Phosphogypsum: potential uses and problems – a review

Application of phosphogypsum and phosphate-solubilizing fungi to Pb remediation: From simulation to in vivo incubation

Phosphogypsum (PG) is the produced solid waste during phosphorus (P) extraction from phosphate rocks. PG is featured by its abundant PO43- and SO42-. This study investigated the utilization of PG as a material for lead (Pb) remediation, with the assistance of functional fungus. Aspergillus niger (A. niger) is a typical phosphate-solubilizing fungi (PSF), which has high ability to secret organic acids. Oxalic acid is its major secreted organic acid, which is often applied to enhance the P release from phosphate minerals. In this study, synthetic oxalic acid increased the immobilization rate of Pb2+ up to >99 % with the addition of PG. Then, it was observed that biogenic oxalic acid from A. niger can achieve comparable remediation effects. This was due to that PG could provide sufficient P for fungal growth, which allowed sustainable remediation. Subsequently, oxalic acid secreted by A. niger significantly increased the release of active P from PG, and then induced the formation of PPb minerals. In addition, other metabolites of A. niger (such as tyrosine-like substance) can also be complexed with Pb2+. Simultaneously, A. niger did not induce evidently elevation water-soluble fluorine (F) as PG contained abundant Ca2+. Moreover, this study elucidated that oversupply of PG promoted the formation of anglesite (Ksp = 1.6 × 10-8, relatively unstable), whereas the formation of lead oxalate (Ksp = 4.8 × 10-10, relatively stable) was reduced. This study hence shed a bright light on the sustainable utilization of PG for fungus-assisted remediation of heavy metals.

The Concurrent Application of Phosphogypsum and Modified Biochar as Soil Amendments Influence Sandy Soil Quality and Wheat Productivity

Sandy soil covers a significant portion of Egypt's total land area, representing a crucial agricultural resource for future food security and economic growth. This research adopts the hypothesis of maximizing the utilization of secondary products for soil improvement to reduce ecosystem pollution. The study focuses on assessing the impact of combining phosphogypsum and modified biochar as environmentally friendly soil amendments on loamy sand soil quality parameters such as soil organic carbon, cation exchange capacity, nutrient levels, and wheat yield. The treatments were T1: the recommended NPK fertilizer (control); T2: 2.5 kg phosphogypsum m-2 soil; T3: 2.5 kg rice straw biochar m-2 soil; T4: 2.5 kg cotton stalk biochar m-2 soil; T5: 2.5 kg rice-straw-modified biochar m-2 soil; T6: 2.5 kg cotton-stalk-modified biochar m-2 soil; and T7 to T10: mixed phosphogypsum and biochar treatments. The results revealed that the combined use of phosphogypsum and modified cotton stalk biochar (T10) significantly enhanced soil organic carbon (SOC) by 73.66% and 99.46% in both seasons, the soil available N both seasons by 130.12 and 161.45%, the available P by 89.49% and 102.02%, and the available K by 39.84 and 70.45% when compared to the control treatment. Additionally, this treatment led to the highest grain yield of wheat (2.72 and 2.92 Mg ha-1), along with a significant increase in straw yield (52.69% and 59.32%) compared to the control treatment. Overall, the findings suggest that the combined use of phosphogypsum and modified biochar, particularly cotton-stalk biochar, holds promise for improving loamy sand-soil quality and wheat productivity.

Marine sediments in the Gulf of Gabes (Tunisia) heavily polluted by phosphogypsum and human microbiota bacteria: phytoremediation by Salicornia europaea as a natural-based solution

A huge amount of phosphogypsum (PG) wastes generated from the processing phosphate ore in Tunisia Industrial Group Area-Gabes is getting discarded into the sea. Within this framework, the basic objective of this research is to elaborate and discuss a natural-based solution focused on phytoremediation of contaminated (PG) soils and marine sediments with the halophilic plant Salicornia europaea. A significant drop of the organic matter (53.09%), moisture (26.47%), and sediment porosity with (5.88%) was detected in the rhizosphere Salicornia europaea area (RS). Removal of hazardous elements concentrations, such as Pb, Fe, Cu, Cd, and Zn, between contaminated sediment (CS) and RS displayed a significant difference, ranging from 5.33 to 50.02% of hazardous elements removal concentration, which was observed in the rhizosphere zone. The microbiota of both areas (RS and CS) were analyzed by massive sequencing. In both samples, all the sequences belong to only four phyla: Firmicutes and, to a much lower extent, Proteobacteria, Bacteroidetes, and Actinobacteria. The CS sediment seems to be heavily polluted by human activities. Most of the found genera are inhabitants of the intestine of warm-blooded animals (Escherichia, Bacteroides, Prevotella, Faecalibacterium, Ruminococcus, Enterococcus); hence, activities in this area pose a health risk. On the other hand, it may be surprising that 76.4% of the total high-quality sequences retrieved from the RS sample were affiliated to the family Bacillaceae. The salinity of the studied soil exerts a stress on the microbial populations that inhabit it, directing the selection of halotolerant species.

