Synthesis and properties of castor oil based plasticizers

Research on the castor oil pressing extraction mechanism based on multi-physics coupling simulation

Castor oil has been widely used in various fields due to its properties, leading to large attention for its extraction mechanism. To research the castor oil extraction mechanism during pressing, a self-developed uniaxial compression device combined with an in situ observation is established. The effects of pressure, loading speed, and creep time are investigated, and a finite element model coupling with multi-physics is established for castor oil pressing extraction, verified by the seed cake experimental compression strain matching with numerical simulation under the same condition. Simulation results indicated that the pressing oil extraction process can be divided into two stages, Darcy's speed shows the first sharp decreasing stage and the second gradual increasing stage during porosity and pressure interaction. In the first stage, porosity is dominant on Darcy's speed. With porosity decreasing, the pressure effect on Darcy's speed exceeds porosity in the second stage. With seed thickness increasing, Darcy's speed first increases and then decreases. With loading speed increasing, Darcy's speed increases. Darcy's speed decreases constantly with creep time increasing. This study can provide basic theoretical and practical guidance for oil extraction.

Characterization of Calotropis gigantiea plant leaves biomass-based bioplasticizers for biofilm applications

The present surge in environmental consciousness has pushed for the use of biodegradable plasticizers, which are sustainable and abundant in plant resources. As a result of their biocompatibility and biodegradability, Calotropis gigantiea leaf plasticizers (CLP) serve as viable alternatives to chemical plasticizers. First time, the natural plasticizers from the Calotropis leaves were extracted for this study using a suitable chemical approach that was also environmentally friendly. The XRD results showed a reduced crystallinity index of 20.2 % and a crystalline size of 5.3 nm, respectively. TGA study revealed that the CLP has good thermal stability (244 °C). Through FT-IR study, the existence of organic compounds in CLP can be investigated by key functional groups such as alcohol, amine, amide, hydrocarbon, alkene, aromatic, etc. Further the presence of alcoholic, amino, and carboxyl constituents was confirmed by UV investigation. SEM, EDAX analysis, and AFM are used to examine the surface morphology of the isolated plasticizer. SEM pictures reveal rough surfaces on the CLP surface pores, which makes them suitable for plasticizing new bioplastics with improved mechanical properties. Poly (butylene adipate-co-terephthalate) (PBAT), a biodegradable polymer matrix, was used to investigate the plasticization impact after the macromolecules were characterised. The biofilm PBAT/CLP had a thickness of 0.8 mm. In addition, the reinforcement interface was examined using scanning electron microscopy. When CLP is loaded differently in PBAT, the tensile strength and young modulus change from 15.30 to 24.60 MPa and from 137 to 168 MPa, respectively. CLP-reinforced films demonstrated better surface compatibility and enhanced flexibility at a loading of 2 % when compared to pure PBAT films. Considering several documented characteristics, CLP may prove to be an excellent plasticizer for resolving environmental issues in the future.

Sustainable microcrystalline cellulose extracted from biowaste Albezia lebeck L. leaves: Biomass exfoliation and physicochemical characterization

There is a focus on sustainability when manufacturing materials. Utilizing biobased materials and replacing fossil-based products is the main research focus. Bio-composite materials are applied to packaging, filler coatings, and pharmaceuticals. Here, we used the leaves of the agro-waste plant Albizia lebeck L. to extract cellulose. Chemical treatment causing strong acid hydrolysis successfully extracted the cellulose content from the leaves. The cellulose obtained was then strengthened with polylactic acid to make a biobased film for future applications. Fourier transform spectroscopy, scanning electron microscopy, thermal analysis, particle size analysis, visible UV and elemental analysis were all used to characterize the extracted cellulose. SEM and mechanical property analysis were used to check and describe the quality of the reinforced biofilm. The greatest cellulose yield from this raw material was 50.2%. The crystallinity index and crystallite size (CI 70.3% and CS 11.29 nm) were high in the extracted cellulose. The TG (DTG) curve analysis derivative revealed cellulose particle breakdown was initiated around 305.2°C and can endure temperatures up to 600°C. Biofilms reinforced with polylactic acid cellulose (1, 2, 3, and 5% by weight %) exhibited a smooth and parallel surface. As the filler concentration increased, minor agglomeration occurred. The tensile strength of pure polylactic acid (PLA) (34.72 MPa) was extended up to 38.91 MPa for 5% filler. Similarly, Young's modulus also increased to 5.24 MPa. However, the elongation break decreases with the increase of filler content, and the least value of decrease is 7.5 MPa. Concerning prospective implementations, it is expected that the biobased film and cellulose particles will prove to be more functional.

