Water electrolysers with closed and open electrochemical systems

Flexible tungsten disulfide superstructure engineering for efficient alkaline hydrogen evolution in anion exchange membrane water electrolysers

Anion exchange membrane (AEM) water electrolysis employing non-precious metal electrocatalysts is a promising strategy for achieving sustainable hydrogen production. However, it still suffers from many challenges, including sluggish alkaline hydrogen evolution reaction (HER) kinetics, insufficient activity and limited lifetime of non-precious metal electrocatalysts for ampere-level-current-density alkaline HER. Here, we report an efficient alkaline HER strategy at industrial-level current density wherein a flexible WS2 superstructure is designed to serve as the cathode catalyst for AEM water electrolysis. The superstructure features bond-free van der Waals interaction among the low Young's modulus nanosheets to ensure excellent mechanical flexibility, as well as a stepped edge defect structure of nanosheets to realize high catalytic activity and a favorable reaction interface micro-environment. The unique flexible WS2 superstructure can effectively withstand the impact of high-density gas-liquid exchanges and facilitate mass transfer, endowing excellent long-term durability under industrial-scale current density. An AEM electrolyser containing this catalyst at the cathode exhibits a cell voltage of 1.70 V to deliver a constant catalytic current density of 1 A cm-2 over 1000 h with a negligible decay rate of 9.67 μV h-1.

Electrocatalytic Synthesis of Urea: An In-depth Investigation from Material Modification to Mechanism Analysis

Industrial urea synthesis production uses NH3 from the Haber-Bosch method, followed by the reaction of NH3 with CO2, which is an energy-consuming technique. More thorough evaluations of the electrocatalytic C-N coupling reaction are needed for the urea synthesis development process, catalyst design, and the underlying reaction mechanisms. However, challenges of adsorption and activation of reactant and suppression of side reactions still hinder its development, making the systematic review necessary. This review meticulously outlines the progress in electrochemical urea synthesis by utilizing different nitrogen (NO3 -, N2, NO2 -, and N2O) and carbon (CO2 and CO) sources. Additionally, it delves into advanced methods in materials design, such as doping, facet engineering, alloying, and vacancy introduction. Furthermore, the existing classes of urea synthesis catalysts are clearly defined, which include 2D nanomaterials, materials with Mott-Schottky structure, materials with artificially frustrated Lewis pairs, single-atom catalysts (SACs), and heteronuclear dual-atom catalysts (HDACs). A comprehensive analysis of the benefits, drawbacks, and latest developments in modern urea detection techniques is discussed. It is aspired that this review will serve as a valuable reference for subsequent designs of highly efficient electrocatalysts and the development of strategies to enhance the performance of electrochemical urea synthesis.

Nest-Scheme RuIrLa Nanocrystals by NP-to-NP Oriented Assembly: Coherent Strain Fields-Driven Band Structure Splitting for Efficient Acidic Water Oxidation

Atomic substructure engineering provides new opportunities for the designing newly and efficient catalysts with diverse atom ensembles, trimmed electron bands, and way-out coordination environments, creating unique contributing to concertedly catalyze water oxidation, which is of great significance for proton exchange membrane water electrolysis (PEMWE). Herein, nest-scheme RuIrLa nanocrystals with dense coherent interfaces as built-in substructures are firstly fabricated by using commercial ZnO particles as acid-removable templates, through a La-stabilized coherent epitaxial growth of nanoparticles (NPs). The obtained nests exhibit a low overpotential of 198 mV at 10 mA cm-2, and the RuIrLa||Pt/C module equipped in PEMWE operates stably at a cell voltage potential of 1.69 V at 100 mA cm-2 in 0.5 M H2SO4 for 55 h, which is far beyond the current IrO2||Pt/C. Within the nests, the position at the interface shows high tensile/compressive strain, significantly reducing the OER activation energy. More importantly, the La termination-stabilized coherent interfaces within the nests creates a unique self-healing process for the outstanding long-term stability. This work provides a promising substructure engineering to develop efficient catalysts with abundant substructures, such as coherent interfaces, dislocations, or grain boundaries, thereby realizing concerted improvement of activity and durability toward water oxidation.

Stabilizing atomic Ru species in conjugated sp2 carbon-linked covalent organic framework for acidic water oxidation

Suppressing the kinetically favorable lattice oxygen oxidation mechanism pathway and triggering the adsorbate evolution mechanism pathway at the expense of activity are the state-of-the-art strategies for Ru-based electrocatalysts toward acidic water oxidation. Herein, atomically dispersed Ru species are anchored into an acidic stable vinyl-linked 2D covalent organic framework with unique crossed π-conjugation, termed as COF-205-Ru. The crossed π-conjugated structure of COF-205-Ru not only suppresses the dissolution of Ru through strong Ru-N motifs, but also reduces the oxidation state of Ru by multiple π-conjugations, thereby activating the oxygen coordinated to Ru and stabilizing the oxygen vacancies during oxygen evolution process. Experimental results including X-ray absorption spectroscopy, in situ Raman spectroscopy, in situ powder X-ray diffraction patterns, and theoretical calculations unveil the activated oxygen with elevated energy level of O 2p band, decreased oxygen vacancy formation energy, promoted electrochemical stability, and significantly reduced energy barrier of potential determining step for acidic water oxidation. Consequently, the obtained COF-205-Ru displays a high mass activity with 2659.3 A g-1, which is 32-fold higher than the commercial RuO2, and retains long-term durability of over 280 h. This work provides a strategy to simultaneously promote the stability and activity of Ru-based catalysts for acidic water oxidation.

Unlocking Efficiency: Minimizing Energy Loss in Electrocatalysts for Water Splitting

Catalysts play a crucial role in water electrolysis by reducing the energy barriers for hydrogen and oxygen evolution reactions (HER and OER). Research aims to enhance the intrinsic activities of potential catalysts through material selection, microstructure design, and various engineering techniques. However, the energy consumption of catalysts has often been overlooked due to the intricate interplay among catalyst microstructure, dimensionality, catalyst-electrolyte-gas dynamics, surface chemistry, electron transport within electrodes, and electron transfer among electrode components. Efficient catalyst development for high-current-density applications is essential to meet the increasing demand for green hydrogen. This involves transforming catalysts with high intrinsic activities into electrodes capable of sustaining high current densities. This review focuses on current improvement strategies of mass exchange, charge transfer, and reducing electrode resistance to decrease energy consumption. It aims to bridge the gap between laboratory-developed, highly efficient catalysts and industrial applications regarding catalyst structural design, surface chemistry, and catalyst-electrode interplay, outlining the development roadmap of hierarchically structured electrode-based water electrolysis for minimizing energy loss in electrocatalysts for water splitting.

Rechargeable Zn-H2O hydrolysis battery for hydrogen storage and production

Reactive metals hydrolysis offers significant advantages for hydrogen storage and production. However, the regeneration of common reactive metals (e.g., Mg, Al, etc.) is energy-intensive and produces unwanted byproducts such as CO2 and Cl2. Herein, we employ Zn as a reactive mediator that can be easily regenerated by electrolysis of ZnO in an alkaline solution with a Faradaic efficiency of >99.9 %. H2 is produced in the same electrolyte by constructing a Zn-H2O hydrolysis battery consisting of a Zn anode and a Raney-Ni cathode to unlock the Zn-H2O reaction. The entire two-step water splitting reaction with a net energy efficiency of 70.4 % at 80 °C and 50 mA cm-2. Additionally, the Zn-H2O system can be charged using renewable energy to produce H2 on demand and runs for 600 cycles only sacrificing 3.76 % energy efficiency. DFT calculations reveal that the desorption of H* on Raney-Ni (-0.30 eV) is closer to zero compared with that on Zn (-0.87 eV), indicating a faster desorption of H* at low overpotential. Further, a 24 Ah electrolyzer is demonstrated to produce H2 with a net energy efficiency of 65.5 %, which holds promise for its real application.

