Melt Compounding of Poly(lactic acid)-Based Composites: Blending Strategies, Process Conditions, and Mechanical Properties

Polylactic acid (PLA), derived from renewable resources, has the advantages of rigidity, thermoplasticity, biocompatibility, and biodegradability, and is widely used in many fields such as packaging, agriculture, and biomedicine. The excellent processability properties allow for melt processing treatments such as extrusion, injection molding, blow molding, and thermoforming in the preparation of PLA-based materials. However, the low toughness and poor thermal stability of PLA limit its practical applications. Compared with pure PLA, conditions such as processing technology, filler, and crystallinity affect the mechanical properties of PLA-based materials, including tensile strength, Young's modulus, and elongation at break. This review systematically summarizes various technical parameters for melt processing of PLA-based materials and further discusses the mechanical properties of PLA homopolymers, filler-reinforced PLA-based composites, PLA-based multiphase composites, and reactive composite strategies for PLA-based composites.

Rheological behavior of xanthan gum suspensions with Fe-based nanoparticles: the effect of nanoparticles and the mechanism

The rheological behavior of a xanthan gum (XG) suspension with Fe-based nanoparticles (Fe-NPs), e.g., nanoparticles of zerovalent iron (nZVI) and Fe3O4 (nFe3O4), needs to be understood for better injection of Fe-NPs for groundwater remediation. In this study, the rheological behavior of a XG suspension of nZVI and nFe3O4 was investigated at different particle concentrations. The Ostwald, Sisko, Williamson, and Cross models were employed to fit the rheological behavior of the suspensions for quantitatively describing the effect of the particles. The results showed that the viscosity of the XG solutions decreased with increasing particle concentrations and they maintained shear thinning properties. The Cross model was the best among the four models to describe the shear thinning behavior of the XG solution in the presence of the particles. According to Cross model analysis, increasing particle concentrations increased the degree of shear thinning behavior, as indicated by the increase of the power index (n). Also, the relaxation time (λ) decreased with increasing particle concentrations, which indicated an increase of molecule movement of XG. Compared with nFe3O4, nZVI resulted in a larger decrease in viscosity and a larger increase in the degree of shear thinning behavior. There was a good linear relation between n and λ for the suspensions (R2 = 0.85), which indicated that increasing molecule movement of XG was an important mechanism for the particles to intensify the shear thinning rheological behavior of the XG suspension of Fe-NPs. This study added insight into the knowledge of the rheological properties of the XG suspension of Fe-NPs, which is of importance for the field injection effort.

A review: studying the effect of graphene nanoparticles on mechanical, physical and thermal properties of polylactic acid polymer

Polylactic acid (PLA) is a linear aliphatic polyester thermoplastic made from renewable sources such as sugar beet and cornstarch. Methods of preparation of polylactic acid are biological and chemical. The advantages of polylactic acid are biocompatibility, easily processing, low energy loss, transparency, high strength, resistance to water and fat penetration and low consumption of carbon dioxide during production. However, polylactic acid has disadvantages such as hydrophobicity, fragility at room temperature, low thermal resistance, slow degradation rate, permeability to gases, lack of active groups and chemical neutrality. To overcome the limitations of PLA, such as low thermal stability and inability to absorb gases, nanoparticles such as graphene are added to improve its properties. Extensive research has been done on the introduction of graphene nanoparticles in PLA, and all of these studies have been studied. In this study, we intend to study a comprehensive study of the effect of graphene nanoparticles on the mechanical, thermal, structural and rheological properties of PLA/Gr nanocomposites and also the effect of UV rays on the mechanical properties of PLA/Gr nanocomposites.

