Double-grooved nanofibre surfaces with enhanced anisotropic hydrophobicity

Porous Melt Blown Poly(butylene terephthalate) Fibers with High Ductility and High-Temperature Structural Stability

In this study, porous poly(butylene terephthalate) (PBT) fibers were produced by melt blowing cocontinuous blends of PBT and polystyrene (PS) and selectively extracting the interconnected PS domains. Small amounts of hydroxyl terminated PS additives that can undergo transesterification with the ester units in PBT were added to stabilize the cocontinuous structure during melt processing. The resulting fibers are highly ductile and display fine porous structural features, which persist at temperatures over 150 °C. Single fiber tensile testing and electron microscopy are presented to demonstrate the role of rapid quenching and drawing of the melt blowing process in defining the fiber properties. The templated highly aligned pore structure, which is not easily produced in solvent-based fiber spinning methods, leads to remarkable mechanical properties of the porous fibers and overcomes the notoriously poor tensile properties common to other cellular materials like foams.

Preparation and Characterization of Doxycycline-Loaded Electrospun PLA/HAP Nanofibers as a Drug Delivery System

The present study aimed to prepare nanofibers by electrospinning in the system polylactic acid-hydroxyapatite-doxycycline (PLA-HAP-Doxy) to be used as a drug delivery vehicle. Two different routes were employed for the preparation of Doxy-containing nanofibers: Immobilization on the electrospun mat’s surface and encapsulation in the fiber structure. The nanofibers obtained by Doxy encapsulation were characterized using Fourier transform infrared (FTIR) spectroscopy, thermogravimetric (TG) and differential thermal analyses (DTA) and scanning electron microscopy (SEM). The adsorption properties of pure PLA and PLA-HAP nanofibers were investigated for solutions with different Doxy concentrations (3, 7 and 12 wt%). Moreover, the desorption properties of the active substance were tested in two different fluids, simulated body fluid (SBF) and phosphate buffer solution (PBS), to evidence the drug release properties. In vitro drug release studies were performed and different drug release kinetics were assessed to confirm the use of these nanofiber materials as efficient drug delivery vehicles. The obtained results indicate that the PLA-HAP-Doxy is a promising system for biomedical applications, the samples with 3 and 7 wt% of Doxy-loaded PLA-HAP nanofibers prepared by physical adsorption are the most acceptable membranes to provide prolonged release in PBS/SBF rather than an immediate release of Doxy.

Fog collection behavior of bionic surface and large fog collector: A review

Water shortages are currently becoming more and more serious due to complicated factors such as the development of the economy, environmental pollution, and climate deterioration. And it is the best solution to the problems faced by people in today's world to investigate the bionic structure of nature and explore effective methods for fog collection. Herein, we've illustrated the bionic structures of the Namib desert beetle, cactus spines, and spider silk, and we imitate and further modify the respective bionic structures, as well as construct multifunctional bionic structures to improve fog collection. In addition, we also expound the fog collection behavior of a large fog collector, and an excellent fog capture effect was achieved through studying the mesh structure, the surface modification of the mesh, and the construction of the fog collector. The advantages and limitations of fog collection by a harp fog collector were also explored. We hope that through this review, relevant researchers can have a deeper understanding of this field and thus promote the development of fog collection.

Effect of Chemical Surface Texturing on the Superhydrophobic Behavior of Micro-Nano-Roughened AA6082 Surfaces

Superhydrophobic surfaces on 6082 aluminum alloy substrates are tailored by low-cost chemical surface treatments coupled to a fluorine-free alkyl-silane coating deposition. In particular, three different surface treatments are investigated: boiling water, HF/HCl, and HNO3/HCl etching. The results show that the micro-nano structure and the wetting behavior are greatly influenced by the applied surface texturing treatment. After silanization, all the textured surfaces exhibit a superhydrophobic behavior. The highest water contact angle (WCA, ≈180°) is obtained by HF/HCl etching. Interestingly, the water sliding angle (WSA) is affected by the anisotropic surface characteristics. Indeed, for the HF/HCl and the HNO3/HCl samples, the WSA in the longitudinal direction is lower than the transversal one, which slightly affects the self-cleaning capacity. The results point out that the superhydrophobic behavior of the aluminum alloys surface can be easily tailored by performing a two-step procedure: (i) roughening treatment and (ii) surface chemical silanization. Considering these promising results, the aim of further studies will be to improve the knowledge and optimize the process parameters in order to tailor a superhydrophobic surface with an effective performance in terms of stability and durability.

