Autonomous self-healing structural composites with bio-inspired design

Synthesis of Core-Shell Polyborosiloxanes as a Heat-Resistant Platform

Herein, new polyborosiloxanes (PBSs) were prepared using a straightforward synthetic approach to obtain a core-shell structure as a material with various features such as better adhesion ability to the applied surface and enhanced thermal properties. In this concept, in situ core-shell formation was allowed by sequential addition of ingredients with fixed conversions. First, pre-condensed polysiloxane was synthesized, with a 60% conversion, as a core by the reaction of phenyltriethoxysilane in the presence of water in an acidic condition. Subsequent addition of boric acid into the pre-condensate and a further condensation reaction resulted in the formation of the shell layer through the introduction of the -Si-O-B- bonds to the network of the PBS. The resulting resin was used as a binder for heat-resistant paint in combination with an aluminum pigment, and the paint applied on a metal plate was found to be resistant up to 600 °C in terms of adhesion strength. It was also demonstrated that the incorporation of boron in the core-shell structure showed better adhesion strength than the one-pot preparation of PBS. Using this method, not only the heat resistance requirement of the industrial coating was achieved but also the flame-retardant ability was introduced.

A multifunctional ultra-thin acoustic membrane with self-healing properties for adaptive low-frequency noise control

This paper proposes a novel multifunctional ultra-thin membrane based on a Polyborosiloxane-based gel with stimuli-responsive sound absorption and sound transmission loss (STL) and characterised by excellent self-healing properties. This adaptive behaviour is the result of a dynamically activated phase transition in the membrane's polymeric network which is given by the interaction with the travelling sound pressure wave. The presence and the extent of such phase transition in the material was investigated via oscillatory rheological measurements showing the possibility to control the dynamic response by modifying the Boron content within the polymer. Acoustic analyses conducted at different stimuli responses showed high and dynamic absorption (95%) at the absorption coefficient peaks and an adaptive shift to lower frequencies while sound amplitudes were increased. An average STL up to 27 dB in the frequency range between 500 to 1000 Hz was observed and an increased STL above 2 dB was measured as the excitation amplitude was increased. Results demonstrated that the new membrane can be used to develop deep subwavelength absorbers with unique properties (1/54 wavelength in absorption and 1/618 in STL) able to tune their performance in response to an external stimulus while autonomously regaining their properties in case of damage thanks to their self-healing ability.

Bio-inspired strategies for next-generation perovskite solar mobile power sources

Smart electronic devices are becoming ubiquitous due to many appealing attributes including portability, long operational time, rechargeability and compatibility with the user-desired form factor. Integration of mobile power sources (MPS) based on photovoltaic technologies with smart electronics will continue to drive improved sustainability and independence. With high efficiency, low cost, flexibility and lightweight features, halide perovskite photovoltaics have become promising candidates for MPS. Realization of these photovoltaic MPS (PV-MPS) with unconventionally extraordinary attributes requires new 'out-of-box' designs. Natural materials have provided promising designing solutions to engineer properties under a broad range of boundary conditions, ranging from molecules, proteins, cells, tissues, apparatus to systems in animals, plants, and humans optimized through billions of years of evolution. Applying bio-inspired strategies in PV-MPS could be biomolecular modification on crystallization at the atomic/meso-scale, bio-structural duplication at the device/system level and bio-mimicking at the functional level to render efficient charge delivery, energy transport/utilization, as well as stronger resistance against environmental stimuli (e.g., self-healing and self-cleaning). In this review, we discuss the bio-inspired/-mimetic structures, experimental models, and working principles, with the goal of revealing physics and bio-microstructures relevant for PV-MPS. Here the emphasis is on identifying the strategies and material designs towards improvement of the performance of emerging halide perovskite PVs and strategizing their bridge to future MPS.

Self-Healing Structural Materials

Self-healing materials have been developed since the 1990s and are currently used in various applications. Their performance in extreme environments and their mechanical properties have become a topic of research interest. Herein, we discuss cutting-edge self-healing technologies for hard materials and their expected healing processes. The progress that has been made, including advances in and applications of novel self-healing fiber-reinforced plastic composites, concrete, and metal materials is summarized. This perspective focuses on research at the frontier of self-healing structural materials.

