Effect of Cu on the Formation of Reversed Austenite in Super Martensitic Stainless Steel

We investigated the effect of Cu on the formation of reversed austenite in super martensitic stainless steel by using X-ray diffraction (XRD), a transmission electron microscope (TEM) and an energy-dispersive spectrometer (EDS). Our results showed that the microstructure of the steels comprised tempered martensite and diffused reversed austenite after the steels were quenched at 1050 °C and tempered at 550-750 °C. The volume fraction of reversed austenite in the steel with 3 wt.% of Cu (3Cu) was more than that with 1.5 wt.% of Cu (1.5Cu). The transmission electron microscope results revealed that the reversed austenite in 1.5Cu steel mainly had the shape of a thin strip, while that in 3Cu steel had a block shape. The nucleation points and degree of Ni enrichment of reversed austenite in 3Cu steel were higher than those in 1.5Cu steel. The reversed austenite was more likely to grow in ε-Cu enriched regions. Therefore, Cu can promote reversed austenite nucleation and growth. The mechanical properties of 3 Cu steel are obviously better than those of 1.5Cu steel when tempered at 550-650 °C.

The effect of high temperature aging on the corrosion resistance, mechanical property and antibacterial activity of Cu-2205 DSS

The effects of high temperature aging on the corrosion resistance, mechanical property and antibacterial activity of a copper-bearing 2205 duplex stainless steel (Cu-2205 DSS) were investigated. The results from scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and EDS analysis showed that after aging the proportion of γ phase in microstructure was increased and new σ phase and copper-rich precipitates were formed. The mechanical properties including hardness and tensile and yield strengths of the aged Cu-2205 DSS were significantly enhanced compared to the solution-treated Cu-2205 DSS as well as the 2205 DSS. Electrochemical measurements including electrochemical impedance spectroscopy, potentiodynamic polarization curves and potentiostatic polarization scan were performed to evaluate the corrosion behavior of the Cu-2205 DSS. It was found that aging increased the uniform corrosion resistance but had slightly adverse effect on the pitting corrosion resistance. Additionally, the antibacterial performance of aged Cu-2205 DSS was significantly improved compared to the solution treated Cu-2205 DSS, which was attributed to the more release of copper ions from the matrix that killed the bacteria cells and inhibited the biofilm formation on the surface. The above results suggest that Cu-2205 DSS after high temperature aging revealed good mechanical property, antibacterial performance, and corrosion resistance, which will further expand the application of duplex stainless steel in marine engineering fields.

Effect of pH regulation by sulfate-reducing bacteria on corrosion behaviour of duplex stainless steel 2205 in acidic artificial seawater

Sulfate-reducing bacteria (SRB) can regulate environmental pH because of their metabolism. Because local acidification results in pitting corrosion, the potential capacity of pH regulation by SRB would have important consequences for electrochemical aspects of the bio-corrosion process. This study focused on identifying the effect of pH on the corrosion of duplex stainless steel 2205 in a nutrient-rich artificial seawater medium containing SRB species, Desulfovibrio vulgaris. Duplex stainless steel samples were exposed to the medium for 13 days at 37°C at pH ranging from 4.0 to 7.4. The open-circuit potential value, sulfide level, pH and number of bacteria in the medium were recorded daily. Electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization were used to study the properties of the biofilms at the end of the experiments and the corrosion behaviour of the material. Inductively coupled plasma mass spectrometry was used to measure the concentration of cations Fe, Ni, Mo, Mn, Cr in the experimental solution after 13 days. Scanning electron microscopy and energy-dispersive X-ray spectroscopy (EDX) were used for surface analysis. The results showed the pH changed from acidic values set at the beginning of the experiment to approximately pH 7.5 after 5 days owing to bacterial metabolism. After 13 days, the highest iron concentration was in the solution that was initially at pH 4 accompanied by pitting on the stainless steel. Sulfur was present on all specimens but with more sulfur at pH 4 in the EDX spectra. EIS showed the film resistance of the specimen at pH 4 was much lower than at pH 7.4 which suggests the corrosion resistance of the stainless steel was better at higher pH. The results of this study suggest that the corrosion process for the first few days exposure at low pH was driven by pH in solution rather than by bacteria. The increasing pH during the course of the experiment slowed down the corrosion process of materials originally at low pH. The nature and mechanism of SRB attack on duplex stainless steel at different acidic environments are discussed.

A study of bacteria adhesion and microbial corrosion on different stainless steels in environment containing Desulfovibrio vulgaris

Stainless steel is an important material used in many applications due to its mechanical strength and corrosion-resistant properties. The high corrosion resistance of stainless steel is provided by the passive film. Different stainless steels have different alloy elements and surface properties which could have a significant influence on bacterial attachment to the surface and thus might result in different microbial corrosion behaviours. In this study, the effect of adhesion of sulfate-reducing bacteria (SRB) on corrosion behaviour in artificial seawater on different stainless steels was investigated. Stainless steel materials used were SS 410, SS 420, SS 316 and DSS 2205 and pure chromium. The contact angle was measured to study the effect of surface properties of materials. Adhesion was measured by counting cells attached to the surface of materials. The corrosion behaviour of the materials was measured by electrochemical testing including measuring open circuit potential, electrochemical impedance spectroscopy and potentiodynamic behaviour. The long-term corrosion behaviour of each material was studied after six months of exposure by measuring weight loss and surface analysis with scanning electron microscope with energy-dispersive X-ray analysis. Hydrophobicity had a strong effect on bacterial attachment. Alloying elements e.g. nickel also had shown its ability to attract bacteria to adhere on the surface. However, the corrosion rate of different materials is determined not only by bacterial attachment but also by the stability of the passive film which is determined by the alloying elements, such as Mo and Cr. Chromium showed high resistance to corrosion, possibly due to toxicity on bacterial attachment. The nature of bacterial attachment and corrosion behaviour of the materials are discussed.