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Liu X, Wang X, Chu M, Zhang W, Fu J, Li S, Wang L, Chen J, Zhang Q, Cao M. Selective Liquid Chemical Production in Waste Polyolefin Photorefinery by Controlling Reactive Species. J Am Chem Soc 2025; 147:5228-5237. [PMID: 39881523 DOI: 10.1021/jacs.4c15718] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/31/2025]
Abstract
Photocatalytic upcycling of waste polyolefins into value-added chemicals provides promise in plastic waste management and resource utilization. Previous works demonstrate that polyolefins can be converted into carboxylic acids, with CO2 as the final oxidation product. It is still challenging to explore more transformation products, particularly mild-oxidation products such as alcohols, because of their instability compared with polymer substrates, which are prone to oxidation during catalytic reactions. In this work, we propose an efficient strategy to regulate the product type through precise control of radicals, intermediates, and reaction paths. Taking the commonly used photocatalyst C3N4 as an example, its major products are carboxylic acids and CO2. When MoS2 is introduced to construct a Z-scheme heterostructure, gas products are significantly reduced and alcohols appear with a high yield of 1358.8 μmol gcat-1 and a high selectivity up to 80.3%. This is primarily attributed to the presence of •OH radicals from oxygen reduction, acting a key role in alcohol formation while simultaneously suppressing the competing pathways oxygen to •O2- and 1O2, thus reducing the overoxidation products. The β-scission of the C-C bonds in the polymer chains generates intermediate alkyl species, followed by the combination with •OH to produce methanol, which is more energetically favorable for MoS2/C3N4. In contrast, alkyl species couple with oxygen species to form formic acid, which is favorable for C3N4. This work provides new approaches for controlling the product types and offers new insights into the reaction pathways involved in polyolefin photorefinery.
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Affiliation(s)
- Xinlin Liu
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Xianpeng Wang
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
- Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Taipa, Macau SAR 999078, China
| | - Mingyu Chu
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Wenjing Zhang
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Jie Fu
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Shengming Li
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Lu Wang
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Jinxing Chen
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Qiao Zhang
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
| | - Muhan Cao
- Institute of Functional Nano and Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, 199 Ren'ai Road, Suzhou, Jiangsu 215123, China
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Minami Y, Honobe R, Tsuyuki S, Sato K, Yoshida M. Facile Depolymerization of Thermally Stable Polyetherethersulfone and Polyetheretherketone Using Hydroquinone and Bases. CHEMSUSCHEM 2025; 18:e202401778. [PMID: 39304518 DOI: 10.1002/cssc.202401778] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/12/2024] [Revised: 09/19/2024] [Accepted: 09/20/2024] [Indexed: 09/22/2024]
Abstract
Super engineering plastics such as polyetheretherketone (PEEK) and polyetherethersulfone (PEES) exhibit thermal stability, chemical resistance, and mechanical strength. Such characteristics are attributed to their robust chemical structures composed of stable aryl ethers. These features make chemical recycling difficult. This is because it is necessary to overcome through the stability of the material and then precisely cleave the stable bonds. This study demonstrates the depolymerization of PEES and PEEK by hydroquinone in the presence of sodium hydroxide in 1,3-dimethyl-2-imidazolidinone (DMI) solvent at 150 °C. This method effectively provides monomeric products, diphenylsulfone and benzophenone having two 4-hydroxyphenoxy groups at both para positions. DMI solvent was the crucial factor for this transformation, since it enhanced the reactivity of hydroquinone to cleave the aryl ether bonds.
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Affiliation(s)
- Yasunori Minami
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
- PRESTO, Japan Science and Technology Agency (JST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
- Graduate School of Pure and Applied Science Department, University of Tsukuba, 1-1-1 Tennoudai, Tsukuba, Ibaraki, 305-8577, Japan
| | - Rena Honobe
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Shunsuke Tsuyuki
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Kazuhiko Sato
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Masaru Yoshida
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
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3
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Qin R, Wang Z, Cao Y, Tian Y, Zhou F, Li Z, Mu T. Task-Specific Deep Eutectic Solvent for Efficient Dissolution and Further Accelerating Alkaline Hydrolysis of Polyesters Into Their Monomers. CHEMSUSCHEM 2025; 18:e202401470. [PMID: 39311805 DOI: 10.1002/cssc.202401470] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/04/2024] [Revised: 09/18/2024] [Indexed: 11/06/2024]
Abstract
Polyester plastics have brought great convenience to modern society. However, the continuous accumulation of their production increasingly threatens human health. Polyethylene terephthalate (PET) is one of the largest type of polyester plastics and its recycling is a major challenge. In this work, deep eutectic solvent (DES) composed of thenyl alcohol and choline chloride (ChCl) was designed for efficient dissolution of PET at 165 °C for 20 min, and further accelerating complete alkaline hydrolysis of PET into its monomer terephthalic acid (TPA) and ethylene glycol (EG) with a high TPA monomer yield (98.2 %) in 25 min at 100 °C. Moreover, the designed DES is also efficient for dissolution and alkaline hydrolysis of other polyester plastics, including poly(trimethylene terephthalate) (PTT) and poly(ethylene furanoate) (PEF) into their monomers. This work provides a feasible and sustainable solution for the recycling of polyester wastes.
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Affiliation(s)
- Rui Qin
- School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P. R. China
| | - Zeyu Wang
- School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P. R. China
| | - Yuanyuan Cao
- Department of Toxicology and Sanitary Chemistry, School of Public Health, Capital Medical University, Beijing, 100069, P. R. China
- Beijing Key Laboratory of Environmental Toxicology, Capital Medical University, Beijing, 100069, P. R. China
| | - Yurun Tian
- School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P. R. China
| | - Fengyi Zhou
- School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P. R. China
| | - Zhiyong Li
- Collaborative Innovation Center of Henan Province for Green Manufacturing of Fine Chemicals, Key Laboratory of Green Chemical Media and Reactions, Ministry of Education, School of Chemistry and Chemical Engineering, Henan Normal University, Xinxiang, Henan, 453007, P. R. China
| | - Tiancheng Mu
- School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P. R. China
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Liu S, Ma K, Teng H, Miao W, Zhou X, Cui X, Zhou X, Jiang L, Guo S. Self-assembled Gap-Rich PdMn Nanofibers with High Mass/Electron Transport Highways for Electrocatalytic Reforming of Waste Plastics. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2025:e2411148. [PMID: 39871759 DOI: 10.1002/adma.202411148] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/30/2024] [Revised: 01/18/2025] [Indexed: 01/29/2025]
Abstract
Innovating nanocatalysts with both high intrinsic catalytic activity and high selectivity is crucial for multi-electron reactions, however, their low mass/electron transport at industrial-level currents is often overlooked, which usually leads to low comprehensive performance at the device level. Herein, a Cl-/O2 etching-assisted self-assembly strategy is reported for synthesizing a self-assembled gap-rich PdMn nanofibers with high mass/electron transport highway for greatly enhancing the electrocatalytic reforming of waste plastics at industrial-level currents. The self-assembled PdMn nanofiber shows excellent catalytic activity in upcycling waste plastics into glycolic acid, with a high current density of 223 mA cm-2@0.75 V (vs RHE), high selectivity (95.6%), and Faraday efficiency (94.3%) to glycolic acid in a flow electrolyzer. Density functional theory calculation, X-ray absorption spectroscopy combined with in situ electrochemical Fourier transform infrared spectroscopy reveals that the introduction of highly oxophilic Mn induces a downshift of the d-band center of Pd, which optimizes the adsorption energy of the reaction intermediates on PdMn surface, thereby facilitating the desorption of glycolic acid as a high-value product. Computational fluid dynamics simulations confirm that the gap-rich nanofiber structure is conducive for mass transfer to deliver an industrial-level current.
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Affiliation(s)
- Songliang Liu
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Kun Ma
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Huaifang Teng
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Weixin Miao
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Xiaotong Zhou
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Xuejing Cui
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Xin Zhou
- Interdisciplinary Research Center for Biology and Chemistry, Liaoning Normal University, Dalian, Liaoning, 116029, P. R. China
- College of Environment and Chemical Engineering, Dalian University, Dalian, 116622, P. R. China
| | - Luhua Jiang
- Electrocatalysis & Nanomaterial Laboratory, College of Materials Science and Engineering, Qingdao University of Science and Technology, Qingdao, 266042, P. R. China
| | - Shaojun Guo
- School of Materials Science and Engineering, Peking University, Beijing, 100871, P. R. China
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5
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Li Z, Wang S, Yin Y, Qin R, Wei C, Luo H, Mu T. Electrooxidation of Ethylene Glycol to Glycolic Acid with Pt-Ni(OH) 2 Catalysts: High Efficiency and Selectivity for PET Plastics Upgrading. Chem Asian J 2025:e202401843. [PMID: 39853917 DOI: 10.1002/asia.202401843] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/11/2024] [Revised: 01/22/2025] [Accepted: 01/23/2025] [Indexed: 01/26/2025]
Abstract
The electroconversion of polyethylene terephthalate (PET) into C2 fine chemicals and hydrogen (H2) presents a promising solution for advancing the circular plastics economy. In this study, we report the electrooxidation of ethylene glycol (EG) to glycolic acid (GA) using a Pt-Ni(OH)2 catalyst, achieving a high Faraday efficiency (>90 %) even at high current densities (250 mA cm-2 at 0.8 V vs. RHE). Notably, this catalyst outperforms most existing Pt-based catalysts in terms of catalytic activity. Experimental analyses reveal that: 1) Ni(OH)2 enhances the adsorption of OH- ions and promotes the rapid generation of *OH active species, which are essential for the efficient oxidation of EG to GA; 2) the oxygenophilic nature of Pt improves EG adsorption, and in synergy with Ni, accelerates the oxidation process. Furthermore, Pt lowers the electrolysis potential, preventing excessive oxidation and ensuring high selectivity for GA. This work offers a promising pathway for the electrooxidation-based upgrading of PET plastics and provides valuable insights for future research in this area.
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Affiliation(s)
- Zijian Li
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
| | - Shao Wang
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
| | - Yijun Yin
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
| | - Rui Qin
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
| | - Chenyang Wei
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
| | - Hongxia Luo
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
| | - Tiancheng Mu
- Department of Chemistry, School of Chemistry and Life Resources, Renmin University of China, Beijing, 100872, P.R. China
- Key Laboratory of Green Chemical Media and Reactions, Ministry of Education, School of Chemistry and Chemical Engineering, Henan Normal University, Xinxiang, Henan, 453007, P. R. China
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6
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Wang H, Huang S, Tsang SCE. Heterogeneous catalysis strategies for polyolefin plastic upcycling: co-reactant-assisted and direct transformation under mild conditions. Chem Commun (Camb) 2025; 61:1496-1508. [PMID: 39711333 DOI: 10.1039/d4cc05471g] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2024]
Abstract
The large-scale production and inadequate disposal of polyolefin (PO) plastics pose significant environmental challenges. Traditional recycling methods are energy-intensive and often ineffective, prompting a need for more sustainable approaches. In recent years, catalytic upcycling under mild conditions has emerged as a promising strategy to transform PO plastics into valuable products. Co-reactants such as hydrogen, short-chain alkanes or alkenes, oxygen, and CO2 play a crucial role in driving these transformations, influencing reaction mechanisms and broadening the range of possible products. This review categorizes recent advancements in PO plastic upcycling based on the type of co-reactant employed and compares these with direct, co-reactant-free processes. Despite these advances, challenges remain in improving catalytic stability, product selectivity, and overcoming diffusion limitations in viscous plastic feedstocks. This review underscores the catalytic chemistry underpinning the development of efficient PO plastic upcycling processes with co-reactants, offering insights into future directions for sustainable plastic chemical management.
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Affiliation(s)
- Haokun Wang
- Wolfson Catalysis Centre, Department of Chemistry, University of Oxford, Oxford OX1 3QR, UK.
| | - Sijie Huang
- Wolfson Catalysis Centre, Department of Chemistry, University of Oxford, Oxford OX1 3QR, UK.
| | - Shik Chi Edman Tsang
- Wolfson Catalysis Centre, Department of Chemistry, University of Oxford, Oxford OX1 3QR, UK.
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7
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Wu Y, Jiang W, Xu W, Lv F, Song S, Hu L, Wang C, Zheng L, Gu W, Zhang R, Guo S, Zhu C. Hydroxyl Spillover in Fe-Se Dual-Site Catalysts for Mixed Plastics Assay. J Am Chem Soc 2025; 147:1356-1363. [PMID: 39718453 DOI: 10.1021/jacs.4c16655] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/25/2024]
Abstract
The complex composition of real plastic wastes poses a significant challenge for their large-scale disposal. A responsive on-site compositional analysis of plastics is informative in choosing downstream processing methods. Nanocatalyst-based assay kit is highly qualified for this scene; however, there remain no efficient nanocatalysts for plastics due to their highly inert chemistry. Herein, we first unveiled the hydroxyl spillover effect in an Fe-Se dual-site catalyst (FeSe/NC) and devised a prototype colorimetric assay kit for mixed plastics. Experimental and theoretical results unveiled that Fe sites acted as the main active sites for H2O2 activation to produce adsorbed hydroxyl (*OH) intermediates, which subsequently desorb as hydroxyl radicals (•OH) and transfer to Se sites, supports, and even plastics for further catalysis. Specifically, •OH transferred to different plastics shows varying activities, where signal outputs were hereby used as the fingerprint for plastic identification. Moreover, the remaining *OH could respond to redox interferences in the samples for enhanced accuracy. In contrast to traditional techniques involving precise apparatus and complex pretreatments, our approach enables a rapid assay (∼10 min) of raw powdery mixed plastic wastes with an ultralow cost (0.0012 $). This discovery fills a crucial gap in the plastic assay, offering new technical guidance for diverse upcycling and recycling strategies to tackle the global plastic waste crisis.
