Ethylene Polymerizations Catalyzed by Fluorinated "Sandwich" Diimine-Nickel and Palladium Complexes

Nickel and palladium complexes bearing "sandwich" diimine ligands with perfluorinated aryl caps have been synthesized, characterized, and explored in ethylene polymerization reactions. The X-ray crystallographic analysis of the precatalysts 16 and 6b shows differences from their nonfluorinated analogues 17 and 19, with the perfluorinated aryl caps centered precisely over the nickel and palladium centers, which results in higher buried volumes of the metal centers relative to the nonfluorinated analogues. The sandwich diimine-palladium complexes 5a and 5b containing perfluorinated aryl caps polymerize ethylene in a controlled fashion with activities that are substantially increased compared with their nonfluorinated analogues. Migratory insertion rates in relevant methyl ethylene complexes agree with the activities exhibited in bulk polymerization experiments. DFT studies suggest that facility of ethylene rotation from its preferred orientation perpendicular to the Pd-alkyl bond into a parallel in-plane conformation contributes to the higher polymerization activity for 5b relative to 18a. For these palladium systems, polymer molecular weights can be controlled via hydrogen addition (hydrogenolysis), which is unusual for late-transition-metal-catalyzed olefin polymerizations with no catalyst deactivation occurring. Sandwich diimine-nickel complexes 6a and 6b with perfluorinated aryl caps show ethylene polymerization activities that are about half of those of classical tetraisopropyl-substituted catalyst 2 but again are more active than the analogous nonfluorinated sandwich complexes. Ethylene polymerizations exhibit living behavior, and branched ultrahigh-molecular-weight polyethylenes (UHMWPEs) with very low-molecular-weight distributions (less than 1.1) are obtained. The activated nickel catalysts are stable in the absence of monomer and show good long-term stability at 25 °C.

Recent Advances in Controlled Production of Long-Chain Branched Polyolefins

Polyolefins, composed of carbon and hydrogen atoms, dominate global polymer production. This stems from the wide range of physical and mechanical properties that various polyolefins can cover. Their versatile properties are largely tuned by chain microstructure, including molar mass distribution, comonomer content, and long-chain branching (LCB). Specifically, LCB imparts unique characteristics, notably enhances processability crucial for downstream applications. Tailoring LCB structural features has encouraged academic and industrial efforts, chronicle in this review from a chemistry standpoint. While encompassing post-reaction modification based traditional methods like peroxide grafting, ionizing beam irradiation, and coupling reactions, the main focus is given to catalyst-centric strategies and innovative polymerization schemes. The advent of single-site catalysts-metallocenes and late transition metals catalysts-amplifies interest in tailored chemical methods, but the progress in LCB formation flourishes via tandem catalytic systems and bimetallic catalysts under controlled reaction conditions. Specifically, the breakthrough in coordinative chain transfer polymerization unveils a novel avenue for controlled LCB synthesis by sequential chain propagation, transfer, liberation, and enchainment. This short review highlights recent approaches for the production of LCB polyolefins that can provide a roadmap crucial for researchers in academia and industry, steering their efforts toward further advancements in the production of tailored polyolefin.

Preparation of silyl-terminated branched polyethylenes catalyzed by Brookhart's nickel diimine complex activated with hydrosilane/B(C6F5)3

Brookhart's nickel α-diimine complex [(κ2-N,N-BIAN)NiCl2] (1) (where BIAN = {Ar-NAceN-Ar}, Ace = acenaphthen-1,2-diyl, and Ar = 2,6-(iPr)2-C6H3) activated with a hydrosilane/B(C6F5)3 (SiHB) adduct forms a highly active catalytic system for ethylene polymerization. Under optimal conditions, the activity of the system depends on the nature of hydrosilane and decreases in the order R3SiH > Ph2SiH2 > PhSiH3. The decrease in system activity within the hydrosilane series is correlated with increasing formation of Ni(I) species. In addition to their activation effect, hydrosilanes act as efficient chain termination/chain transfer agents, with the Si/Ni ratio controlling the molecular weight of the resulting polyethylene (PE). The use of Et3SiH generated elastomeric, highly branched polymers with a saturated chain-end, while systems using Ph2SiH2 and PhSiH3 led to branched end-functionalized PEs terminated with the hydrosilyl functionality (i.e. br-PE-SiPh2H or br-PE-SiPhH2).