Designing 3d Transition Metal Cation-Doped MRuOx As Durable Acidic Oxygen Evolution Electrocatalysts for PEM Water Electrolyzers

The continuous dissolution and oxidation of active sites in Ru-based electrocatalysts have greatly hindered their practical application in proton exchange membrane water electrolyzers (PEMWE). In this work, we first used density functional theory (DFT) to calculate the dissolution energy of Ru in the 3d transition metal-doped MRuOx (M = Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, and Zn) to evaluate their stability for acidic oxygen evolution reaction (OER) and screen out ZnRuOx as the best candidate. To confirm the theoretical predictions, we experimentally synthesized these MRuOx materials and found that ZnRuOx indeed displays robust acidic OER stability with a negligible decay of η10 after 15 000 CV cycles. Of importance, using ZnRuOx as the anode, the PEMWE can run stably for 120 h at 200 mA cm-2. We also further uncover the stability mechanism of ZnRuOx, i.e., Zn atoms doped in the outside of ZnRuOx nanocrystal would form a "Zn-rich" shell, which effectively shortened average Ru-O bond lengths in ZnRuOx to strengthen the Ru-O interaction and therefore boosted intrinsic stability of ZnRuOx in acidic OER. In short, this work not only provides a new study paradigm of using DFT calculations to guide the experimental synthesis but also offers a proof-of-concept with 3d metal dopants as RuO2 stabilizer as a universal principle to develop high-durability Ru-based catalysts for PEMWE.

Stability of Ni-Fe-Layered Double Hydroxide Under Long-Term Operation in AEM Water Electrolysis

Anion exchange membrane water electrolysis (AEMWE) is an attractive method for green hydrogen production. It allows the use of non-platinum group metal catalysts and can achieve performance comparable to proton exchange membrane water electrolyzers due to recent technological advances. While current systems already show high performances with available materials, research gaps remain in understanding electrode durability and degradation behavior. In this study, the performance and degradation tracking of a Ni3Fe-LDH-based single-cell is implemented and investigated through the correlation of electrochemical data using chemical and physical characterization methods. A performance stability of 1000 h, with a degradation rate of 84 µV h-1 at 1 A cm-2 is achieved, presenting the Ni3Fe-LDH-based cell as a stable and cost-attractive AEMWE system. The results show that the conductivity of the formed Ni-Fe-phase is one key to obtaining high electrolyzer performance and that, despite Fe leaching, change in anion-conducting binder compound, and morphological changes inside the catalyst bulk, the Ni3Fe-LDH-based single-cells demonstrate high performance and durability. The work reveals the importance of longer stability tests and presents a holistic approach of electrochemical tracking and post-mortem analysis that offers a guideline for investigating electrode degradation behavior over extended measurement periods.

Research progress on layered metal oxide electrocatalysts for an efficient oxygen evolution reaction

Hydrogen, highly valued for its pristine cleanliness and remarkable efficiency as an emerging energy source, is anticipated to ascend to a preeminent status within the forthcoming energy landscape. Electrocatalytic water splitting is considered a pivotal, eco-friendly, and sustainable strategy for hydrogen production. The substantial energy consumption stemming from oxygen evolution side reactions significantly impedes the commercial viability of water electrolysis. Consequently, the pursuit of a cost-effective and efficacious oxygen evolution reaction (OER) catalyst stands as an imperative strategy for realizing hydrogen production via water electrolysis. Layered metal oxides, owing to their robust anisotropic properties, versatile adjustability, and extensive surface area, have emerged as suitable candidates for OER catalysts. However, owing to the distinctive attributes of layered metal oxides, ongoing investigations into these materials are slightly fragmented, lacking universal consensus. This article comprehensively surveys the recent advancements in layered metal oxide-based OER catalysts, categorized into single metal oxides, alkali cobalt oxides, perovskites, and miscellaneous metal oxides. Initially, the main OER intermediate reaction steps of layered metal oxides are scrutinized. Subsequently, the design, mechanism, and application of several pivotal layered metal oxides in the OER are systematically delineated. Finally, a summary is provided, alongside the proposal of future research trajectories and challenges encountered by layered metal oxides, with the aspiration that this paper may serve as a valuable reference for scholars in the field.

Material Engineering Strategies for Efficient Hydrogen Evolution Reaction Catalysts

Water electrolysis, a key enabler of hydrogen energy production, presents significant potential as a strategy for achieving net-zero emissions. However, the widespread deployment of water electrolysis is currently limited by the high-cost and scarce noble metal electrocatalysts in hydrogen evolution reaction (HER). Given this challenge, design and synthesis of cost-effective and high-performance alternative catalysts have become a research focus, which necessitates insightful understandings of HER fundamentals and material engineering strategies. Distinct from typical reviews that concentrate only on the summary of recent catalyst materials, this review article shifts focus to material engineering strategies for developing efficient HER catalysts. In-depth analysis of key material design approaches for HER catalysts, such as doping, vacancy defect creation, phase engineering, and metal-support engineering, are illustrated along with typical research cases. A special emphasis is placed on designing noble metal-free catalysts with a brief discussion on recent advancements in electrocatalytic water-splitting technology. The article also delves into important descriptors, reliable evaluation parameters and characterization techniques, aiming to link the fundamental mechanisms of HER with its catalytic performance. In conclusion, it explores future trends in HER catalysts by integrating theoretical, experimental and industrial perspectives, while acknowledging the challenges that remain.

Precious Metal Free Hydrogen Evolution Catalyst Design and Application

The quest to identify precious metal free hydrogen evolution reaction catalysts has received unprecedented attention in the past decade. In this Review, we focus our attention to recent developments in precious metal free hydrogen evolution reactions in acidic and alkaline electrolyte owing to their relevance to commercial and near-commercial low-temperature electrolyzers. We provide a detailed review and critical analysis of catalyst activity and stability performance measurements and metrics commonly deployed in the literature, as well as review best practices for experimental measurements (both in half-cell three-electrode configurations and in two-electrode device testing). In particular, we discuss the transition from laboratory-scale hydrogen evolution reaction (HER) catalyst measurements to those in single cells, which is a critical aspect crucial for scaling up from laboratory to industrial settings but often overlooked. Furthermore, we review the numerous catalyst design strategies deployed across the precious metal free HER literature. Subsequently, we showcase some of the most commonly investigated families of precious metal free HER catalysts; molybdenum disulfide-based, transition metal phosphides, and transition metal carbides for acidic electrolyte; nickel molybdenum and transition metal phosphides for alkaline. This includes a comprehensive analysis comparing the HER activity between several families of materials highlighting the recent stagnation with regards to enhancing the intrinsic activity of precious metal free hydrogen evolution reaction catalysts. Finally, we summarize future directions and provide recommendations for the field in this area of electrocatalysis.

Advances in Understanding Tungsten Disulfide Dynamics during the Hydrogen-Evolution Reaction: An Initial Step in Elucidating the Mechanism

Tungsten disulfide (WS2), a promising electrocatalyst made from readily available materials, demonstrates significant effectiveness in the hydrogen-evolution reaction (HER). The study conducts a thorough investigation using various analytical methods such as scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive spectrometry (EDS), X-ray diffraction (XRD), X-ray absorption spectroscopy (XAS), electron paramagnetic resonance (EPR), and in situ Raman spectroscopy. These techniques have uncovered changes in the WS2 particle structure during HER. Through employing EPR, XAS, and in situ Raman spectroscopy, the research reveals structural and chemical transformations. This includes the formation of novel W species and signs of W-O bond formation. Moreover, significant changes in the morphology of the particles were observed. These findings offer enhanced insights into the mechanisms of WS2 under HER conditions, highlighting its catalytic performance and durability.