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Affiliation(s)
- Yu Wu
- State Key Laboratory of Green Pesticide, International Joint Research Center for Intelligent Biosensing Technology and Health, College of Chemistry, Central China Normal University, Wuhan 430079, P. R. China
| | - Wenxuan Jiang
- State Key Laboratory of Green Pesticide, International Joint Research Center for Intelligent Biosensing Technology and Health, College of Chemistry, Central China Normal University, Wuhan 430079, P. R. China
| | - Weiqing Xu
- State Key Laboratory of Green Pesticide, International Joint Research Center for Intelligent Biosensing Technology and Health, College of Chemistry, Central China Normal University, Wuhan 430079, P. R. China
| | - Fan Lv
- School of Materials Science and Engineering, Peking University, Beijing 100871, P. R. China
| | - Shaojia Song
- State Key Laboratory of Clean and Efficient Coal Utilization, Taiyuan University of Technology, Taiyuan 030024, Shanxi, P. R. China
| | - Liuyong Hu
- Hubei Key Laboratory of Plasma Chemistry and Advanced Materials, Hubei Engineering Technology Research Center of Optoelectronic and New Energy Materials, Wuhan Institute of Technology, Wuhan 430205, P. R. China
| | - Canglong Wang
- Institute of Modern Physics, Chinese Academy of Science, Lanzhou 730000, P. R. China
| | - Lirong Zheng
- Beijing Synchrotron Radiation Facility, Chinese Academy of Science, Beijing 100049, P. R. China
| | - Wenling Gu
- State Key Laboratory of Green Pesticide, International Joint Research Center for Intelligent Biosensing Technology and Health, College of Chemistry, Central China Normal University, Wuhan 430079, P. R. China
| | - Riguang Zhang
- State Key Laboratory of Clean and Efficient Coal Utilization, Taiyuan University of Technology, Taiyuan 030024, Shanxi, P. R. China
| | - Shaojun Guo
- School of Materials Science and Engineering, Peking University, Beijing 100871, P. R. China
| | - Chengzhou Zhu
- State Key Laboratory of Green Pesticide, International Joint Research Center for Intelligent Biosensing Technology and Health, College of Chemistry, Central China Normal University, Wuhan 430079, P. R. China
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8
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An W, Liu X, Zhang X, Gao R, Chen Z, Hou Y, Du H. Catalytic Deconstruction of Commercial and End-Of-Life Polyurethane with Heterogeneous Hydrogenation Catalyst. CHEMSUSCHEM 2025:e202402321. [PMID: 39748478 DOI: 10.1002/cssc.202402321] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/28/2024] [Revised: 01/02/2025] [Accepted: 01/02/2025] [Indexed: 01/04/2025]
Abstract
Polyurethane (PU), as a thermoset polymer, is extensively utilized in various applications, such as refrigerator foams, sponges, elastomers, shoes, etc. However, the recycling of post-consumed PU poses significant challenges due to its intricate and extensive crosslinking structures. Catalytic hydrogenation is one of the most effective methods for recycling PU waste, nevertheless, there is currently a lack for a hydrogenation catalyst that is both high-performing, recyclable, and cost-effective for breaking down post-consumed PU materials. In this work, model PU and commercial PU were efficiently hydrodegraded into aromatic amines and polyol fractions by using a commercial NiMo/Al2O3 catalyst. Notably, the results indicated that PU waste can be efficiently degraded at a pressure of 5 MPa and at a temperature of 185 °C and yielding a significant amount of a valuable chemical monomers. With the assistance of hydrogenation catalyst, the C-N and C-O bonds with low energy barriers inside the polymer are cracked and the polymer hydrogenation process becomes feasible. This study demonstrates the capability of fluidized bed hydrogenation process, employing recyclable heterogeneous catalysts for the recycling of PU waste.
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Affiliation(s)
- Wenqing An
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
- College of Materials Science and Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
| | - Xin Liu
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
| | - Xiaodong Zhang
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
| | - Ruitong Gao
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
| | - Zhaojun Chen
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
| | - Yuandong Hou
- PetroChina Petrochemical Research Institute, Beijing, 102206, China
| | - Hui Du
- College of Chemistry and Chemical Engineering, Qingdao University, Qingdao, 266071, Shandong, P.R. China
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Qin J, Wu F, Dou Y, Zhao D, Hélix-Nielsen C, Zhang W. Advanced Catalysts for the Chemical Recycling of Plastic Waste. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2025:e2418138. [PMID: 39748624 DOI: 10.1002/adma.202418138] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/21/2024] [Revised: 12/02/2024] [Indexed: 01/04/2025]
Abstract
Plastic products bring convenience to various aspects of the daily lives due to their lightweight, durability and versatility, but the massive accumulation of post-consumer plastic waste is posing significant environmental challenges. Catalytic methods can effectively convert plastic waste into value-added feedstocks, with catalysts playing an important role in regulating the yield and selectivity of products. This review explores the latest advancements in advanced catalysts applied in thermal catalysis, microwave-assisted catalysis, photocatalysis, electrocatalysis, and enzymatic catalysis reaction systems for the chemical recycling of plastic waste into valuable feedstocks. Specifically, the pathways and mechanisms involved in the plastics recycling process are analyzed and presented, and the strengths and weaknesses of various catalysts employed across different reaction systems are described. In addition, the structure-function relationship of these catalysts is discussed. Herein, it is provided insights into the design of novel catalysts applied for the chemical recycling of plastic waste and outline challenges and future opportunities in terms of developing advanced catalysts to tackle the "white pollution" crisis.
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Affiliation(s)
- Jibo Qin
- Department of Environmental and Resource Engineering, Technical University of Denmark, Kongens Lyngby, 2800, Denmark
- Industrial Catalysis Center, Department of Chemical Engineering, Tsinghua University, Beijing, 100084, P. R. China
| | - Feiyan Wu
- Department of Environmental and Resource Engineering, Technical University of Denmark, Kongens Lyngby, 2800, Denmark
| | - Yibo Dou
- State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing, 100029, P. R. China
- Institute for Innovation in Resource Chemical Engineering, Quzhou, Zhejiang Province, 324000, P. R. China
| | - Dan Zhao
- Department of Environmental and Resource Engineering, Technical University of Denmark, Kongens Lyngby, 2800, Denmark
| | - Claus Hélix-Nielsen
- Department of Environmental and Resource Engineering, Technical University of Denmark, Kongens Lyngby, 2800, Denmark
| | - Wenjing Zhang
- Department of Environmental and Resource Engineering, Technical University of Denmark, Kongens Lyngby, 2800, Denmark
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10
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de Souza AS, Ferreira PG, de Jesus IS, de Oliveira RPRF, de Carvalho AS, Futuro DO, Ferreira VF. Recent Progress in Polyolefin Plastic: Polyethylene and Polypropylene Transformation and Depolymerization Techniques. Molecules 2024; 30:87. [PMID: 39795145 PMCID: PMC11721993 DOI: 10.3390/molecules30010087] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/30/2024] [Revised: 12/23/2024] [Accepted: 12/27/2024] [Indexed: 01/13/2025] Open
Abstract
This paper highlights the complexity and urgency of addressing plastic pollution, drawing attention to the environmental challenges posed by improperly discarded plastics. Petroleum-based plastic polymers, with their remarkable range of physical properties, have revolutionized industries worldwide. Their versatility-from flexible to rigid and hydrophilic to hydrophobic-has fueled an ever-growing demand. However, their versatility has also contributed to a massive global waste problem as plastics pervade virtually every ecosystem, from the depths of oceans to the most remote terrestrial landscapes. Plastic pollution manifests not just as visible waste-such as fishing nets, bottles, and garbage bags-but also as microplastics, infiltrating food chains and freshwater sources. This crisis is exacerbated by the unsustainable linear model of plastic production and consumption, which prioritizes convenience over long-term environmental health. The mismanagement of plastic waste not only pollutes ecosystems but also releases greenhouse gases like carbon dioxide during degradation and incineration, thereby complicating efforts to achieve global climate and sustainability goals. Given that mechanical recycling only addresses a fraction of macroplastics, innovative approaches are needed to improve this process. Methods like pyrolysis and hydrogenolysis offer promising solutions by enabling the chemical transformation and depolymerization of plastics into reusable materials or valuable chemical feedstocks. These advanced recycling methods can support a circular economy by reducing waste and creating high-value products. In this article, the focus on pyrolysis and hydrogenolysis underscores the need to move beyond traditional recycling. These methods exemplify the potential for science and technology to mitigate plastic pollution while aligning with sustainability objectives. Recent advances in the pyrolysis and hydrogenolysis of polyolefins focus on their potential for advanced recycling, breaking down plastics at a molecular level to create feedstocks for new products or fuels. Pyrolysis produces pyrolysis oil and syngas, with applications in renewable energy and chemicals. However, some challenges of this process include scalability, feedstock variety, and standardization, as well as environmental concerns about emissions. Companies like Shell and ExxonMobil are investing heavily to overcome these barriers and improve recycling efficiencies. By leveraging these transformative strategies, we can reimagine the lifecycle of plastics and address one of the most pressing environmental challenges of our time. This review updates the knowledge of the fields of pyrolysis and hydrogenolysis of plastics derived from polyolefins based on the most recent works available in the literature, highlighting the techniques used, the types of products obtained, and the highest yields.
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Affiliation(s)
- Acácio Silva de Souza
- Programa de Pós-Graduação em Ciências Aplicadas a Produtos para a Saúde, Laboratório de Inovação em Química e Tecnologia Farmacêutica, Faculdade de Farmácia, Universidade Federal Fluminense, Rua Doutor Mario Vianna, 523, Santa Rosa, Niterói 24241-000, RJ, Brazil; (P.G.F.); (I.S.d.J.); (R.P.R.F.d.O.); (A.S.d.C.); (D.O.F.)
| | | | | | | | | | | | - Vitor Francisco Ferreira
- Programa de Pós-Graduação em Ciências Aplicadas a Produtos para a Saúde, Laboratório de Inovação em Química e Tecnologia Farmacêutica, Faculdade de Farmácia, Universidade Federal Fluminense, Rua Doutor Mario Vianna, 523, Santa Rosa, Niterói 24241-000, RJ, Brazil; (P.G.F.); (I.S.d.J.); (R.P.R.F.d.O.); (A.S.d.C.); (D.O.F.)
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11
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Xie L, Zhu K, Chen N, Deng Y, Jiang W, Jia H. A Critical Review of an Environmental Risk Substance Induced by Aging Microplastics: Insights into Environmentally Persistent Free Radicals. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2024; 58:22502-22518. [PMID: 39661042 DOI: 10.1021/acs.est.4c09107] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/12/2024]
Abstract
Microplastics (MPs), as an emerging contaminants category, can undergo complex aging in a variety of environmental matrices in which the chemical bonds of polymer molecules can be broken to form free radicals. While the existence of free radicals in aged plastics has been known for over half a century, only recently has significant research on a new type of environmentally risky substance, namely environmentally persistent free radicals (EPFRs), present in aged MPs and their environmental effects, been started, but it is still in its infancy. To address these issues, this work examines EPFR generation on MPs and their environmental effect by reviewing publications from 2012 to 2023. The aging processes and mechanisms of MPs in the environment are first summarized. Then, the occurrence and formation mechanisms of EPFRs on aged MPs are specifically discussed. Additionally, the reactivity of EPFRs on aging MPs and their influencing factors are comprehensively considered, such as their physicochemical properties, oxygen content, and coexisting substances. Due to their reactivity, EPFRs can interact directly with some substances (e.g., p-nitrophenol and proteins, etc.) or induce the generation of reactive oxygen species, leading to diverse environmental effects, including pollutant transformation, biotoxicity, and health risks. Finally, research challenges and perspectives for EPFRs formation on aging MPs and related environmental implications are presented. Given the environmental fate and risk of MPs-EPFRs, our urgent call for a better understanding of the potential hazards of aged MPs is to help develop a sustainable path for plastics management.
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Affiliation(s)
- Linyang Xie
- Key Laboratory of Low-carbon Green Agriculture in Northwestern China, Ministry of Agriculture and Rural Affairs, College of Natural Resources and Environment, Northwest A & F University, Yangling 712100, China
| | - Kecheng Zhu
- Key Laboratory of Low-carbon Green Agriculture in Northwestern China, Ministry of Agriculture and Rural Affairs, College of Natural Resources and Environment, Northwest A & F University, Yangling 712100, China
| | - Na Chen
- Key Laboratory of Low-carbon Green Agriculture in Northwestern China, Ministry of Agriculture and Rural Affairs, College of Natural Resources and Environment, Northwest A & F University, Yangling 712100, China
| | - Yongxi Deng
- Key Laboratory of Low-carbon Green Agriculture in Northwestern China, Ministry of Agriculture and Rural Affairs, College of Natural Resources and Environment, Northwest A & F University, Yangling 712100, China
| | - Wenjun Jiang
- Key Laboratory of Low-carbon Green Agriculture in Northwestern China, Ministry of Agriculture and Rural Affairs, College of Natural Resources and Environment, Northwest A & F University, Yangling 712100, China
| | - Hanzhong Jia
- Key Laboratory of Low-carbon Green Agriculture in Northwestern China, Ministry of Agriculture and Rural Affairs, College of Natural Resources and Environment, Northwest A & F University, Yangling 712100, China
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12
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Khosla A, Chaudhary V, Zhang H. A paradigm of microbe-mediated green nano-semiconductors and nano-metals. NANOTECHNOLOGY 2024; 36:082501. [PMID: 39637439 DOI: 10.1088/1361-6528/ad9aaf] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/04/2024] [Accepted: 12/05/2024] [Indexed: 12/07/2024]
Abstract
Semiconducting and metallic nanomaterials are essential building blocks for developing modern-age technologies, and their demand is expanding exponentially with a growing population. However, their processing impacts the ecosystem and requires urgently sustainable solutions. This perspective underlines the emergence of microbe-mediated (bacteria, yeast, fungi, microalgae, viruses, cyanobacteria) green nanomaterials, including metal-based, carbon-based, organic and hybrid nanomaterials, with technical challenges of scalability, stability and cytotoxicity restricting their transition from lab-to-market. Besides, it discusses alternative solutions by integrating digital-age technologies like artificial intelligence to establish these green nano-semiconductors/metals for multidimensional applications and subsidizing the UN's sustainable development goals and one health management.