Experimental and theoretical insights into palladium-mediated polymerization of para-N,N-disubstituted aminostyrene

Experimental and theoretical insights into polymerization of para-N,N-disubstituted aminostyrene monomers (St-4-NR2, R = Me, Et, Ph) using cationic α-diimine palladium complexes have been initially reported. The effects of the catalyst structure and monomer substituent were studied systematically. Polymerization turnover frequency (TOF) was shown to decrease in the order of monomer substituents Me > Et > Ph, whereas the molecular weight of the produced polymers showed an opposite trend (Me < Et < Ph). Methanol-mediated polymerization of para-N,N-dimethylaminostyrene (DMAS), along with polymer chain-end analysis, and palladium intermediate isolation proved that palladium-initiated DMAS polymerization obeyed a cationic mechanism. Comprehensive theoretical calculations further revealed that the carbocation was generated from the insertion of DMAS into the palladium center rather than the polarization of the methyl palladium intermediate with a coordinated DMAS. The produced amine-functionalized amorphous polystyrenes have low stereoregularity and exhibit good hydrophilic properties. The poly(para-N,N-disphenylaminostyrene) is a luminescent polymer and shows fluorescence properties, rendering this material a promising candidate for versatile potential applications.

Synthesis of α-Diimine Complex Enabling Rapidly Covalent Attachment to Silica Supports and Application of Homo-/Heterogeneous Catalysts in Ethylene Polymerization

For covalent attachment-supported α-diimine catalysts, on the basis of ensuring the thermal stability and activity of the catalysts, the important problem is that the active group on the catalyst can quickly react with the support, anchoring it firmly on the support, shortening the loading time, reducing the negative impact of the support on the active centers, and further improving the polymer morphology, which makes them suitable for use in industrial polymerization temperatures. Herein, we synthesized a α-diimine nickel(II) catalyst bearing four hydroxyl substituents. The hydroxyl substituents enable the catalyst to be immobilized firmly on silica support by covalent linkage in 5-10 min. Compared with the toluene solvent system, the homogeneous catalysts show high activity and thermal stability in hexane solvent at the same conditions. Compared with homogeneous catalysts, heterogeneous catalysis leads to improvements in catalyst lifetime, polymer morphology control, catalytic activity, and the molecular weight of polyethylene (up to 679 kg/mol). The silica-supported catalysts resulted in higher melting temperatures as well as lower branching densities in polyethylenes. Even at 70 °C, the polyethylene prepared by S-CatA-2 still exhibits dispersed particle morphology, and there is no phenomenon of reactor fouling, which is suitable for industrial polymerization processes.

N,N-Bis(2,4-Dibenzhydryl-6-cycloalkylphenyl)butane-2,3-diimine-Nickel Complexes as Tunable and Effective Catalysts for High-Molecular-Weight PE Elastomers

Four examples of N,N-bis(aryl)butane-2,3-diimine-nickel(II) bromide complexes, [ArN=C(Me)-C(Me)=NAr]NiBr₂ (where Ar = 2-(C₅H₉)-4,6-(CHPh₂)₂C₆H₂ (Ni1), Ar = 2-(C₆H₁₁)-4,6-(CHPh₂)₂C₆H₂ (Ni2), 2-(C₈H₁₅)-4,6-(CHPh₂)₂C₆H₂ (Ni3) and 2-(C₁₂H₂₃)-4,6-(CHPh₂)₂C₆H₂ (Ni4)), disparate in the ring size of the ortho-cycloalkyl substituents, were prepared using a straightforward one-pot synthetic method. The molecular structures of Ni2 and Ni4 highlight the variation in the steric hindrance of the ortho-cyclohexyl and -cyclododecyl rings exerted on the nickel center, respectively. By employing EtAlCl₂, Et₂AlCl or MAO as activators, Ni1-Ni4 displayed moderate to high activity as catalysts for ethylene polymerization, with levels falling in the order Ni2 (cyclohexyl) > Ni1 (cyclopentyl) > Ni4 (cyclododecyl) > Ni3 (cyclooctyl). Notably, cyclohexyl-containing Ni2/MAO reached a peak level of 13.2 × 10⁶ g(PE) of (mol of Ni)^-1 h^-1 at 40 °C, yielding high-molecular-weight (ca. 1 million g mol^-1) and highly branched polyethylene elastomers with generally narrow dispersity. The analysis of polyethylenes with ¹³C NMR spectroscopy revealed branching density between 73 and 104 per 1000 carbon atoms, with the run temperature and the nature of the aluminum activator being influential; selectivity for short-chain methyl branches (81.8% (EtAlCl₂); 81.1% (Et₂AlCl); 82.9% (MAO)) was a notable feature. The mechanical properties of these polyethylene samples measured at either 30 °C or 60 °C were also evaluated and confirmed that crystallinity (X_c) and molecular weight (M_w) were the main factors affecting tensile strength and strain at break (ε_b = 353-861%). In addition, the stress-strain recovery tests indicated that these polyethylenes possessed good elastic recovery (47.4-71.2%), properties that align with thermoplastic elastomers (TPEs).