Natural Fiber-Reinforced Polylactic Acid, Polylactic Acid Blends and Their Composites for Advanced Applications

Polylactic acid (PLA) is a thermoplastic polymer produced from lactic acid that has been chiefly utilized in biodegradable material and as a composite matrix material. PLA is a prominent biomaterial that is widely used to replace traditional petrochemical-based polymers in various applications owing environmental concerns. Green composites have gained greater attention as ecological consciousness has grown since they have the potential to be more appealing than conventional petroleum-based composites, which are toxic and nonbiodegradable. PLA-based composites with natural fiber have been extensively utilized in a variety of applications, from packaging to medicine, due to their biodegradable, recyclable, high mechanical strength, low toxicity, good barrier properties, friendly processing, and excellent characteristics. A summary of natural fibers, green composites, and PLA, along with their respective properties, classification, functionality, and different processing methods, are discussed to discover the natural fiber-reinforced PLA composite material development for a wide range of applications. This work also emphasizes the research and properties of PLA-based green composites, PLA blend composites, and PLA hybrid composites over the past few years. PLA's potential as a strong material in engineering applications areas is addressed. This review also covers issues, challenges, opportunities, and perspectives in developing and characterizing PLA-based green composites.

Melt Rheology and Mechanical Characteristics of Poly(Lactic Acid)/Alkylated Graphene Oxide Nanocomposites

Poly(lactic acid) (PLA) nanocomposites were synthesized by a solution blending and coagulation method using alkylated graphene oxide (AGO) as a reinforcing agent. Turbiscan confirmed that the alkylation of GO led to enhanced compatibility between the matrix and the filler. The improved dispersity of the filler resulted in superior interfacial adhesion between the PLA chains and AGO basal plane, leading to enhanced mechanical and rheological properties compared to neat PLA. The tensile strength and elongation at break, i.e., ductility, increased by 38% and 42%, respectively, at the same filler content nanocomposite (PLA/AGO 1 wt %) compared to nonfiller PLA. Rheological analysis of the nanocomposites in the molten state of the samples was performed to understand the filler network formed inside the matrix. The storage modulus increased significantly from PLA/AGO 0.5 wt % (9.6 Pa) to PLA/AGO 1.0 wt % (908 Pa). This indicates a percolation threshold between the two filler contents. A steady shear test was performed to examine the melt flow characteristics of PLA/AGO nanocomposites at 170 °C, and the viscosity was predicted using the Carreau-Yasuda model.

Microstructural Development and Rheological Study of a Nanocomposite Gel Polymer Electrolyte Based on Functionalized Graphene for Dye-Sensitized Solar Cells

For a liquid electrolyte-based dye-sensitized solar cell (DSSC), long-term device instability is known to negatively affect the ionic conductivity and cell performance. These issues can be resolved by using the so called quasi-solid-state electrolytes. Despite the enhanced ionic conductivity of graphene nanoplatelets (GNPs), their inherent tendency toward aggregation has limited their application in quasi-solid-state electrolytes. In the present study, the GNPs were chemically modified by polyethylene glycol (PEG) through amidation reaction to obtain a dispersible nanostructure in a poly(vinylidene fluoride-co-hexafluoro propylene) copolymer and polyethylene oxide (PVDF–HFP/PEO) polymer-blended gel electrolyte. Maximum ionic conductivity (4.11 × 10⁻³ S cm⁻¹) was obtained with the optimal nanocomposite gel polymer electrolyte (GPE) containing 0.75 wt% functionalized graphene nanoplatelets (FGNPs), corresponding to a power conversion efficiency of 5.45%, which was 1.42% and 0.67% higher than those of the nanoparticle-free and optimized-GPE (containing 1 wt% GNP) DSSCs, respectively. Incorporating an optimum dosage of FGNP, a homogenous particle network was fabricated that could effectively mobilize the redox-active species in the amorphous region of the matrix. Surface morphology assessments were further performed through scanning electron microscopy (SEM). The results of rheological measurements revealed the plasticizing effect of the ionic liquid (IL), offering a proper insight into the polymer–particle interactions within the polymeric nanocomposite. Based on differential scanning calorimetry (DSC) investigations, the decrease in the glass transition temperature (and the resultant increase in flexibility) highlighted the influence of IL and polymer–nanoparticle interactions. The obtained results shed light on the effectiveness of the FGNPs for the DSSCs.

