Creating covalent bonds between Cu and C at the interface of metal/open-ended carbon nanotubes

The unique electrical properties of carbon nanotubes (CNTs) are highly desired in many technological applications. Unfortunately, in practice, the electrical conductivity of most CNTs and their assemblies has fallen short of expectations. One reason for this poor performance is that electrical resistance develops at the interface between carbon nanomaterials and metal surfaces when traditional metal-metal type contacts are employed. Here, a method for overcoming this resistance using covalent bond formation between open-ended CNTs and Cu surfaces is investigated experimentally and supported by theoretical calculations. The open-ended CNTs are vertically oriented compared to the substrate and have carboxylic functional groups that react with aminophenyl groups (linkers) grafted on metal surfaces. The covalent bond formation, crosslinking carboxylic and amine, via amide bond formation occurs at 120 °C. The covalent bonding nature of the aminophenyl linker is demonstrated theoretically using (100), (110), and (111) Cu surfaces, and bridge-like bond formation between carbon and two adjacent Cu atoms is revealed. The electrical conductivity calculated for a single intramolecular-type junction supports covalent bond formation between Cu and CNTs. Experimentally, the robustness of the covalent bonding between vertically oriented CNTs is tested by exposing CNTs on Cu to sonication, which reveals that CNTs remain fixed to the Cu supports. Since bonding CNTs to metals was performed at low temperatures, the reported method of covalent bond formation is expected to facilitate the application of CNTs in multiple fields, including electronics.

Long-life zinc electrodes achieved by oxygen plasma functionalization

A facile oxygen plasma treatment strategy is proposed to promote zinc dendrite inhibition by modifying the surface oxygen functional groups. The plasma-treated zinc electrodes achieved an extended working lifespan of 3800 h with an average Coulombic efficiency of over 99% for 1000 cycles when applied in full batteries. This work provides great prospects for the fabrication of long-life zinc batteries for grid systems.

Carbon nanotubes: functionalisation and their application in chemical sensors

Carbon nanotubes (CNTs) have been recognised as a promising material in a wide range of applications, from safety to energy-related devices. However, poor solubility in aqueous and organic solvents has hindered the utilisation and applications of carbon nanotubes. As studies progressed, the methodology for CNTs dispersion was established. The current state of research in CNTs either single wall or multiwall/polymer nanocomposites has been reviewed in context with the various types of functionalisation presently employed. Functionalised CNTs have been playing an increasingly central role in the research, development, and application of carbon nanotube-based nanomaterials and systems. The extremely high surface-to-volume ratio, geometry, and hollow structure of nanomaterials are ideal for the adsorption of gas molecules. This offers great potential applications, such as in gas sensor devices working at room temperature. Particularly, the advent of CNTs has fuelled the invention of CNT-based gas sensors which are very sensitive to the surrounding environment. The presence of O2, NH3, NO2 gases and many other chemicals and molecules can either donate or accept electrons, resulting in an alteration of the overall conductivity. Such properties make CNTs ideal for nano-scale gas-sensing materials. Conductive-based devices have already been demonstrated as gas sensors. However, CNTs still have certain limitations for gas sensor application, such as a long recovery time, limited gas detection, and weakness to humidity and other gases. Therefore, the nanocomposites of interest consisting of polymer and CNTs have received a great deal of attention for gas-sensing application due to higher sensitivity over a wide range of gas concentrations at room temperature compared to only using CNTs and the polymer of interest separately.

Wicking-Driven Evaporation Self-Assembly of Carbon Nanotubes on Fabrics: Generating Controlled Orientational Structures

Nanostructures with orientational order exhibit excellent electrical and optical properties; however, their construction on complex fabrics is challenging. Here, we demonstrate the potential of wicking-driven evaporation self-assembly in the oriented arrangement of carbon nanotubes (CNTs) on fabrics. The solution-evaporation self-assembly in combination with the fabric wicking effect leads to convective flows along the fibers, which makes it possible to prepare orientational nanostructures over large fabric surface areas. The orientation of CNTs is controlled by the fluid drag force from the convective flow during drying, thus the interaction between the CNT and the solution is crucial. We show that the nanostructures of CNTs on fibers depend, for example, on the evaporation temperature, component concentration, and solution pH. Weakening the viscous connection of the fluid with CNTs can lead to an interesting eddy nanostructure of CNTs. The electrical conductivity of the assembled fabrics increases strongly with the degree of orientation and the assembly cycles of CNTs. In this work, the large-scale orientational order of nanomaterial achieved by wicking-driven evaporation self-assembly offers a new strategy for constructing three-dimensional oriented conductive networks in electronic textiles.