3D Noble-Metal Nanostructures Approaching Atomic Efficiency and Atomic Density Limits

Noble metals have been widely used in catalysis, however, the scarcity and high cost of noble metal motivate researchers to balance the atomic efficiency and atomic density, which is formidably challenging. This article proposes a robust strategy for fabricating 3D amorphous noble metal-based oxides with simultaneous enhancement on atomic efficiency and density with the assistance of atomic channels, where the atomic utilization increases from 18.2% to 59.4%. The unique properties of amorphous bimetallic oxides and formation of atomic channels have been evidenced by detailed experimental characterizations and theoretical simulations. Moreover, the universality of the current strategy is validated by other binary oxides. When Cu2IrOx with atomic channels (Cu2IrOx-AE) is used as catalyst for oxygen evolution reaction (OER), the mass activity and turnover frequency value of Cu2IrOx-AE are 1-2 orders of magnitude higher than CuO/IrO2 and Cu2IrOx without atomic channels, largely outperforming the reported OER catalysts. Theoretical calculations reveal that the formation of atomic channels leads to various Ir sites, on which the proton of adsorbed *OH can transfer to adjacent O atoms of [IrO6]. This work may attract immediate interest of researchers in material science, chemistry, catalysis, and beyond.

Hydrogen production and solar energy storage with thermo-electrochemically enhanced steam methane reforming

Hydrogen is widely regarded as a sustainable energy carrier with tremendous potential for low-carbon energy transition. Solar photovoltaic-driven water electrolysis (PV-E) is a clean and sustainable approach of hydrogen production, but with major barriers of high hydrogen production costs and limited capacity. Steam methane reforming (SMR), the state-of-the-art means of hydrogen production, has yet to overcome key obstacles of high reaction temperature and CO2 emission for sustainability. This work proposes a solar thermo-electrochemical SMR approach, in which solar-driven mid/low-temperature SMR is combined with electrochemical H2 separation and in-situ CO2 capture. The feasibility of this method is verified experimentally, achieving an average methane conversion of 96.8% at a dramatically reduced reforming temperature of 400-500 °C. The underlying mechanisms of this method are revealed by an experimentally calibrated model, which is further employed to predict its performance for thermo-electrochemical hydrogen production. Simulation results show that a net solar-to-H2 efficiency of 26.25% could be obtained at 500 °C, which is over 11 percentage points higher than that of PV-E; the first-law thermodynamic efficiency reaches up to 63.27% correspondingly. The enhanced efficiency also leads to decreased fuel consumption and lower CO2 emission of the proposed solar-driven SMR system. Such complementary conversion of solar PV electricity, solar thermal energy, and low-carbon fuel provides a synergistic and efficient means of sustainable H2 production with potentially long-term solar energy storage on a vast scale.

Efficient and Stable Proton Exchange Membrane Water Electrolysis Enabled by Stress Optimization

Proton exchange membrane water electrolysis (PEMWE) is a promising solution for the conversion and storage of fluctuating renewable energy sources. Although tremendously efficient materials have been developed, commercial PEMWE products still cannot fulfill industrial demands regarding efficiency and stability. In this work, we demonstrate that the stress distribution, a purely mechanical parameter in electrolyzer assembly, plays a critical role in overall efficiency and stability. The conventional cell structure, which usually adopts a serpentine flow channel (S-FC) to deliver and distribute reactants and products, resulted in highly uneven stress distribution. Consequently, the anode catalyst layer (ACL) under the high stress region was severely deformed, whereas the low stress region was not as active due to poor electrical contact. To address these issues, we proposed a Ti mesh flow channel (TM-FC) with gradient pores to reduce the stress inhomogeneity. Consequently, the ACL with TM-FC exhibited 27 mV lower voltage initially and an 8-fold reduction in voltage degradation rate compared to that with S-FC at 2.0 A/cm2. Additionally, the applicability of the TM-FC was demonstrated in cross-scale electrolyzers up to 100 kW, showing a voltage increase of only 20 mV (accounting for less than 2% of overall voltage) after three orders of magnitude scaleup.

Design Strategies towards Advanced Hydrogen Evolution Reaction Electrocatalysts at Large Current Densities

Hydrogen (H2), produced by water electrolysis with the electricity from renewable sources, is an ideal energy carrier for achieving a carbon-neutral and sustainable society. Hydrogen evolution reaction (HER) is the cathodic half-reaction of water electrolysis, which requires active and robust electrocatalysts to reduce the energy consumption for H2 generation. Despite numerous electrocatalysts have been reported by the academia for HER, most of them were only tested under relatively small current densities for a short period, which cannot meet the requirements for industrial water electrolysis. To bridge the gap between academia and industry, it is crucial to develop highly active HER electrocatalysts which can operate at large current densities for a long time. In this review, the mechanisms of HER in acidic and alkaline electrolytes are firstly introduced. Then, design strategies towards high-performance large-current-density HER electrocatalysts from five aspects including number of active sites, intrinsic activity of each site, charge transfer, mass transfer, and stability are discussed via featured examples. Finally, our own insights about the challenges and future opportunities in this emerging field are presented.

Rapid Conversion from Alloy Nanoparticles to Oxide Nanowires: Strain Wave-Driven Ru-O-Mn Collaborative Catalysis for Durable Oxygen Evolution Reaction

Metal-doped ruthenium oxides with low prices have gained widespread attention due to their editable compositions, distorted structures, and diverse morphologies for electrocatalysis. However, the mainstream challenge lies in breaking the so-called seesaw relationship between activity and stability during acidic oxygen evolution reaction (OER). Herein, strain wave-featured Mn-RuO2 nanowires (NWs) with asymmetric Ru-O-Mn bonds are first fabricated by thermally driven rapid solid phase conversion from RuMn alloy nanoparticles (NPs) at moderate temperature (450 °C). In 0.5 M H2 SO4 , the resultant NWs display a surprisingly ultralow overpotential of 168 mV at 10 mA cm-2 and run at a stable cell voltage (1.67 V) for 150 h at 50 mA cm-2 in PEMWE, far exceeding IrO2 ||Pt/C assemble. The simultaneous enhancement of both activity and stability stems from the presence of dense strain waves composed of alternating compressive and tensile ones in the distorted NWs, which collaboratively activate the Ru-O-Mn sites for faster OER. More importantly, the atomic strain waves trigger dynamic Ru-O-Mn regeneration via the refilling of oxygen vacancies by oxyanions adsorbed on adjacent Mn and Ru sites, achieving long-term stability. This work opens a door to designing non-precious metal-assisted ruthenium oxides with unique strains for practical application in commercial PEMWE.

Tandem Dual-Site PbCu Electrocatalyst for High-Rate and Selective Glycine Synthesis at Industrial Current Densities

Direct electrosynthesis of high-value amino acids from carbon and nitrogen monomers remains a challenge. Here, we design a tandem dual-site PbCu electrocatalyst for efficient amino acid electrosynthesis. Using oxalic acid (H2C2O4) and hydroxylamine (NH2OH) as the raw reactants, for the first time, we have realized the flow-electrosynthesis of glycine at the industrial current density of 200 mA cm-2 with Faradaic efficiency over 78%. In situ ATR-FTIR spectroscopy characterizations reveal a favorable tandem pathway on the dual-site catalyst. Specifically, the Pb site drives the highly selective electroreduction of H2C2O4 to form glyoxylic acid, and the Cu site accelerates the fast hydrogenation of oxime to form a glycine product. A glycine electrosynthesis (GES)-formaldehyde electrooxidation (FOR) assembly is further established, which synthesizes more valuable chemicals (HCOOH, H2) while minimizing energy consumption. Altogether, we introduce a new strategy to enable the one-step electrosynthesis of high-value amino acid from widely accessible monomers.