Inorganic Nanotube Mesophases Enable Strong Self-Healing Fibers

The assembly of one-dimensional nanomaterials into macroscopic fibers can improve mechanical as well as multifunctional performance. Double-walled aluminogermanate imogolite nanotubes are geo-inspired analogues of carbon nanotubes, synthesized at low temperature, with complementary properties. Here, continuous imogolite-based fibers are wet-spun within a poly(vinyl alcohol) matrix. The lyotropic liquid crystallinity of the system produces highly aligned fibers with tensile stiffness and strength up to 24.1 GPa (14.1 N tex^-1) and 0.8 GPa (0.46 N tex^-1), respectively. Significant enhancements over the pure polymer control are quantitatively attributed to both matrix refinement and direct nanoscale reinforcement, by fitting an analytical model. Most intriguingly, imogolite-based fibers show a high degree of healability via evaporation-induced self-assembly, recovering up to 44% and 19% of the original fiber tensile stiffness and strength, respectively. This recovery at high absolute strength highlights a general strategy for the development of high-performance healable fibers relevant to composite structures and other applications.

Self-Healable Hydrogel-Liquid Metal Composite Platform Enabled by a 3D Printed Stamp for a Multimodular Sensor System

Hydrogels and liquid metals have been emerging as potential materials for use in self-healing electronics. This paper presents a simple fabrication procedure for a custom-designed hydrogel-liquid metal composite and its various applications. The hydrogel is patterned using three-dimensional printed molds for creating an electrical pathway, which is subsequently filled with liquid metal. The lifetime and self-healing property of the hydrogel improve drastically through coating of its surface with a moisture protectant layer and via the formation of an oxidized layer of liquid metal, respectively. Three joined units of the resulting hydrogel-liquid metal composite are successfully applied as self-healable electrodes in a customizable multimodular sensor system consisting of a photoresistor, a thermistor, and a tilt switch. The composite is also used as an electrode for biosignal (electromyogram, electrocardiogram, and electrodermal activity) detection, and its sensing ability is found to be comparable to that of a conventional Ag/AgCl electrode. The demonstrated hydrogel-liquid metal composite provides wide scope for researchers to achieve practical advances in self-healing electronics.

Recovery of electro-mechanical properties inside self-healing composites through microencapsulation of carbon nanotubes

We report the successful microencapsulation of multi-walled carbon nanotubes suspended in a 5-ethylidene-2-norbornene (5E2N) self-healing monomer, into poly melamine urea formaldehyde shells through in situ polymerization. The average size of the microcapsules, their size-distribution, shell wall structural integrity and thickness are  characterized by optical and scanning electron microscopy. The presence of carbon nanotubes (CNTs) inside the core liquid content, as well as their release after breaking is confirmed by microscopy and spectroscopy analyses. A small amount of CNTs inside the microcapsules is found to have no significant impact on the thermal stability of the system, as determined by thermogravimetric analysis and differential scanning calorimetry. Both the mechanical and the electrical properties of CNT-based self-healing materials can be restored  up to 80% when CNT/5E2N microcapsules are incorporated into polymer composites, thus making them highly suitable for applications in aerospace.

Prospects and Future Directions of Self-Healing Fiber-Reinforced Composite Materials

In this paper, the anticipated challenges and future applications of self-healing composite materials are outlined. The progress made, from the classical literature to the most recent approaches, is summarized as follows: general history of current self-healing engineering materials, self-healing of structural composite materials, and self-healing under extreme conditions. Finally, the next stage of research on self-healing composites is discussed.