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Affiliation(s)
- Ajit Khosla
- School of Advanced Materials and Nanotechnology, Xidian University, Xi'an 710126, People's Republic of China
| | - Vishal Chaudhary
- Physics Department, Bhagini Nivedita College, University of Delhi, New Delhi 110043, India
- Centre for Research Impact & Outcome, Chitkara University, Punjab 140401, India
| | - Hui Zhang
- School of Advanced Materials and Nanotechnology, Xidian University, Xi'an 710126, People's Republic of China
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13
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Yang B, Dong Z, Tan Z, Cai Y, Xie S. Roles of carbon dioxide in the conversion of biomass or waste plastics. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 955:176882. [PMID: 39423883 DOI: 10.1016/j.scitotenv.2024.176882] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/01/2024] [Revised: 10/03/2024] [Accepted: 10/10/2024] [Indexed: 10/21/2024]
Abstract
Under the current trend of pursuing sustainable development and environmental protection, the important application of carbon dioxide (CO2) in the conversion process of biomass or waste plastics has become a research direction of concern. The goal of this conversion process is to achieve the efficient use of carbon dioxide, providing a process for the efficient use of biomass, and solving the environmental problems caused by plastics. Remarkable progress has been made in the study of the reaction of CO2 with other substances to produce methane, low-carbon hydrocarbons, methanol, formic acid, and its derivatives, as well as ethers, aldehydes, gasoline, low-carbon alcohols, and other chemicals. In this paper, the important role of CO2 in the conversion of alcohol, sugar, cellulose, and waste plastics was reviewed, with emphasis on the important applications of CO2 as a carbon source, reactant, reaction medium, enhancing agent, solvent, and carrier gas in the conversion of biomass or waste plastics and the basic insights of the reaction mechanism. The emerging CO2 new roles not only put forward the green application of CO2 but also have guiding significance for the utilization of biomass resources and the treatment of waste plastics.
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Affiliation(s)
- Bo Yang
- School of Light Industry and Chemical Engineering, Guangdong University of Technology, Guangzhou 510006, PR China
| | - Zhun Dong
- SinoHykey Technology Company Ltd., 8 Hongyuan Road, Huangpu District, Guangzhou 510760, PR China
| | - Zixuan Tan
- School of Light Industry and Chemical Engineering, Guangdong University of Technology, Guangzhou 510006, PR China
| | - Yihong Cai
- School of Light Industry and Chemical Engineering, Guangdong University of Technology, Guangzhou 510006, PR China
| | - Shaoqu Xie
- School of Light Industry and Chemical Engineering, Guangdong University of Technology, Guangzhou 510006, PR China; Guangdong Provincial Laboratory of Chemistry and Fine Chemical Engineering, Jieyang Center, Jieyang 515200, PR China.
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14
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Ouayloul L, Agirrezabal-Telleria I, Sebastien P, El Doukkali M. Trend and Progress in Catalysis for Ethylene Production from Bioethanol Using ZSM-5. ACS Catal 2024; 14:17360-17397. [DOI: 10.1021/acscatal.4c04162] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2025]
Affiliation(s)
- L. Ouayloul
- Department of Chemistry, University of Sultan Moulay Slimane (USMS), 23000, Beni-Mellal, Morocco
- Department of Chemical and Environmental Engineering, University of the Basque Country (UPV/EHU), 45013 Bilbao, Spain
| | - I. Agirrezabal-Telleria
- Department of Chemical and Environmental Engineering, University of the Basque Country (UPV/EHU), 45013 Bilbao, Spain
| | - Paul Sebastien
- Univ. Lille, CNRS, Centrale Lille, Univ. Artois, UMR 8181 - UCCS - Unité de Catalyse et Chimie du Solide, F-59000 Lille, France
| | - M. El Doukkali
- Department of Chemistry, University of Sultan Moulay Slimane (USMS), 23000, Beni-Mellal, Morocco
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15
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Hu J, Fan Y, Li S, Kang J, Chen S, Yin H, Zhao H. Ultrathin Porous Carbon Nitride Anchored with Pt Nanoclusters for Synergistic Enhancement of Hydrogen Production in Alkaline Photocatalytic Polyester Reforming. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2403573. [PMID: 39258373 PMCID: PMC11618726 DOI: 10.1002/smll.202403573] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/03/2024] [Revised: 08/16/2024] [Indexed: 09/12/2024]
Abstract
Photocatalytic reforming (PR) of polyester waste, fueled by renewable sources like solar energy, offers a sustainable method for producing clean H2 and valuable by-products under mild conditions. The design of high-performance photocatalyst plays a pivotal role in determining the efficacy of an alkaline polyester PR system, influencing H2 generation activity and selectivity. Here, ultrathin porous carbon nitride nanosheets (UP-CN) loaded with Pt nanoclusters (Pt NCs, average diameter of 1.7 nm) with uniform Pt NCs distribution are introduced. The resulting Pt NCs/UP-CN catalyst can accelerate charge and mass transfer while providing additional active sites, achieving superior H2 generation rates of 11.69 mmol gcat -1 h-1 and 2923 mmol gPt -1 h-1 under AM 1.5 light, which nine times higher than that of Pt nanoparticles-bulk graphitic carbon nitride composite (1.29 mmol gcat -1 h-1 and 258 mmol gPt -1 h-1) as counterpart. This performance also surpasses that of previously reported carbon nitride-based and TiO2-based photocatalysts. Moreover, the density functional theory calculations reveal a significant reduction in the energy barrier for the water dissociation step (H2O + * → *H + OH) at the interface between UP-CN and anchored Pt NCs, showcasing the synergistic effect between Pt NCs and UP-CN. This catalytic system also exhibits universality across various polyester plastics.
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Affiliation(s)
- Jingmiao Hu
- University of Science and Technology of ChinaHefeiAnhui230026China
- Key Laboratory of Materials PhysicsCentre for Environmental and Energy nanomaterialsAnhui Key Laboratory of Nanomaterials and NanotechnologyCAS Center for Excellence in NanoscienceInstitute of Solid State PhysicsHefei Institutes of Physical ScienceChinese Academy of SciencesHefei230031China
| | - Yunjian Fan
- Institutes of Physical Science and Information TechnologyAnhui UniversityHefei230039China
| | - Shijian Li
- Institutes of Physical Science and Information TechnologyAnhui UniversityHefei230039China
| | - Jian Kang
- Key Laboratory of Materials PhysicsCentre for Environmental and Energy nanomaterialsAnhui Key Laboratory of Nanomaterials and NanotechnologyCAS Center for Excellence in NanoscienceInstitute of Solid State PhysicsHefei Institutes of Physical ScienceChinese Academy of SciencesHefei230031China
- Centre for Catalysis and Clean EnergySchool of Environment and ScienceGriffith University Gold Coast CampusQueensland4222Australia
| | - Shan Chen
- Institutes of Physical Science and Information TechnologyAnhui UniversityHefei230039China
| | - Huajie Yin
- University of Science and Technology of ChinaHefeiAnhui230026China
- Key Laboratory of Materials PhysicsCentre for Environmental and Energy nanomaterialsAnhui Key Laboratory of Nanomaterials and NanotechnologyCAS Center for Excellence in NanoscienceInstitute of Solid State PhysicsHefei Institutes of Physical ScienceChinese Academy of SciencesHefei230031China
| | - Huijun Zhao
- Centre for Catalysis and Clean EnergySchool of Environment and ScienceGriffith University Gold Coast CampusQueensland4222Australia
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16
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Zhao H, Ye Y, Zhang Y, Yang L, Du W, Wang S, Hou Z. Upcycling of waste polyesters for the development of a circular economy. Chem Commun (Camb) 2024; 60:13832-13857. [PMID: 39504002 DOI: 10.1039/d4cc04780j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2024]
Abstract
The rapidly increasing production and widespread application of plastics have brought convenience to our lives, but they have consumed a huge amount of nonrenewable fossil energy, leading to additional CO2 emissions and generation of an enormous amount of plastic waste (also called white pollution). Chemical recycling and upcycling of waste plastic products (also called waste plastic refineries) into recycled monomers and/or valuable chemicals can decrease the dependence on fossil energy and/or reduce the emission of CO2, enabling the full utilization of carbon resources for the development of a circular economy. Polyesters, a vital class of plastics, are ideal feedstocks for chemical recycling due to the easily depolymerizable ester bonds compared to polyolefins. Among them, polyethylene terephthalate (PET) is the most widely used product, making its chemical recycling to a circular carbon resource a hot topic with significant concerns. In this feature article, recent progress in depolymerization of waste polyesters (PET and/or PET-containing materials) and the subsequent upgrading of depolymerized monomers (or intermediates) to valuable chemicals was reviewed and prospected. Newly reported technologies, such as thermal catalysis, photocatalysis, electrocatalysis, and biocatalysis, were discussed. The achievements, challenges, and potential of industrial applications of chemical recycling of polyesters were addressed.
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Affiliation(s)
- Huaiyuan Zhao
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China.
- Zhejiang Hengyi Petrochemical Research Institute Co., Ltd, Hangzhou 311200, China
| | - Yingdan Ye
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China.
| | - Yibin Zhang
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China.
| | - Lei Yang
- Zhejiang Hengyi Petrochemical Research Institute Co., Ltd, Hangzhou 311200, China
| | - Weichen Du
- Zhejiang Hengyi Petrochemical Research Institute Co., Ltd, Hangzhou 311200, China
| | - Songlin Wang
- Zhejiang Hengyi Petrochemical Research Institute Co., Ltd, Hangzhou 311200, China
| | - Zhaoyin Hou
- Key Laboratory of Biomass Chemical Engineering of Ministry of Education, Department of Chemistry, Zhejiang University, Hangzhou 310028, China.
- Zhejiang Hengyi Petrochemical Research Institute Co., Ltd, Hangzhou 311200, China
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17
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Xu T, Shan T, Jiang Y, Xu LH, Zhang H, Chu S. Photocatalytic Upcycling of Plastic Waste into Syngas by ZnS/Ga 2O 3 Z-Scheme Heterojunction. CHEMSUSCHEM 2024:e202402310. [PMID: 39549232 DOI: 10.1002/cssc.202402310] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/27/2024] [Revised: 11/15/2024] [Accepted: 11/15/2024] [Indexed: 11/18/2024]
Abstract
The photocatalytic conversion of plastic waste into value-added products using solar energy presents a promising approach for promoting environmental sustainability. Nonetheless, the emission of CO2 during the conventional photocatalytic degradation process remains a major hurdle that impedes its further development. In this study, we propose an efficient photocatalytic conversion of polyethylene plastic into syngas (CO+H2 mixtures) by using a ZnS/Ga2O3 Z-scheme heterojunction photocatalyst. It is found that the strong redox capability of photogenerated holes and electrons in the Z-scheme heterojunction photocatalyst can promote the oxidative depolymerization of PE plastic, concurrently enabling the efficient reduction of the intermediate product CO2 into syngas. Furthermore, this system also demonstrates applicability in the conversion and upcycling of other polyolefin plastics including polypropylene and polyvinyl chloride. Our findings highlight the potential of polyolefin plastics photoreforming for the production of syngas under environmentally benign conditions.
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Affiliation(s)
- Tong Xu
- Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, China
| | - Tao Shan
- Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, China
| | - Yuting Jiang
- Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, China
| | - Lian-Hua Xu
- Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, China
| | - Huiyan Zhang
- Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, China
| | - Sheng Chu
- Key Laboratory of Energy Thermal Conversion and Control of Ministry of Education, School of Energy and Environment, Southeast University, Nanjing, 210096, China
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18
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Wang J, Zhang C, Wang Y. Current Advances in the Photoconversion of Plastics: the Catalysts and Reaction Pathways. CHEMSUSCHEM 2024:e202401700. [PMID: 39529609 DOI: 10.1002/cssc.202401700] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/31/2024] [Revised: 10/25/2024] [Accepted: 11/07/2024] [Indexed: 11/16/2024]
Abstract
Plastic waste has caused severe global environmental pollution and health issues due to the high production rate and lack of proper disposal technology. Traditional methods to deal with plastic waste, such as incineration and landfilling, are deemed unsustainable and energy-intensive. A promising alternative is the photocatalytic conversion of plastic waste, using sunlight as a sustainable and carbon-neutral energy source to break down plastic waste under ambient pressure and low temperatures. This review aims to provide a comprehensive summary of recent advancements in plastic photoconversion, with an emphasis on the catalysts and reaction pathways. The mechanisms and reaction routes are first reviewed, followed by a detailed discussion of strategies to design catalysts for improved performance in photoconversion. Then, examples of photothermal degradation processes are presented. Finally, current strategies, challenges, and possible future directions of plastic photoconversion are summarized and discussed.