Recent advancement and key opportunities of MXenes for electrocatalysis

MXenes are promising materials for electrocatalysis due to their excellent metallic conductivity, hydrophilicity, high specific surface area, and excellent electrochemical properties. Herein, we summarize the recent advancement of MXene-based materials for electrocatalysis and highlight their key challenges and opportunities. In particular, this review emphasizes on the major design principles of MXene-based electrocatalysts, including (1) coupling MXene with active materials or heteroatomic doping to create highly active synergistic catalyst sites; (2) construction of 3D MXene structure or introducing interlayer spacers to increase active areas and form fast mass-charge transfer channel; and (3) protecting edge of MXene or in situ transforming the surface of MXene to stable active substance that inhibits the oxidation of MXene and then enhances the stability. Consequently, MXene-based materials exhibit outstanding performance for a variety of electrocatalytic reactions. Finally, the key challenges and promising prospects of the practical applications of MXene-based electrocatalysts are briefly proposed.

Progress in Anode Stability Improvement for Seawater Electrolysis to Produce Hydrogen

Seawater electrolysis for hydrogen production is a sustainable and economical approach that can mitigate the energy crisis and global warming issues. Although various catalysts/electrodes with excellent activities have been developed for high-efficiency seawater electrolysis, their unsatisfactory durability, especially for anodes, severely impedes their industrial applications. In this review, attention is paid to the factors that affect the stability of anodes and the corresponding strategies for designing catalytic materials to prolong the anode's lifetime. In addition, two important aspects-electrolyte optimization and electrolyzer design-with respect to anode stability improvement are summarized. Furthermore, several methods for rapid stability assessment are proposed for the fast screening of both highly active and stable catalysts/electrodes. Finally, perspectives on future investigations aimed at improving the stability of seawater electrolysis systems are outlined.

A Highly Active Porous Mo2C-Mo2N Heterostructure on Carbon Nanowalls/Diamond for a High-Current Hydrogen Evolution Reaction

Developing non-precious metal-based electrocatalysts operating in high-current densities is highly demanded for the industry-level electrochemical hydrogen evolution reaction (HER). Here, we report the facile preparation of binder-free Mo2C-Mo2N heterostructures on carbon nanowalls/diamond (CNWs/D) via ultrasonic soaking followed by an annealing treatment. The experimental investigations and density functional theory calculations reveal the downshift of the d-band center caused by the heterojunction between Mo2C/Mo2N triggering highly active interfacial sites with a nearly zero ∆GH* value. Furthermore, the 3D-networked CNWs/D, as the current collector, features high electrical conductivity and large surface area, greatly boosting the electron transfer rate of HER occurring on the interfacial sites of Mo2C-Mo2N. Consequently, the self-supporting Mo2C-Mo2N@CNWs/D exhibits significantly low overpotentials of 137.8 and 194.4 mV at high current densities of 500 and 1000 mA/cm2, respectively, in an alkaline solution, which far surpass the benchmark Pt/C (228.5 and 359.3 mV) and are superior to most transition-metal-based materials. This work presents a cost-effective and high-efficiency non-precious metal-based electrocatalyst candidate for the electrochemical hydrogen production industry.

Influence of Crystallographic Structure and Metal Vacancies on the Oxygen Evolution Reaction Performance of Ni-based Layered Hydroxides

Nickel-based layered hydroxides (LHs) are a family of efficient electrocatalysts for the alkaline oxygen evolution reaction (OER). Nevertheless, fundamental aspects such as the influence of the crystalline structure and the role of lattice distortion of the catalytic sites remain poorly understood and typically muddled. Herein, we carried out a comprehensive investigation on ɑ-LH, β-LH and layered double hydroxide (LDH) phases by means of structural, spectroscopical, in-silico and electrochemical studies, which suggest the key aspect exerted by Ni-vacancies in the ɑ-LH structure. Density functional theory (DFT) calculations and X-ray absorption spectroscopy (XAS) confirm that the presence of Ni-vacancies produces acute distortions of the electroactive Ni sites (reflected as the shortening of the Ni-O distances and changes in the O-Ni-O angles), triggering the appearance of Ni localised electronic states on the Fermi level, reducing the Egap, and consequently, increasing the reactivity of the electroactive sites in the ɑ-LH structure. Furthermore, post-mortem Raman and XAS measurements unveil its transformation into a highly reactive oxyhydroxide-like phase that remains stable under ambient conditions. Hence, this work pinpoints the critical role of the crystalline structure as well as the electronic properties of LH structures on their inherent electrochemical reactivity towards OER catalysis. We envision Ni-based ɑ-LH as a perfect platform for hosting trivalent cations, closing the gap toward the next generation of benchmark efficient earth-abundant electrocatalysts.

Rare earth oxide based electrocatalysts: synthesis, properties and applications

As an important strategic resource, rare earths (REs) constitute 17 elements in the periodic table, namely 15 lanthanides (Ln) (La-Lu, atomic numbers from 57 to 71), scandium (Sc, atomic number 21) and yttrium (Y, atomic number 39). In the field of catalysis, the localization and incomplete filling of 4f electrons endow REs with unique physical and chemical properties, including rich electronic energy level structures, variable coordination numbers, etc., making them have great potential in electrocatalysis. Among various RE catalytic materials, rare earth oxide (REO)-based electrocatalysts exhibit excellent performances in electrocatalytic reactions due to their simple preparation process and strong structural variability. At the same time, the electronic orbital structure of REs exhibits excellent electron transfer ability, which can reduce the band gap and energy barrier values of rate-determining steps, further accelerating the electron transfer in the electrocatalytic reaction process; however, there is a lack of systematic review of recent advances in REO-based electrocatalysis. This review systematically summarizes the synthesis, properties and applications of REO-based nanocatalysts and discusses their applications in electrocatalysis in detail. It includes the hydrogen evolution reaction (HER), oxygen evolution reaction (OER), hydrogen oxidation reaction (HOR), oxygen reduction reaction (ORR), carbon dioxide reduction reaction (CO2RR), methanol oxidation reaction (MOR), nitrogen reduction reaction (NRR) and other electrocatalytic reactions and further discusses the catalytic mechanism of REs in the above reactions. This review provides a timely and comprehensive summary of the current progress in the application of RE-based nanomaterials in electrocatalytic reactions and provides reasonable prospects for future electrocatalytic applications of REO-based materials.

Assessing Challenges of 2D-Molybdenum Ditelluride for Efficient Hydrogen Generation in a Full-Scale Proton Exchange Membrane (PEM) Water Electrolyzer

Proton exchange membrane (PEM) water electrolyzers are critical enablers for sustainable green hydrogen production due to their high efficiency. However, nonplatinum catalysts are rarely evaluated under actual electrolyzer operating conditions, limiting knowledge of their feasibility for H2 production at scale. In this work, metallic 1T'-MoTe2 films were synthesized on carbon cloth supports via chemical vapor deposition and tested as cathodes in PEM electrolysis. Initial three-electrode tests revealed that at 100 mA cm-2, the overpotential of 1T'-MoTe2 approached that of leading 1T'-MoS2 systems, confirming its promise as a hydrogen evolution catalyst. However, when tested in a full-scale PEM electrolyzer, 1T'-MoTe2 delivered only 150 mA cm-2 at 2 V, far below expectations. Postelectrolysis analysis revealed an unexpected passivating tellurium layer, likely inhibiting catalytic sites. While initially promising, the unanticipated passivation caused 1T'-MoTe2 to underperform in practice. This highlights the critical need to evaluate emerging electrolyzer catalysts in PEM electrolyzers, revealing limitations of the idealized three-electrode configuration. Moving forward, validation of model systems in actual electrolyzers will be key to identifying robust nonplatinum catalysts for sustainable green hydrogen production.