Hydrogen Sensors Based on Flexible Carbon Nanotube-Palladium Composite Sheets Integrated with Ripstop Fabric

This work describes the design and fabrication of free-standing carbon nanotube-palladium (CNT-Pd) composite sheets for hydrogen gas sensing. The CNT-Pd composites were made by electroplating palladium onto a solvent-densified and oxygen plasma-treated CNT sheet. The latter was prepared using high purity CNTs drawn from a dense, vertically aligned array grown by chemical vapor deposition on silicon substrates. The CNT-Pd sheets were characterized by energy-dispersive spectroscopy, scanning electron microscopy, and X-ray diffraction. The amount of palladium in the composite was 16.5 wt % as measured via thermogravimetric analysis. Thin strips of the CNT-Pd sheets were assembled as chemiresistor sensors and tested for hydrogen gas detection. The sensors demonstrated a limit of detection of 0.1 mol % and displayed signal reversibility without the need for oxygen removal or heat treatment. A decrease in signal reversibility was observed after multiple exposure cycles; however, redensification with ethanol significantly restored the original reversibility. The sensor showed the Freundlich adsorption isotherm behavior when exposed to hydrogen. The material's potential application toward a wearable, flexible sensor was demonstrated by integrating the chemiresistor onto a fabric material using hot-press processing and testing the composite for hydrogen sensitivity.

Investigation of Plasma-Assisted Functionalization of Graphitic Materials for Epoxy Composites

In this study we evaluated the effect of microwave vacuum plasma for the surface functionalization of graphitic fillers (graphite and graphene); we also showed the effect of the functionalization on the mechanical and electrical properties of epoxy composites. Optimized conditions of plasma treatment were defined to obtain high plasma density and increased surface hydrophilicity of the fillers, with high stability of functionalization over time and temperature. However, the extent of such treatments proved to be limited by the high temperatures involved in the curing process of the resin. The use of specific gas mixtures (He/O₂) during functionalization and the use of a high surface filler (graphene) can partially limit these negative effects thanks to the higher thermal stability of the induced functionalization. As a consequence, mechanical tests on graphene filled epoxies showed limited improvements in flexural properties while electrical resistivity is slightly increased with a shift of the percolation threshold towards higher filler concentration.

Low Kinetic Energy Oxygen Ion Irradiation of Vertically Aligned Carbon Nanotubes

Vertically aligned multiwalled carbon nanotubes (v-CNTs) were functionalized with oxygen groups using low kinetic energy oxygen ion irradiation. X-ray photoelectron spectroscopy (XPS) analysis indicates that oxygen ion irradiation produces three different types of oxygen functional groups at the CNTs surface: epoxide, carbonyl and carboxyl groups. The relative concentration of these groups depends on the parameters used for oxygen ion irradiation. Scanning electron microscopy (SEM) shows that the macroscopic structure and alignment of v-CNTS are not affected by the ion irradiation and transmission electron microscopy (TEM) proves tip functionalization of v-CNTs. We observed that in comparison to oxygen plasma treatment, oxygen ion irradiation shows higher functionalization efficiency and versatility. Ion irradiation leads to higher amount of oxygen grafting at the v-CNTs surface, besides different functional groups and their relative concentration can be tuned varying the irradiation parameters.

A Simple Two-Step Process for Producing Strong and Aligned Carbon Nanotube-Polymer Composites

In this paper, we present the results of a study related to fabrication of polymer-aligned carbon nanotube (CNT) composites made with different thermoplastic polymers. These composites have been manufactured by employing a simple two-step process using the internal resistive heating approach. The resulting composites have shown improved tensile strength, load, and elastic modulus compared to pristine CNT sheets. Poly (methyl methacrylate) (PMMA)-CNT, UltemTM-CNT and thermoplastic polyurethane (TPU)-CNT composites showed an increase in tensile strength by as much as 41%, 77% and 86% respectively over pristine CNT sheets. The improvement in tensile strength is the result of a good adhesion achieved between the aligned CNTs and polymer as observed with transmission electron microscopy (TEM) and scanning electron microscopy (SEM).

Defect Sites Modulate Fouling Resistance on Carbon-Nanotube Fiber Electrodes

Carbon nanotube (CNT) fiber electrodes have become increasingly popular electrode materials for neurotransmitter detection with fast-scan cyclic voltammetry (FSCV). The unique properties of CNT fiber electrodes like increased electron transfer, sensitivity, waveform application frequency independence, and resistance to fouling make them ideal biological sensors for FSCV. In particular, their resistance to fouling has been observed for several years, but the specific physical properties which aid in fouling resistance have been debated. Here, we investigate the extent to which the presence of defect sites on the surface attenuate both chemical and biological fouling with FSCV. We compared traditional carbon-fiber microelectrodes (CFMEs) to pristine CNTs and functionalized CNTs. CFMEs and functionalized CNTs are highly disordered with a great deal of defect sites on the surface. The pristine CNTs have fewer defects compared to the purposefully functionalized CNTs and CFMEs. All electrode surfaces were characterized by a combination of scanning electron microscopy (SEM), Raman spectroscopy, and energy dispersive spectroscopy (EDS). Chemical fouling was studied using serotonin, a popular neurotransmitter notoriously known for electrode fouling. To assess biological fouling, electrodes were implanted in brain tissue for 2 h. Defect sites on the carbon were shown to resist biofouling compared to pristine CNTs but were detrimental for serotonin detection. Overall, we provide insight into the extent to which the electrode surface dictates fouling resistance with FSCV. This work provides evidence that careful considerations of the surface of the CNT material are needed when designing sensors for fouling resistance.