Durable and Robust Self-Healing Superhydrophobic Co-PDMS@ZIF-8-Coated MWCNT Films for Extremely Efficient Emulsion Separation

The discharge of large amounts of sewage has caused enormous damage to the environment and human health. There is an urgent need for efficient and environmentally friendly materials to deal with such troubles. Materials with emulsion separation have attracted everyone's attention. In this study, zeolitic imidazolate framework (ZIF)-8- and Co-polydimethylsiloxane (PDMS)-modified multiwalled carbon nanotube films were fabricated. First, the surface of the nanotube films was modified with ZIF-8 by in situ growth, and then a Co-PDMS layer was added by dip coating. The membrane has excellent wettability, and it is superhydrophobic and superoleophilic in air. The separation efficiency of water-in-oil emulsions reaches more than 99.9%, and it has an outstanding separation ability for corrosive emulsions. Moreover, the membrane has an excellent self-healing ability, and it can rapidly heal at normal temperature after being damaged. This makes the film more suitable for practical oily wastewater treatment. We performed related research and propose a possible self-healing mechanism.

Highly Stretchable and Self-Healing "Solid-Liquid" Elastomer with Strain-Rate Sensing Capability

To mimic the velocity-sensitive ability of the human skin, we fabricate a class of "solid-liquid" elastomers (SLEs) by interpenetrating polyborosiloxane (PBS) with polydimethylsiloxane (PDMS). PBS forms a dynamic network through boron/oxygen dative bonds, while PDMS is covalently cross-linked to form a permanent network. The permanent network affords a scaffold for the dynamic network, endowing SLEs with high elasticity and structural stability, thereby overcoming the inherent drawbacks such as fluidity and irreversible deformation of conventional solid-liquid materials. Meanwhile, the dissociation and association of the dynamic network is time-dependent. Thus, the modulus of SLEs varies with strain rates, and if the SLEs contain carbon nanotubes, their electric conductivity is also responsive to strain rates. This property can be utilized to fabricate skin-like sensors with the ability to distinguish different contact velocities. Moreover, the dynamic network can dissipate energy and be repaired, leading to the high stretchability and self-healing performance of SLEs.

An Overview of Bioinspired and Biomimetic Self-Repairing Materials

During the 3.8 billion years of biological evolution, a multitude of functional principles has been developed in all kingdoms of life enabling the sealing and healing of diverse types of damage. Inspired by this treasure trove, biologists and engineers have become increasingly interested in learning from biological insights for the development of self-repairing materials. In this review, particular attention is paid to the systematic transfer of knowledge from wound reactions in biological role models to technical applications with self-repair function. This knowledge transfer includes bioinspiration in terms of the conscious implementation of an idea from nature or biomimetics in the form of a systematic transfer of underlying functional principles found in selected biological role models. The current overview presents a selection of breakthroughs regarding bioinspired or biomimetic self-repairing materials, including the initial basic publications and the recent publications of the last eight years. Each reviewed publication is presented with reference to three key criteria: (i) self-repair mechanisms in plants or animals as role models; (ii) knowledge transfer from living nature to technology; and (iii) bioinspired or biomimetic materials with self-repair function. Finally, damage control is discussed with a focus on damage prevention and damage management.

Frequency-tunable toughening in a polymer-metal-ceramic stack using an interfacial molecular nanolayer

Interfacial toughening in composite materials is reasonably well understood for static loading, but little is known for cyclic loading. Here, we demonstrate that introducing an interfacial molecular nanolayer at the metal-ceramic interface of a layered polymer-metal-ceramic stack triples the fracture energy for ~75–300 Hz loading, yielding 40% higher values than the static-loading fracture energy. We show that this unexpected frequency-dependent toughening is underpinned by nanolayer-induced interface strengthening, which facilitates load transfer to, and plasticity in, the polymer layer. Above a threshold interfacial bond strength, the toughening magnitude and frequency range are primarily controlled by the frequency- and temperature-dependent rheological properties of the polymer. These results indicate the tunability of the toughening behavior through suitable choice of interfacial molecular layers and polymers. Our findings open up possibilities for realizing novel composites with inorganic-organic interfaces, e.g., arresting crack growth or stimulating controlled fracture triggered by loads with specific frequency characteristics.