Research on microstructural-mechanical and shearing properties of castor seed during mechanical extraction

Castor seed oil, as an important biomass fuel, has attracted extensive attention worldwide due to inclusive applications. Castor seed screw mechanical extraction is in fact seed shear damage and oil output. Seed shearing mechanism has been investigated with a developed tribometer. Influences of pressing load, shearing speed, roller roughness were analyzed. Castor seed structural damage was in-situ observed with optical microscope, and in-depth analyzed with Scanning Electron Microscopy and Energy Dispersive Spectroscopy. The results reveal that shear interaction can be divided into three stages: coat damage, transition shearing and endosperm oil output. Seed shear mechanism includes coat peeling, endosperm plowing, tissue transferring and oil lubrication. High pressing load leads to more damage of coat and endosperm, causing more oil to flow out. With shearing speed increasing, coat is easily peeled, obvious endosperm shear plowing and oil lubrication happened in contact area. Coat damage by high roughness leads more oil output. Castor oil enters the contact area and work as lubricant, leading to the decrease of friction resistance.

Novel Bio-Based Materials: From Castor Oil to Epoxy Resins for Engineering Applications

The paper presents the synthesis and thermal behavior of novel epoxy resins prepared from epoxidized castor oil in the presence of or without trimethylolpropane triglycidyl ether (TMP) crosslinked with 3-hexahydro-4-methylphtalic anhydride (MHHPA) and their comparison with a petroleum-based epoxy resin (MHHPA and TMP). Epoxidized castor oil (ECO) was obtained via in situ epoxidation of castor oil with peroxyacetic acid. The chemical structures of castor oil (CO), ECO, and epoxy matrix were confirmed using FT-IR and 1H-NMR spectroscopy. The morphological and thermal behavior of the resulting products have been investigated. Compared to petroleum-based resins, castor oil-based ones have a lower Tg. Anyway, the introduction of TMP increases the Tg of the resins containing ECO. The morphological behavior is not significantly influenced by using ECO or by adding TMP in the synthesis of resins. The dielectric properties of epoxy resins have been analyzed as a function of frequency (1 kHz-1 MHz) and temperature (-50 to 200 °C). The water absorption test showed that as Tg increased, the percent mass of water ingress decreased.

Oxido-Molybdenum(V) Corroles as Robust Catalysts for Oxidative Bromination and Selective Epoxidation Reactions in Aqueous Media under Mild Conditions

Two new meso-substituted oxido-molybdenum corroles were synthesized and characterized by various spectroscopic techniques. In the thermogram, MoO[TTC] (1) exhibited excellent thermal stability up to 491 °C while MoO[TNPC] (2) exhibited good stability up to 318 °C. The oxidation states of the molybdenum(V) were verified by electron paramagnetic resonance (EPR) spectroscopy and exhibited an axial compression with d_xy¹ configuration. Oxido-molybdenum(V) complexes were utilized for the selective epoxidation of various olefins with high TOF values (2066-3287 h^-1) in good yields in a CH₃CN/H₂O (3:2, v/v) mixture in the presence of hydrogen peroxide as a green oxidant and NaHCO₃ as a promoter. The oxidative bromination catalytic activity of oxido-molybdenum(V) complexes in an aqueous medium has been reported for the first time. Surprisingly, MoO[TNPC] (2) biomimics of the vanadium bromoperoxidase (VBPO) enzyme activity exhibited remarkably high TOF values (36 988-61 646 h^-1) for the selective oxidative bromination of p-cresol and other phenol derivatives. Catalyst MoO[TNPC] (2) exhibited higher TOF values and better catalytic activity than catalyst MoO[TTC] (1) due to the presence of electron-withdrawing nitro groups evident from cyclic voltammetric studies.

