Interface synergism and engineering of Pd/Co@N-C for direct ethanol fuel cells

Effects of Heteroatom Doping on the Electrochemical Hydrogen Uptake and Release of Pd-Decorated Reduced Graphene Oxide

Heteroatom doping has been widely recognized as a key strategy for improving the electrochemical properties of graphene-based materials for hydrogen storage. However, a precise understanding of how heteroatom doping influences catalytic performance, specifically regarding the intricate effects of doping-induced electron redistribution, has been lacking. Here, we report on a comprehensive exploration of the electrochemical performance enhancement in Pd-decorated reduced graphene oxide (rGO) nanocomposites through fluorine (F) or nitrogen (N) doping. Various analytical techniques such as scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray (EDX) spectroscopy, Raman spectroscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), X-ray absorption near edge structure (XANES), and extended X-ray absorption fine structure (EXAFS) were employed to thoroughly characterize the synthesized nanocomposites. The findings revealed that either F or N doping effectively addressed clustering issues of Pd nanoparticles formed on the rGO surface, resulting in improved homogeneity of Pd distribution. Electrochemical studies provided crucial insights into hydrogen adsorption-desorption behaviors. The heteroatom doped nanocomposites, Pd/N-rGO and Pd/F-rGO, exhibited superior electrochemical performance, which can be attributed to the increase of the active sites due to the N-/F-doping, respectively. The hydrogen discharge capacities of Pd/N-rGO (80.9 mAh g-1) and Pd/F-rGO (25.0 mAh g-1) nanocomposites were determined to be over 4.0 and 1.2 times higher than that of the Pd/rGO (20.1 mAh g-1), respectively. The distinctive electrochemical performances observed between the two types of heteroatom-containing nanocomposites highlight the subtle structural modifications of Pd nanoparticles as the key factor influencing performance. This research contributes essential knowledge to the evolving field of hydrogen storage materials, emphasizing the promising potential of heteroatom-doped Pd-decorated rGO nanocomposites for advancing clean and sustainable energy solutions.

Solvothermal synthesis of PdCu nanorings with high catalytic performance for alcohol electrooxidation

Two-dimensional (2D) Pd-based nanostructures with a high active surface area and a large number of active sites are commonly used in alcohol oxidation research, whereas the less explored ring structure made of nanosheets with large pores is of interest. In this study, we detail the fabrication of PdCu nanorings (NRs) featuring hollow interiors and low coordinated sites using a straightforward solvothermal approach. Due to increased exposure of active sites and the synergistic effects of bimetallics, the PdCu NRs exhibited superior catalytic performance in both the ethanol oxidation reaction (EOR) and the ethylene glycol oxidation reaction (EGOR). The mass activities of PdCu NRs for EOR and EGOR were measured at 7.05 A/mg and 8.12 A/mg, respectively, surpassing those of commercial Pd/C. Furthermore, the PdCu NRs demonstrated enhanced catalytic stability, maintaining higher mass activity levels compared to other catalysts during stability testing. This research offers valuable insights for the development of efficient catalysts for alcohol oxidation.

High-Entropy Catalysis Accelerating Stepwise Sulfur Redox Reactions for Lithium-Sulfur Batteries

Catalysis is crucial to improve redox kinetics in lithium-sulfur (Li-S) batteries. However, conventional catalysts that consist of a single metal element are incapable of accelerating stepwise sulfur redox reactions which involve 16-electron transfer and multiple Li2Sn (n = 2-8) intermediate species. To enable fast kinetics of Li-S batteries, it is proposed to use high-entropy alloy (HEA) nanocatalysts, which are demonstrated effective to adsorb lithium polysulfides and accelerate their redox kinetics. The incorporation of multiple elements (Co, Ni, Fe, Pd, and V) within HEAs greatly enhances the catalytically active sites, which not only improves the rate capability, but also elevates the cycling stability of the assembled batteries. Consequently, HEA-catalyzed Li-S batteries achieve a high capacity up to 1364 mAh g-1 at 0.1 C and experience only a slight capacity fading rate of 0.054% per cycle over 1000 cycles at 2 C, while the assembled pouch cell achieves a high specific capacity of 1192 mAh g-1. The superior performance of Li-S batteries demonstrates the effectiveness of the HEA catalysts with maximized synergistic effect for accelerating S conversion reactions, which opens a way to catalytically improving stepwise electrochemical conversion reactions.