Electrically heatable carbon nanotube point-of-use filters for effective separation and in-situ inactivation of Legionella pneumophila

Despite municipal chlorination and secondary disinfection, opportunistic waterborne pathogens (e.g., Legionella spp.) persist in public and private water distribution systems. As a potential source of healthcare-acquired infections, this warrants development of novel pathogen removal and inactivation systems. In this study, electrically heatable carbon nanotube (CNT) point-of-use (POU) filters have been designed to remove and inactivate Legionella pneumophila in water. The CNT/polymer composite membranes effectively removed Legionella (> 99.99%) (i.e., below detection limit) and were able to inactive them on the membrane surface at 100% efficiency within 60 s using ohmic heating at 20 V. The novel POU filters could be used as a final barrier to provide efficient rejection of pathogens and thereby simultaneously eliminate microorganisms in public and private water supplies.

Experimental and DFT studies of carbon nanotubes covalently functionalized with an imidazole derivative for electrochemical stability and green corrosion inhibition as a barrier layer on the nickel alloy surface in a sulphuric acidic medium

Nickel-based alloys are used for various applications such as in automobiles, superalloys and ship making. Their stability in acidic environments, however, is often not sufficient due to their native oxide films not withstanding harsh conditions. Carbon-based materials, in contrast, have shown high stability in acidic environments. In the present work, 4,5-diphenyl-imidazole-functionalized carbon nanotubes were investigated as a corrosion-inhibiting barrier layer on nickel alloy surfaces. We studied the corrosion inhibition efficiency of the imidazole-functionalized carbon nanotubes coated on nickel alloys. The materials were characterized using microscopy and spectroscopy methods. DFT studies were performed as well. The corrosion inhibition was evaluated using electrochemical methods. The imidazole-functionalized CNTs were shown to be crystalline and to have tubular structures. They displayed excellent corrosion inhibition on the nickel alloy surface.

(A) The electrostatic interaction of a functionalized carbon material with a 111 nickel surface, (B) the OPT structure of 4,5-DPM + CNT, and (C) 4,5-DPIM + CNT material chemisorbed on a 111 nickel alloy surface.

Capillary electrophoresis analysis of affinity to assess carboxylation of multi-walled carbon nanotubes

Surface oxidation improves the dispersion of carbon nanotubes in aqueous solutions and plays a key role in the development of biosensors, electrochemical detectors and polymer composites. Accurate characterization of the carbon nanotube surface is important because the development of these nano-based applications depends on the degree of functionalization, in particular the amount of carboxylation. Affinity capillary electrophoresis is used to characterize the oxidation of multi-walled carbon nanotubes. A polytryptophan peptide that contains a single arginine residue (WRWWWW) serves as a receptor in affinity capillary electrophoresis to assess the degree of carboxylation. The formation of peptide-nanotube receptor-ligand complex was detected with a UV absorbance detector. Apparent dissociation constants (K_D) are obtained by observing the migration shift of the WRWWWW peptide through background electrolyte at increasing concentrations of multi-walled carbon nanotubes. A 20% relative standard deviation in method reproducibility and repeatability is determined with triplicate analysis within a single sample preparation and across multiple sample preparations for a commercially available carbon nanotube. Affinity capillary electrophoresis is applied to assess differences in degree of carboxylation across two manufacturers and to analyze acid treated carbon nanotubes. The results of these studies are compared to X-ray photoelectron spectroscopy and zeta potential. Affinity capillary electrophoresis comparisons of carbon nanotube samples prepared by varying acid treatment time from 30 min to 3 h yielded significant differences in degree of carboxylation. X-ray photoelectron spectroscopy analysis was inconclusive due to potential acid contamination, while zeta potential showed no change based on surface charge. This work is significant to research involving carbon nanotube-based applications because it provides a new metric to rapidly characterize carbon nanotubes obtained from different vendors, or synthesized in laboratories using different procedures.

Heatable carbon nanotube composite membranes for sustainable recovery from biofouling

Membrane filtration is one of the most reliable methods for water treatment. However, wider application is limited due to biofouling caused by accumulation of microorganisms on the membrane surface. This report details a heatable carbon nanotube composite membrane with self-cleaning properties for sustainable recovery from biofouling. Microfiltration polycarbonate/carbon-nanotubes hybrid membranes were fabricated using drawable nanotubes that maintained the porosity and provided electrical conductivity to the membrane. Less than 25 V potential and 2-3 W power increase membrane temperature to 100°C in ~10 s. This temperature is above what most microbial life, bacteria and viruses can handle. When this membrane was employed, filtered Escherichia coli collected on its surface were successfully annihilated within 1 min. Ohmic heating of this membrane could be an effective solution to combat biofouling and complications associated with membrane-based filtration. This is a novel and highly desirable approach to combat biofouling, due to its simplicity and economic advantage.