Hydrophilic Chitosan-Doped Composite Diaphragm Reducing Gas Permeation for Alkaline Water Electrolysis Producing Hydrogen

The present paper studied the chitosan-doped composite diaphragm by the phase exchange method with the objective of developing a composite diaphragm that complies with the alkaline water electrolysis requirements, as well as tested the electrolytic performance of the diaphragm in alkaline water electrolysis. The structure and morphology are characterized by Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). The performance of chitosan-doped composite diaphragms was tested; CS3Z12 composite diaphragm with a low area resistance (0.20 Ω cm2), a high bubble point pressure (2.75 bar), and excellent electrochemical performance (current density of 650 mA cm-2 at 1.83 V) shows the best performance. Moreover, the performance of the synthesized composite diaphragm is significantly elevated compared to commercial diaphragms (Zirfon PERL), which is promising for practical application in alkaline electrolytic cells.

Bubbles in Porous Electrodes for Alkaline Water Electrolysis

Porous electrodes with high specific surface areas have been commonly employed for alkaline water electrolysis. The gas bubbles generated in electrodes due to water electrolysis, however, can screen the reaction sites and hinder reactant transport, thereby deteriorating the performance of electrodes. Hence, an in-depth understanding of the behavior of bubbles in porous electrodes is of great importance. Nevertheless, since porous electrodes are opaque, direct observation of bubbles therein is still a challenge. In this work, we have successfully captured the behavior of bubbles in the pores at the side surfaces of nickel-based porous electrodes. Two types of porous electrodes are employed: the ones with straight pores along the gravitational direction and the ones with tortuous pores. In the porous electrodes with tortuous pores, the moving bubbles are prone to collide with the solid matrix, thereby leading to the accumulation of bubbles in the pores and hence bubble trapping. By contrast, in the porous electrodes with straight pores, bubbles are seldom trapped; and when two bubbles near the wall surfaces coalesce, the merged bubble can jump away from the wall surfaces, releasing more active surfaces for reaction. As a result, the porous electrodes with straight pores, although with lower specific surface areas, are superior to those with tortuous pores. The relationship among the pore structures of porous electrodes, bubble behavior, and electrode performance disclosed in this work provides deep insights into the design of porous electrodes.

Interfacial Micro-Environment of Electrocatalysis and Its Applications for Organic Electro-Oxidation Reaction

Conventional designing principal of electrocatalyst is focused on the electronic structure tuning, on which effectively promotes the electrocatalysis. However, as a typical kind of electrode-electrolyte interface reaction, the electrocatalysis performance is also closely dependent on the electrocatalyst interfacial micro-environment (IME), including pH, reactant concentration, electric field, surface geometry structure, hydrophilicity/hydrophobicity, etc. Recently, organic electro-oxidation reaction (OEOR), which simultaneously reduces the anodic polarization potential and produces value-added chemicals, has emerged as a competitive alternative to oxygen evolution reaction, and the role IME played in OEOR is receiving great interest. Thus, this article provides a timely review on IME and its applications toward OEOR. In this review, the IME for conventional gas-involving reactions, as a contrast, is first presented, and then the recent progresses of IME toward diverse typical OEOR are summarized; especially, some representative works are thoroughly discussed. Additionally, cutting-edge analytical methods and characterization techniques are introduced to comprehensively understand the role IME played in OEOR. In the last section, perspectives and challenges of IME regulation for OEOR are shared.

Ag Nanoparticle-Induced Surface Chloride Immobilization Strategy Enables Stable Seawater Electrolysis

Although hydrogen gas (H2 ) storage might enable offshore renewable energy to be stored at scale, the commercialization of technology for H2 generation by seawater electrolysis depends upon the development of methods that avoid the severe corrosion of anodes by chloride (Cl- ) ions. Here, it is revealed that the stability of an anode used for seawater splitting can be increased by more than an order of magnitude by loading Ag nanoparticles on the catalyst surface. In experiments, an optimized NiFe-layered double hydroxide (LDH)@Ag electrode displays stable operation at 400 mA cm-2 in alkaline saline electrolyte and seawater for over 5000 and 2500 h, respectively. The impressive long-term durability is more than 20 times that of an unmodified NiFe-LDH anode. Meticulous characterization and simulation reveals that in the presence of an applied electric field, free Cl- ions react with oxidized Ag nanoparticles to form stable AgCl species, giving rise to the formation of a Cl- -free layer near the anode surface. Because of its simplicity and effectiveness, it is anticipated that the proposed strategy to immobilize chloride ions on the surface of an anode has the potential to become a crucial technology to control corrosion during large-scale electrolysis of seawater to produce hydrogen.

Sr-Stabilized IrMnO2 Solid Solution Nano-Electrocatalysts with Superior Activity and Excellent Durability for Oxygen Evolution Reaction in Acid Media

The development of cost-effective catalysts for oxygen evolution reaction (OER) in acidic media is of paramount importance. This work reports that Sr-doped solid solution structural ultrafine IrMnO2 nanoparticles (NPs) (≈1.56 nm) on the carbon nanotubes (Sr-IrMnO2 /CNTs) are efficient catalysts for the acidic OER. Even with the Ir use dosage 3.5 times lower than that of the commercial IrO2 , the Sr-IrMnO2 /CNTs only need an overpotential of 236.0 mV to drive 10.0 mA cm-2 and show outstanding stability for >400.0 h. Its Ir mass activity is 39.6 times higher than that of the IrO2 at 1.53 V. The solid solution and Sr-doping structure of Sr-IrMnO2 are the main origin of the high catalytic activity and excellent stability of the Sr-IrMnO2 /CNTs. The density function theory calculations indicate that the solid solution structure can promote strong electronic coupling between Ir and Mn, lowering the energy barrier of the OER rate-determining step. The Sr-doping can enhance the stability of Ir against the chemical corrosion and demetallation. Water electrolyzers and proton exchange membrane water electrolyzers assembled with the Sr-IrMnO2 /CNTs show superb performance and excellent durability in the acid media.

Exploring the degradation mechanism of nickel-copper-molybdenum hydrogen evolution catalysts during intermittent operation

We investigate the dynamic degradation behaviors of a nickel-copper-molybdenum hydrogen evolution catalyst in a liquid and solid polymer electrolyte to figure out its endurance in a renewable energy-driven electrolyzer. A cathode current protection approach is proposed to achieve a durable electrolyzer during intermittent operation.

Importance of the Walden Inversion for the Activity Volcano Plot of Oxygen Evolution

Since the birth of the computational hydrogen electrode approach, it is considered that activity trends of electrocatalysts in a homologous series can be quantified by the construction of volcano plots. This method aims to steer materials discovery by the identification of catalysts with an improved reaction kinetics, though evaluated by means of thermodynamic descriptors. The conventional approach for the volcano plot of the oxygen evolution reaction (OER) relies on the assumption of the mononuclear mechanism, comprising the * OH, * O, and * OOH intermediates. In the present manuscript, two new mechanistic pathways, comprising the idea of the Walden inversion in that bond-breaking and bond-making occurs simultaneously, are factored into a potential-dependent OER activity volcano plot. Surprisingly, it turns out that the Walden inversion plays an important role since the activity volcano is governed by mechanistic pathways comprising Walden steps rather than by the traditionally assumed reaction mechanisms under typical OER conditions.