Engineering Partially Oxidized Gold via Oleylamine Modifier as a High-Performance Anode Catalyst in a Direct Borohydride Fuel Cell

Direct borohydride fuel cell (DBFC) is considered a promising energy storage device due to its high theoretical cell voltage and energy density. For DBFC, an Au catalyst has been used as an anode for achieving an ideal eight-electron reaction. However, the poor activity of the Au catalyst for borohydride oxidation reaction (BOR) limits its large-scale application because of the weak BH4- adsorption. We found, by density functional theory calculations, that the adsorption of BH4- on the oxidized Au surface is stronger than that on the metallic Au surface, which can promote the process of the oxidation of BH4- to *BH3 during the BOR. Here, we reported an oleylamine-modified partially oxidized Au supported on carbon powder (AuC-OLA) with a stable oxidation state. The obtained catalyst delivered a high peak power density of 143 mW/cm2, which is 2 times higher than that of a commercial 40% AuC (Pretemek). The in situ Fourier transform infrared studies showed that the activity of AuC-OLA for BOR is ascribed to the enhanced adsorption for BH4- on the partially oxidized Au surface. These findings will promote the reasonable design of efficient Au electrocatalysts for DBFCs.

Locally Varying Surface Binding Affinity on Pd-Au Nanocrystals Enhances Electrochemical Ethanol Oxidation Activity

Noble metal nanocrystals face challenges in effectively catalyzing electrochemical ethanol oxidation reaction (EOR)-represented multistep, multielectron transfer processes due to the linear scaling relationship among binding energies of intermediates, impeding independent optimization of individual elemental steps. Herein, we develop noble metal nanocrystals with a range of local surface binding affinities in close proximity to overcome this challenge. Experimentally, this is demonstrated by applying tensile strain to a Pd surface and decorating it with discrete Au atoms, forming a diversity of binding sites with varying affinities in close proximity for guest molecules, as evidenced by CO probing and density functional theory calculations. Such a surface enables reaction intermediates to migrate between different binding sites as needed for each elemental step, thereby reducing the energy barrier for the overall EOR when compared to reactions at a single site. On these tailored surfaces, we attain specific and mass activities of 32.7 mA cm-2 and 47.8 A mgPd-1 in EOR, surpassing commercial Pd/C by 10.9 and 43.8 times, respectively, and outperforming state-of-the-art Pd-based catalysts. These results highlight the promise of this approach in improving a variety of multistep, multielectron transfer reactions, which are crucial for energy conversion applications.

Polythiophene-coated carbon nano boxes for efficient platinum-based catalysts for methanol electrooxidation

To improve the efficiency of the methanol oxidation reaction (MOR) in direct methanol fuel cells (DMFCs), it is essential to develop catalysts with high catalytic activity. However, constructing polyatomic doped carbon nanomaterials and understanding the interaction mechanisms between dopant elements remain significant challenges. In this study, we propose nitrogen-doped carbon nanobox (CNB) derived from Zeolitic Imidazolate Framework-67 (ZIF-67) crystals as precursors to serve as carriers for highly efficient platinum nanoparticles (Pt NPs). We synthesized platinum/poly(3,4-propylenedioxythiophene)/carbon nanobox (Pt/PProDOT/CNB) composites by wrapping CNB around PProDOT films via in situ oxidative polymerization. This unique structural design provides several advantages to the catalyst, including a large active surface area, numerous accessible electrocatalytic active centers, an optimized electronic structure, and good electronic conductivity. The Pt/PProDOT/CNB composites demonstrated excellent methanol oxidation performance, with a remarkable mass activity (MA) of 1639.9 mA mg-1Pt and a high electrochemical active surface area (ECSA) of 160.8 m2/g. Furthermore, the catalyst exhibited good CO resistance and outstanding durability.

Toward Developing Superior Cu-Based Metal-Organic Framework-Derived Materials for Electrocatalytic Oxidation of Ethanol

This project addresses the urgent need for efficient and cost-effective development of electrocatalysts for the ethanol oxidation reaction (EOR). This reaction offers promising renewable energy solutions but faces challenges due to the slow EOR kinetics, typically requiring costly noble metal catalysts. To overcome these limitations, this study focuses on developing CuZn-based EOR catalysts derived from metal-organic frameworks (MOFs), focusing on understanding the structure-performance relationship between pristine MOF-based electrocatalysts and their pyrolyzed counterparts. Herein, bimetallic MOF materials with varying Cu/Zn ratios were synthesized, followed by pyrolysis to produce carbonized counterparts while preserving the fundamental structure but with altered physicochemical properties. Comparative EOR studies revealed the superior performance of pyrolyzed MOFs, demonstrating that optimized Zn-loading is crucial over Cu-based framework for catalyst performance and durability. Overall, this work highlights the potential of MOF-derived Cu-based catalysts for renewable energy applications and provides insights into optimizing their performance through controlled synthesis and post-treatment strategies.