A highly stable bio-based plasticizer constructed from renewable acids for plasticizing and enhancing the optical properties of poly(vinyl chloride)

The current research efforts in the plasticizer industry should focus on finding renewable biomass chemical feedstocks to synthesize non-toxic and effective bio-based plasticizers to adapt the concept of green environmental protection.

Metal-Free Click Modification of Triple Bond-Containing Polyester with Azide-Functionalized Vegetable Oil: Plasticization and Tunable Solvent Adsorption

Pressure from environmental nongovernmental organizations and the public has accelerated research on the development of innovative and renewable polymers and additives. Recently, biobased "green" plasticizers that can be covalently attached to replace toxic and migratory phthalate-based plasticizers have gained a lot of attention from researchers. In this work, we prepared an azide-functionalized soybean oil derivative (AzSBO) and investigated whether it can be used as a plasticizer. We covalently attached AzSBO to an electron-deficient triple-bond-containing polyester via a metal-free azide-alkyne click reaction. The thermal, mechanical, and solvent absorption behaviors of different amounts of azidated oil-containing polyesters were determined. Moreover, the plasticization efficiency of AzSBO was compared with the commercial plasticizers bis(2-ethylhexyl) phthalate and epoxidized soybean oil. At relatively lower AzSBO ratios, the degree of cross-linking was higher and thus the plasticization was less pronounced but the solvent resistance was significantly improved. As the ratio of AzSBO was increased, the glass transition temperature of the pristine polymer decreased up to 31 °C from 57 °C. Furthermore, the incorporation of AzSBO also improved the thermal properties and 20% AzSBO addition led to a 60 °C increase in the maximum weight loss temperature.

Research on Structural–Mechanical Properties during the Castor Episperm Breaking Process

Products from castor seeds have been widely used in various fields. In order to study the breaking behavior and rupture mechanism of castor seed episperm during coat shelling process, the force-structure property of coating castor seed was investigated by a self-developed texture analyzer with in situ optical microscopic observation. Influences of compression distance, velocity and working temperature were studied. The results showed that castor seed episperm rupture commonly happened from the tail end to the first end. Compression distance effect can change the episperm cracking degree. Under pressing distance 2–3 mm, the episperm easily cracked into two flaps, and the breaking force stabilized at 77 N. Pressing velocity has no significant effect on episperm breaking. Temperature changes the physical property. With an increase in temperature, breaking force presents a “slope” decline; under a temperature of 120 ℃, temperature effect on the breaking force decreased significantly and the breaking force fell to about 52 N. The research results can provide theoretical basis for the castor episperm peeling.

Biobased Plasticizers from Tartaric Acid: Synthesis and Effect of Alkyl Chain Length on the Properties of Poly(vinyl chloride)

A series of tartaric acid (TA) esters with different side chain lengths [dibutyl TA esters (DBTAE)-Cn], as plasticizers for poly(vinyl chloride) (PVC), is herein reported. Their structures have been fully characterized using proton nuclear magnetic resonance and Fourier-transform infrared spectroscopy. Their compatibility and plasticizing effect for soft PVC were evaluated using thermogravimetric analysis, dynamic mechanical analysis, tensile testing, and migration testing. The results showed that all these TA esters exhibit good plasticizing performance. At a concentration of 30 phr in PVC, the best results for the plasticizing effect, in terms of glass transition temperature reduction and elongation at break, were achieved when the ester DBTAE-C4 was used. However, the longer side chains of these esters improved the thermal stability of soft PVC blends yet exacerbated the migration behavior of these esters from PVC films in n-hexane. The properties of the plasticized PVC blends depended on the structural features of DBTAE-Cn. The plasticizing performances of the esters DBTAE-C1 and DBTAE-C4 rivaled that of dioctyl phthalate (DOP), suggesting that they have the potential to replace DOP in soft PVC materials.

