Highly reinforced and degradable lignocellulose biocomposites by polymerization of new polyester oligomers

Unbleached wood fibers and nanofibers are environmentally friendly bio-based candidates for material production, in particular, as reinforcements in polymer matrix biocomposites due to their low density and potential as carbon sink during the materials production phase. However, producing high reinforcement content biocomposites with degradable or chemically recyclable matrices is troublesome. Here, we address this issue with a new concept for facile and scalable in-situ polymerization of polyester matrices based on functionally balanced oligomers in pre-formed lignocellulosic networks. The idea enabled us to create high reinforcement biocomposites with well-dispersed mechanically undamaged fibers or nanocellulose. These degradable biocomposites have much higher mechanical properties than analogs in the literature. Reinforcement geometry (fibers at 30 µm or fibrils at 10–1000 nm diameter) influenced the polymerization and degradation of the polyester matrix. Overall, this work opens up new pathways toward environmentally benign materials in the context of a circular bioeconomy.

Cellulose biocomposites from nanocellulose or plant fibers with polymer matrix are often not degradable and suffer from insufficient mechanical properties to replace established materials. Here, the authors demonstrate the fabrication of hydrolytically degradable polymers through in-situ polymerization of new functionally balanced oligomers within high-content lignocellulose reinforcement networks.

Biodegradation of Poly (Butylene Succinate) (PBS)/Stearate Modified Magnesium-Aluminium Layered Double Hydroxide Composites under Marine Conditions Prepared via Melt Compounding

In the present work, polybutylene succinate (PBS)/stearate modified magnesium-aluminium layered double hydroxide (St-Mg-Al LDH) composites were prepared via melt processing and the effect of different loadings of St-Mg-Al LDH on the degradation behaviour of PBS under marine conditions was investigated. The morphological, mechanical and thermal characteristics of the composites were studied using different characterisation techniques. Optical imaging and scanning electron microscopy revealed that the incorporation of St-Mg-Al LDH accelerates the degradation of PBS along with the activity of microorganisms adhered to the composite films. PBS/St-Mg-Al LDH composites are found to have lower thermal degradation temperatures than those of pure PBS. The decrease in thermal stability is correlated with the degradation of PBS due to the catalytic action Mg and Al present in LDH. Tensile and DMA analysis revealed that the addition of St-Mg-Al LDH did not have a significant impact on the mechanical properties of PBS.

The relationship of structure, thermal and water vapor permeability barrier properties of poly(butylene succinate)/organomodified beidellite clay bionanocomposites prepared by in situ polycondensation

The exploitation of beidellite clay (BDT), used as a nanofiller in the preparation of poly(butylene succinate) (PBS)/organoclay biodegradable nanocomposites, was investigated. A series of bionanocomposites with various loadings of the organoclay (3CTA-BDT) were prepared by in situ polycondensation reaction between succinic anhydride (SuAh) and 1,4-butanediol (1,4-BD) at atmospheric pressure in refluxing decalin with azeotropic removal of water, and the reaction was catalyzed by non-toxic bismuth chloride (BiCl₃). X-ray diffraction (XRD) and scanning electron microscopy (SEM) results showed that 3CTA-BDT was likely exfoliated and well dispersed in PBS matrix. Thermal properties (TGA, DSC and thermal conductivity), contact angle measurements and water vapor sorption behavior of the corresponding nanocomposites were also discussed. Compared to pure PBS, a significant reduction of the diffusion coefficient and the water vapor permeability (WVP) by 44 and 37%, respectively, was observed by adding only 5 wt% of 3CTA-BDT. These results could make these bionanocomposites suitable materials for food packaging application.

The exploitation of beidellite clay (BDT), used as a nanofiller in the preparation of poly(butylene succinate) (PBS)/organoclay biodegradable nanocomposites, was investigated. Their thermal and water vapor barrier properties were also studied.

Chain extender effect of 3-(4-hydroxyphenyl)propionic acid/layered double hydroxide in biopolyesters containing the succinate moiety

3-(4-Hydroxyphenyl)propionic acid intercalated in Mg₂Al/layered double hydroxide has been used as a filler in biopolyesters containing the succinate moiety, with the aim of inducing a chain extender effect.

Polyamide 11/Poly(butylene succinate) Bio-Based Polymer Blends

The manuscript details the preparation and characterization of binary blends of polyamide 11 (PA 11) and poly(butylene succinate) (PBS), with PA 11 as the major component. The blends are fully bio-based, since both components are produced from renewable resources. In addition, PBS is also biodegradable and compostable, contrarily to PA 11. In the analyzed composition range (up to 40 m% PBS), the two polymers are not miscible, and the blends display two separate glass transitions. The PA 11/PBS blends exhibit a droplet-matrix morphology, with uniform dispersion within the matrix, and some interfacial adhesion between the matrix and the dispersed droplets. Infrared spectroscopy indicates the possible interaction between the hydrogens of the amide groups of PA 11 chains and the carbonyl groups of PBS, which provides the compatibilization of the components. The analyzed blends show mechanical properties that are comparable to neat PA 11, with the benefit of reduced material costs attained by addition of biodegradable PBS.