Biphase Pd Nanosheets with Atomic-Hybrid RhOx/Pd Amorphous Skins Disentangle the Activity-Stability Trade-Off in Oxygen Reduction Reaction

The activity-stability trade-off relationship of oxygen reduction reaction (ORR) is a tricky issue that strikes the electrocatalyst population and hinders the widespread application of fuel cells. Here neoteric biphase Pd nanosheets that are structured with ultrathin two-dimensional crystalline Pd inner cores and ≈1 nm thin atomic-hybrid RhOx/Pd amorphous skins, named c/a-Pd@PdRh NSs, for disentangling this trade-off dilemma for alkaline ORR are developed. The superthin amorphous skins significantly amplify the quantity of flexibly low-coordinated atoms for electrocatalysis. An in situ selected oxidation of the top-surface Rh dopants creates atomically hybrid RhOx/Pd disorder surfaces. Detailed energy spectra and theoretical simulation confirm that these RhOx/Pd interfaces can arouse a surface charge redistribution, causing significant electron deficiency and lowered d-band center for surface Pd. Meanwhile, anticorrosive Rh/RhOx species can thermodynamically passivate the neighboring Pd atoms from oxidative dissolution. Thanks to these amplified interfacial effects, the biphase c/a-Pd@PdRh NSs simultaneously exhibit a superhigh ORR activity (5.92 A mg-1, 22.8 times that of Pt/C) and an outstanding long-lasting stability after 100k cycles of accelerated durability test, showcasing unprecedented electrocatalysts for breaking the activity-stability trade-off relationship of ORR. This work paves a bran-new strategy for designing high-performance electrocatalysts through creating modulated amorphous skins on low-dimensional nanomaterials.

Bi2Te3 nanosheets promoted Pd for ethylene glycol electrooxidation both in the dark and under visible light irradiation

Ethylene glycol electrooxidation catalyzed by Pd nanoparticles was found to be largely improved by Bi2Te3 nanosheets both in the dark and under visible light irradiation.

Synthesis of Solvent-Mediated Morphology-Controlled PdSn Alloy Nanocatalysts and their Application in Electrocatalysis of Ethylene Glycol and Ethanol

2D nanodendrites (NDs) and nanosheets (NSs) have been regarded as efficient nanocatalysts for enhancing the electrocatalytic performance due to their low coordinated sites and abundant electrocatalytic centers. Nevertheless, it remains challenging to construct advanced NDs and NSs in a single reaction system. Herein, by tuning the volume ratios of mixed solvents, the reduction and diffusion rate of Sn2+ on Pd NSs template was rationally controlled to prepare PdSn NDs and PdSn NSs. Ascribed to the open 2D nanostructure, high specific surface area, and robust synergistic effect, the as-prepared PdSn NDs and PdSn NSs exhibited distinguished electrocatalytic activities for ethylene glycol oxidation reaction (EGOR) and ethanol oxidation reaction (EOR), as well as commendable electrocatalytic durability, which were far superior to the Pd NSs and commercial Pd/C. In addition, the PdSn NDs exhibited enhanced reaction kinetics because the characteristic branch structure exposed a high density of active sites. This work may provide significant guidance for preparing excellent nanocatalysts with various morphological features by simply optimizing the content of the coexisting solvents.

Recent Approaches for Cleaving the C─C Bond During Ethanol Electro-Oxidation Reaction

Direct ethanol fuel cells (DEFCs) play an indispensable role in the cyclic utilization of carbon resources due to its high volumetric energy density, high efficiency, and environmental benign character. However, owing to the chemically stable carbon-carbon (C─C) bond of ethanol, its incomplete electrooxidation at the anode severely inhibits the energy and power density output of DEFCs. The efficiency of C─C bond cleaving on the state-of-the-art Pt or Pd catalysts is reported as low as 7.5%. Recently, tremendous efforts are devoted to this field, and some effective strategies are put forward to facilitate the cleavage of the C─C bond. It is the right time to summarize the major breakthroughs in ethanol electrooxidation reaction. In this review, some optimization strategies including constructing core-shell nanostructure with alloying effect, doping other metal atoms in Pt and Pd catalysts, engineering composite catalyst with interface synergism, introducing cascade catalytic sites, and so on, are systematically summarized. In addition, the catalytic mechanism as well as the correlations between the catalyst structure and catalytic efficiency are further discussed. Finally, the prevailing limitations and feasible improvement directions for ethanol electrooxidation are proposed.

