination of Universal Chemical Deposition and Unique Liquid Etching for the Design of Superhydrophobic Aramid Paper with Bioinspired Multiscale Hierarchical Dendritic Structure

It is urgent and significant for the further development of superhydrophobic materials to exploit a facile, low-cost, scalable, and eco-friendly method for the manufacture of superhydrophobic materials with self-cleaning, antifouling, directional transportation, and other characteristics. Herein, an outstanding superhydrophobic material composed of a flexible microconvex aramid paper substrate, micron-scale cone-shaped copper, micro-nanoscale dendritic copper oxide, and hydrophobic copper stearate film has been successfully constructed through delicate architectural design and a convenient preparation approach. Based on the microstructure evolution and composition analysis results, it is revealed that the cone-shaped copper was etched into a dendritic copper oxide structure step by step from the top to bottom and from the outside to inside in an alkaline liquid environment. Moreover, by virtue of the compositional features and structural characteristics, the constructed superhydrophobic material showcased a high contact angle (CA), low sliding angle (SA), high porosity, low surface free energy, and adhesion work. Meanwhile, the dendritic microstructure analysis, the calculation of solid-liquid interfacial tension, and the force analysis of water droplets jointly revealed the mechanism of the bounce and merged bounce of water droplets. Finally, this superhydrophobic material has the functions of self-cleaning, antifouling, and directional transportation, especially by controlling the deformation of the material to realize the transportation of water droplets in a specified direction.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.