Strategies for improving the catalytic activity of metal-organic frameworks and derivatives in SR-AOPs: Facing emerging environmental pollutants

As persulfate activator, Metal organic frameworks (MOFs) and derivatives are widely concerned in degradation of emerging environmental pollutants by advanced oxygen technology dominated by sulfate radical () (SR-AOPs). However, the poor stability and low catalytic efficiency limit the performance of MOFs, requiring multiple strategies to further enhance their catalytic activity. The aim of this paper is to improve the catalytic activity of MOFs and their derivatives by physical and chemical enhancement strategies. Physical enhancement strategies mainly refer to the activation strategies including thermal activation, microwave activation and photoactivation. However, the physical enhancement strategies need energy consumption and require high stability of MOFs. As a substitute, chemical enhancement strategies are more widely used and represented by optimization, modification, composites and derivatives. In addition, the identification of reactive oxygen species, active site and electron distribution are important for distinguishing radical and non-radical pathways. Finally, as a new wastewater treatment technology exploration of unknown areas in SR-AOPs could better promote the technology development.

Robust ultrathin nanoporous MOF membrane with intra-crystalline defects for fast water transport

Rational design of high-performance stable metal–organic framework (MOF) membranes is challenging, especially for the sustainable treatment of hypersaline waters to address critical global environmental issues. Herein, a molecular-level intra-crystalline defect strategy combined with a selective layer thinning protocol is proposed to fabricate robust ultrathin missing-linker UiO-66 (ML-UiO-66) membrane to enable fast water permeation. Besides almost complete salt rejection, high and stable water flux is achieved even under long-term pervaporation operation in hash environments, which effectively addresses challenging stability issues. Then, detailed structural characterizations are employed to identify the type, chemical functionality, and density of intra-crystalline missing-linker defects. Moreover, molecular dynamics simulations shed light on the positive atomistic role of these defects, which are responsible for substantially enhancing structural hydrophilicity and enlarging pore window, consequently allowing ultra-fast water transport via a lower-energy-barrier pathway across three-dimensional sub-nanochannels during pervaporation. Unlike common unfavorable defect effects, the present positive intra-crystalline defect engineering concept at the molecular level is expected to pave a promising way toward not only rational design of next-generation MOF membranes with enhanced permeation performance, but additional water treatment applications.

The development of highly water-permeable membranes is key for the treatment of high salinity waters. Here the authors enhance the water permeability of a metal-organic framework nanoporous membrane via an intra-crystalline defect engineering strategy.

In Situ Investigation of Multicomponent MOF Crystallization during Rapid Continuous Flow Synthesis

Access to the potential applications of metal-organic frameworks (MOFs) depends on rapid fabrication. While there have been advances in the large-scale production of single-component MOFs, rapid synthesis of multicomponent MOFs presents greater challenges. Multicomponent systems subjected to rapid synthesis conditions have the opportunity to form separate kinetic phases that are each built up using just one linker. We sought to investigate whether continuous flow chemistry could be adapted to the rapid formation of multicomponent MOFs, exploring the UMCM-1 and MUF-77 series. Surprisingly, phase pure, highly crystalline multicomponent materials emerge under these conditions. To explore this, in situ WAXS was undertaken to gain an understanding of the formation mechanisms at play during flow synthesis. Key differences were found between the ternary UMCM-1 and the quaternary MUF-7, and key details about how the MOFs form were then uncovered. Counterintuitively, despite consisting of just two ligands UMCM-1 proceeds via MOF-5, whereas MUF-7 consists of three ligands but is generated directly from the reaction mixture. By taking advantage of the scalable high-quality materials produced, C6 separations were achieved in breakthrough settings.

Ultrasound-assisted continuous-flow synthesis of PEGylated MIL-101(Cr) nanoparticles for hematopoietic radioprotection

Metal-organic frameworks (MOFs) are useful as drug delivery carriers with high loading capacity and excellent biocompatibility. We fabricated a new drug carrier based on MIL-101(Cr) environmentally and loaded it with 47.2 wt% WR-1065 (active metabolite of amifostine). Moreover, the permeability and stability of these nanoparticles increased after PEGylation by the N-hydroxysuccinimide active ester protocol. Then, a "green" continuous-flow system equipped with an ultrasound applicator was newly designed to prepare the nanoparticles under the effect of acoustic cavitation. Response surface methodology (RSM) was used to optimize the large-scale process conditions with Box-Behnken design to obtain high space-time yield (5785 kg m^-3 day^-1). These less toxic MOFs nanoparticles increased cell viability by scavenging the accumulated reactive oxygen species and resisting DNA damage after irradiation. They are capable of mitigating radiation injury, achieving a 30-d survival rate of 90% in mice after lethal total body irradiation (8.0 Gy). This countermeasure significantly improved the peripheral blood cell count, hematopoietic stem and progenitor cells frequency, and clonogenic function of hematopoietic progenitor cells. It probably prevents irradiation-induced hematopoietic damage through the p53-dependent apoptotic pathway. Therefore, ultrasound-assisted continuous-flow synthesis is a sustainable method to produce MOFs on a large scale for radioprotection.