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Affiliation(s)
- Junting Wang
- Advanced Research Institute of Multidisciplinary Sciences, Beijing Institute of Technology, Beijing, 102488, P. R. China
| | - Caiwei Zhang
- Advanced Research Institute of Multidisciplinary Sciences, Beijing Institute of Technology, Beijing, 102488, P. R. China
| | - Yiou Wang
- Advanced Research Institute of Multidisciplinary Sciences, Beijing Institute of Technology, Beijing, 102488, P. R. China
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19
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Jiang Z, Liang Y, Guo F, Wang Y, Li R, Tang A, Tu Y, Zhang X, Wang J, Li S, Kong L. Microwave-Assisted Pyrolysis-A New Way for the Sustainable Recycling and Upgrading of Plastic and Biomass: A Review. CHEMSUSCHEM 2024; 17:e202400129. [PMID: 38773732 DOI: 10.1002/cssc.202400129] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/21/2024] [Revised: 05/15/2024] [Accepted: 05/21/2024] [Indexed: 05/24/2024]
Abstract
The efficient utilization of organic solid waste resources can help reducing the consumption of conventional fossil fuels, mitigating environmental pollution, and achieving green sustainable development. Due to its dual nature of being both a resource and a source of pollution, it is crucial to implement suitable recycling technologies throughout the recycling and upgrading processes for plastics and biomass, which are organic solid wastes with complex mixture of components. The conventional pyrolysis and hydropyrolysis were summarized for recycling plastics and biomass into high-value fuels, chemicals, and materials. To enhance reaction efficiency and improve product selectivity, microwave-assisted pyrolysis was introduced to the upgrading of plastics and biomass through efficient energy supply especially with the aid of catalysts and microwave absorbers. This review provides a detail summary of microwave-assisted pyrolysis for plastics and biomass from the technical, applied, and mechanistic perspectives. Based on the recent technological advances, the future directions for the development of microwave-assisted pyrolysis technologies are predicted.
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Affiliation(s)
- Zhicheng Jiang
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Yuan Liang
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Fenfen Guo
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Yuxuan Wang
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Ruikai Li
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Aoyi Tang
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Youjing Tu
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Xingyu Zhang
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Junxia Wang
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
| | - Shenggang Li
- CAS Key Laboratory of Low-Carbon Conversion Science and Engineering, Shanghai Advanced Research Institute, Chinese Academy of Sciences, Shanghai, 201210, P. R. China
| | - Lingzhao Kong
- School of Environmental Science and Engineering, Suzhou University of Science and Technology, Suzhou, 215009, P. R. China
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20
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Manal AK, Shivhare A, Lande S, Srivastava R. Synergistic catalysis for promoting selective C-C/C-O cleavage in plastic waste: structure-activity relationship and rational design of heterogeneous catalysts for liquid hydrocarbon production. Chem Commun (Camb) 2024; 60:13143-13168. [PMID: 39431918 DOI: 10.1039/d4cc03261f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2024]
Abstract
Ever-increasing consumption of plastic products and poor waste management infrastructure have resulted in a massive accumulation of plastic waste in environments, causing adverse effects on climate and living organisms. Although contributing ∼10% towards the total plastic waste management infrastructure, the chemical recycling of plastic waste is considered a viable option to valorize plastic waste into platform chemicals and liquid fuels. Among the various chemical upcycling processes, catalytic hydroprocessing has attracted interest due to its potential to offer higher selectivity than other thermal-based approaches. Heterogeneous catalytic hydroprocessing reactions offer routes for converting plastic waste into essential industrially important molecules. However, the functional group similarities in the plastic polymers frequently constrain reaction selectivity. Therefore, a fundamental understanding of metal selection for targeted bond activation and plastic interaction on solid surfaces is essential for catalyst design and reaction engineering. In this review, we critically assess the structure-activity relationship of catalysts used in the hydroprocessing of plastic waste for the selective production of liquid hydrocarbons. We discuss the significance of C-C/C-O bond activation in plastic waste through active site modulation and surface modification to elucidate reaction networks and pathways for achieving selective bond activation and cleavage. Finally, we highlight current challenges and future opportunities in catalyst design to upcycle real-life plastic waste and produce selective liquid hydrocarbons.
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Affiliation(s)
- Arjun K Manal
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar-140001, Punjab, India.
| | - Atal Shivhare
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar-140001, Punjab, India.
| | - Sharad Lande
- Research & Development, Reliance Industries Ltd, Thane Belapur Road, Ghansoli, Navi Mumbai-400701, India
| | - Rajendra Srivastava
- Catalysis Research Laboratory, Department of Chemistry, Indian Institute of Technology Ropar, Rupnagar-140001, Punjab, India.
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21
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Jiang S, Wang M, Huang Y, Wen J, Hu P. Selective Degradation of Polyethylene Terephthalate Plastic Waste Using Iron Salt Photocatalysts. CHEMSUSCHEM 2024:e202401920. [PMID: 39505702 DOI: 10.1002/cssc.202401920] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/08/2024] [Revised: 11/06/2024] [Accepted: 11/06/2024] [Indexed: 11/08/2024]
Abstract
Plastic pollution poses a significant challenge to environmental conservation. Efficient recycling of plastic is a key strategy to address this issue. Polyethylene terephthalate (PET), commonly found in plastic bottles, represents a substantial portion of plastic waste. Consequently, the efficient degradation and recycling of PET is crucial for the sustainable development of society. However, the implementation of methods for PET depolymerization and recycling typically necessitates alkaline/acidic pre-treatment and significant energy input for heating. Here, we propose a gentle, and highly efficient photocatalysis approach for selectively degrading PET plastic waste into terephthalic acid (TPA) in high yield (up to 99 %) using cost-effective iron salts. Notably, this method achieved excellent selectivity with high TON and TOF values, applying oxygen or air as environmentally friendly oxidants. In addition, the solvent can be recycled without compromising the TPA yield, and large-scale reactions can be performed smoothly.
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Affiliation(s)
- Shusheng Jiang
- Institute of Green Chemistry and Molecular Engineering, GBRCE for Functional Molecular Engineering, Lehn Institute of Functional Materials, School of Chemistry, Sun Yat-Sen University, Guangzhou, 510006, China
| | - Miao Wang
- Institute of Green Chemistry and Molecular Engineering, GBRCE for Functional Molecular Engineering, Lehn Institute of Functional Materials, School of Chemistry, Sun Yat-Sen University, Guangzhou, 510006, China
| | - Yahao Huang
- Institute of Green Chemistry and Molecular Engineering, GBRCE for Functional Molecular Engineering, Lehn Institute of Functional Materials, School of Chemistry, Sun Yat-Sen University, Guangzhou, 510006, China
| | - Jinglan Wen
- Institute of Green Chemistry and Molecular Engineering, GBRCE for Functional Molecular Engineering, Lehn Institute of Functional Materials, School of Chemistry, Sun Yat-Sen University, Guangzhou, 510006, China
| | - Peng Hu
- Institute of Green Chemistry and Molecular Engineering, GBRCE for Functional Molecular Engineering, Lehn Institute of Functional Materials, School of Chemistry, Sun Yat-Sen University, Guangzhou, 510006, China
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22
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Deng Y, Chen J, Zhang Q, Cao M. Photocatalytic Upcycling of Different Types of Plastic Wastes: A Mini Review. Chempluschem 2024; 89:e202400336. [PMID: 38987227 DOI: 10.1002/cplu.202400336] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/13/2024] [Revised: 06/20/2024] [Accepted: 07/09/2024] [Indexed: 07/12/2024]
Abstract
With the escalating demand and utilization of plastics, considerable attention has been given to controlling plastic pollution. Among these methodologies, photocatalytic upcycling of plastic has emerged as a promising method for plastic management due to its energy-saving and eco-friendly properties. In the past several years, great efforts have been devoted to the photocatalytic conversion of a variety of commercial plastic types. These encouraging endeavors foreshadow the continued progression and application in this field. In this review, recent advancements in the photocatalytic upcycling of plastics are reviewed. The fundamentals and principles of photocatalytic deconstruction of plastics are first introduced. Then, we summarize the works on the reforming of different types of plastic, including polyolefins, polyesters, and other types. Finally, some challenges and possible solutions are provided for the development of photocatalytic upcycling of plastics.
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Affiliation(s)
- Yuan Deng
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, Suzhou, Jiangsu, 215123, P. R. China
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, Suzhou, Jiangsu, 215123, P. R. China
| | - Qiao Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, Suzhou, Jiangsu, 215123, P. R. China
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, Suzhou, Jiangsu, 215123, P. R. China
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23
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Wang Q, Luo B, Wang Z, Hu Y, Du M. Pore Engineering in Biomass-Derived Carbon Materials for Enhanced Energy, Catalysis, and Environmental Applications. Molecules 2024; 29:5172. [PMID: 39519813 PMCID: PMC11547597 DOI: 10.3390/molecules29215172] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/08/2024] [Revised: 10/24/2024] [Accepted: 10/29/2024] [Indexed: 11/16/2024] Open
Abstract
Biomass-derived carbon materials (BDCs) are highly regarded for their renewability, environmental friendliness, and broad potential for application. A significant advantage of these materials lies in the high degree of customization of their physical and chemical properties, especially in terms of pore structure. Pore engineering is a key strategy to enhance the performance of BDCs in critical areas, such as energy storage, catalysis, and environmental remediation. This review focuses on pore engineering, exploring the definition, classification, and adjustment techniques of pore structures, as well as how these factors affect the application performance of BDCs in energy, catalysis, and environmental remediation. Our aim is to provide a solid theoretical foundation and practical guidance for the pore engineering of BDCs to facilitate the rapid transition of these materials from the laboratory to industrial applications.
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Affiliation(s)
- Qi Wang
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China; (Q.W.); (B.L.); (Z.W.)
- School of Environmental and Ecology, Jiangnan University, Wuxi 214122, China
| | - Bolong Luo
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China; (Q.W.); (B.L.); (Z.W.)
- School of Environmental and Ecology, Jiangnan University, Wuxi 214122, China
| | - Zhaoyu Wang
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China; (Q.W.); (B.L.); (Z.W.)
| | - Yao Hu
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China; (Q.W.); (B.L.); (Z.W.)
| | - Mingliang Du
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China; (Q.W.); (B.L.); (Z.W.)
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24
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Wu J, Yang F, Shi D, Miao Z, Wang J, Wang D, Zhang Y. Converting Waste Polyethylene Terephthalate to High Value Monomers by Synergistic Catalysts. CHEMSUSCHEM 2024:e202401922. [PMID: 39340214 DOI: 10.1002/cssc.202401922] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/02/2024] [Accepted: 09/27/2024] [Indexed: 09/30/2024]
Abstract
Waste plastics accumulation, such as commonly used polyethylene terephthalate (PET), has caused serious environmental pollution and resource squander. Glycolysis is a reliable closed-loop PET recycling method, which limited by the high cost and complex catalysts preparation processes. Here we report a simple synergistic catalytic strategy by premixing zinc acetate and cheap alkalis in ethylene glycol, which could achieve complete glycolysis at 180 °C within 2 hours, and a bis(hydroxyethyl) terephthalate (BHET) yield of 86.4 %. This may be attributed to the free hydroxide ions not only enhancing the nucleophilicity of oxygen in ethylene glycol and making it easy to attack carbonyl groups, but also accelerating the swelling and dissolution of PET. Meanwhile, the in-situ generated Zn-glycolate and zinc oxide nanoparticles (ZnO NPs) activated the oxygen in the carbonyl group, making the carbon cations more electropositive. Further recycling experiments and techno-economic analysis indicated that our synergistic strategy significantly reduced industrial costs and expected to achieve large-scale industrial applications.
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Affiliation(s)
- Junyan Wu
- School of Chemical Engineering, Zhengzhou University, Zhengzhou, CN-450001, China
- Jiyuan Research Institute, Zhengzhou University, Jiyuan, CN-459000, China
| | - Fan Yang
- School of Chemical Engineering, Zhengzhou University, Zhengzhou, CN-450001, China
| | - Diandian Shi
- Qingdao Institute of Bioenergy and Bioprocess Technology, Chinese Academy of Sciences, Laoshan District, Qingdao, CN-266101, China
| | - Zhen Miao
- School of Chemical Engineering, Zhengzhou University, Zhengzhou, CN-450001, China
- Jiyuan Research Institute, Zhengzhou University, Jiyuan, CN-459000, China
| | - Jue Wang
- School of Chemical Engineering, Zhengzhou University, Zhengzhou, CN-450001, China
| | - Dianyu Wang
- School of Chemical Engineering, Zhengzhou University, Zhengzhou, CN-450001, China
| | - Yadong Zhang
- School of Chemical Engineering, Zhengzhou University, Zhengzhou, CN-450001, China
- Jiyuan Research Institute, Zhengzhou University, Jiyuan, CN-459000, China
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25
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Chen S, Hu YH. Complete Degradation of Polyolefin Plastic Wastes to High-Value Products. CHEMSUSCHEM 2024; 17:e202301449. [PMID: 38647354 DOI: 10.1002/cssc.202301449] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Revised: 04/20/2024] [Accepted: 04/22/2024] [Indexed: 04/25/2024]
Abstract
Plastic wastes continuously accumulate, causing critical environmental issues. It is urgent to develop efficient strategies to convert them to valuable products. Very recently, two novel approaches for plastic recycling were reported by Huber et al. (Science, 2023, 381, 660-666) and Liu et al. (Science, 2023, 381, 666-671), where polyethylene (PE) and polypropylene (PP) plastics were converted into potentially valuable products, such as alcohols, aldehydes, surfactants, and detergents. The two processes achieved complete degradation, high selectivity of target products, as well as high values of products, showing economic feasibility for industrial scale-up. These breakthroughs for plastic recycling are highlighted in this article.