Membraneless ethanol fuel cell Pt-Sn-Re nano active catalyst on a mesoporous carbon support

Herein, we report, for the first-time, mesoporous carbon-supported binary and ternary catalysts with different atomic ratios of Pt/MC (100), Pt-Sn/MC (50 : 50), Pt-Re/MC (50 : 50), Pt-Sn-Re/MC (80 : 10 : 10) and Pt-Sn-Re/MC (80 : 115 : 05) prepared using a co-impregnation reduction method as anode components for membraneless ethanol fuel cells (MLEFLs). Mechanistic and structural insights into binary Pt-Sn/MC, Pt-Re/MC and ternary Pt-Sn-Re/MC catalysts were obtained using scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD) and energy-dispersive X-ray spectroscopy (EDX) methods. In particular, chemical characterization via cyclic voltammetry, CO stripping voltammetry and chronoamperometry indicated that Pt-Sn-Re/MC (80 : 15 : 05) had better dynamics toward ethanol oxidation than Pt-Sn-Re/MC (80 : 10 : 10), Pt-Sn/MC (50 : 50) and Pt-Re/MC (50 : 50) catalysts. In terms of the single cell performance of the prepared catalysts, Pt-Sn-Re/MC (80 : 15 : 05) (31.5 mW cm-2) showed a higher power density and current density than Pt-Sn-Re/MC(80 : 10 : 10), Pt-Re/MC (50 : 50) and Pt-Sn/MC (50 : 50) at room temperature. The addition of Re into the binary Pt-Sn catalyst improved its electrical performance for ethanol oxidation in a membraneless ethanol fuel cell. As a result, the ternary-based Pt-Sn-Re/MC (80 : 15 : 05) catalyst demonstrated enhanced performance compared to monometallic and bimetallic catalysts in the ethanol oxidation reaction in a membraneless fuel cell.

Multi-Scale Engineered 2D Carbon Polyhedron Array with Enhanced Electrocatalytic Performance

Electrocatalyst engineering from the atomic to macroscopic level of electrocatalysts is one of the most powerful routes to boost the performance of electrochemical devices. However, multi-scale structure engineering mainly focuses on the range of atomic-to-particle scale such as hierarchical porosity engineering, while catalyst engineering at the macroscopic level, such as the arrangement configuration of nanoparticles, is often overlooked. Here, a 2D carbon polyhedron array with a multi-scale engineered structure via facile chemical etching, ice-templating induced self-assembly, and high-temperature pyrolysis processes is reported. Controlled phytic acid etching of the carbon precursor introduces homogeneous atomic phosphorous and nitrogen doping, as well as a well-defined mesoporous structure. Subsequent ice-templated self-assembly triggers the formation of a 2D particle array superstructure. The atomic-level doping gives rise to high intrinsic activity, while the well-engineered porous structure and particle arrangement addresses the mass transport limitations at the microscopic particle level and macroscopic electrode level. As a result, the as-prepared electrocatalyst delivers outstanding performance toward oxygen reduction reaction in both acidic and alkaline media, which is better than recently reported state-of-the-art metal-free electrocatalysts. Molecular dynamics simulation together with extensive characterizations indicate that the performance enhancement originates from multi-scale structural synergy.

Ni Single-Atoms Based Memristors with Ultrafast Speed and Ultralong Data Retention

Memristor with low-power, high density, and scalability fulfills the requirements of the applications of the new computing system beyond Moore's law. However, there are still nonideal device characteristics observed in the memristor to be solved. The important observation is that retention and speed are correlated parameters of memristor with trade off against each other. The delicately modulating distribution and trapping level of defects in electron migration-based memristor is expected to provide a compromise method to address the contradictory issue of improving both switching speed and retention capability. Here, high-performance memristor based on the structure of ITO/Ni single-atoms (NiSAs/N-C)/Polyvinyl pyrrolidone (PVP)/Au is reported. By utilizing well-distributed trapping sites , small tunneling barriers/distance and high charging energy, the memristor with an ultrafast switching speed of 100 ns, ultralong retention capability of 106  s, a low set voltage (Vset ) of ≈0.7 V, a substantial ON/OFF ration of 103 , and low spatial variation in cycle-to-cycle (500 cycles) and device-to-device characteristics (128 devices) is demonstrated. On the premise of preserving the strengths of a fast switching speed, this memristor exhibits ultralong retention capability comparable to the commercialized flash memory. Finally, a memristor ratioed logic-based combinational memristor array to realize the one-bit full adder is further implemented.