A Showcase of Green Chemistry: Sustainable Synthetic Approach of Zirconium-Based MOF Materials

Zirconium-based metal-organic framework materials (Zr-MOFs) have more practical usage over most conventional benchmark porous materials and even many other MOFs due to the excellent structural stability, rich coordination forms, and various active sites. However, their mass-production and application are restricted by the high-cost raw materials, complex synthesis procedures, harsh reaction conditions, and unexpected environmental impact. Based on the principles of "Green Chemistry", considerable efforts have been done for breaking through the limitations, and significant progress has been made in the sustainable synthesis of Zr-MOFs over the past decade. In this review, the advancements of green raw materials and green synthesis methods in the synthesis of Zr-MOFs are reviewed, along with the corresponding drawbacks. The challenges and prospects are discussed and outlooked, expecting to provide guidance for the acceleration of the industrialization and commercialization of Zr-MOFs.

Continuous Fluidic Techniques for the Precise Synthesis of Metal-Organic Frameworks

The continuous fluidics-based synthesis of metal-organic frameworks (MOFs) has attracted considerable attention, resulting in advancements in the reaction efficiency, a continuous production of complex structures, and access to products that are difficult or impossible to attain by bulk synthetic routes. This Minireview discusses the continuous fluidics-based synthesis of MOFs in terms of reaction process control, and is divided into three chapters dealing with the efficient synthesis of high-quality MOFs, the confined-space synthesis of MOF composites with diverse morphologies, and the selective synthesis of metastable products. The products of continuous fluidic synthetic process are introduced (e. g., uniform products, composites, fibers, membranes, and metastable products with advantageous properties that cannot be obtained by bulk synthesis), and their usefulness is demonstrated by referencing representative examples.

The chemistry and applications of hafnium and cerium(iv) metal-organic frameworks

The coordination connection of organic linkers to the metal clusters leads to the formation of metal-organic frameworks (MOFs), where the metal clusters and ligands are spatially entangled in a periodic manner. The immense availability of tuneable ligands of different length and functionalities gives rise to robust molecular porosity ranging from several angstroms to nanometres. Among the large family of MOFs, hafnium (Hf) based MOFs have been demonstrated to be highly promising for practical applications due to their unique and outstanding characteristics such as chemical, thermal, and mechanical stability, and acidic nature. Since the report of UiO-66(Hf) and DUT-51(Hf) in 2012, less than 200 Hf-MOFs (ca. 50 types of structures) have been reported. Besides, tetravalent cerium [Ce(iv)] has been proven to be capable of forming similar topological MOF structures to Zr and Hf since its first discovery in 2015. So far, ca. 40 Ce(iv) MOFs with 60% having UiO-66-type structure have been reported. This review will offer a holistic summary of the chemistry, uniqueness, synthesis, and applications of Hf/Ce(iv)-MOFs with a focus on presenting the development in the Hf/Ce(iv)-clusters, topologies, ligand structures, synthetic strategies, and practical applications of Hf/Ce(iv)-MOFs. In the end, we will present the research outlook for the development of Hf/Ce(iv)-MOFs in the future, including fundamental design of Hf/Ce(iv)-clusters, defect engineering, and various applications including membrane development, diversified types of catalytic reactions, irradiation absorption in nuclear waste treatment, water production and wastewater treatment, etc. We will also present the emerging computational approaches coupled with machine-learning algorithms that can be applied in screening Hf and Ce(iv) based MOF structures and identifying the best-performing MOFs for tailor-made applications in future practice.

Improved continuous synthesis of UiO-66 enabling outstanding production rates

Optimization of the continuous synthesis of UiO-66 and derivatives with extremely high space time yield using a tubular reactor.

Aqueous Flow Reactor and Vapour-Assisted Synthesis of Aluminium Dicarboxylate Metal-Organic Frameworks with Tuneable Water Sorption Properties

Energy-efficient indoors temperature and humidity control can be realised by using the reversible adsorption and desorption of water in porous materials. Stable microporous aluminium-based metal-organic frameworks (MOFs) present promising water sorption properties for this goal. The development of synthesis routes that make use of available and affordable building blocks and avoid the use of organic solvents is crucial to advance this field. In this work, two scalable synthesis routes under mild reaction conditions were developed for aluminium-based MOFs: (1) in aqueous solutions using a continuous-flow reactor and (2) through the vapour-assisted conversion of solid precursors. Fumaric acid, its methylated analogue mesaconic acid, as well as mixtures of the two were used as linkers to obtain polymorph materials with tuneable water sorption properties. The synthesis conditions determine the crystal structure and either the MIL-53 or MIL-68 type structure with square-grid or kagome-grid topology, respectively, is formed. Fine-tuning resulted in new MOF materials thus far inaccessible through conventional synthesis routes. Furthermore, by varying the linker ratio, the water sorption properties can be continuously adjusted while retaining the sigmoidal isotherm shape advantageous for heat transformation and room climatisation applications.