Anisotropic scaffolds for peripheral nerve and spinal cord regeneration

The treatment of long-gap (>10 mm) peripheral nerve injury (PNI) and spinal cord injury (SCI) remains a continuous challenge due to limited native tissue regeneration capabilities. The current clinical strategy of using autografts for PNI suffers from a source shortage, while the pharmacological treatment for SCI presents dissatisfactory results. Tissue engineering, as an alternative, is a promising approach for regenerating peripheral nerves and spinal cords. Through providing a beneficial environment, a scaffold is the primary element in tissue engineering. In particular, scaffolds with anisotropic structures resembling the native extracellular matrix (ECM) can effectively guide neural outgrowth and reconnection. In this review, the anatomy of peripheral nerves and spinal cords, as well as current clinical treatments for PNI and SCI, is first summarized. An overview of the critical components in peripheral nerve and spinal cord tissue engineering and the current status of regeneration approaches are also discussed. Recent advances in the fabrication of anisotropic surface patterns, aligned fibrous substrates, and 3D hydrogel scaffolds, as well as their in vitro and in vivo effects are highlighted. Finally, we summarize potential mechanisms underlying the anisotropic architectures in orienting axonal and glial cell growth, along with their challenges and prospects.

Biomimicking spider webs for effective fog water harvesting with electrospun polymer fibers

Fog is an underestimated source of water, especially in regions where conventional methods of water harvesting are impossible, ineffective, or challenging for low-cost water resources. Interestingly, many novel methods and developments for effective water harvesting are inspired by nature. Therefore, in this review, we focused on one of the most researched and developing forms of electrospun polymer fibers, which successfully imitate many fascinating natural materials for instance spider webs. We showed how fiber morphology and wetting properties can increase the fog collection rate, and also observed the influence of fog water collection parameters on testing their efficiency. This review summarizes the current state of the art on water collection by fibrous meshes and offers suggestions for the testing of new designs under laboratory conditions by classifying the parameters already reported in experimental set-ups. This is extremely important, as fog collection under laboratory conditions is the first step toward creating a new water harvesting technology. This review summarizes all the approaches taken so far to develop the most effective water collection systems based on electrospun polymer fibers.

Surface Potential Driven Water Harvesting from Fog

Access to clean water is a global challenge, and fog collectors are a promising solution. Polycarbonate (PC) fibers have been used in fog collectors but with limited efficiency. In this study, we show that controlling voltage polarity and humidity during the electrospinning of PC fibers improves their surface properties for water collection capability. We experimentally measured the effect of both the surface morphology and the chemistry of PC fiber on their surface potential and mechanical properties in relation to the water collection efficiency from fog. PC fibers produced at high humidity and with negative voltage polarity show a superior water collection rate combined with the highest tensile strength. We proved that electric potential on surface and morphology are crucial, as often designed by nature, for enhancing the water collection capabilities via the single-step production of fibers without any postprocessing needs.

Facile and Scalable Fabrication of Porous Polystyrene Fibers for Oil Removal by Centrifugal Spinning

The demand for an efficient oil sorbent with high sorption capacity, low cost, scalable fabrication, and high selectivity for the cleanup of spreading oil on water is increasingly urgent due to the frequent occurrence of oil spill accidents in seawater all over the world. In this study, porous polystyrene (PS) fibers with high hydrophobicity and superoleophilicity were directly fabricated by a centrifugal spinning method (CS). The effect of solvents, tetrahydrofuran (THF), and dimethylformamide (DMF) on the morphology and porous structure of the polystyrene fibers was evaluated by using scanning electron microscopy and nitrogen adsorption-desorption experiments. The formation mechanism for the porous structure on the fibers was also evaluated. The oil sorption capacities of the PS fibers for silicon oil, pump oil, and vegetable oil were investigated. The highest oil sorption capacity was found in PS fibers fabricated from PS solution with a THF/DMF weight ratio of 1/3, which exhibited the highest specific surface area, pore volume, and porosity. The high productivity and highly porous structure of PS fibers indicate that CS is a promising method to fabricate porous fibers for the cleanup of oil spills.