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Affiliation(s)
- Shaoqin Chen
- Department of Materials Science and Engineering, Michigan Technological University, 1400 Townsend Drive, Houghton, MI 49931-1295, USA
| | - Yun Hang Hu
- Department of Materials Science and Engineering, Michigan Technological University, 1400 Townsend Drive, Houghton, MI 49931-1295, USA
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26
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Zhao X, Kuang C, Liu H, An C, Wang M, Mu T. Spent Lithium-Ion Batteries Derived Co 3O 4 for Electrocatalytic Polyethylene Terephthalate Plastic Recycling. CHEMSUSCHEM 2024; 17:e202400105. [PMID: 38536230 DOI: 10.1002/cssc.202400105] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/18/2024] [Revised: 03/05/2024] [Indexed: 04/19/2024]
Abstract
Spent lithium-ion batteries (LIBs) are an essential secondary resource containing valuable metal elements. Transforming spent LIBs into efficient catalysts through a simple process presents a promising strategy to address both metal resource scarcity and clean energy challenges. Herein, a deep eutectic solvent-assisted synthesis of Co3O4 material from spent LIBs is proposed. The obtained Co3O4 material possesses efficient and stable electrocatalytic activity for converting raw polyethylene terephthalate (PET) bottles into high-purity formic acid and terephthalic acid products under ambient conditions. As expected, the Co3O4 catalyst exhibits a high FE of 92 % with a concentration of produced potassium formate of 23.6 mM under alkaline conditions. This study presents a waste-treating-waste strategy for the simultaneous recovery of spent LIBs and PET waste in a greener manner.
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Affiliation(s)
- Xinhui Zhao
- Jiangsu Key Laboratory of Function Control Technology for Advanced Materials, School of Environmental and Chemical Engineering, Jiangsu Ocean University, 222005, Lianyungang, Jiangsu, China
- Jiangsu Institute of Marine Resources Development, 222005, Lianyungang, Jiangsu, China
| | - Cheng Kuang
- Jiangsu Key Laboratory of Function Control Technology for Advanced Materials, School of Environmental and Chemical Engineering, Jiangsu Ocean University, 222005, Lianyungang, Jiangsu, China
| | - Hongshu Liu
- Jiangsu Key Laboratory of Function Control Technology for Advanced Materials, School of Environmental and Chemical Engineering, Jiangsu Ocean University, 222005, Lianyungang, Jiangsu, China
| | - Chaopeng An
- Jiangsu Key Laboratory of Function Control Technology for Advanced Materials, School of Environmental and Chemical Engineering, Jiangsu Ocean University, 222005, Lianyungang, Jiangsu, China
| | - Mingyan Wang
- Jiangsu Key Laboratory of Function Control Technology for Advanced Materials, School of Environmental and Chemical Engineering, Jiangsu Ocean University, 222005, Lianyungang, Jiangsu, China
| | - Tiancheng Mu
- Department of Chemistry, Renmin University of China, 100872, Beijing, China
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27
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Chen J, Jiang M, Zhang F, Wang L, Yang J. Interstitial Boron Atoms in Pd Aerogel Selectively Switch the Pathway for Glycolic Acid Synthesis from Waste Plastics. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2401867. [PMID: 39073167 DOI: 10.1002/adma.202401867] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/04/2024] [Revised: 07/19/2024] [Indexed: 07/30/2024]
Abstract
Electro-reforming of poly(ethylene terephthalate) (PET) into valuable chemicals is garnering significant attention as it opens a mild avenue for waste resource utilization. However, achieving high activity and selectivity for valuable C2 products during ethylene glycol (EG) oxidation in PET hydrolysate on Pd electrocatalysts remains challenging. The strong interaction between Pd and carbonyl (*CO) intermediates leads to undesirable over-oxidation and poisoning of Pd sites, which hinders the highly efficient C2 products production. Herein, a nonmetallic alloying strategy is employed to fabricate a Pd-boron alloy aerogel (PdB), wherein B atoms are induced to regulate the electron structure and surface oxophilicity. This approach allows a remarkable mass activity of 6.71 A mgPd -1, glycolic acid (GA) Faradaic efficiency (FE) of 93.8%, and stable 100 h cyclic electrolysis. In situ experiments and density functional theory calculations reveal the contributions of B inserted in Pd lattice on highly effective EG-to-GA conversion. Interestingly, the heightened surface oxophilicity and regulated electronic structure by B incorporation weakened *CO intermediates adsorption and enhanced hydroxyl species affinity to accelerate oxidative *OH adspecies formation, thereby synergistically avoiding over-oxidation and boosting GA synthesis. This work provides valuable insights for the rational design of high-performance electrocatalysts for GA synthesis via an oxophilic B motifs incorporation strategy.
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Affiliation(s)
- Junliang Chen
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Miaomiao Jiang
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Fangzhou Zhang
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Li Wang
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
| | - Jianping Yang
- State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai, 201620, China
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28
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Sun J, Dong J, Gao L, Zhao YQ, Moon H, Scott SL. Catalytic Upcycling of Polyolefins. Chem Rev 2024; 124:9457-9579. [PMID: 39151127 PMCID: PMC11363024 DOI: 10.1021/acs.chemrev.3c00943] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2023] [Revised: 05/09/2024] [Accepted: 05/10/2024] [Indexed: 08/18/2024]
Abstract
The large production volumes of commodity polyolefins (specifically, polyethylene, polypropylene, polystyrene, and poly(vinyl chloride)), in conjunction with their low unit values and multitude of short-term uses, have resulted in a significant and pressing waste management challenge. Only a small fraction of these polyolefins is currently mechanically recycled, with the rest being incinerated, accumulating in landfills, or leaking into the natural environment. Since polyolefins are energy-rich materials, there is considerable interest in recouping some of their chemical value while simultaneously motivating more responsible end-of-life management. An emerging strategy is catalytic depolymerization, in which a portion of the C-C bonds in the polyolefin backbone is broken with the assistance of a catalyst and, in some cases, additional small molecule reagents. When the products are small molecules or materials with higher value in their own right, or as chemical feedstocks, the process is called upcycling. This review summarizes recent progress for four major catalytic upcycling strategies: hydrogenolysis, (hydro)cracking, tandem processes involving metathesis, and selective oxidation. Key considerations include macromolecular reaction mechanisms relative to small molecule mechanisms, catalyst design for macromolecular transformations, and the effect of process conditions on product selectivity. Metrics for describing polyolefin upcycling are critically evaluated, and an outlook for future advances is described.
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Affiliation(s)
- Jiakai Sun
- Department
of Chemistry and Biochemistry, University
of California, Santa
Barbara, California 93106-9510, United States
| | - Jinhu Dong
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
| | - Lijun Gao
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
| | - Yu-Quan Zhao
- Department
of Chemistry and Biochemistry, University
of California, Santa
Barbara, California 93106-9510, United States
| | - Hyunjin Moon
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
| | - Susannah L. Scott
- Department
of Chemistry and Biochemistry, University
of California, Santa
Barbara, California 93106-9510, United States
- Department
of Chemical Engineering, University of California, Santa Barbara, California 93106-5080, United
States
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29
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Su K, Gao T, Tung CH, Wu LZ. Photocatalytic Cracking of non-Biodegradable Plastics to Chemicals and Fuels. Angew Chem Int Ed Engl 2024; 63:e202407464. [PMID: 38894633 DOI: 10.1002/anie.202407464] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/19/2024] [Revised: 06/13/2024] [Accepted: 06/13/2024] [Indexed: 06/21/2024]
Abstract
Plastic pollution is worsening the living conditions on Earth, primarily due to the toxicity and stability of non-biodegradable plastics (NBPs). Photocatalytic cracking of NBPs is emerging as a promising way to cleave inert C-C bonds and abstract the carbon atoms from these wastes into valuable chemicals and fuels. However, controlling these processes is a huge challenge, ascribed to the complicated reactions of various NBPs. Herein, we summarize recent advances in the CO2 and carbon-radical-mediated photocatalytic cracking of NBPs, with an emphasis on the pivotal intermediates. The CO2-mediated cracking proceeded with indiscriminate C-H/C-C bond cleavage of NBPs and tandem photoreduction of CO2, while carbon-radical-mediated cracking was realized by the prior activation of C-H bonds for selective C-C bond cleavage of NBPs. Catalytic generation and conversion of different intermediates greatly depend on the kinds of active species and the structure of photocatalysts under irradiation. Meanwhile, the fate of a specific intermediate is compared with small molecule activation to reveal the key problems in the cracking of NBPs. Finally, the challenges and potential directions are discussed to improve the overall efficiency in the photocatalytic cracking of NBPs.
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Affiliation(s)
- Kaiyi Su
- Key Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry & University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- School of Future Technology, University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Tengshijie Gao
- Key Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry & University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- School of Future Technology, University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Chen-Ho Tung
- Key Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry & University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- School of Future Technology, University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Li-Zhu Wu
- Key Laboratory of Photochemical Conversion and Optoelectronic Materials, Technical Institute of Physics and Chemistry & University of Chinese Academy of Sciences, Chinese Academy of Sciences, Beijing, 100190, P. R. China
- School of Future Technology, University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
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30
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Lu L, Luo J, Montag M, Diskin-Posner Y, Milstein D. Polyoxymethylene Upcycling into Methanol and Methyl Groups Catalyzed by a Manganese Pincer Complex. J Am Chem Soc 2024; 146:22017-22026. [PMID: 39046806 PMCID: PMC11311220 DOI: 10.1021/jacs.4c07468] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/02/2024] [Revised: 06/25/2024] [Accepted: 06/26/2024] [Indexed: 07/27/2024]
Abstract
Polyoxymethylene (POM) is a commonly used engineering thermoplastic, but its recycling by conventional means, i.e., mechanical recycling, is not practiced to any meaningful extent, due to technical limitations. Instead, waste POM is typically incinerated or disposed in landfills, where it becomes a persistent environmental pollutant. An attractive alternative to mechanical recycling is upcycling, namely, the conversion of waste POM into value-added chemicals, but this has received very little attention. Herein, we report the upcycling of POM into useful chemicals through three different reactions, all of which are efficiently catalyzed by a single pincer complex of earth-abundant manganese. One method involves hydrogenation of POM into methanol using H2 gas as the only reagent, whereas another method converts POM into methanol and CO2 through a one-pot process comprising acidolysis followed by Mn-catalyzed disproportionation. The third method utilizes POM as a reagent for the methylation of ketones and amines.
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Affiliation(s)
- Lijun Lu
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
| | - Jie Luo
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
| | - Michael Montag
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
| | - Yael Diskin-Posner
- Department
of Chemical Research Support, Weizmann Institute
of Science, Rehovot 7610001, Israel
| | - David Milstein
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
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31
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Zheng J, Feng H, Zhang X, Zheng J, Ng JKW, Wang S, Hadjichristidis N, Li Z. Advancing Recyclable Thermosets through C═C/C═N Dynamic Covalent Metathesis Chemistry. J Am Chem Soc 2024; 146:21612-21622. [PMID: 39046371 DOI: 10.1021/jacs.4c05346] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 07/25/2024]
Abstract
Thermoset polymers have become integral to our daily lives due to their exceptional durability, making them feasible for a myriad of applications; however, this ubiquity also raises serious environmental concerns. Covalent adaptable networks (CANs) with dynamic covalent linkages that impart efficient reprocessability and recyclability to thermosets have garnered increasing attention. While various dynamic exchange reactions have been explored in CANs, many rely on the stimuli of active nucleophilic groups and/or catalysts, introducing performance instability and escalating the initial investment. Herein, we propose a new direct and catalyst-free C═C/C═N metathesis reaction between α-cyanocinnamate and aldimine as a novel dynamic covalent motif for constructing recyclable thermosets. This chemistry offers mild reaction conditions (room temperature and catalyst-free), ensuring high yields and simple isolation procedures. By incorporating dynamic C═C/C═N linkages into covalently cross-linked polymer networks, we obtained dynamic thermosets that exhibit both malleability and reconfigurability. The resulting tunable dynamic properties, coupled with the high thermal stability and recyclability of the C═C/C═N linkage-based networks, enrich the toolbox of dynamic covalent chemistry.