Dynamic EPR Studies of the Formation of Catalytically Active Centres in Multicomponent Hydrogenation Systems

The formation of catalytically active nano-sized cobalt-containing structures in multicomponent hydrogenation systems based on Co(acac)2 complex and various cocatalysts, namely, AlEt3, AlEt2(OEt), Li-n-Bu, and (PhCH2)MgCl, has been studied for the first time in detail using dynamic EPR spectroscopy. It is shown that after mixing the initial components, paramagnetic structures are formed, which include a fragment containing Co(0) with the electronic configuration 3d9, as well as a fragment bearing an aluminium, lithium, or magnesium atom, depending on the nature of the used cocatalyst. Such bimetallic paramagnetic sites are stabilized by acetylacetonate ligands. In addition, the paramagnetic complex contains the arene molecule(s), and the cobalt atom is bonded with the atom of the corresponding non-transition through the alkyl group of the co-catalyst, in particular through the carbon atom in the α-position with respect to the atom of the non-transition element. Due to the high reactivity of the described intermediates, they, under the conditions of hydrogenation catalysis, are transformed into nano-sized cobalt-containing structures that act as carriers of the catalytically active sites. Furthermore, because of the high reactivity and paramagnetism, such intermediates can be detected only by the EPR technique. The paper describes the whole experimental way of interpreting the EPR signals corresponding to the intermediates, precursors of catalytically active structures. In addition, a possible mathematical model based on the obtained experimental EPR data is presented.

Amine-Imine Nickel Catalysts with Pendant O-Donor Groups for Ethylene (Co)Polymerization

The introduction of a secondary interaction is an efficient strategy to modulate transition-metal-catalyzed ethylene (co)polymerization. In this contribution, O-donor groups were suspended on amine-imine ligands to synthesize a series of nickel complexes. By adjusting the interaction between the nickel metal center and the O-donor group on the ligands, these nickel complexes exhibited high activities for ethylene polymerization (up to 3.48 × 10⁶ g_PE·mol_Ni^-1·h^-1) with high molecular weight up to 5.59 × 10⁵ g·mol^-1 and produced good polyethylene elastomers (strain recovery (SR) = 69-81%). In addition, these nickel complexes can catalyze the copolymerization of ethylene with vinyl acetic acid, 6-chloro-1-hexene, 10-undecylenic, 10-undecenoic acid, and 10-undecylenic alcohol to prepare the functionalized polyolefins.

Recent Advances in Transition Metal-Based Catalysts for Ethylene Copolymerization with Polar Comonomer

The synthesis of polar functionalized polyolefin (PFP) offers improvement in mixing properties, polymer surface, and rheological properties with the potential of upgraded polyolefins for modern and ingenious applications. The synthesis of PFP from metal-based catalyzed olefin (non-polar in nature) copolymerization with polar comonomers embodies energy-efficient, atom-efficient, and apparently an upfront methodology. Despite their outstanding success during conventional polymerization of olefin, 3^rd and 4^th group (early transition metal)-based catalysts, owing to their electrophilic nature, face challenges mainly due to Lewis basic sites of the polar monomers. On the contrary, late transition metal-based catalysts have also made progress, in recent years, for PFP synthesis. The recent past has also witnessed several advancements in the development of dominating palladium-based catalysts while their lower resistance towards ligand functional groups has limited the practical application of abundant and cheaper nickel-based catalysts. However, the relentless efforts of the scientific community, during the past half-decade, have indicated rigorous progress in the development of nickel-based catalysts for PFP synthesis. In this review, we have abridged the recent research trends in both early as well as late transition metal-based catalyst development. Furthermore, we have highlighted the role of transition metal-based catalysts in influencing the polymer properties.