Performance Evaluation of Calcined Phosphogypsum Reinforced with Basalt Fiber and Calcium Carbonate Whiskers: A Study on Individual and Mixed Tests

In an effort to appropriately address the insufficient mechanical properties of calcined phosphogypsum, this research intends to explore how to utilize basalt fiber and calcium carbonate whiskers as reinforcing agents. The study delves deep into their impacts on the flexural and compressive strength, toughness, water resistance, and tensile strength of calcined phosphogypsum. In the individual tests, basalt fibers with different lengths (3 mm, 6 mm, 9 mm, and 18 mm) were added at dosages of 0%, 0.5%, 1.0%, and 1.5%, respectively. As clearly demonstrated by the research findings, basalt fiber effectively reinforces the flexural and compressive strength, toughness, and tensile strength of calcined phosphogypsum, though compromising water resistance. Among the various fiber lengths, the 6 mm fibers impose the most advantageous influence on the performance of calcined phosphogypsum. Afterwards, a test was conducted to explore how cross-scale fibers affect the properties of calcined phosphogypsum by mixing 6 mm basalt fibers and calcium carbonate whiskers. As illustrated by the experimental findings, calcium carbonate whisker refines the pores, thereby elevating the flexural strength and toughness of calcined phosphogypsum. Furthermore, it compensates for the water resistance limitations associated with the sole utilization of basalt fiber while further augmenting the tensile strength and strain capacity. Nonetheless, it is particularly noteworthy that heightening the dosage of both calcium carbonate whiskers and basalt fibers concurrently gives rise to augmented porosity of phosphogypsum and lowered compressive strength.

Sedimentation-Based Separation and Purification of Solid Industrial Waste: A Case Study of Phosphogpusym

The continuous accumulation of solid industry waste, such as phosphogypsum, has emerged as a global environmental hazard and a significant obstacle to achieving a green and sustainable industry. To convert this industry waste to reusable resources, the development and implementation of simple and cost-efficient purification techniques is crucial. A sedimentation-based separation approach was developed to achieve this objective. Through a sedimentation process, a suspension of phosphogypsum particles is transformed into three distinct phases: a supernatant liquid, a concentrated slurry, and a solid precipitate. These phases primarily consist of soluble salts, a mixture of oxides and organic matter, and calcium phosphate dihydrates mixed with calcium phosphate, respectively. Through a sedimentation process, calcium sulfate dihydrate concentration can be significantly enhanced from 87.45 to 91.60% and further improved to 95.72% by repeating the sedimentation process three times. The various components obtained from this process can be effectively reused as mineral resources, soil amendment, and industry gypsum. The sedimentation process is expounded upon using both the classical mechanics model and Stokes' law. To foster a seamless industrial application, we have also designed a continuous settling skittle and a trail setup for industrial treatment of phosphogpysum. This innovative technique holds immense promise for its broader application, especially within but not limited to the phosphoric acid industry.

Environmental implications of phosphate-based fertilizer industrial waste and its management practices