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Affiliation(s)
- Jie Zheng
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Republic of Singapore
| | - Hongzhi Feng
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Republic of Singapore
- Key Laboratory of Bio-Based Polymeric Materials Technology and Application of Zhejiang Province, Laboratory of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, People's Republic of China
| | - Xinglong Zhang
- Institute of High Performance Computing (IHPC), Agency for Science, Technology, and Research (A*STAR), Singapore 138632, Republic of Singapore
| | - Jianwei Zheng
- Institute of High Performance Computing (IHPC), Agency for Science, Technology, and Research (A*STAR), Singapore 138632, Republic of Singapore
| | - Jeffrey Kang Wai Ng
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Republic of Singapore
| | - Sheng Wang
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Republic of Singapore
| | - Nikos Hadjichristidis
- Polymer Synthesis Laboratory, Chemistry Program, Physical Sciences and Engineering Division, KAUST Catalysis Center, King Abdullah University of Science and Technology (KAUST), Thuwal 23955, Saudi Arabia
| | - Zibiao Li
- Institute of Sustainability for Chemicals, Energy and Environment (ISCE2), Agency for Science, Technology and Research (A*STAR), 1 Pesek Road, Jurong Island, Singapore 627833, Republic of Singapore
- Institute of Materials Research and Engineering, Agency for Science, Technology, and Research (A*STAR), 2 Fusionopolis Way, Innovis #08-03, Singapore 138634, Republic of Singapore
- Department of Materials Science and Engineering, National University of Singapore, 9 Engineering Drive 1, Singapore 117576, Republic of Singapore
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32
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Yang S, Li Y, Nie M, Liu X, Wang Q, Chen N, Zhang C. Lifecycle Management for Sustainable Plastics: Recent Progress from Synthesis, Processing to Upcycling. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2404115. [PMID: 38869422 DOI: 10.1002/adma.202404115] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/20/2024] [Revised: 06/06/2024] [Indexed: 06/14/2024]
Abstract
Plastics, renowned for their outstanding properties and extensive applications, assume an indispensable and irreplaceable role in modern society. However, the ubiquitous consumption of plastic items has led to a growing accumulation of plastic waste. Unreasonable practices in the production, utilization, and recycling of plastics have led to substantial energy resource depletion and environmental pollution. Herein, the state-of-the-art advancements in the lifecycle management of plastics are timely reviewed. Unlike typical reviews focused on plastic recycling, this work presents an in-depth analysis of the entire lifecycle of plastics, covering the whole process from synthesis, processing, to ultimate disposal. The primary emphasis lies on selecting judicious strategies and methodologies at each lifecycle stage to mitigate the adverse environmental impact of waste plastics. Specifically, the article delineates the rationale, methods, and advancements realized in various lifecycle stages through both physical and chemical recycling pathways. The focal point is the attainment of optimal recycling rates for waste plastics, thereby alleviating the ecological burden of plastic pollution. By scrutinizing the entire lifecycle of plastics, the article aims to furnish comprehensive solutions for reducing plastic pollution and fostering sustainability across all facets of plastic production, utilization, and disposal.
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Affiliation(s)
- Shuangqiao Yang
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
- The Research Department of Resource Carbon Neutrality, Tianfu Yongxing Laboratory, Chengdu, 610213, China
| | - Yijun Li
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
- The Research Department of Resource Carbon Neutrality, Tianfu Yongxing Laboratory, Chengdu, 610213, China
| | - Min Nie
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
| | - Xingang Liu
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
| | - Qi Wang
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
- The Research Department of Resource Carbon Neutrality, Tianfu Yongxing Laboratory, Chengdu, 610213, China
| | - Ning Chen
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
- The Research Department of Resource Carbon Neutrality, Tianfu Yongxing Laboratory, Chengdu, 610213, China
| | - Chuhong Zhang
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute, Sichuan University, Chengdu, 610041, China
- The Research Department of Resource Carbon Neutrality, Tianfu Yongxing Laboratory, Chengdu, 610213, China
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33
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Yue S, Zhao Z, Zhang T, Li F, Liu K, Zhan S. Selective Photoreforming of Waste Plastics into Diesel Olefins via Single Reactive Oxygen Species. Angew Chem Int Ed Engl 2024; 63:e202406795. [PMID: 38708785 DOI: 10.1002/anie.202406795] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/09/2024] [Revised: 04/29/2024] [Accepted: 04/30/2024] [Indexed: 05/07/2024]
Abstract
The accumulation of plastic waste poses a pressing environmental challenge. Catalytic conversion stands out as an ideal approach for plastics upcycling, particularly through solar-driven plastics photoreforming. However, due to the common effects of multiple reactive oxygen species (ROS), selectively generating high-value chemicals becomes challenging. In this study, we developed a universal strategy to achieve >85 % selective production of diesel olefins (C15-C28) from polyolefin waste plastics via single ROS. Using tetrakis (4-carboxyphenyl) porphyrin supramolecular (TCPP) with different central metals as an example to regulate single ROS generation, results show Ni-TCPP facilitates triplet exciton production, yielding 1O2, while Zn-TCPP generates ⋅O2 - due to its strong built-in electric field (IEF). 1O2 directly dechlorinates polyvinyl chloride (PVC) due to the electro-negativity of chlorine atoms and the low dissociation energy of C-Cl bonds, while ⋅O2 - promotes direct dehydrogenation of polyethylene (PE) due to the electro-positivity of hydrogen atoms and the high dissociation energy of C-H bonds. This method is universally applicable to various single ROS systems. Installation experiments further affirm the application potential, achieving the highest diesel olefin production of 76.1 μmol h-1. Such a universally adaptive approach holds promise for addressing the global plastic pollution problem.
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Affiliation(s)
- Shuai Yue
- MOE Key Laboratory of Pollution Processes and Environmental Criteria, Tianjin Key Laboratory of Environmental Remediation and Pollution Control, College of Environmental Science and Engineering, Nankai University, Tianjin, 300350, P. R. China
| | - Zhiyong Zhao
- MOE Key Laboratory of Pollution Processes and Environmental Criteria, Tianjin Key Laboratory of Environmental Remediation and Pollution Control, College of Environmental Science and Engineering, Nankai University, Tianjin, 300350, P. R. China
| | - Tao Zhang
- MOE Key Laboratory of Pollution Processes and Environmental Criteria, Tianjin Key Laboratory of Environmental Remediation and Pollution Control, College of Environmental Science and Engineering, Nankai University, Tianjin, 300350, P. R. China
| | - Fei Li
- MOE Key Laboratory of Pollution Processes and Environmental Criteria, Tianjin Key Laboratory of Environmental Remediation and Pollution Control, College of Environmental Science and Engineering, Nankai University, Tianjin, 300350, P. R. China
| | - Kewang Liu
- MOE Key Laboratory of Pollution Processes and Environmental Criteria, Tianjin Key Laboratory of Environmental Remediation and Pollution Control, College of Environmental Science and Engineering, Nankai University, Tianjin, 300350, P. R. China
| | - Sihui Zhan
- MOE Key Laboratory of Pollution Processes and Environmental Criteria, Tianjin Key Laboratory of Environmental Remediation and Pollution Control, College of Environmental Science and Engineering, Nankai University, Tianjin, 300350, P. R. China
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34
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Ding J, He D, Du P, Wu J, Hu Q, Chen Q, Jiao X. Design Photocatalysts to Boost Carrier Dynamics in Plastics Photoconversion into Fuels. ACS APPLIED MATERIALS & INTERFACES 2024; 16:35865-35873. [PMID: 38970473 DOI: 10.1021/acsami.4c07664] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 07/08/2024]
Abstract
Solar-driven plastics conversion into valuable fuels has attracted broad attention in recent years, which has enormous potential for plastics recycling in the future. However, it usually encounters low conversion efficiency, where one of the reasons is attributed to the poor carrier dynamics in the photocatalytic process. In this Perspective, we critically review the developed strategies, involving defect engineering, doping engineering, heterojunction engineering, and composite construction, for boosted carrier separation efficiency. In addition, we provide an outlook for more potential strategies to engineer catalysts for promoted carrier dynamics. Finally, we also propose prospects for the future research direction of plastics photoconversion into fuels.
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Affiliation(s)
- Jinyu Ding
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
| | - Dongpo He
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
| | - Peijin Du
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
| | - Jiacong Wu
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
| | - Qinyuan Hu
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
| | - Qingxia Chen
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
| | - Xingchen Jiao
- Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
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35
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Xu D, Li Z, Deng Z, Nie X, Pan Y, Cheng G. Degradation profiles of the poly(ε-caprolactone)/silk fibroin electrospinning membranes and their potential applications in tissue engineering. Int J Biol Macromol 2024; 266:131124. [PMID: 38522701 DOI: 10.1016/j.ijbiomac.2024.131124] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/16/2023] [Revised: 03/14/2024] [Accepted: 03/22/2024] [Indexed: 03/26/2024]
Abstract
Degradation profiles are critical for the optimal application of electrospun polymer nanofibers in tissue regeneration, wound healing, and drug delivery systems. In this study, natural and synthetic polymers and their composites were subjected to in vivo transplantation and in vitro treatment with lipases, macrophages, and acetic acid to evaluate their degradation patterns. The effects of environmental stimulation, surface wettability, and polymer components on the degradation profiles of the electrospinning poly(ε-caprolactone)/silk fibroin (PCL/SF) nanofibers were first evaluated. In vivo degradation study demonstrated that bulk degradation, characterized by the transition from microfibers to nanofibers, and surface erosion, characterized by fusion between the microfibers or direct erosion from both ends of the microfibers, occurred in the electrospun membranes; however, bulk degradation dominated their overall degradation. Furthermore, the degradation rates of the electrospun PCL/SF membranes varied according to the composition, morphology, and surface wettability of the composite membranes. After the incorporation of silk fibroin (SF), the degradation rate of the SF/PCL composite membranes was faster, accompanied by larger values of weight loss and molecular weight (Mw) loss when compared with that of the pure poly(ε-caprolactone) (PCL) membrane, indicating a close relationship between degradation rate and hydrophilicity of the electrospinning membranes. The in vitro experimental results demonstrated that enzymes and oxidation partially resulted in the surface erosion of the PCL/SF microfibers. Consequently, bulk degradation and surface erosion coordinated with each other to enhance the hydrophilicity of the electrospinning membranes and accelerate the in vivo degradation.
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Affiliation(s)
- Dongdong Xu
- School and Hospital of Stomatology, Wenzhou Medical University, Wenzhou, Zhejiang, China
| | - Zongli Li
- School and Hospital of Stomatology, Wenzhou Medical University, Wenzhou, Zhejiang, China
| | - Zhennan Deng
- School and Hospital of Stomatology, Wenzhou Medical University, Wenzhou, Zhejiang, China
| | - Xin Nie
- School and Hospital of Stomatology, Wenzhou Medical University, Wenzhou, Zhejiang, China
| | - Yihuai Pan
- School and Hospital of Stomatology, Wenzhou Medical University, Wenzhou, Zhejiang, China.
| | - Gu Cheng
- School and Hospital of Stomatology, Wenzhou Medical University, Wenzhou, Zhejiang, China.
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Kang Q, Zhang X, Feng Q, Zhang L, Chu M, Li C, Xu P, Cao M, He L, Zhang Q, Chen J. Hydrogen Bubbles: Harmonizing Local Hydrogen Transfer for Efficient Plastic Hydro-Depolymerization. ACS NANO 2024; 18:11438-11448. [PMID: 38627232 DOI: 10.1021/acsnano.4c02062] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/01/2024]
Abstract
Hydro-depolymerization presents a promising avenue for transforming plastic waste into high-value hydrocarbons, offering significant potential for value-added recycling. However, a major challenge in this method arises from kinetic limitations due to insufficient hydrogen concentration near the active sites, requiring optimal catalytic performance only at higher hydrogen pressures. In this study, we address this hurdle by developing "hydrogen bubble catalysts" featuring Ru nanoparticles within mesoporous SBA-15 channels (Ru/SBA). The distinctive feature of Ru/SBA catalysts lies in their capacity for physical hydrogen storage and chemically reversible hydrogen spillover, ensuring a timely and ample hydrogen supply. Under identical reaction conditions, the catalytic activity of Ru/SBA surpassed that of Ru/SiO2 (no hydrogen storage capacity) by over 4-fold. This substantial enhancement in catalytic performance provides significant opportunities for near atmospheric pressure hydro-depolymerization of plastic waste.
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Affiliation(s)
- Qingyun Kang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Xiaofang Zhang
- State Key Laboratory of New Textile Materials and Advanced Processing Technologies, Wuhan Textile University, Wuhan 430200, P. R. China
| | - Qianyue Feng
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Lin Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Mingyu Chu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Chaoran Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Panpan Xu
- Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, P. R. China
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Le He
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
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37
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Chu M, Wang X, Wang X, Xu P, Zhang L, Li S, Feng K, Zhong J, Wang L, Li Y, He L, Cao M, Zhang Q, Chi L, Chen J. Layered Double Hydroxide Derivatives for Polyolefin Upcycling. J Am Chem Soc 2024; 146:10655-10665. [PMID: 38564662 DOI: 10.1021/jacs.4c00327] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/04/2024]
Abstract
While Ru-catalyzed hydrogenolysis holds significant promise in converting waste polyolefins into value-added alkane fuels, a major constraint is the high cost of noble metal catalysts. In this work, we propose, for the first time, that Co-based catalysts derived from CoAl-layered double hydroxide (LDH) are alternatives for efficient polyolefin hydrogenolysis. Leveraging the chemical flexibility of the LDH platform, we reveal that metallic Co species serve as highly efficient active sites for polyolefin hydrogenolysis. Furthermore, we introduced Ni into the Co framework to tackle the issue of restricted hydrogenation ability associated with contiguous Co-Co sites. In-situ analysis indicates that the integration of Ni induces electron transfer and facilitates hydrogen spillover. This dual effect synergistically enhances the hydrogenation/desorption of olefin intermediates, resulting in a significant reduction in the yield of low-value CH4 from 27.1 to 12.6%. Through leveraging the unique properties of LDH, we have developed efficient and cost-effective catalysts for the sustainable recycling and valorization of waste polyolefin materials.