Revealing non-crystalline polymer superstructures within electrospun fibers through solvent-induced phase rearrangements

The design of nanofibers for biomedical applications requires a deep understanding of the fiber formation process and the resulting internal structure. In this regard, non-crystalline, mesomorphic structures play a central role in the processing of many polymers as precursors in the formation of crystalline superstructures (e.g. shish-kebab) and influence strongly the physical properties of polymers with a low degree of crystallinity. Yet, our ability to probe these relevant features is often greatly limited by their low contrast differences with the amorphous phase. We present an approach to reveal the organization of the mesomorphic superstructures within such polymeric materials, on the example of electrospun poly(l-lactide) nanofibers. Based on solvent-induced crystallization, this method employs fine-tuned solvent/non-solvent systems to enhance the contrast of these structural features by selectively triggering and controlling reorganization of the phases. Hereby, the mesomorphic regions are transformed into an α-crystalline phase, while the nanoscale spatial arrangement of the underlying superstructures is preserved. Combined with X-ray analytical techniques and electron microscopy, our approach provides detailed insights into the nanofiber's inner architecture, allowing for its direct visualization. Thereby, the influence of electrospinning parameters on the fiber formation process is explained as well as the impact of the resulting non-crystalline superstructures on single fiber mechanical properties. The method can be applied to comparable polymers for the development of materials with controlled, tailored properties.

Online fabrication of ultralight, three-dimensional, and structurally stable ultrafine fibre assemblies with a double-porous feature

Ultrafine fibre assemblies have been proved to be desirable in many applications, including environmental protection, energy conversion, tissue engineering, etc. However, the positive correlation between the fibre diameter and pore size confines most of these fibre assemblies to two-dimensional (2D) structures, while existing solutions for this problem suffer from limitations in that the fabrication processes are complicated and the resultant three-dimensional (3D) structures are vulnerable to external forces. Herein, we report a continuous and versatile strategy for fabricating 3D ultrafine fibre assemblies with a double-porous feature. The primary pores refer to the abundant inter-fibre macropores, and the secondary pores are the numerous nanopores in individual fibres. Through simply combining a binary solvent system with a humidification setup, these hierarchical pores can be simultaneously generated on fibres based on a variety of negatively charged polymers. A subsequent vapor bonding process makes the porous structure stable, thereby endowing the 3D fibre assembly with an ultralow density of 9.5 mg cm-3 (which is even comparable to the reported density of fibre-based aerogels), good structural integrity (plastic deformation = 38.2% after 100 loading-unloading fatigue cycles), and improved oil-water separation (water flux = 334.38 L m-2 h-1) and air filtration performances (above 35% overall improvement against 2D assemblies). More attractively, the entire fabrication process is based on an online strategy that requires neither sophisticated equipment nor a tedious procedure, making us believe its great technological promise towards the large scale production of 3D ultrafine fibre assemblies with high porosity, ultralow density and excellent structural integrity.

Solvent-Induced Nanotopographies of Single Microfibers Regulate Cell Mechanotransduction

The extracellular matrix (ECM) is a dynamic three-dimensional (3D) fibrous network, surrounding all cells in vivo. Fiber manufacturing techniques are employed to mimic the ECM but still lack the knowledge and methodology to produce single fibers approximating cell size with different surface topographies to study cell-material interactions. Using solvent-assisted spinning (SAS), the potential to continuously produce single microscale fibers with unlimited length, precise diameter, and specific surface topographies was demonstrated. By applying solvents with different solubilities and volatilities, fibers with smooth, grooved, and porous surface morphologies are produced. Due to their hierarchical structures, the porous fibers are the most hydrophobic, followed by the grooved and the smooth fibers. The fiber diameter is increased by increasing the polymer concentration or decreasing the collector rotational speed. Moreover, SAS offers the advantage to control the interfiber distance and angle to fabricate multilayered 3D constructs. This report shows for the first time that the micro- and nanoscale topographies of single fibers mechanically regulate cell behavior. Fibroblasts, grown on fibers with grooved topographical features, stretch and elongate more compared to smooth and porous fibers, whereas both porous and grooved fibers induce nuclear translocation of yes-associated protein. The presented technique, therefore, provides a unique platform to study the interaction between cells and single ECM-like fibers in a precise and reproducible manner, which is of great importance for new material developments in the field of tissue engineering.