Synthesis of novel plasticizer ester end-capped oligomeric lactic acid and its plasticizing performance in poly(vinyl chloride)

In this work, a novel high efficiency plasticizer, an ester-capped oligomeric lactic acid mixture (EOL), was successfully synthesized by a two-step esterification reaction, with l-lactic acid as the main raw material.

Polymers and Composites Derived from Castor Oil as Sustainable Materials and Degradable Biomaterials: Current Status and Emerging Trends

Recent years have seen rapid growth in utilizing vegetable oils to derive a wide variety of polymers to replace petroleum-based polymers for minimizing environmental impact. Nonedible castor oil (CO) can be extracted from castor plants that grow easily, even in an arid land. CO is a promising source for developing several polymers such as polyurethanes, polyesters, polyamides, and epoxy-polymers. Several synthesis routes have been developed, and distinct properties of polymers have been studied for industrial applications. Furthermore, fillers and fibers, including nanomaterials, have been incorporated in these polymers for enhancing their physical, thermal, and mechanical properties. This review highlights the development of CO-based polymers and their composites with attractive properties for industrial and biomedical applications. Recent advancements in CO-based polymers and their composites are presented along with a discussion on future opportunities for further developments in diverse applications.

Study on the Synthesis of Castor Oil-Based Plasticizer and the Properties of Plasticized Nitrile Rubber

A series of new environment-friendly plasticizers was synthesized from castor oil and used to plasticize nitrile rubber (NBR). The test results showed that tensile strength, elongation at break, and tear strength of NBR vulcanizates plasticized by castor oil-based plasticizers were found to be better than that of dioctyl phthalate (DOP). The aging test taken demonstrated that the castor oil-based plasticizers could improve the hot air and oil aging resistance of NBR vulcanizates. The thermal stability test illustrated that castor oil-based plasticizers enhanced the thermal stability of NBR vulcanizates, and the initial decomposition temperatures (T10%) were about 100 °C higher than that of DOP. In general, the studies manifested that EACO and EBCO can replace DOP to plasticize NBR and are used in fields that require high mechanical properties, aging resistance, and thermal stability. This study emphasizes the effects of sustainable, cost-effective, and high-efficiency plasticizers on NBR.

Development, influencing parameters and interactions of bioplasticizers: An environmentally friendlier alternative to petro industry-based sources

The current industrial revolution emphasized the necessity to use environmentally friendlier sources and strategies to meet the bio-based economy challenges of the modern world. Owing to the finiteness, human health and environmental impacts of fossil resources, current research efforts are switched to search and develop renewable, sustainable and eco-friendly alternatives of commercial plasticizers to meet the green agenda to establish a green society. The substitution of petroleum-based plasticizers with bioplasticizers offers noteworthy advantages, such as recyclability, biodegradability, high lubricant power, low diffusion coefficients in the polymeric matrix and very low volatility. Moreover, bioplasticizers provide the most suitable platform due to their global availability and industrially-relevant applications. Numerous parameters such as solubility, polarity, and structural compatibility are considered important and can influence the designing of efficient plasticizers. In this context, a plethora of research has given their structural attributes along with their compatibility with different elastomers and plastics. Herein, the valorization of bioplasticizers in several industrial and biotechnological processes is presented with suitable examples. Additionally, it highlights the insight of selection criteria and generalities concerning plasticization theories. A brief discussion is also given on the mechanism of plasticization and modifications, which are being made in the current industrial practices. The description extends towards the design of effective plasticizers with their dependence on structure and how we can improve their performance to the polymer industry.