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Affiliation(s)
- Mingyu Chu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Xianpeng Wang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
- Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Taipa, Macau SAR 999078, P. R. China
| | - Xuchun Wang
- X-ray Science Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Panpan Xu
- Key Laboratory of Multifunctional Nanomaterials and Smart Systems, Advanced Materials Division, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, P. R. China
| | - Lin Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Shengming Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Kun Feng
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Jun Zhong
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Lu Wang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Youyong Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Le He
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Qiao Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Lifeng Chi
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
- Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Taipa, Macau SAR 999078, P. R. China
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
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38
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Cheng Y, Wang J, Fang C, Du Y, Su J, Chen J, Zhang Y. Recent Progresses in Pyrolysis of Plastic Packaging Wastes and Biomass Materials for Conversion of High-Value Carbons: A Review. Polymers (Basel) 2024; 16:1066. [PMID: 38674986 PMCID: PMC11054047 DOI: 10.3390/polym16081066] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/25/2024] [Revised: 04/09/2024] [Accepted: 04/10/2024] [Indexed: 04/28/2024] Open
Abstract
The recycling of plastic packaging wastes helps to alleviate the problems of white pollution and resource shortage. It is very necessary to develop high-value conversion technologies for plastic packaging wastes. To our knowledge, carbon materials with excellent properties have been widely used in energy storage, adsorption, water treatment, aerospace and functional packaging, and so on. Waste plastic packaging and biomass materials are excellent precursor materials of carbon materials due to their rich sources and high carbon content. Thus, the conversion from waste plastic packaging and biomass materials to carbon materials attracts much attention. However, closely related reviews are lacking up to now. In this work, the pyrolysis routes of the pyrolysis of plastic packaging wastes and biomass materials for conversion to high-value carbons and the influence factors were analyzed. Additionally, the applications of these obtained carbons were summarized. Furthermore, the limitations of the current pyrolysis technology are put forward and the research prospects are forecasted. Therefore, this review can provide a useful reference and guide for the research on the pyrolysis of plastic packaging wastes and biomass materials and the conversion to high-value carbon.
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Affiliation(s)
- Youliang Cheng
- Faculty of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.C.); (J.W.); (J.S.); (J.C.); (Y.Z.)
| | - Jinpeng Wang
- Faculty of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.C.); (J.W.); (J.S.); (J.C.); (Y.Z.)
| | - Changqing Fang
- Faculty of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.C.); (J.W.); (J.S.); (J.C.); (Y.Z.)
| | - Yanli Du
- Shaanxi Zhonghe Dadi Industrial Limited Company, Xianyang 712099, China;
| | - Jian Su
- Faculty of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.C.); (J.W.); (J.S.); (J.C.); (Y.Z.)
| | - Jing Chen
- Faculty of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.C.); (J.W.); (J.S.); (J.C.); (Y.Z.)
| | - Yingshuan Zhang
- Faculty of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, Xi’an 710048, China; (Y.C.); (J.W.); (J.S.); (J.C.); (Y.Z.)
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39
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Lou X, Yan P, Jiao B, Li Q, Xu P, Wang L, Zhang L, Cao M, Wang G, Chen Z, Zhang Q, Chen J. Grave-to-cradle photothermal upcycling of waste polyesters over spent LiCoO 2. Nat Commun 2024; 15:2730. [PMID: 38548730 PMCID: PMC10979025 DOI: 10.1038/s41467-024-47024-x] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/14/2023] [Accepted: 03/12/2024] [Indexed: 04/01/2024] Open
Abstract
Lithium-ion batteries (LIBs) and plastics are pivotal components of modern society; nevertheless, their escalating production poses formidable challenges to resource sustainability and ecosystem integrity. Here, we showcase the transformation of spent lithium cobalt oxide (LCO) cathodes into photothermal catalysts capable of catalyzing the upcycling of diverse waste polyesters into high-value monomers. The distinctive Li deficiency in spent LCO induces a contraction in the Co-O6 unit cell, boosting the monomer yield exceeding that of pristine LCO by a factor of 10.24. A comprehensive life-cycle assessment underscores the economic viability of utilizing spent LCO as a photothermal catalyst, yielding returns of 129.6 $·kgLCO-1, surpassing traditional battery recycling returns (13-17 $·kgLCO-1). Solar-driven recycling 100,000 tons of PET can reduce 3.459 × 1011 kJ of electric energy and decrease 38,716 tons of greenhouse gas emissions. This work unveils a sustainable solution for the management of spent LIBs and plastics.
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Affiliation(s)
- Xiangxi Lou
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
- Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin, 150001, heilongjiang, China
| | - Penglei Yan
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
| | - Binglei Jiao
- Advanced Materials Division, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, Jiangsu, China
| | - Qingye Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
| | - Panpan Xu
- Advanced Materials Division, Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou, 215123, Jiangsu, China.
| | - Lei Wang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
| | - Liang Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
| | - Guiling Wang
- Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin, 150001, heilongjiang, China
| | - Zheng Chen
- Department of NanoEngineering, University of California San Diego, La Jolla, 92093, CA, USA
| | - Qiao Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
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40
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Wimberger L, Ng G, Boyer C. Light-driven polymer recycling to monomers and small molecules. Nat Commun 2024; 15:2510. [PMID: 38509090 PMCID: PMC10954676 DOI: 10.1038/s41467-024-46656-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/12/2023] [Accepted: 03/05/2024] [Indexed: 03/22/2024] Open
Abstract
Only a small proportion of global plastic waste is recycled, of which most is mechanically recycled into lower quality materials. The alternative, chemical recycling, enables renewed production of pristine materials, but generally comes at a high energy cost, particularly for processes like pyrolysis. This review focuses on light-driven approaches for chemically recycling and upcycling plastic waste, with emphasis on reduced energy consumption and selective transformations not achievable with heat-driven methods. We focus on challenging to recycle backbone structures composed of mainly C‒C bonds, which lack functional groups i.e., esters or amides, that facilitate chemical recycling e.g., by solvolysis. We discuss the use of light, either in conjunction with heat to drive depolymerization to monomers or via photocatalysis to transform polymers into valuable small molecules. The structural prerequisites for these approaches are outlined, highlighting their advantages as well as limitations. We conclude with an outlook, addressing key challenges, opportunities, and provide guidelines for future photocatalyst (PC) development.
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Affiliation(s)
- Laura Wimberger
- Cluster for Advanced Macromolecular Design and School of Chemical Engineering, The University of New South Wales, 2052, Sydney, NSW, Australia
| | - Gervase Ng
- Cluster for Advanced Macromolecular Design and School of Chemical Engineering, The University of New South Wales, 2052, Sydney, NSW, Australia
| | - Cyrille Boyer
- Cluster for Advanced Macromolecular Design and School of Chemical Engineering, The University of New South Wales, 2052, Sydney, NSW, Australia.
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41
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Song M, Wu Y, Zhao Z, Zheng M, Wang C, Lu J. Corrosion Engineering of Part-Per-Million Single Atom Pt 1/Ni(OH) 2 Electrocatalyst for PET Upcycling at Ampere-Level Current Density. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024:e2403234. [PMID: 38504525 DOI: 10.1002/adma.202403234] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/03/2024] [Indexed: 03/21/2024]
Abstract
The plastic waste issue has posed a series of formidable challenges for the ecological environment and human health. While conventional recycling strategies often lead to plastic down-cycling, the electrochemical strategy of recovering valuable monomers enables an ideal, circular plastic economy. Here a corrosion synthesized single atom Pt1/Ni(OH)2 electrocatalyst with part-per-million noble Pt loading for highly efficient and selective upcycling of polyethylene terephthalate (PET) into valuable chemicals (potassium diformate and terephthalic acid) and green hydrogen is reported. Electro-oxidation of PET hydrolysate, ethylene glycol (EG), to formate is processed with high Faraday efficiency (FE) and selectivity (>90%) at the current density close to 1000 mA cm-2 (1.444 V vs RHE). The in situ spectroscopy and density functional theory calculations provide insights into the mechanism and the understanding of the high efficiency. Remarkably, the electro-oxidation of EG at the ampere-level current density is also successfully illustrated by using a membrane-electrode assembly with high FEs to formate integrated with hydrogen production for 500 h of continuous operation. This process allows valuable chemical production at high space-time yield and is highly profitable (588-700 $ ton-1 PET), showing an industrial perspective on single-atom catalysis of electrochemical plastic upcycling.
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Affiliation(s)
- Minwei Song
- Institute of Circular Economy, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, P. R. China
| | - Yufeng Wu
- Institute of Circular Economy, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, P. R. China
| | - Ziyi Zhao
- Institute of Circular Economy, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, P. R. China
| | - Mengting Zheng
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China
| | - Changlong Wang
- Institute of Circular Economy, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing, 100124, P. R. China
| | - Jun Lu
- College of Chemical and Biological Engineering, Zhejiang University, Hangzhou, 310027, China
- Chemical Sciences and Engineering Division, Argonne National Laboratory, Lemont, IL, 60439, USA
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42
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Hu P, Zhang C, Chu M, Wang X, Wang L, Li Y, Yan T, Zhang L, Ding Z, Cao M, Xu P, Li Y, Cui Y, Zhang Q, Chen J, Chi L. Stable Interfacial Ruthenium Species for Highly Efficient Polyolefin Upcycling. J Am Chem Soc 2024; 146:7076-7087. [PMID: 38428949 DOI: 10.1021/jacs.4c00757] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/03/2024]
Abstract
The present polyolefin hydrogenolysis recycling cases acknowledge that zerovalent Ru exhibits high catalytic activity. A pivotal rationale behind this assertion lies in the propensity of the majority of Ru species to undergo reduction to zerovalent Ru within the hydrogenolysis milieu. Nonetheless, the suitability of zerovalent Ru as an optimal structural configuration for accommodating multiple elementary reactions remains ambiguous. Here, we have constructed stable Ru0-Ruδ+ complex species, even under reaction conditions, through surface ligand engineering of commercially available Ru/C catalysts. Our findings unequivocally demonstrate that surface-ligated Ru species can be stabilized in the form of a Ruδ+ state, which, in turn, engenders a perturbation of the σ bond electron distribution within the polyolefin carbon chain, ultimately boosting the rate-determining step of C-C scission. The optimized catalysts reach a solid conversion rate of 609 g·gRu-1·h-1 for polyethylene. This achievement represents a 4.18-fold enhancement relative to the pristine Ru/C catalyst while concurrently preserving a remarkable 94% selectivity toward valued liquid alkanes. Of utmost significance, this surface ligand engineering can be extended to the gentle mixing of catalysts in ligand solution at room temperature, thus rendering it amenable for swift integration into industrial processes involving polyolefin degradation.
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Affiliation(s)
- Ping Hu
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Congyang Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Department of Chemistry, University of Western Ontario, London N6A 5B7, Canada
| | - Mingyu Chu
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Xianpeng Wang
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Macau 999078, P. R. China
| | - Lu Wang
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Youyong Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
- Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Macau 999078, P. R. China
| | - Tianran Yan
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Liang Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Zhifeng Ding
- Department of Chemistry, University of Western Ontario, London N6A 5B7, Canada
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory of Advanced Negative Carbon Technologies, Soochow University, Suzhou 215123, P. R. China
| | - Panpan Xu
- Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, P. R. China
| | - Yifan Li
- Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, P. R. China
| | - Yi Cui
- Suzhou Institute of Nano-Tech and Nano-Bionics, Chinese Academy of Sciences, Suzhou 215123, P. R. China
| | - Qiao Zhang
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
| | - Lifeng Chi
- Institute of Functional Nano & Soft Materials (FUNSOM), Joint International Research Laboratory of Carbon-Based Functional Materials and Devices, Soochow University, Suzhou 215123, P. R. China
- Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou 215123, P. R. China
- Macao Institute of Materials Science and Engineering, Macau University of Science and Technology, Macau 999078, P. R. China
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43
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Lou X, Liu F, Li Q, Chu M, Wang G, Chen J, Cao M. Advances in solar-driven, electro/photoelectrochemical, and microwave-assisted upcycling of waste polyesters. Chem Commun (Camb) 2024; 60:2828-2838. [PMID: 38362916 DOI: 10.1039/d3cc05930h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/17/2024]
Abstract
Plastic waste in the environment causes significant environmental pollution. The potential of using chemical methods for upcycling plastic waste offers a dual solution to ensure resource sustainability and environmental restoration. This article provides a comprehensive overview of the latest technologies driven by solar-driven, electro/photoelectrochemical-catalytic, and microwave-assisted methods for the conversion of plastics into various valuable chemicals. It emphasizes selective conversion during the plastic transformation process, elucidates reaction pathways, and optimizes product selectivity. Finally, the article offers insights into the future developments of chemical upcycling of polyesters.
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Affiliation(s)
- Xiangxi Lou
- Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Fangyue Liu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Qingye Li
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Mingyu Chu
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Guiling Wang
- Key Laboratory of Superlight Materials and Surface Technology of Ministry of Education, College of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001, China.
| | - Jinxing Chen
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
| | - Muhan Cao
- Institute of Functional Nano & Soft Materials (FUNSOM), Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Soochow University, Suzhou, 215123, Jiangsu, China.
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Amodio L, López J, Souza A, Cueto J, Hernando H, Pizarro P, Serrano D. Simultaneous removal of brominated and chlorinated species during the production of oils by e-waste plastics catalytic hydropyrolysis. JOURNAL OF HAZARDOUS MATERIALS 2024; 465:133357. [PMID: 38157819 DOI: 10.1016/j.jhazmat.2023.133357] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/03/2023] [Revised: 12/15/2023] [Accepted: 12/21/2023] [Indexed: 01/03/2024]
Abstract
The production of added-value chemicals via pyrolysis of plastic wastes, such as those from electrical and electronic equipment (WEEE), needs addressing their usual contamination with halogens (mainly Br and Cl). This work compares the conversion via pyrolysis and hydropyrolysis of a real WEEE plastic, having a complex composition, in two different reactor configurations: down-flow (DF) and up-flow (UF). Likewise, the effects of incorporating a Pd/Al2O3 catalyst and using two different pressures (1 and 6 bar) have been assessed. With the DF mode, pyrolysis at 1 bar leads to an oil yield above 80 wt% and a total halogen content of about 600 ppm (vs 1600 ppm in the water-washed WEEE plastic). Under DF catalytic hydropyrolysis at 6 bar, this high oil yield is maintained while its dehalogenation degree is improved (142 ppm). Operating with the up-flow configuration, under 6 bar and H2 presence, leads to some reduction in the oil yield (about 70 wt%) but significantly decreases the oil halogen content (55 ppm Cl and total elimination of Br). These results have been related to the slower pyrolysis and longer residence time in the thermal zone of the UF configuration, which favours the halogen-trapping effect of the char fraction, and the pressure-enhanced hydrodehalogenation activity of the catalyst. This study highlights the environmental benefits of the proposed process, emphasizing the lower halogen content in the resulting oils and promoting a more sustainable approach to plastic waste valorisation.