Green fabrication of ultrafine N-MoxC/CoP hybrids for boosting electrocatalytic water reduction

Developing non-noble-metal electrocatalysts for hydrogen evolution reactions with high activity and stability is the key issue in green hydrogen generation based on electrolytic water splitting. It has been recognized that the stacking of large CoP particles limits the intrinsic activity of as-synthesized CoP catalyst for hydrogen evolution reaction. In the present study, N-MoxC/CoP-0.5 with excellent electrocatalytic activity for hydrogen evolution reaction was prepared using N-MoxC as decoration. A reasonable overpotential of 106 mV (at 10 mA cm-2) and a Tafel slope of 59 mV dec-1in 1.0 M KOH solution was achieved with N-MoxC/CoP-0.5 electrocatalyst, which exhibits superior activity even after working for 37 h. Uniformly distributed ultrafine nanoclusters of the N-MoxC/CoP-0.5 hybrids could provide sufficient interfaces for enhanced charge transfer. The effective capacity of the hydrogen evolution reaction could be preserved in the complex, and the enlarged electrocatalytic surface area could be expected to offer more active sites for the reaction.

Construction of Ni4Mo/MoO2 heterostructure on oxygen vacancy enriched NiMoO4 nanorods as an efficient bifunctional electrocatalyst for overall water splitting

Despite great efforts over the past decade, rational design of bifunctional electrocatalysts with low cost and high efficiency still remains a challenge to achieve industrial water splitting. Herein, we synthesized the nickel-molybdenum nanorod array catalyst supported on NF (NMO@NM/MO) by a two-step process of hydrothermal and reductive annealing. Partial reduction of the NiMoO4 induces the structural reconstruction and formation of the Ni4Mo/MoO2 heterostructure on oxygen vacancy enriched nanorod, which bring out sufficient active sites, large specific surface area and favorable interfacial charge transfer. Thanks to the unique core-shell structure with the heterostructured Ni4Mo/MoO2 surface and defect-rich NiMoO4 core, the obtained electrocatalyst shows greatly improved hydrogen evolution reaction (HER) activity with an ultralow overpotential of 63 mV at 100 mA cm-2 (vs. 314 mV for the NiMoO4). Density function theory calculations reveal that the construction of the Ni4Mo/MoO2 heterostructure effectively accelerates H2O dissociation kinetics, while the defective NiMoO4 facilitates H* adsorption/desorption. Moreover, the heterostructure catalyst also displays excellent oxygen evolution reaction (OER) performance with the low overpotential of 274 mV at 100 mA cm-2. When coupling HER and OER by using NMO@NM/MO as both the cathode and anode, the alkaline electrolyzer delivers a current density of 10 mA cm-2 at only 1.50 V as well as good robustness. The synergistic effect of the hetero-interface and the defect engineering endows the electrocatalyst with excellent bifunctional catalytic activity for HER and OER. This work may provide a route for rational design of heterostructure electrocatalysts with multiple active components.

Highly Active Pyrochlore-Type Praseodymium Ruthenate Electrocatalyst for Efficient Acid-Water Oxidation

To produce directly combustible hydrogen from water, highly active, acid-resistant, and economical catalysts for oxygen evolution reaction (OER) are needed. An electrocatalyst based on praseodymium ruthenate (Pr2Ru2O7) is presented here that greatly outperforms RuO2 for acid-water oxidation. Specifically, at 10 mA cm-2, this electrocatalyst presents a low overpotential (η) of 213 mV and markedly superior stability. Moreover, Pr2Ru2O7 presents a significant rise in turnover frequency (TOF) and a highly intrinsic mass activity of 1618.8 A gRu-1 (η = 300 mV), exceeding the most commonly reported acid OER catalysts. Density functional theory calculations and electronic structure study demonstrate that the Ru 4d-band center related to the longer Ru-O bond with a large radius of Pr ion in this pyrochlore is lower than that in RuO2, which would optimize the binding between the adsorbed oxygen species and catalytic metal sites and enhance the catalytic intrinsic activity.

High-Performance Hydrogen Evolution Reaction Catalytic Electrodes by Liquid Joule-Heating Growth

Despite the great progress in the research of integrated catalytic electrodes for hydrogen evolution reaction, the efficient preparation of high-performance catalytic electrodes with high current density remains a challenging issue. In this work, a metal (Pt)-amorphous oxide (NiO) heterostructure catalyst is successfully in situ grown on nickel foam using liquid Joule-heating. Based on the superhydrophilic surface of the electrode and its superior mechanical and chemical stability, the catalytic electrode exhibits excellent catalytic performance in alkaline electrolytes with only 100 mV overpotential to achieve 5000 mA cm-2 current density and maintains a stable performance of 500 h under a fixed current density of 1000 mA cm-2 . Further verification of the practical application of the Pt@NiO-Ni electrode in the alkaline electrolyzer is conducted. The results show that the alkaline water electrolyzer with NiFe layered double hydroxide as the anode and Pt@NiO-Ni as the cathode exhibits superior performance than the previously reported electrolyzers, with a current density of 1 A cm-2 already achieved at 1.75 V, which is even comparable to some anion exchange membrane water electrolyzers. These experimental results illustrate the strong applicability of Pt@NiO-Ni electrode at industrial scale current densities.

Boosting Oxygen Evolution Reaction of (Fe,Ni)OOH via Defect Engineering for Anion Exchange Membrane Water Electrolysis Under Industrial Conditions

Developing non-precious catalysts with long-term catalytic durability and structural stability under industrial conditions is the key to practical alkaline anion exchange membrane (AEM) water electrolysis. Here, an energy-saving approach is proposed to synthesize defect-rich iron nickel oxyhydroxide for stability and efficiency toward the oxygen evolution reaction. Benefiting from in situ cation exchange, the nanosheet-nanoflake-structured catalyst is homogeneously embedded in, and tightly bonded to, its substrate, making it ultrastable at high current densities. Experimental and theoretical calculation results reveal that the introduction of Ni in FeOOH reduces the activation energy barrier for the catalytic reaction and that the purposely created oxygen defects not only ensure the exposure of active sites and maximize the effective catalyst surface but also modulate the local coordination environment and chemisorption properties of both Fe and Ni sites, thus lowering the energy barrier from *O to *OOH. Consequently, the optimized d-(Fe,Ni)OOH catalyst exhibits outstanding catalytic activity with long-term durability under both laboratory and industrial conditions. The large-area d-(Fe,Ni)OOH||NiMoN pair requires 1.795 V to reach a current density of 500 mA cm-2 at an absolute current of 12.5 A in an AEM electrolyzer for overall water electrolysis, showing great potential for industrial water electrolysis.

A layered CoSeO3 pre-catalyst for electrocatalytic water oxidation

In electrocatalytic water oxidation, the surface reconstruction of electrocatalysts is a common issue due to the applied anodic potential. The study of the fundamentals of catalyst structure transformation and the relationship between structure and performance is important. Herein, we designed two cobalt selenites (CoSeO3 and CoSeO3·2H2O) with different structures for comparative studies. The cross channels in layered CoSeO3 provide space for easy surface reconstruction. The reasons are defined by a series of electrochemical studies, indicating a larger ion diffusion coefficient, more surface contacting OH- anions and faster charge transfer kinetics in CoSeO3. This work provided a paradigm for studying the influence of geometric structure on pre-catalyst reconstruction.

Pb-Modified Ultrathin RuCu Nanoflowers for Active, Stable, and CO-resistant Alkaline Electrocatalytic Hydrogen Oxidation

CO poisoning of Pt group metal (PGM) catalysts is a chronic problem for hydrogen oxidation reaction (HOR), the anodic reaction of hydroxide exchange membrane fuel cell (HEMFC) for converting H2 to electric energy in sustainable manner. We demonstrate here an ultrathin Ru-based nanoflower modified with Pb (PbRuCu NF) as an active, stable, and CO-resistant catalyst for alkaline HOR. Mechanism studies show that the presence of Pb can weaken the adsorption of *H, strengthen *OH adsorption to facilitate CO oxidation, as a result of significantly enhanced HOR activity and improved CO tolerance. Furthermore, in situ electrochemical attenuated total reflection surface-enhanced infrared absorption spectroscopy (ATR-SEIRAS) suggests that Pb acts as oxygen-rich site to regulate the behavior of the linear CO adsorption. The optimized Pb1.04 -Ru92 Cu8 /C displays a mass activity and specific activity of 1.10 A mgRu -1 and 5.55 mA cm-2 , which are ≈10 and ≈31 times higher than those of commercial Pt/C. This work provides a facile strategy for the design of Ru-based catalyst with high activity and strong CO-resistance for alkaline HOR, which may promote the fundamental researches on the rational design of functional catalysts.