Olive Mill Wastewater Valorization in Multifunctional Biopolymer Composites for Antibacterial Packaging Application

Olive mill wastewater (OMW) is the aqueous waste derived from the production of virgin olive oil. OMW typically contains a wide range of phenol-type molecules, which are natural antioxidants and/or antibacterials. In order to exploit the bioactive molecules and simultaneously decrease the environmental impact of such a food waste stream, OMW has been intercalated into the host structure of ZnAl layered double hydroxide (LDH) and employed as an integrative filler for the preparation of poly(butylene succinate) (PBS) composites by in situ polymerization. From the view point of the polymer continuous phase as well as from the side of the hybrid filler, an investigation was performed in terms of molecular and morphological characteristics by gel permeation chromatography (GPC) and X-ray diffraction (XRD); also, the thermal and mechanical properties were evaluated by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic thermomechanical analysis (DMTA). Antibacterial properties have been assessed against a Gram-positive and a Gram-negative bacterium, Staphylococcus aureus and Escherichia coli, respectively, as representatives of potential agents of foodborne illnesses.

Outstanding chain-extension effect and high UV resistance of polybutylene succinate containing amino-acid-modified layered double hydroxides

Polybutylene succinate (PBS) nanocomposite materials were prepared using a melt compounding process. The Mg₂Al-based PBS nanocomposites, dispersed with inorganic-organic hybrid materials (layered double hydroxides, LDHs), were functionalized with the amino acids L-histidine (HIS) and L-phenylalanine (PHE). The rheological and anti-ultraviolet (anti-UV) properties were investigated and compared to filler-free PBS as well as LDH Mg₂Al/nitrate as references. Both organo-modified LDHs exhibited a remarkable chain-extension effect for PBS with an outstanding increase in the zero-shear viscosity η₀ for PBS-Mg₂Al/PHE (two order of magnitude increase as compared to filler-free PBS). These results were compared to data found in the literature. Moreover, HIS and PHE anions embedded into the LDH structure can successfully prevent the chain scission reactions that usually occur during photo-ageing of PBS under UV radiation exposure. This highlights the outstanding performance of the LDH hybrid materials, and in particular, their application as a polymer chain extender and UV stabilizer for PBS, which can likely be extended to other biodegradable polymers.

Polybutylene succinate/cellulose nanocrystals: Role of phthalic anhydride in squeeze oriented bionanocomposites

In order to reduce agglomerations and improve the compatibility of poly(butylenes succinate)/cellulose nanocrystals (PBS/CNC) composite, phthalic anhydride was introduced during the preparation of composite via melt blending. The composites were then suffered by squeezing treatment in a two-roll milling equipment at a given temperature. In order to investigate reaction mechanism among PBS, CNC and phthalic anhydride, PBS/CNC composites were separated and then tested via FTIR and UV-vis spectrophotometer. During reactive blending, phthalic anhydride selectively reacts with CNC, at an effective grafting ratio of 0.0196, which is confirmed by titration results. Before squeezing, the crystallinity of PBS in composites are increased but the mechanical properties of composites are weakened with increasing phthalic anhydride content, which is ascribed to the plasticizing effect of phthalic anhydride. After squeeze treatment at an extension ratio of 6, the tensile strength of PBS/PA/CNC(100/2/3) is dramatically increased from 35.2 MPa to 136 MPa. WAXD results show that PBS crystal type has little change but the crystallinity is sharply increased after orientation, which mostly contributes to the improvement of mechanical properties for PBS/CNC composites.

Dual chain extension effect and antibacterial properties of biomolecules interleaved within LDH dispersed into PBS by in situ polymerization

Nanocomposites based on poly(butylene succinate) (PBS) and hydrotalcite-type anionic clays (HTs) organo-modified with biomolecules characterized by antibacterial and/or antioxidant activities, such as l-ascorbic acid (ASA), phloretic acid (HPP), l-tyrosine (TYR) and l-tryptophan (TRP), have been prepared by in situ polymerization. From XRD analysis and rheology experiments in a molten polymer state, intercalated HT hybrid platelets acting here as a hybrid filler are found to be well dispersed into polymers while providing a chain extension effect on PBS. Moreover, the molecules, when hosted within a HT interlayer gap, do preserve their pristine antibacterial activity, both in HT and in the resulting PBS composites. In particular, under the experimental conditions tested, HT/ASA and HT/TYR present the best combination of both properties (chain extension effect and antibacterial), especially versus E. coli as high as 90 and 97% of inhibition, respectively, using 2.5 wt% hybrid filler only. These findings open future applications for PBS associated with the hybrid HT filler as multifunctional materials in active packaging applications.

A correlation between the degradability of poly(butylene succinate)-based copolyesters and catalytic behavior with Candida antarctica lipase B

In the present study, the degradation performance of PBS-based copolyesters by CALB was investigated from a molecular point of view.