During the green revolution in the mid-twentieth century, the consumption of inorganic phosphorous and phosphate-based fertilizers (P-fertilizers) in the developing world skyrocketed, resulting in a proliferation of P-fertilizer industries. Phosphate-based fertilizer industries are ranked among the most environment-polluting industries. The worldwide phosphorus market, which was 68.5 million metric tons in 2020, is expected to increase at a compound annual growth rate (CAGR) of 2.5% to 81 million metric tons by 2027. The release of untreated hazardous pollutants from these fertilizer industries into the soil, water, and atmosphere has resulted in severe environmental health issues. Excessive surface runoff of phosphorus from agricultural fields and its deposition in water promote the growth of algae and macrophytes and lower dissolved oxygen concentration through eutrophication, which is detrimental to aquatic life. Fluorides (F-) and sulfur dioxide (SO2) and/or heavy metals (potentially toxic elements, PTEs) are also detected in the emissions from these fertilizer industries. The main solid waste generated from the phospho-gypsum plant produced up to 5 tons of di-hydrogen phosphate (H2PO4), including PTEs and radioactive substances. Phosphates and fluorenes from these industries are usually disposed of as sludge in storage ponds or trash piles. Humans inhaling poisonous gases released from the P-fertilizer industries can develop hepatic failure, autoimmune diseases, pulmonary disorders, and other health problems. The objectives of this review are to provide guidelines for eliminating the bottleneck pollutions that occur from the phosphate-based fertilizer industries and explore the management practices for its green development.

Effect of Phosphoric Acid on the Preparation of α-Hemihydrate Gypsum Using Hydrothermal Method

The effects of phosphoric acid (H3PO4) in pressurized aqueous solution on the dehydration of CaSO4·2H2O to form α-hemihydrate gypsum (α-HH) phase and the regulation of crystal shape were studied in this paper in order to provide guidance for the low-cost and high-value utilization of phosphogypsum. The results showed that H3PO4 can significantly accelerate the formation rate of the α-HH phase and that it did not participate in the formation of the α-HH phase in the form of eutectic phosphorus during crystalline phase transformation. In terms of crystal shape regulation, H3PO4 can impact the effect of a citric acid crystal regulator on α-HH crystal shape regulation. The more H3PO4 added, the greater the aspect ratio of α-HH. Accordingly, the water consumption and 2 h dry compressive strength of α-HH products were gradually increased and decreased with an increase in H3PO4 content, respectively. Despite this, the compressive strength of α-HH can still meet the requirements of the α20 grade in JC/T 2038-2010 "α High Strength Gypsum" in China when the H3PO4 content was limited to less than 0.4%.

Characterization and reuse of waste from the magnesium nitrate fertilizer industry

Currently, liquid fertilizers are considered strategic products in the sector, particularly those with nitrogen and magnesium in their composition. During their synthesis, the generated muddy and sticky residue is usually managed as a toxic waste because its properties and feasible valorization methods have not yet been studied. For the first time, this residue has been thoroughly characterized, and, on the results obtained, its possible reuse options have been discussed. This material, with 47 % moisture content, a neutral pH, and a specific density of 0.85, still contains 35 % dry weight of nitromagnesite. These findings, together with a high cation exchange capacity and the presence of iron, aluminium, calcium and silicon as minority components, make its reintroduction into the manufacturing process of fertilizers the most viable option for its valorization, having two alternatives for this purpose. The first is to use it as a feedstock for the production of solid fertilizers by adding 30 % quicklime to the residue to improve its mechanical properties, thus obtaining a fertilizer with 5.7 %, 5.0 % and 24.3 % (dry weight) of magnesium, nitrogen and calcium, respectively. The second option, which focused on obtaining a liquid fertilizer, allowed the recovery of approximately 86 % of the remaining nitromagnesite in the residue by washing it with nitric acid, reducing its initial dry mass by 77 %. Then, the resultant liquid phase, with 16 % magnesium nitrate, could be enriched to the 35 % concentration demanded by liquid fertilizer consumers by a subsequent acid attack of the raw rock.

Mechanical properties and damage constitutive model of phosphogypsum-based cemented backfill under hydrochemical action

In order to analyze the early mechanical properties and damage characteristics of phosphogypsum-based cemented backfill (PCB) under hydrochemical action, hydrochemical erosion and uniaxial compression strength (UCS) tests were carried out with HCl solution, NaOH solution, and water respectively. The damage degree is defined by taking the effective bearing area of the soluble cements of PCB under hydrochemistry action as the chemical damage variable, and the modified damage parameter α, which reflects the damage development characteristics, is introduced to construct the damage constitutive model of PCB considering chemical damage and load damage, and the theoretical model is verified with the experimental results. The results show that the damage constitutive model curves of PCB under different hydrochemical action are in good agreement with the experimental results, which verifies the correctness of the theoretical model. When the modified damage parameter α decreases from 1.0 to 0.8, the residual load-bearing capacity of PCB gradually increases, with the damage values of PCB samples in HCl solution and water gradually increasing before the peak and decreasing after the peak, while the damage values of PCB samples in NaOH solution show an overall increasing trend before and after the peak. The slope of the post peak curve of PCB decreases with increasing model parameter n. The results of the study can provide theoretical support and practical guidance for the strength design, long-term erosion deformation, and prediction of PCB in hydrochemical environment.