Emerging materials and technologies for electrocatalytic seawater splitting

The limited availability of freshwater in renewable energy-rich areas has led to the exploration of seawater electrolysis for green hydrogen production. However, the complex composition of seawater presents substantial challenges such as electrode corrosion and electrolyzer failure, calling into question the technological and economic feasibility of direct seawater splitting. Despite many efforts, a comprehensive overview and analysis of seawater electrolysis, including electrochemical fundamentals, materials, and technologies of recent breakthroughs, is still lacking. In this review, we systematically examine recent advances in electrocatalytic seawater splitting and critically evaluate the obstacles to optimizing water supply, materials, and devices for stable hydrogen production from seawater. We demonstrate that robust materials and innovative technologies, especially selective catalysts and high-performance devices, are critical for efficient seawater electrolysis. We then outline and discuss future directions that could advance the techno-economic feasibility of this emerging field, providing a roadmap toward the design and commercialization of materials that can enable efficient, cost-effective, and sustainable seawater electrolysis.

Loading IrOx Clusters on MnO2 Boosts Acidic Water Oxidation via Metal-Support Interaction

Noble metal-based electrocatalysts are crucial for efficient acidic water oxidation to develop green hydrogen energy. However, traditional noble metal catalysts loaded on inactive substrates show limited intrinsic catalytic activity, and their large sizes have compromised the atom efficiency of these noble metals. Herein, IrOx nanoclusters with sizes below 2 nm, displaying high atom-utilization efficiency of Ir species, were supported on a redox-active MnO2 nanosubstrate (IrOx/MnO2) with different phases (α-MnO2, δ-MnO2, and ε-MnO2) to explore the optimal combination. Electrochemical measurements showed that IrOx/ε-MnO2 had excellent OER performance with a low overpotential of 225 mV at 10 mA cm-2 in 0.5 M H2SO4, superior to its counterpart, IrOx/α-MnO2 (242 mV) and IrOx/δ-MnO2 (286 mV). Moreover, it also delivered robust stability with no obvious change in operating potential at 10 mA cm-2 during 50 h of continuous operation. Combining the XPS results and Bader charge analysis, we demonstrated that the strong metal-support interactions of IrOx/ε-MnO2 could effectively regulate the electronic structures of the active Ir atoms and stabilize IrOx nanoclusters on supports to suppress their detachment, resulting in significantly enhanced catalytic activity and stability for acidic OER. DFT calculations further supported that the enhanced catalytic OER performance of IrOx/ε-MnO2 could be ascribed to the appropriate strength of interactions between the active Ir sites and the reaction intermediates of the potential-determining step (*O and *OOH) regulated by the redox-active substrates.

Structurally-Distorted RuIr-Based Nanoframes for Long-Duration Oxygen Evolution Catalysis

Oxygen evolution reaction (OER) plays a key role in proton exchange membrane water electrolysis (PEMWE), yet the electrocatalysts still suffer from the disadvantages of low activity and poor stability in acidic conditions. Here, a new class of CdRu2 IrOx nanoframes with distorted structure for acidic OER is successfully fabricated. Impressively, CdRu2 IrOx displays an ultralow overpotential of 189 mV and an ultralong stability of 1500 h at 10 mA cm⁻2 toward OER in 0.5 M H2 SO4 . Moreover, a PEMWE using the distorted CdRu2 IrOx can be steadily operated at 0.1 A cm⁻2 for 90 h. Microstructural analyses and X-ray absorption spectroscopy (XAS) demonstrate that the synergy between Ru and Ir in CdRu2 IrOx induces the distortion of Ru-O, Ir-O, and Ru-M (M = Ru, Ir) bonds. In situ XAS indicates that the applied potential leads to the deformation octahedral structure of RuOx /IrOx and the formation of stable Ru5+ species for OER. Theoretical calculations also reveal that the distorted structures can reduce the energy barrier of rate-limiting step during OER. This work provides an efficient strategy for constructing structural distortion to achieve significant enhancement on the activity and stability of OER catalysts.

Carbon-Doped Nickle Via a Fast Decarbonization Route for Enhanced Hydrogen Oxidation Reaction in Alkaline Media

Nickel (Ni) based materials with non-metal heteroatom doping are competitive substitutes for platinum group catalyst toward alkaline hydrogen oxidation reaction (HOR). However, the incorporation of non-metal atom into the lattice of conventional fcc phase Ni can easily trigger a structural phase transformation, forming hcp phase nonmetallic intermetallic compounds. Such tangle phenomenon makes it difficult to uncover the relationship between HOR catalytic activity and doping effect on fcc phase Ni. Herein, taking trace carbon doped Ni (C-Ni) nanoparticles as an example, a new nonmetal doped Ni nanoparticles synthesized by a simple fast decarbonization route using Ni3 C as precursor is presented, which provides an ideal platform to study the structure-activity relationship between alkaline HOR performance and non-metal doping effect toward fcc phase Ni. The obtained C-Ni exhibits an enhanced alkaline HOR catalytic activity compared with pure Ni, approaching to commercial Pt/C. X-ray absorption spectroscopy confirms that the trace carbon doping can modulate the electronic structure of conventional fcc phase nickel. Besides, theoretical calculations suggest that the introducing of C atoms can effectively regulate the d-band center of Ni atoms, resulting in the optimized hydrogen absorption, thereby improving the HOR activity.

Cable-Car Electrocatalysis to Drive Fully Decoupled Water Splitting

The increasing demand for clean energy conversion and storage has increased interest in hydrogen production via electrolytic water splitting. However, the simultaneous production of hydrogen and oxygen in this process poses a challenge in extracting pure hydrogen without using ionic conducting membranes. Researchers have developed various innovative designs to overcome this issue, but continuous water splitting in separated tanks remains a desirable approach. This study presents a novel, continuous roll-to-roll process that enables fully decoupled hydrogen evaluation reaction (HER) and oxygen evolution reaction (OER) in two separate electrolyte tanks. The system utilizes specially designed "cable-car" electrodes (CCE) that cycle between the HER and OER tanks, resulting in continuous hydrogen production with a purity of over 99.9% and Coulombic efficiency of 98% for prolonged periods. This membrane-free water splitting system offers promising prospects for scaled-up industrial-scale green hydrogen production, as it reduces the cost and complexity of the system, and allows for the use of renewable energy sources to power the electrolysis process, thus reducing the carbon footprint of hydrogen production.

Boosting the inherent activity of NiFe layered double hydroxide via erbium incorporation for water oxidation

Enhancing the inherent activity of transition metal-based compounds involving Ni and Fe for the electrocatalytic oxygen evolution reaction (OER) is of vital importance, especially NiFe layered double hydroxide (LDH). Here, we doped erbium (Er) into NiFe LDH (Er-NiFe LDH) nanostructures using simple liquid-phase synthesis. The OER activity tests at the same mass loading demonstrated that Er-NiFe LDH has a smaller overpotential and lower Tafel slope than undoped NiFe LDH and commercial RuO2 powders, needing only a small overpotential of 243 mV to achieve a constant current at 10 mA cm-2. Additionally, Er-NiFe LDH was grown in situ on hydrophilic carbon paper substrates (Er-NiFe LDH@CP) to fabricate a three-dimensional (3D) electrode with large catalyst loading, which is favorable for analyzing the stability of morphology structure and elementary components after OER measurement. The galvanostatic measurement suggested that the Er-NiFe LDH@CP electrode possess higher electrochemical durability than a modified glassy carbon electrode due to the stronger mechanical binding between Er-NiFe LDH nanostructures and carbon paper substrate. More importantly, physical characterizations (e.g., SEM and XPS) revealed that Er-NiFe LDH has an excellent stability of morphology, and Ni, Fe, and Er still exist on the catalyst 24 h after the operation. This work provides an effective way for improving the inherent catalytic activity and stability of polymetallic OER catalysts in the future.