Ethylene polymerization using heterogeneous multinuclear nickel catalysts supported by a crosslinked alpha diimine ligand network

A crosslinked alpha diimine ligand supporting a nickel metal center polymerizes ethylene to produce polyethylene with controlled microstructures, high activities, and can be removed from the product.

Catalytic performance of tridentate versus bidentate Co(ii) complexes supported by Schiff base ligands in vinyl addition polymerization of norbornene

A series of Co(ii) complexes supported by Schiff base ligands, L_A-L_C, where L_A, L_B, and L_C are (E)-3-methoxy-N-(quinolin-2-ylmethylene)propan-1-amine, (E)-N ¹,N ¹-dimethyl-N ²-(pyridin-2-ylmethylene)ethane-1,2-diamine, and (E)-N ¹,N ¹-dimethyl-N ²-(thiophen-2-ylmethylene)ethane-1,2-diamine, respectively, were designed and synthesized. Structural studies revealed a distorted trigonal bipyramidal geometry for [L_BCoCl₂] and a distorted tetrahedral geometry for [L_CCoCl₂]. After activation with modified methyl aluminoxane (MMAO), all the Co(ii) complexes catalyzed the polymerization of norbornene (NB) to yield vinyl-type polynorbornenes (PNBs) with activities of up to 4.69 × 10⁴ g_PNB mol Co^-1 h^-1 at 25 °C. High-molecular-weight (M _n of up to 1.71 × 10⁵ g mol^-1) soluble PNBs with moderate molecular-weight distributions (MWD) were obtained. The activity of the Co(ii)/MMAO catalytic system is influenced by the steric hindrance and electronic properties of the ligands.

Transition Metal-(μ-Cl)-Aluminum Bonding in α-Olefin and Diene Chemistry

Olefin and diene transformations, catalyzed by organoaluminum-activated metal complexes, are widely used in synthetic organic chemistry and form the basis of major petrochemical processes. However, the role of M−(μ-Cl)−Al bonding, being proven for certain >C=C< functionalization reactions, remains unclear and debated for essentially more important industrial processes such as oligomerization and polymerization of α-olefins and conjugated dienes. Numerous publications indirectly point at the significance of M−(μ-Cl)−Al bonding in Ziegler−Natta and related transformations, but only a few studies contain experimental or at least theoretical evidence of the involvement of M−(μ-Cl)−Al species into catalytic cycles. In the present review, we have compiled data on the formation of M−(μ-Cl)−Al complexes (M = Ti, Zr, V, Cr, Ni), their molecular structure, and reactivity towards olefins and dienes. The possible role of similar complexes in the functionalization, oligomerization and polymerization of α-olefins and dienes is discussed in the present review through the prism of the further development of Ziegler−Natta processes and beyond.

Recent Advances in the Copolymerization of Ethylene with Polar Comonomers by Nickel Catalysts

The less-expensive and earth-abundant nickel catalyst is highly promising in the copolymerization of ethylene with polar monomers and has thus attracted increasing attention in both industry and academia. Herein, we have summarized the recent advancements made in the state-of-the-art nickel catalysts with different types of ligands for ethylene copolymerization and how these modifications influence the catalyst performance, as well as new polymerization modulation strategies. With regard to α-diimine, salicylaldimine/ketoiminato, phosphino-phenolate, phosphine-sulfonate, bisphospnine monoxide, N-heterocyclic carbene and other unclassified chelates, the properties of each catalyst and fine modulation of key copolymerization parameters (activity, molecular weight, comonomer incorporation rate, etc.) are revealed in detail. Despite significant achievements, many opportunities and possibilities are yet to be fully addressed, and a brief outlook on the future development and long-standing challenges is provided.