Effects of Pretreated Phosphogypsum and Granulated Blast-Furnace Slag on the Rheological Properties of the Paste Excited by NaOH

The main component of phosphogypsum (PG) is CaSO4·2H2O. PG contains a few impurities, heavy metals, and radioisotopes, which limit the use of PG and pose a danger to the environment. In this study, under the excitation of a sodium hydroxide solution, the rheological properties of a paste with granulated blast-furnace slag (GGBS) and PG treated with ultrasonic water washing were investigated. Experimental results showed that the ratio of GGBS to PG and the amount of sodium hydroxide solution significantly affect the density and viscosity of the paste, but the effect patterns of both are different. The maximum viscosity was 498 mPa·s when the ratio of GGBS to PG was 4:1. When the ratio changed from 3:2 to 1:4, the viscosity of the paste gradually decreased by 15.5%, 32.1%, 36.1%, and 46.8%, respectively. In contrast, the ratio of GGBS to PG had a greater effect on the viscosity than the amount of sodium hydroxide solution in terms of the standard consistency water consumption, viscosity, and water release ratio. The larger the PG ratio, the smaller the density, viscosity, and water release ratio of the paste. The variation in the ratio of GGBS to PG had a significant effect on the water film thickness of the paste, demonstrating that the larger the PG mixture, the larger the water film thickness of the paste, which reached 1.122 μm, 2.31 times the minimum water film thickness of the paste. At the same time, the water film thickness of the paste was negatively correlated with the water consumption of the standard consistency, viscosity, and water release ratio, and was positively correlated with the fluidity.

Geochemical and mineralogical characterization of phosphogypsum and leaching tests for the prediction of the mobility of trace elements

Phosphoric acid manufacturing generates large amounts of phosphogypsum (PG); a by-product generally disposed in the surface or evacuated in the seawater without any pretreatment. Phosphogypsum may host non-negligible amounts of valuable elements such as rare earth elements (REEs), which are critical elements on the global market. Surface disposal of PG may be a sustainable option to allow further processing in order to recover valuable elements. However, surface disposal exposes PG to atmospheric conditions (e.g., water, oxygen) which may increase their reactivity and accelerate the release rate of chemical species. This study aims to evaluate the trace element release rate from PG at atmospheric conditions. The studied PG samples were collected from a Moroccan phosphate treatment plant. The samples were characterized for their (i) chemical composition using inductively coupled plasma optical emission spectrometry (ICP-OES) for major elements and inductively coupled plasma mass spectrometry (ICP-MS) for trace elements; (ii) mineralogical composition by X-ray diffraction (XRD), scanning electron microscope equipped with energy-dispersive spectrometer (SEM-EDS), laser-induced breakdown spectroscopy (LIBS), and the mineral chemical composition was analyzed by electron probe microanalyzer (EPMA) and laser ablation inductively coupled plasma mass spectrometry (LA-ICPMS); and (iii) chemical species release rate using leaching tests over 24 h at 25 and 60 °C. Chemically, the PG samples were mainly composed of Ca (23.03-23.35 wt.%), S (17.65-17.71 wt.%), and Si (0.75-0.82 wt.%), and non-negligible amounts of trace elements: REE (344-349 ppm), Cd (3.5-7.4 ppm), U (9.3-27.4 ppm). Mineralogically, the PGs are mainly formed by gypsum (94.2-95.9 wt.%) and quartz (1.67-1.76 wt.%). In terms of chemical species release, the PGs showed a higher reactivity at 60 °C compared to room temperature with a higher release rate at the beginning of the leaching tests. Quantitatively, the PG samples released 3.57-4.11 µg/L/day of REE, 3.18-17.29 µg/L/day of U, and 1.67-5.49 µg/L/day of Cd. Based on the leaching results, we concluded that the trace elements (e.g., U, Cd, REE) are incorporated in PG crystal lattice, which may explain their low concentrations in the leachates. Consequently, total digestion of PG matrix is required to solubilize REE.