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Affiliation(s)
- Lidia Amodio
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain; Chemical and Environmental Engineering Group, Rey Juan Carlos University, Móstoles, Madrid, Spain
| | - Julio López
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain; Chemical and Environmental Engineering Group, Rey Juan Carlos University, Móstoles, Madrid, Spain
| | - Adriana Souza
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain
| | - Jennifer Cueto
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain
| | - Héctor Hernando
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain
| | - Patricia Pizarro
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain; Chemical and Environmental Engineering Group, Rey Juan Carlos University, Móstoles, Madrid, Spain
| | - David Serrano
- Thermochemical Processes Unit, IMDEA Energy, Avda. Ramón de la Sagra 3, Móstoles, Madrid 28935, Spain; Chemical and Environmental Engineering Group, Rey Juan Carlos University, Móstoles, Madrid, Spain.
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45
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Shou T, Wu Y, Yin D, Hu S, Wu S, Zhao X, Zhang L. In-situ self-crosslinking strategy for super-tough polylactic acid/ bio-based polyurethane blends. Int J Biol Macromol 2024; 261:129757. [PMID: 38281538 DOI: 10.1016/j.ijbiomac.2024.129757] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/17/2023] [Revised: 01/11/2024] [Accepted: 01/24/2024] [Indexed: 01/30/2024]
Abstract
As a bio-based degradable plastic, polylactic acid (PLA) is highly commercialized, but its inherent brittleness limits its widespread use. In-situ polymerization techniques are effective in improving the toughness of PLA. However, the enhancement of the toughening effect in polyurethanes (PUs) through in-situ self-crosslinking still requires improvement and heavily relies on petroleum-derived feedstocks in certain approaches. In this paper, 1,3-polypropanediol (PO3G) of bio-based origin rather than conventional polyols like polyethylene glycol (PEG) and poly propylene glycol (PPG) was used. PLA/PO3G-PU blends were prepared via an in-situ self-crosslinking strategy. With a notch impact and tensile strength of 55.95 kJ/m2 and 47.77 MPa (a retention rate of 68.9 % compared with pure PLA), respectively, PLA/PO3G-PU blends achieved a better balance between stiffness and toughness. This work provides a new option for PLA to achieve a stiffness-toughness balance and get rid of dependence on petrochemical resources.
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Affiliation(s)
- Tao Shou
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Yaowen Wu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Dexian Yin
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China
| | - Shikai Hu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China; Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing, 10029, China.
| | - Sizhu Wu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China; Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing, 10029, China
| | - Xiuying Zhao
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China; Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing, 10029, China.
| | - Liqun Zhang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing, 100029, China; Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, Beijing University of Chemical Technology, Beijing, 10029, China; Institute of Emergent Elastomers, School of Materials Science and Engineering, South China University of Technology, Guangzhou, Guangdong, 510640, China
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46
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Lee JT, Kang M, Bae JY. The Facile Synthesis and Application of Mesoporous Silica Nanoparticles with a Vinyl Functional Group for Plastic Recycling. Int J Mol Sci 2024; 25:2295. [PMID: 38396972 PMCID: PMC10889503 DOI: 10.3390/ijms25042295] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/11/2024] [Revised: 02/09/2024] [Accepted: 02/13/2024] [Indexed: 02/25/2024] Open
Abstract
Due to growing concerns about environmental pollution from plastic waste, plastic recycling research is gaining momentum. Traditional methods, such as incorporating inorganic particles, increasing cross-linking density with peroxides, and blending with silicone monomers, often improve mechanical properties but reduce flexibility for specific performance requirements. This study focuses on synthesizing silica nanoparticles with vinyl functional groups and evaluating their mechanical performance when used in recycled plastics. Silica precursors, namely sodium silicate and vinyltrimethoxysilane (VTMS), combined with a surfactant, were employed to create pores, increasing silica's surface area. The early-stage introduction of vinyl functional groups prevented the typical post-synthesis reduction in surface area. Porous silica was produced in varying quantities of VTMS, and the synthesized porous silica nanomaterials were incorporated into recycled polyethylene to induce cross-linking. Despite a decrease in surface area with increasing VTMS content, a significant surface area of 883 m2/g was achieved. In conclusion, porous silica with the right amount of vinyl content exhibited improved mechanical performance, including increased tensile strength, compared to conventional porous silica. This study shows that synthesized porous silica with integrated vinyl functional groups effectively enhances the performance of recycled plastics.
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Affiliation(s)
| | | | - Jae Young Bae
- Department of Chemistry, Keimyung University, Daegu 42601, Republic of Korea; (J.-t.L.); (M.K.)
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Ran J, Talebian-Kiakalaieh A, Zhang S, Hashem EM, Guo M, Qiao SZ. Recent advancement on photocatalytic plastic upcycling. Chem Sci 2024; 15:1611-1637. [PMID: 38303948 PMCID: PMC10829029 DOI: 10.1039/d3sc05555h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/19/2023] [Accepted: 12/22/2023] [Indexed: 02/03/2024] Open
Abstract
More than 8 billion tons of plastics have been generated since 1950. About 80% of these plastics have been dumped in landfills or went into natural environments, resulting in ever-worsening contamination. Among various strategies for waste plastics processing (e.g., incineration, mechanical recycling, thermochemical conversion and electrocatalytic/photocatalytic techniques), photocatalysis stands out as a cost-effective, environmentally benign and clean technique to upcycle plastic waste at ambient temperature and pressure using solar light. The mild reaction conditions for photocatalysis enable the highly selective conversion of plastic waste into targeted value-added chemicals/fuels. Here, we for the first time summarize the recent development of photocatalytic plastic upcycling based on the chemical composition of photocatalysts (e.g., metal oxides, metal sulfides, non-metals and composites). The pros and cons of various photocatalysts have been critically discussed and summarized. At last, the future challenges and opportunities in this area are presented in this review.
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Affiliation(s)
- Jingrun Ran
- School of Chemical Engineering, University of Adelaide Adelaide SA 5005 Australia
| | | | - Shuai Zhang
- School of Chemical Engineering, University of Adelaide Adelaide SA 5005 Australia
| | - Elhussein M Hashem
- School of Chemical Engineering, University of Adelaide Adelaide SA 5005 Australia
| | - Meijun Guo
- School of Chemical Engineering, University of Adelaide Adelaide SA 5005 Australia
| | - Shi-Zhang Qiao
- School of Chemical Engineering, University of Adelaide Adelaide SA 5005 Australia
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48
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Ran H, Zhang S, Ni W, Jing Y. Precise activation of C-C bonds for recycling and upcycling of plastics. Chem Sci 2024; 15:795-831. [PMID: 38239692 PMCID: PMC10793209 DOI: 10.1039/d3sc05701a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/25/2023] [Accepted: 12/07/2023] [Indexed: 01/22/2024] Open
Abstract
The rapid accumulation of plastic waste has led to a severe environmental crisis and a noticeable imbalance between manufacturing and recycling. Fortunately, chemical upgradation of plastic waste holds substantial promise for addressing these challenges posed by white pollution. During plastic upcycling and recycling, the key challenge is to activate and cleave the inert C-C bonds in plastic waste. Therefore, this perspective delves deeper into the upcycling and recycling of polyolefins from the angle of C-C activation-cleavage. We illustrate the importance of C-C bond activation in polyolefin depolymerization and integrate molecular-level catalysis, active site modulation, reaction networks and mechanisms to achieve precise activation-cleavage of C-C bonds. Notably, we draw potential inspiration from the accumulated wisdom of related fields, such as C-C bond activation in lignin chemistry, alkane dehydrogenation chemistry, C-Cl bond activation in CVOC removal, and C-H bond activation, to influence the landscape of plastic degradation through cross-disciplinary perspectives. Consequently, this perspective offers better insights into existing catalytic technologies and unveils new prospects for future advancements in recycling and upcycling of plastic.
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Affiliation(s)
- Hongshun Ran
- State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University Nanjing 210023 China
- Institute for the Environment and Health, Nanjing University Suzhou Campus Suzhou 215163 China
| | - Shuo Zhang
- State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University Nanjing 210023 China
- Institute for the Environment and Health, Nanjing University Suzhou Campus Suzhou 215163 China
| | - Wenyi Ni
- State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University Nanjing 210023 China
- Institute for the Environment and Health, Nanjing University Suzhou Campus Suzhou 215163 China
| | - Yaxuan Jing
- State Key Laboratory of Pollution Control and Resource Reuse, School of the Environment, Nanjing University Nanjing 210023 China
- Institute for the Environment and Health, Nanjing University Suzhou Campus Suzhou 215163 China
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49
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Zhuo M, Chen Z, Liu X, Wei W, Shen Y, Ni BJ. A broad horizon for sustainable catalytic oxidation of microplastics. ENVIRONMENTAL POLLUTION (BARKING, ESSEX : 1987) 2024; 340:122835. [PMID: 37931676 DOI: 10.1016/j.envpol.2023.122835] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/31/2023] [Revised: 10/10/2023] [Accepted: 10/29/2023] [Indexed: 11/08/2023]
Abstract
Microplastics (MPs) have attracted tremendous attention due to their widespread appearance in the environment and biota, and their adverse effects on organisms. Since plastics are substantially produced to meet human needs, primary and secondary MPs are extensively trapped in wastewater treatment plants, freshwater, drinking water, ocean, air, and soil. The serious MPs pollution calls for efficient treatment strategies Herein, we discuss three catalytic processes (photocatalysis, electrocatalysis, and biocatalysis) for the sustainable management of MPs, and the relevant catalytic mechanisms are clarified. For photocatalysis, three categories (organic, inorganic, hybrid) of photocatalysts are listed, with degradation efficiency of 23%-100%. Next, relative impact factors on photocatalysis, such as characteristics of MPs and photocatalysts, are discussed. Then, some promising electrocatalysts for the degradation/conversion of (micro)plastics and standard electrolyzer designs are briefly introduced. This electrocatalytic method has achieved over 77% of Faradaic efficiency. Next, potential organisms with abundant biocatalysts for degrading different types of MPs are reviewed. Advances in three bioremediation techniques including biositimulation, bioaugmentation, and biosurfactant are outlined. Lastly, perspectives are put forward to promote scientific development in solving environmental issues on MPs pollution in broad fields. This paper provides insights into the development of next-generation techniques for MPs pollution management in a sustainable manner.
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Affiliation(s)
- Maoshui Zhuo
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, NSW, 2007, Australia
| | - Zhijie Chen
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, NSW, 2007, Australia
| | - Xiaoqing Liu
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, NSW, 2007, Australia
| | - Wei Wei
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, NSW, 2007, Australia
| | - Yansong Shen
- School of Chemical Engineering, University of New South Wales, Sydney, NSW, 2052, Australia
| | - Bing-Jie Ni
- Centre for Technology in Water and Wastewater, School of Civil and Environmental Engineering, University of Technology Sydney, NSW, 2007, Australia; School of Civil and Environmental Engineering, The University of New South Wales, Sydney, NSW, 2052, Australia.
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50
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Chen S, Hu YH. Chemical recycling of plastic wastes with alkaline earth metal oxides: A review. THE SCIENCE OF THE TOTAL ENVIRONMENT 2023; 905:167251. [PMID: 37741410 DOI: 10.1016/j.scitotenv.2023.167251] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/25/2023] [Revised: 09/03/2023] [Accepted: 09/20/2023] [Indexed: 09/25/2023]
Abstract
Plastics have been widely used in daily life and industries due to their low cost and high durability, leading to huge production of plastics and tens of millions of plastic wastes every year. Chemical recycling can recycle contaminated and degraded plastics (that mechanical recycling cannot deal with) to obtain value-added products, which potentially solves the environmental problems caused by plastics and realizes a circular economy. Alkaline earth metal oxides, as a category of cost-effective and multi-functional materials, have been widely used in chemical recycling of common plastics, acting as three roles: catalyst, template, and absorbent. Among five commercial plastics, polyethylene terephthalate is suitable for pyrolysis and solvolysis. Polyethylene and polypropylene, which are ideal precursors for synthesis of carbon nanotubes, could be combined with biomass for co-pyrolysis. Polyvinyl chloride needs to be pretreated to reduce chloride content prior to pyrolysis. Depolymerization of polystyrene into monomers is attractive. This review summarized the chemical recycling approaches of commercial plastics and the strategies with alkaline earth metal oxides for the development of efficient recycling processes. It will aid understanding of the advances and challenges in the field and promote the future research.
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Affiliation(s)
- Shaoqin Chen
- Department of Materials Science and Engineering, Michigan Technological University, 1400 Townsend Drive, Houghton, MI 49931-1295, USA
| | - Yun Hang Hu
- Department of Materials Science and Engineering, Michigan Technological University, 1400 Townsend Drive, Houghton, MI 49931-1295, USA.
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