Electrically Conducting and Mechanically Strong Graphene-Polylactic Acid Composites for 3D Printing

The advent of 3D printing has had a disruptive impact in manufacturing and can potentially revolutionize industrial fields. Thermoplastic materials printable into complex structures are widely employed for 3D printing. Polylactic acid (PLA) is among the most promising polymers used for 3D printing, owing to its low cost, biodegradability, and nontoxicity. However, PLA is electrically insulating and mechanically weak; this limits its use in a variety of 3D printing applications. This study demonstrates a straightforward and environment-friendly method to fabricate conductive and mechanically reinforced PLA composites by incorporating graphene nanoplatelets (GNPs). To fully utilize the superior electrical and mechanical properties of graphene, liquid-exfoliated GNPs are dispersed in isopropyl alcohol without the addition of any surfactant and combined with PLA dissolved in chloroform. The GNP-PLA composites exhibit improved mechanical properties (improvement in tensile strength by 44% and maximum strain by 57%) even at a low GNP threshold concentration of 2 wt %. The GNP-PLA composites also exhibit an electrical conductivity of over 1 mS/cm at >1.2 wt %. The GNP-PLA composites can be 3D-printed into various features with electrical conductivity and mechanical flexibility. This work presents a new direction toward advanced 3D printing technology by providing higher flexibility in designing multifunctional 3D printed features.

Insight into hydrogen bonds and characterization of interlayer spacing of hydrated graphene oxide

The number of hydrogen bonds and detailed information on the interlayer spacing of graphene oxide (GO) confined water molecules were calculated through experiments and molecular dynamics simulations. Experiments play a crucial role in the modeling strategy and verification of the simulation results. The binding of GO and water molecules is essentially controlled by hydrogen bond networks involving functional groups and water molecules confined in the GO layers. With the increase in the water content, the clusters of water molecules are more evident. The water molecules bounding to GO layers are transformed to a free state, making the removal of water molecules from the system difficult at low water contents. The diffuse behaviors of the water molecules are more evident at high water contents. With an increase in the water content, the functional groups are surrounded by fewer water molecules, and the distance between the functional groups and water molecules increases. As a result, the water molecules adsorbed into the GO interlamination will enlarge the interlayer spacing. The interlayer spacing is also affected by the number of GO layers. These results were confirmed by the calculations of number of hydrogen bonds, water state, mean square displacement, radial distribution function, and interlayer spacing of hydrated GO. Graphical Abstract This work research the interaction between GO functional groups and confined water molecules. The state of water molecules and interlayer spacing of graphene oxide were proved to be related to the number of hydrogen bonds.

A multistep methodology for calculation of the tensile modulus in polymer/carbon nanotube nanocomposites above the percolation threshold based on the modified rule of mixtures

A multistep model is proposed for calculating the tensile modulus values of polymer/carbon nanotube (CNT) nanocomposites (PCNTs) based on the modified rule of mixtures, assuming a percolated network of nanoparticles. In the first step, the network of nanoparticles is considered as a new phase with a novel volume fraction and Young's modulus. Then, the volume fraction of the filler network in the PCNTs is correlated to the density of the network. Also, the percolation of the nanoparticles is related to the aspect ratio of the nanoparticles. Finally, a new model is proposed based on the modified rule of mixtures (the Riley model) of the properties of the filler network. The predictions of the proposed model are compared with experimental results and the roles of the nanoparticles and network properties in the modulus values of nanocomposites are determined. The proposed model presents acceptable predictions when compared with the experimental data. Moreover, the density and modulus of the filler network, as well as the aspect ratio and diameter of the nanoparticles was found to directly affect the moduli of the nanocomposites.

A multistep model is proposed for calculating the tensile modulus values of polymer/carbon nanotube (CNT) nanocomposites (PCNTs) based on the modified rule of mixtures, assuming a percolated network of nanoparticles.