Evaluating the survival of Aspergillus niger in a highly polluted red soil with addition of Phosphogypsum and bioorganic fertilizer

Phosphate-solubilizing fungi (PSF) can enhance P release from phosphate minerals to immobilize heavy metals. However, this promotion substantially depends on their survival in highly polluted soils. The aim of this study was to investigate the survival of PSF after addition of phosphogypsum (PG) and bioorganic fertilizer (BF) in the soil with coexistence of multiple heavy metals, e.g., Pb, As, Cd, Sb, etc. Addition of typical PSF (Aspergillus niger) did not promote the formation of pyromorphite (the most stable form of Pb), possibly due to the buffering effect of the soil (the secreted oxalic acid was neutralized) and limited P supply. Meanwhile, despite that A. niger has high tolerance to heavy metal stress, its survival was significantly declined due to the deficiency of available P. It was also shown that PG, as the major by-product in phoschemical industry, still has relatively high available P compared with common natural soils. PG addition dramatically increased available P (up to 93.87 mg/kg) and the subsequent fungal growth. However, sole PG did not promote the formation of pyromorphite, probably as the abundant Fe²⁺ and Mn²⁺ prevented the contact between PO₄^3- and Pb²⁺ in the soil system. The enhanced soil respiration after addition of BF and PG confirmed the promoted microbial activity (elevated to 3465.58 μg C kg h^-1). This study showed PG's potential as P source for both microbial growth and heavy metal remediation in soil system. A combination of PG, A. niger, and BF can hence achieve long-term bioremediation of heavy metals.

Effect of soil capping depth on phosphogypsum stack revegetation

Phosphogypsum is a by-product of the phosphorus fertilizer production process and is typically stacked at the production sites. These stacks can potentially pose environmental hazards, which can be substantially reduced through reclamation by capping with soil and revegetation upon decommissioning. We conducted a study on a phosphogypsum stack using five soil capping depths (8, 15, 30, 46, 91 cm), an uncapped treatment, and five vegetation treatments (monocultures of four grass species Agrostis stolonifera L., Festuca ovina L., Deschampsia caespitosa (L.) Beauv., Agropyron trachycaulum (Link) Malte ex H.F. Lewis and one mix of the four species with Trifolium hybridum L.) to assess plant growth, health, rooting characteristics, and trace element uptake. Cobalt and nickel concentrations in plant tissue from plots with ≥ 15 cm soil capping were within ranges found at reference sites, whereas fluorine was three times elevated. Vegetation cover was significantly greater on capped than uncapped plots, being greatest for Agropyron trachycaulum (26%) and Festuca ovina (26%). Capping depths ≥ 15 cm had greater cover, biomass, and healthy plants than the 8 cm cover. Soil water content was similar in the 15-46 cm capping depth, with the lowest in the 91-cm caps. Fluorine, cobalt, and nickel were elevated in select plant tissue samples on the research plots relative to references, and cap depth affected tissue fluorine and cobalt concentrations but not nickel. Concentrations of these trace elements were lower than maximum tolerable levels for animal consumption. From this 5-year study, Agropyron trachycaulum and Festuca ovina and a soil cover depth of ≥ 15 cm are recommended for reclamation of phosphogypsum stacks.

A Simple and Efficient Method for Preparing High-Purity α-CaSO4·0.5H2O Whiskers with Phosphogypsum

A simple and efficient approach for the high-purity CaSO₄·2H₂O (DH) whiskers and α-CaSO₄·0.5H₂O (α-HH) whiskers derived from such phosphogypsum (PG) was proposed. The impact of different experimental parameters on supersaturated dissolution–recrystallization and preparation processes of α-CaSO₄·0.5H₂O was elaborated. At 3.5 mol/L HCl concentration, the dissolution temperature and time were 90 °C and 20 min, respectively. After eight cycles and 5–8 times cycles, total crystallization amount of CaSO₄·2H₂O was 21.75 and 9.97 g/100 mL, respectively, from supersaturated HCl solution. The number of cycles affected the shape and amount of the crystal. Higher HCl concentration facilitated CaSO₄·2H₂O dissolution and created a much higher supersaturation, which acted as a larger driving force for phase transformation of CaSO₄·2H₂O to α-CaSO₄·0.5H₂O. The HCl solution system’s optimum experimental conditions for HH whiskers preparation involved acid leaching of CaSO₄·2H₂O sample, with HCl concentration 6.0 mol/L, reaction temperature 80 °C, and reaction time 30 min–60 min. Under the third cycle conditions, α-CaSO₄·0.5H₂O whiskers were uniform in size, clear, and distinct in edges and angles. The length range of α-CaSO₄·0.5H₂O whiskers was from 106 μm to 231 μm and diameter range from 0.43 μm to 1.35 μm, while the longest diameter ratio was 231. Purity of α-CaSO₄·0.5H₂O whiskers was approximately 100%, where whiteness reached 98.6%. The reuse of the solution enables the process to discharge no waste liquid. It provides a new reference direction for green production technology of phosphogypsum.