Slurry Homopolymerization of Ethylene Using Thermostable α-Diimine Nickel Catalysts Covalently Linked to Silica Supports via Substituents on Acenaphthequinone-Backbone

Four supported α-diimine nickel(II) catalysts covalently linked to silica via hydroxyl functionality on α-diimine acenaphthequinone-backbone were prepared and used in slurry polymerizations of ethylene to produce branched polyethylenes. The catalytic activities of these still reached 10⁶ g/molNi·h at 70 °C. The life of the supported catalyst is prolonged, as can be seen from the kinetic profile. The molecular weight of the polyethylene obtained by the 955 silica gel supported catalyst was higher than that obtained by the 2408D silica gel supported catalyst. The melting points of polyethylene obtained by the supported catalysts S-C1-a/b are all above 110 °C. Compared with the homogeneous catalyst, the branching numbers of the polyethylenes obtained by the supported catalysts S-C1-a/b is significantly lower. The polyethylenes obtained by supported catalyst S-C1-a/b at 30-50 °C are free-flowing particles, which is obviously better than the rubber-like cluster polymer obtained from homogeneous catalyst.

Late Transition Metal Catalysts with Chelating Amines for Olefin Polymerization

Polyolefins are the most consumed polymeric materials extensively used in our daily life and are usually generated by coordination polymerization in the polyolefin industry. Olefin polymerization catalysts containing transition metal–organic compound combinations are undoubtedly crucial for the development of the polyolefin industry. The nitrogen donor atom has attracted considerable interest and is widely used in combination with the transition metal for the fine-tuning of the chemical environment around the metal center. In addition to widely reported olefin polymerization catalysts with imine and amide donors (sp2 hybrid N), late transition metal catalysts with chelating amine donors (sp3 hybrid N) for olefin polymerization have never been reviewed. In this review paper, we focus on late transition metal (Ni, Pd, Fe, and Co) catalysts with chelating amines for olefin polymerization. A variety of late transition metal catalysts bearing different neutral amine donors are surveyed for olefin polymerization, including amine–imine, amine–pyridine, α-diamine, and [N, N, N] tridentate ligands with amine donors. The relationship between catalyst structure and catalytic performance is also encompassed. This review aims to promote the design of late transition metal catalysts with unique chelating amine donors for the development of high-performance polyolefin materials.

A cavity-shaped cis-chelating P,N ligand for highly selective nickel-catalysed ethylene dimerisation

The presence of a permethylated α-cyclodextrin (α-CD) cavity in a chelating P,N ligand promotes exclusive formation of 1 : 1 ligand/metal complexes. In MX₂ complexes, one of the two halido ligands is forced to reside inside the CD hollow while the second one is pointing outside. Unlike its cavity-free analogue, a Ni(II) complex of the CD ligand is a highly selective precatalyst for ethylene dimerisation (96% C₄ selectivity with up to 95% of 1-butene within the C₄ fraction).

Exploring the Relationship between the Polyethylene Microstructure and Spatial Structure of α-Diimine Pd(II) Catalysts via a Hybrid Steric Strategy

The branching density of polyethylene generated in the α-diimine Pd(II) system is usually very high, largely independent of simple ligand modifications with steric or electronic perturbations, or the polymerization conditions. In this study, we designed and synthesized a class of bulky hybrid α-diimine Pd(II) catalysts combining ortho-diarylmethyl and ortho-phenyl moieties to explore the relationship between the polyethylene microstructure and the spatial structure of catalysts. In ethylene polymerization, the hybrid α-diimine Pd(II) catalysts exhibited high activities (well above 10⁵ g·mol^-1·h^-1) and yielded highly branched (90-110/1000C) polyethylenes with high molecular weights (up to 278.3 kg/mol). Compared with the two corresponding symmetrical ortho-diarylmethyl-based or ortho-phenyl-based Pd(II) catalysts, the hybrid catalysts generated polyethylene of significantly higher branching densities (92 vs 28-34/1000C) in marked higher activities. Similar phenomena are also observed in the copolymerization of ethylene with polar monomers. Moreover, the hybrid Pd(II) catalysts can more efficiently promote the copolymerization of ethylene with various polar monomers in comparison to the corresponding symmetrical catalysts. The more open spatial environment around the metal center by using a hybrid steric strategy was proposed to be responsible for above advantages.