Ultraporous Membranes Electrospun from Nonsolvent-Induced Phase-Separated Ternary Systems

Electrospinning of nonsolvent-induced phase-separated ternary (NIPST) systems has gained a lot of interest due to its potential to produce (nano)fibers, which are superficially and internally porous with nanoscale surface roughness. Membranes produced from such systems are expected to have a high specific surface area (SSA; e.g., more than 50 m² g^-1 ), an essential requirement for many of their applications. In spite of their advantages and potential, there are major issues regarding the electrospinning of NIPST systems that are not systematically addressed in the literature. In this paper, the most recent developments are reported and the potential and challenges associated with the electrospinning of NIPST systems are discussed. Furthermore, the essential steps to improve and optimize the electrospinning process of these systems are concisely discussed. By developing a modified time-dependent rheological model, a time range can be defined for NIPST systems as "electrospinnability window," in which fiber functionality and characteristics can be tailored through aging of the systems prior to electrospinning. Some potential post-treatment processes are also proposed based on the results of recent studies to stabilize as-electrospun membranes without damaging their highly porous fibers, which can guarantee their in-service mechanical and morphological stability.

Roughness and Fiber Fraction Dominated Wetting of Electrospun Fiber-Based Porous Meshes

Wettability of electrospun fibers is one of the key parameters in the biomedical and filtration industry. Within this comprehensive study of contact angles on three-dimensional (3D) meshes made of electrospun fibers and films, from seven types of polymers, we clearly indicated the importance of roughness analysis. Surface chemistry was analyzed with X-ray photoelectron microscopy (XPS) and it showed no significant difference between fibers and films, confirming that the hydrophobic properties of the surfaces can be enhanced by just roughness without any chemical treatment. The surface geometry was determining factor in wetting contact angle analysis on electrospun meshes. We noted that it was very important how the geometry of electrospun surfaces was validated. The commonly used fiber diameter was not necessarily a convincing parameter unless it was correlated with the surface roughness or fraction of fibers or pores. Importantly, this study provides the guidelines to verify the surface free energy decrease with the fiber fraction for the meshes, to validate the changes in wetting contact angles. Eventually, the analysis suggested that meshes could maintain the entrapped air between fibers, decreasing surface free energies for polymers, which increased the contact angle for liquids with surface tension above the critical Wenzel level to maintain the Cassie-Baxter regime for hydrophobic surfaces.

Fabrication of high performance silk fibroin fibers via stable jet electrospinning for potential use in anisotropic tissue regeneration

Regenerated silk fibroin (SF) from Bombyx mori silkworm cocoons is a highly regarded natural protein-biomaterial suitable for engineering a variety of biological tissues. Electrospinning offers a unique approach to fiber formation that can readily produce micro- and nano-scale fibers recapitulating the ultrastructure of a native extracellular matrix. However, SF fibers from conventional electrospinning suffer from the problem of poor mechanical properties for load-bearing relevant tissue regeneration applications. In this study, highly aligned high-strength SF fibers were fabricated by a recently emerged stable jet electrospinning (SJES) approach, with the aid of high molecular weight poly(ethylene oxide) (PEO) acting as a fiber-forming ingredient to increase control over the jetting instability during electrospinning. The results showed that 90% of the collected SF/PEO (mass ratio 88 : 12) fiber assembly via SJES oriented unidirectionally with an angle variation of <1° and displayed obvious anisotropic wettability. Mechanically, the as-electrospun highly aligned SF/PEO fibers exhibited a 22.0-fold increase in ultimate tensile strength (50.85 ± 1.13 MPa) and a 49.3-fold increase in Young's modulus (1185.99 ± 164.56 MPa) compared with the randomly oriented SF fibers. A subsequent methanol treatment further remarkably boosted the tensile strength to 73.91 ± 5.15 MPa and Young's modulus to 2426.13 ± 86.67 MPa. The mechanical performance of the SF fibers via SJES was also impressive, even when tested in the wet state. The substantial improvement in the mechanical properties of the electrospun SF fibers is attributed to the SJES-enabled higher molecular orientation and contents of the secondary structure (α-helix and β-pleated sheet), as well as the high degree of fiber alignment. Moreover, biological tests verified that these SF-based fibrous scaffolds supported the induced pluripotent stem cell derived mesenchymal stem cells to adhere, migrate and grow in a manner of orienting along the fiber axis. We speculate that these high-performance biomimicking SF fibers might give rise to improved efficacy while being utilized to architecturally regenerate anisotropic load-bearing tissues (e.g., tendon, ligament, and blood vessel).