Intra-soil waste recycling provides safety of environment

Amelioration and remediation technology was developed for phosphogypsum utilization in Haplic Chernozem of South-European facies (Rostov Region). The technology comprises phosphogypsum dispersed application into the soil layer of 20-45 cm during intra-soil milling. In the model experiment, the phosphogypsum doses 0 (control), 10, 20, and 40 t ha^-1 were studied. The Cd thermodynamic forms in soil solution were calculated via the developed mathematical chemical-thermodynamic model and program ION-3. The form of ion in soil solution (or water extract) was considered accounting the calcium-carbonate equilibrium (CCE) and association of ion pairs CaCO₃⁰; CaSO₄⁰, MgCO₃⁰, MgSO₄⁰, CaHCO₃⁺, MgHCO₃⁺, NaCO₃^-, NaSO₄^-, CaOH⁺, MgOH⁺. For calculation of the equilibrium of microelements concentration in soil solution ion including heavy metals (HMs), the coefficient of microelement association k_as was proposed. According to calculations, Cd²⁺ ion in soil solution was mostly bounded to associates CdOH⁺, partly to associates CdCO₃⁰ and CdHCO₃⁺. The calculated k_as of Cd was 1.24 units in the control option of experiment and decreased to 0.95 units at phosphogypsum dose 40 t ha^-1. The ratio of "active [Cd²⁺] to total Cd" reduced from 33.5% in control option to 28.0% in the option of phosphogypsum dose 40 t ha^-1. The biogeochemical barrier for penetration of HMs from soil to plant roots was high after application of phosphogypsum. According to calculation by ION-3, the standard soil environmental limitations overestimate the toxicity of Cd in soil solution. New decision for intra-soil milling and simultaneous application of phosphogypsum was developed to provide the environmentally safe waste recycling.

Quinoa Response to Application of Phosphogypsum and Plant Growth-Promoting Rhizobacteria under Water Stress Associated with Salt-Affected Soil

The aim of the study was to estimate the impact of soil amendments (i.e., phosphogypsum and plant growth-promoting rhizobacteria (PGPR)) separately or their combination on exchangeable sodium percentage (ESP), soil enzymes’ activity (urease and dehydrogenase), pigment content, relative water content (RWC), antioxidant enzymatic activity, oxidative stress, productivity, and quality of quinoa under deficient irrigation conditions in two field experiments during the 2019–2020 and 2020–2021 seasons under salt-affected soil. Results revealed that ESP, soil urease activity, soil dehydrogenase activity, leaf chlorophyll a, b, and carotenoids, leaf K content, RWC, SOD (superoxide dismutase), CAT (catalase), and POD (peroxidase) activities were declined, resulting in overproduction of leaf Na content, proline content, and oxidative stress indicators (H₂O₂, malondialdehyde (MDA) and electrolyte leakage) under water stress and soil salinity, which negatively influence yield-related traits, productivity, and seed quality of quinoa. However, amendment of salt-affected soil with combined phosphogypsum and seed inoculation with PGPR under deficient irrigation conditions was more effective than singular application and control plots in ameliorating the harmful effects of water stress and soil salinity. Additionally, combined application limited Na uptake in leaves and increased K uptake and leaf chlorophyll a, b, and carotenoids as well as improved SOD, CAT, and POD activities to ameliorate oxidative stress indicators (H₂O₂, MDA, and electrolyte leakage), which eventually positively reflected on productivity and quality in quinoa. We conclude that the potential utilization of phosphogypsum and PGPR are very promising as sustainable eco-friendly strategies to improve quinoa tolerance to water stress under soil salinity.