The toughening of layered composite materials during cyclic loading remains poorly understood. Here, the authors introduce an interfacial nanolayer to a polymer-metal-ceramic stack to triple the fracture energy during cyclic loading via nanolayer-induced interfacial bond strengthening and load transfer to the polymer layer.

Advanced Materials for Next-Generation Spacecraft

Spacecraft are expected to traverse enormous distances over long periods of time without an opportunity for maintenance, re-fueling, or repair, and, for interplanetary probes, no on-board crew to actively control the spacecraft configuration or flight path. Nevertheless, space technology has reached the stage when mining of space resources, space travel, and even colonization of other celestial bodies such as Mars and the Moon are being seriously considered. These ambitious aims call for spacecraft capable of self-controlled, self-adapting, and self-healing behavior. It is a tough challenge to address using traditional materials and approaches for their assembly. True interplanetary advances may only be attained using novel self-assembled and self-healing materials, which would allow for realization of next-generation spacecraft, where the concepts of adaptation and healing are at the core of every level of spacecraft design. Herein, recent achievements are captured and future directions in materials-driven development of space technology outlined.

Reversible Assembly of Terpyridine Incorporated Norbornene-Based Polymer via a Ring-Opening Metathesis Polymerization and Its Self-Healing Property

We induced a terpyridine moiety into a norbornene-based polymer to demonstrate its self-healing property, without an external stimulus, such as light, heat, or healing agent, using metal⁻ligand interactions. We synthesized terpyridine incorporated norbornene-based polymers using a ring-opening metathesis polymerization. The sol state of diluted polymer solutions was converted into supramolecular assembled gels, through the addition of transition metal ions (Ni2+, Co2+, Fe2+, and Zn2+). In particular, a supramolecular complex gel with Zn2+, which is a metal with a lower binding affinity, demonstrated fast self-healing properties, without any additional external stimuli, and its mechanical properties were completely recovered.

Ionic Liquid-Assisted Synthesis of Mesoporous Silk Fibroin/Silica Hybrids for Biomedical Applications

New mesoporous silk fibroin (SF)/silica hybrids were processed via a one-pot soft and energy-efficient sol-gel chemistry and self-assembly from a silica precursor, an acidic or basic catalyst, and the ionic liquid 1-butyl-3-methylimidazolium chloride, acting as both solvent and mesoporosity-inducer. The as-prepared materials were obtained as slightly transparent-opaque, amorphous monoliths, easily transformed into powders, and stable up to ca. 300 °C. Structural data suggest the formation of a hexagonal mesostructure with low range order and apparent surface areas, pore volumes, and pore radii of 205-263 m2 g-1, 0.16-0.19 cm3 g-1, and 1.2-1.6 nm, respectively. In all samples, the dominating conformation of the SF chains is the β-sheet. Cytotoxicity/bioactivity resazurin assays and fluorescence microscopy demonstrate the high viability of MC3T3 pre-osteoblasts to indirect (≥99 ± 9%) and direct (78 ± 2 to 99 ± 13%) contact with the SF/silica materials. Considering their properties and further improvements, these systems are promising candidates to be explored in bone tissue engineering. They also offer excellent prospects as electrolytes for solid-state electrochemical devices, in particular for fuel cells.

Combining benzoxazine and ketene chemistries for self-healing of high performance thermoset surfaces

The use of oxoketene chemistry for self-healable polybenzoxazines is described.

Elastic evolution of a self-healing ionomer observed via acoustic and ultrasonic resonant spectroscopy

Self-healing poly (ethylene co-methacrylic acid) ionomers (EMAA) are thermoplastic materials that when punctured, cut, shot or damaged in a variety of ways, are capable of autonomously reorganizing their physical structure to heal and, in many instances, permanently seal the damaged location. However, a complete picture of the mechanisms responsible for their unusual behavior is not well understood. In this article we report the observation of time dependent acoustic and ultrasonic spectral evolution, measured using resonant acoustic and ultrasonic spectroscopy, for both pre and post-damage EMAA samples. The results provide a means to differentiate healing phases, quantify healing timescales, and potentially elucidate the composition parameters that most significantly impact healing behavior.