Recent Advancements in Electrochemical Hydrogen Production via Hybrid Water Splitting

As one of the most promising approaches to producing high-purity hydrogen (H2 ), electrochemical water splitting powered by the renewable energy sources such as solar, wind, and hydroelectric power has attracted considerable interest over the past decade. However, the water electrolysis process is seriously hampered by the sluggish electrode reaction kinetics, especially the four-electron oxygen evolution reaction at the anode side, which induces a high reaction overpotential. Currently, the emerging hybrid electrochemical water splitting strategy is proposed by integrating thermodynamically favorable electro-oxidation reactions with hydrogen evolution reaction at the cathode, providing a new opportunity for energy-efficient H2 production. To achieve highly efficient and cost-effective hybrid water splitting toward large-scale practical H2 production, much work has been continuously done to exploit the alternative anodic oxidation reactions and cutting-edge electrocatalysts. This review will focus on recent developments on electrochemical H2 production coupled with alternative oxidation reactions, including the choice of anodic substrates, the investigation on electrocatalytic materials, and the deep understanding of the underlying reaction mechanisms. Finally, some insights into the scientific challenges now standing in the way of future advancement of the hybrid water electrolysis technique are shared, in the hope of inspiring further innovative efforts in this rapidly growing field.

High performance chitosan/nanocellulose-based composite membrane for alkaline direct ethanol fuel cells

Polysaccharide anion exchange membranes (AEMs) containing chitosan (CS), cellulose nanofibrils (CNFs) and CNFs quaternized with poly(diallyldimethylammonium chloride) (CNF(P)s) were developed for use in alkaline direct ethanol fuel cells (ADEFCs). The resulting composite membranes prepared by the solvent casting process based on an experimental design were comprehensively assessed for morphology, KOH uptake, swelling ratio, EtOH permeability, mechanical properties, ionic conductivity, and cell performance. The fabricated CS-based composite membranes with CNF(P) fillers were superior to the commercial Fumatech FAA-3-50 membrane in terms of Young's modulus and tensile strength (69 % and 85 % higher, respectively), ion exchange capacity (169 % higher), and ionic conductivity (228 % higher). Single fuel cell tests have shown excellent performance of the CS-based membranes with CNF and CNF(P) fillers, as they exhibited up to 86 % improvement in power density at 80 °C compared to the commercial membrane (65.1 mW/cm2 vs. 35.1 mW/cm2) and higher maximum power density at all test conditions.

One-pot synthesis of 3D surface-wrinkled PdAu nanospheres for robust alcohols electrocatalysis

Three dimensional (3D) noble-metal nanomaterials with special surface structures have been regarded as high-performance catalysts for alcohol oxidation on account of their superior thermal stability, electrical conductivity and large specific surface area. Although extensive efforts have been devoted to the preparation of 3D Pd-based catalysts with superior activity and stability, designing a simple, effective and eco-friendly method remains a challenge. Herein, we developed a facile one-step coreduction strategy to synthesize a series of 3D surface-wrinkled PdAu nanospheres (NSs) with tunable Pd/Au atomic ratios and found a universal method to prepare surface-wrinkled PdM (M = Au, Pt, Cu and Pb) NSs. Benefiting from the function of the surfactant cetyltrimethylammonium chloride (CTAC), the synthesized PdAu NSs with different composition possess abundant surface wrinkles, which is beneficial for exposing more electroactive centers. Attributed to the unique geometric morphology and optimized atomic ratio, the PdAu-2 NSs exhibited an optimal mass activity (MA) of 8103 mA mg-1 and 5113 mA mg-1 for the ethylene glycol oxidation reaction (EGOR) and ethanol oxidation reaction (EOR), which was 6.1 and 4.1 times that of commercial Pd/C, respectively. Moreover, the PdAu-2 NSs exhibited superb stability after long-term current-time (i-t) and cyclic voltammetry (CV) tests of the EGOR and EOR. This work not only provides new avenues to engineer PdAu NSs with enhanced electrocatalytic performance but also offers guidance for extending to more 3D PdM (M = other metals) NSs with novel morphology applied to fuel cell fields.