Crystallographic and Geometrical Dependence of Water Oxidation Activity in Co-Based Layered Hydroxides

Cobalt-based layered hydroxides (LHs) stand out as one of the best families of electroactive materials for the alkaline oxygen evolution reaction (OER). However, fundamental aspects such as the influence of the crystalline structure and its connection with the geometry of the catalytic sites remain poorly understood. Thus, to address this topic, we have conducted a thorough experimental and in silico study on the most important divalent Co-based LHs (i.e., α-LH, β-LH, and LDH), which allows us to understand the role of the layered structure and coordination environment of divalent Co atoms on the OER performance. The α-LH, containing both octahedral and tetrahedral sites, behaves as the best OER catalyst in comparison to the other phases, pointing out the role of the chemical nature of the crystalline structure. Indeed, density functional theory (DFT) calculations confirm the experimental results, which can be explained in terms of the more favorable reconstruction into an active Co(III)-based oxyhydroxide-like phase (dehydrogenation process) as well as the significantly lower calculated overpotential across the OER mechanism for the α-LH structure (exhibiting lower Egap). Furthermore, ex situ X-ray diffraction and absorption spectroscopy reveal the permanent transformation of the α-LH phase into a highly reactive oxyhydroxide-like stable structure under ambient conditions. Hence, our findings highlight the key role of tetrahedral sites on the electronic properties of the LH structure as well as their inherent reactivity toward OER catalysis, paving the way for the rational design of more efficient and low-maintenance electrocatalysts.

Enhanced Oxygen Evolution Reaction Performance on NiSx@Co3O4/Nickel Foam Electrocatalysts with Their Photothermal Property

Based on the principle of heterogeneous catalysis for water electrolysis, electrocatalysts with appropriate electronic structure and photothermal property are expected to drive the oxygen evolution reaction effectively. Herein, amorphous NiS_x-coupled nanourchin-like Co₃O₄ was prepared on nickel foam (NiS_x@Co₃O₄/NF) and investigated as a electrocatalyst for photothermal-assisted oxygen evolution reaction. The experimental investigations and simulant calculations jointly revealed NiS_x@Co₃O₄/NF to be of suitable electronic structure and high near-infrared photothermal conversion capability to achieve the oxygen evolution reaction advantageously both in thermodynamics and in kinetics. Relative to Co₃O₄/NF and NiS_x/NF, better oxygen evolution reaction activity, kinetics, and stability were achieved on NiS_x@Co₃O₄/NF in 1.0 M KOH owing to the NiS_x/Co₃O₄ synergetic effect. In addition, the oxygen evolution reaction performance of NiS_x@Co₃O₄/NF can be obviously enhanced under near-infrared light irradiation, since NiS_x@Co₃O₄ can absorb the near-infrared light to produce electric and thermal field. For the photothermal-mediated oxygen evolution reaction, the overpotential and Tafel slope of NiS_x@Co₃O₄/NF at 50 mA cm^-2 were reduced by 23 mV and 13 mV/dec, respectively. The present work provides an inspiring reference to design and develop photothermal-assisted water electrolysis using abundant solar energy.

IrOx·nH2O with lattice water-assisted oxygen exchange for high-performance proton exchange membrane water electrolyzers

The trade-off between activity and stability of oxygen evolution reaction (OER) catalysts in proton exchange membrane water electrolyzer (PEMWE) is challenging. Crystalline IrO₂ displays good stability but exhibits poor activity; amorphous IrO_x exhibits outstanding activity while sacrificing stability. Here, we combine the advantages of these two materials via a lattice water-incorporated iridium oxide (IrO_x·nH₂O) that has short-range ordered structure of hollandite-like framework. We confirm that IrO_x·nH₂O exhibits boosted activity and ultrahigh stability of >5700 hours (~8 months) with a record-high stability number of 1.9 × 10⁷ n_oxygen n_Ir^-1. We evidence that lattice water is active oxygen species in sustainable and rapid oxygen exchange. The lattice water-assisted modified OER mechanism contributes to improved activity and concurrent stability with no apparent structural degradation, which is different to the conventional adsorbate evolution mechanism and lattice oxygen mechanism. We demonstrate that a high-performance PEMWE with IrO_x·nH₂O as anode electrocatalyst delivers a cell voltage of 1.77 V at 1 A cm^-2 for 600 hours (60°C).

Hierarchical Interconnected NiMoN with Large Specific Surface Area and High Mechanical Strength for Efficient and Stable Alkaline Water/Seawater Hydrogen Evolution

NiMo-based nanostructures are among the most active hydrogen evolution reaction (HER) catalysts under an alkaline environment due to their strong water dissociation ability. However, these nanostructures are vulnerable to the destructive effects of H2 production, especially at industry-standard current densities. Therefore, developing a strategy to improve their mechanical strength while maintaining or even further increasing the activity of these nanocatalysts is of great interest to both the research and industrial communities. Here, a hierarchical interconnected NiMoN (HW-NiMoN-2h) with a nanorod-nanowire morphology was synthesized based on a rational combination of hydrothermal and water bath processes. HW-NiMoN-2h is found to exhibit excellent HER activity due to the accomodation of abundant active sites on its hierarchical morphology, in which nanowires connect free-standing nanorods, concurrently strengthening its structural stability to withstand H2 production at 1 A cm-2. Seawater is an attractive feedstock for water electrolysis since H2 generation and water desalination can be addressed simultaneously in a single process. The HER performance of HW-NiMoN-2h in alkaline seawater suggests that the presence of Na+ ions interferes with the reation kinetics, thus lowering its activity slightly. However, benefiting from its hierarchical and interconnected characteristics, HW-NiMoN-2h is found to deliver outstanding HER activity of 1 A cm-2 at 130 mV overpotential and to exhibit excellent stability at 1 A cm-2 over 70 h in 1 M KOH seawater.

On the mechanistic complexity of oxygen evolution: potential-dependent switching of the mechanism at the volcano apex

The anodic four-electron oxygen evolution reaction (OER) corresponds to the limiting process in acidic or alkaline electrolyzers to produce gaseous hydrogen at the cathode of the device. In the last decade, tremendous efforts have been dedicated to the identification of active OER materials by electronic structure calculations in the density functional theory approximation. Most of these works rely on the assumption that the mononuclear mechanism, comprising the *OH, *O, and *OOH intermediates, is operative under OER conditions, and that a single elementary reaction step (most likely *OOH formation) governs the kinetics. In the present manuscript, six different OER mechanisms are analyzed, and potential-dependent volcano curves are constructed to comprehend the electrocatalytic activity of these pathways in the approximation of the descriptor G_max(U), a potential-dependent activity measure based on the notion of the free-energy span model. While the mononuclear description mainly describes the legs of the volcano plot, corresponding to electrocatalysts with low intrinsic activity, it is demonstrated that the preferred pathway at the volcano apex is a strong function of the applied electrode potential. The observed mechanistic complexity including a switch of the favored pathway with increasing overpotential sets previous investigations aiming at the identification of reaction mechanisms and limiting steps into question since the entire breadth of OER pathways was not accounted for. A prerequisite for future atomic-scale studies on highly active OER catalysts refers to the evaluation of several mechanistic pathways so that neither important mechanistic features are overlooked nor limiting steps are incorrectly determined.