New synthetic routes towards MOF production at scale

The potential commercial applications for metal organic frameworks (MOFs) are tantalizing. To address the opportunity, many novel approaches for their synthesis have been developed recently. These strategies present a critical step towards harnessing the myriad of potential applications of MOFs by enabling larger scale production and hence real-world applications. This review provides an up-to-date survey ( references) of the most promising novel synthetic routes, i.e., electrochemical, microwave, mechanochemical, spray drying and flow chemistry synthesis. Additionally, the essential topic of downstream processes, especially for large scale synthesis, is critically reviewed. Lastly we present the current state of MOF commercialization with direct feedback from commercial players.

Synthesis of MOFs: a personal view on rationalisation, application and exploration

This perspective highlights some studies and insights in the synthesis of metal-organic frameworks (MOFs) in a brief and comprehensive manner. The understanding of the synthesis procedures investigated by in and ex situ methods is of special interest since knowledge on the nucleation and crystallisation mechanism will ideally lead to an improved control over product formation. The prospective developments associated with the manufacturing of such materials (or devices consisting thereof) are discussed as well. A major challenge is the adjustment of the synthesis conditions to yield quantities suitable for real life applications. Last but not least, vast opportunities are yet to be explored involving the synthesis of both known and novel compounds. Thus the crucial points involving the synthesis of MOFs summarized in this perspective are rationalisation, application and exploration. For each subtopic we have also attempted to anticipate future challenges and developments.

Green synthesis of a new layered aluminium citraconate: crystal structures, intercalation behaviour towards H2O and in situ PXRD studies of its crystallisation

A new aluminium citraconate CAU-15-Cit shows reversible de-/rehydration and its synthesis was followed by in situ PXRD using synchrotron radiation.

Building Additional Passageways in Polyamide Membranes with Hydrostable Metal Organic Frameworks To Recycle and Remove Organic Solutes from Various Solvents

Membrane separation is a promising technology for extracting temperature-sensitive organic molecules from solvents. However, a lack of membrane materials that are permeable toward organic solvents yet highly selective curtails large-scale membrane applications. To overcome the trade-off between flux and selectivity, additional molecular transportation pathways are constructed in ultrathin polyamide membranes using highly hydrostable metal organic frameworks with diverse functional surface architectures. Additional passageways enhance water permeance by 84% (15.4 L m^-2 h^-1 bar^-1) with nearly 100% rose bengal rejection and 97.6% azithromycin rejection, while showing excellent separation performance in ethyl acetate, ketones, and alcohols. These unique composite membranes remain stable in both aqueous and organic solvent environments. This immediately finds application in the purification of aqueous mixtures containing organic soluble compounds, such as antibiotics, during pharmaceutical manufacturing.

Ambient pressure synthesis of MIL-100(Fe) MOF from homogeneous solution using a redox pathway

At normal pressure a DMSO–nitrate redox pathway, which is amenable to up-scaling or continuous flow reaction, gave MIL-100(Fe) with surface areas of S_BET = 1791 m² g⁻¹ and pore volumes of V_pore = 0.82 cm³ g⁻¹.

Towards scalable and controlled synthesis of metal–organic framework materials using continuous flow reactors

Continuous flow synthesis offers potential for large-scale production of metal–organic frameworks with control of composition and microstructure for practical applications.

A spray-drying continuous-flow method for simultaneous synthesis and shaping of microspherical high nuclearity MOF beads

A novel spray-drying continuous-flow method allows the synthesis of high-nuclearity MOFs as well as multivariate MOFs in the form of compact microspherical superstructures (beads) in good yields and high porosity.

Continuous-flow hydrothermal synthesis for the production of inorganic nanomaterials

As nanotechnology becomes increasingly important and ubiquitous, new and scalable synthetic approaches are needed to meet the growing demand for industrially viable routes to nanomaterial production. Continuous-flow hydrothermal synthesis or supercritical water hydrothermal synthesis (scWHS) is emerging as a versatile solution to this problem. The process was initially developed to take advantage of the tunable chemical and physical properties of superheated water to produce metal oxide nanoparticles by rapid nucleation and precipitation. The development of new mixing regimes and reactor designs has been facilitated by the modelling of reactor systems. These new reactor designs further exploit the properties of supercritical water to promote faster and more uniform mixing of reagent streams. The synthetic approach has been expanded beyond the metal oxide systems for which it was conceived, and now encompasses metal sulfides, metal phosphates, metal nanoparticles and metal-organic frameworks. In many of these cases, some degree of size and shape control can be achieved through careful consideration of both chemistry and reactor design. This review briefly considers the development of scWHS reactor technology, before highlighting some of our recent work in expanding the scope of this synthetic method to include a wide range of materials.

De facto methodologies toward the synthesis and scale-up production of UiO-66-type metal–organic frameworks and membrane materials

The recent development in the synthetic methods and scale-up production of UiO-66-type MOFs and their related composites is presented.

Efficient microwave assisted synthesis of metal–organic framework UiO-66: optimization and scale up

The microwave assisted synthesis of UiO-66 was optimized and scaled up to multigram production, evaluating the efficiency of the process by means of four quantitative indicators.