Modulating the Active Hydrogen Adsorption on Fe─N Interface for Boosted Electrocatalytic Nitrate Reduction with Ultra-Long Stability

The electrocatalytic reduction of nitrate (NO3 - ) to nitrogen (N2 ) is an environmentally friendly approach for efficient N-cycle management (toward a nitrogen-neutral cycle). However, poor catalyst durability and the competitive hydrogen evolution reaction significantly impede its practical application. Interface-chemistry engineering, utilizing the close relationship between the catalyst surface/interface microenvironment and electron/proton transfer process, has facilitated the development of catalysts with high intrinsic activity and physicochemical durability. This study reports the synthesis of a nitrogen-doped carbon-coated rice-like iron nitride (RL-Fe2 N@NC) electrocatalyst with excellent electrocatalytic nitrate-reduction reaction activity (high N2 selectivity (≈96%) and NO3 - conversion (≈86%)). According to detailed mechanistic investigations by in situ tests and theoretical calculations, the strong hydrogenation ability of iron nitride and enhanced nitrate enrichment of the system synergistically contribute to the rapid hydrogenation of nitrogen-containing species, increasing the intrinsic activity of the catalyst and reducing the occurrence of the competing hydrogen-evolution side reaction. Moreover, RL-Fe2 N@NC shows excellent stability, retaining good NO3 - -to-N2 electrocatalysis activity for more than 40 cycles (one cycle per day). This paper could guide the interfacial design of Fe-based composite nanostructures for electrocatalytic nitrate reduction, facilitating a shift toward nitrogen neutrality.

WO3 -Assisted Synergetic Effect Catalyzes Efficient and CO-Tolerant Hydrogen Oxidation for PEMFCs

Developing anode catalysts with substantially enhanced activity for hydrogen oxidation reaction (HOR) and CO tolerance performance is of great importance for the commercial applications of proton exchange membrane fuel cells (PEMFCs). Herein, an excellent CO-tolerant catalyst (Pd-WO3 /C) has been fabricated by loading Pd nanoparticles on WO3 via an immersion-reduction route. A remarkably high power density of 1.33 W cm-2 at 80 °C is obtained by using the optimized 3Pd-WO3 /C as the anode catalyst of PEMFCs, and the moderately reduced power density (73% remained) in CO/H2 mixed gas can quickly recover after removal of CO-contamination from hydrogen fuel, which is not possible by using Pt/C or Pd/C as anode catalyst. The prominent HOR activity of 3Pd-WO3 /C is attributed to the optimized interfacial electron interaction, in which the activated H* adsorbed on Pd species can be effectively transferred to WO3 species through hydrogen spillover effect and then oxidized through the H species insert/output effect during the formation of Hx WO3 in acid electrolyte. More importantly, a novel synergetic catalytic mechanism about excellent CO tolerance is proposed, in which Pd and WO3 respectively absorbs/activates CO and H2 O, thus achieving the CO electrooxidation and re-exposure of Pd active sites for CO-tolerant HOR.

Recent advances in zinc-air batteries: self-standing inorganic nanoporous metal films as air cathodes

Zinc-air batteries (ZABs) have promising prospects as next-generation electrochemical energy systems due to their high safety, high power density, environmental friendliness, and low cost. However, the air cathodes used in ZABs still face many challenges, such as the low catalytic activity and poor stability of carbon-based materials at high current density/voltage. To achieve high activity and stability of rechargeable ZABs, chemically and electrochemically stable air cathodes with bifunctional oxygen reduction reaction (ORR)/oxygen evolution reaction (OER) activity, fast reaction rate with low platinum group metal (PGM) loading or PGM-free materials are required, which are difficult to achieve with common electrocatalysts. Meanwhile, inorganic nanoporous metal films (INMFs) have many advantages as self-standing air cathodes, such as high activity and stability for both the ORR/OER under highly alkaline conditions. The high surface area, three-dimensional channels, and porous structure with controllable crystal growth facet/direction make INMFs an ideal candidate as air cathodes for ZABs. In this review, we first revisit some critical descriptors to assess the performance of ZABs, and recommend the standard test and reported manner. We then summarize the recent progress of low-Pt, low-Pd, and PGM-free-based materials as air cathodes with low/non-PGM loading for rechargeable ZABs. The structure-composition-performance relationship between INMFs and ZABs is discussed in-depth. Finally, we provide our perspectives on the further development of INMFs towards rechargeable ZABs, as well as current issues that need to be addressed. This work will not only attract researchers' attention and guide them to assess and report the performance of ZABs more accurately, but also stimulate more innovative strategies to drive the practical application of INMFS for ZABs and other energy-related technologies.