Predicting the electrical conductivity in polymer carbon nanotube nanocomposites based on the volume fractions and resistances of the nanoparticle, interphase, and tunneling regions in conductive networks

Some limited models have been suggested to determine the conductivity of polymer carbon nanotube (CNT) nanocomposites (PCNTs). However, earlier models (e.g., the Kovacs model) cannot properly consider the roles of the interphase regions or tunneling properties on the percolation threshold and subsequent conductivity of PCNTs. In this paper, the Kovacs model is further developed by assuming that the CNT, interphase, and tunneling regions are separate phases. Also, some simple equations are provided to calculate the percolation threshold as well as the volume fractions and resistances of the CNT, interphase, and tunneling regions in conductive networks. The experimental conductivity results for several samples are compared with the predictions of the developed model. In addition, the calculations of the developed model at different parameter levels are explained and justified. The conductivity calculations show good agreement with the experimental data. Moreover, the developed model reasonably explains the roles of the different parameters on the conductivity. For example, long, thin, and straight CNTs efficiently improve the conductivity because they form large networks in the nanocomposites. Additionally, a thick interphase enlarges the conductive networks, resulting in a desirable conductivity. The conductivity of PCNTs only depends on the tunneling resistance; this is the case because the poor resistance/significant conductivity of the CNT and interphase regions do not influence the conductivity. The developed equations can replace conventional approaches for predicting the conductivity of nanocomposites.

Some limited models have been suggested to determine the conductivity of polymer carbon nanotube (CNT) nanocomposites (PCNTs).

Estimation of the tensile modulus of polymer carbon nanotube nanocomposites containing filler networks and interphase regions by development of the Kolarik model

The Kolarik model for the tensile modulus of co-continuous blends is developed for polymer/carbon nanotube (CNT) nanocomposites assuming continuous CNT networks and the reinforcing and percolating efficiencies of the interphase.

Morphology, Crystallization and Thermal Behaviors of PLA-Based Composites: Wonderful Effects of Hybrid GO/PEG via Dynamic Impregnating

In this paper, a dynamic impregnating device, which can generate supersonic vibration with the vacuum-adsorbing field, was used to prepare the hybrid graphene oxide (GO)/polyethylene glycol (PEG). Interestingly, the hybrid GO/PEG under dynamic impregnating and/or internal mixing was introduced into poly-(lactic acid) (PLA) matrix via melting-compounding, respectively. On one hand, compared with the internal mixing, the hybrid GO/PEG with the different component ratio using dynamic impregnation had a better dispersed morphology in the PLA matrix. On the other hand, compared with the high molecular weight (Mw) of PEG, the hybrid GO/PEG with low Mw of PEG had better an exfoliated morphology and significantly improved the heat distortion temperature (HDT) of the PLA matrix. Binding energies results indicate that low Mw of PEG with GO has excellent compatibility. Dispersed morphologies of the hybrid GO/PEG show that the dynamic impregnating had stronger blending capacity than the internal mixing and obviously improved the exfoliated morphology of GO in the PLA. Crystallization behaviors indicate that the hybrid GO/PEG with the low Mw of PEG based on dynamic impregnating effectively enhanced the crystallinity of PLA, and the cold crystallization character of PLA disappeared in the melting process. Moreover, the storage modulus and loss factor of the PLA-based composites were also investigated and their HDT was improved with the introduction of hybrid GO/PEG. Furthermore, a physical model for the dispersed morphology of the hybrid GO/PEG in the PLA matrix was established. Overall, the unique blending technique of hybrid GO/PEG via dynamic impregnating is an effective approach to enhance the property range of PLA and is suitable for many industrial applications.

The rheological behavior of graphite oxide/cationic polyacrylamide suspensions

Steady and dynamic tests were carried out to analyze the rheological behavior of GO/CPAM suspensions.

Effect of solubility of a hydrazide compound on the crystallization behavior of poly(l-lactide)

The influence of the annealing temperature on the solubility and nucleating efficiency of TMBH has been clarified.