Acidic Neutralization by Indigenous Bacteria Isolated from Abandoned Mine Areas

Soil acidification has been a serious problem in abandoned mine areas, and could be exacerbated by acid deposition with the release of mine wastes. In this study, three different indigenous bacterial consortia were isolated from abandoned mines in South Korea, from which the potential for acid neutralization of microorganisms was evaluated. They were all able to neutralize acidity within 24 h in the liquid nutrient medium. Moreover, a strong positive correlation (R = +0.922, p < 0.05) was established between the ammonium ion (NH4+) production yield and the resulting pH, indicating that NH4+ served as an important metabolite for biological neutralization. Serratialiquefaciens, Citrobacter youngae, Pseudescherichia vulneris, and Serratia grimesii had higher acid neutralization ability to generate NH4+ by the metabolism of nitrogen compounds such as carboxylation and urea hydrolysis. Therefore, acidic soils can be expected to be ameliorated by indigenous microorganisms through in situ biostimulation with the adequate introduction of nitrogenous substances into the soil environments.

Remediation of Lead-Contaminated Water by Red Yeast and Different Types of Phosphate

Rhodotorulamucilaginosa (Rho) can secrete large amounts of extracellular polymeric substances (EPS) to resist lead (Pb) toxicity. Phosphate is an effective material for the remediation of Pb. This study explored the Pb remediation by the combination of Rho and different types of phosphate in water. To do so, four phosphates, namely, ferric phosphate (FePO₄, Fe-P), aluminum phosphate (AlPO₄, Al-P), calcium phosphate [Ca₃(PO₄)₂, Ca-P], and phosphogypsum (PG) were employed along with Rho. Compared with Rho application, the addition of phosphate significantly promoted the secretion of EPS by Rho (21–25 vs 16 mg). The formed EPS-Pb contributes to the Pb immobilization in the combination of Rho and phosphate. After 6 days of incubation, Rho + phosphate treatments immobilized over 98% of Pb cations, which is significantly higher than Rho treatment (94%). Of all Rho + phosphate treatments, Ca-P and PG-amended Rho had higher secretion of EPS, resulting in higher Pb removal. Nevertheless, PG had the highest efficiency for Pb removal compared with other phosphates, which reached 99.9% after 6 days of incubation. Likewise, new Pb minerals, such as pyromorphite and lead sulfate, only appeared in Rho + PG treatment. Altogether, this study concludes on the combined application of Rho and phosphate as an efficient approach to promote Pb remediation, particularly using PG waste.

Better filterability and reduced radioactivity of phosphogypsum during phosphoric acid production in Morocco using a fly ash waste and pure silica additive

Reactive silica additives, such as clays, can increase the filterability of phosphogypsum (PG) during wet phosphoric acid production from phosphate rock (PR). In this study, the effect of adding inexpensive fly ash waste (34 kg per t PR) together with lower quantities of pure silica (8.5 kg per t PR) on the radioactivity of PG was investigated. The addition of fly ash waste/pure silica reduced the radiological activity of the PG by roughly 30%. The reduction was attributed to decreased activities from 238U (60% reduction) and 226Ra (30% reduction) in PG. Besides, P2O5 losses were slightly decreased.

Evaluating radiation risks and resource opportunities associated with phosphogypsum in the Philippines

Phosphogypsum (PG) accumulates during wet-phosphoric acid production for fertilizers. In the Philippines, PG is partly (40%) utilized to produce gypsum walls and cement. This work assesses the radiological risks and resource opportunities associated with PG stacks in the Philippines. The conducted in situ radiometric survey measured the activity concentrations of 40K, 238U, and 232Th at 270 locations. Besides, another 120 surface samples were collected. Pure PG exceeds the recommended radiation limits, but simple dilution with conventional materials can make PG available as an inexpensive secondary raw material for construction. PG further contains relevant concentrations of rare earths and Y (195 ppm).

Towards Zero Solid Waste in the Sedimentary Phosphate Industry: Challenges and Opportunities

The phosphate industry produces huge volumes of waste (hundred million tons per year). These wastes are generally surface landfilled, leading to significant environmental impacts and a large footprint. The current practices of phosphate waste management, the typology of the waste streams and their characteristics, and finally their potential applications are reviewed. All the waste streams generated during the life cycle of phosphoric acid production going from the extraction of phosphate rock to its enrichment and transformation are considered. Great circularity opportunities have been identified and they aim (i) to recover the residual phosphorus and other critical minerals and metals, and (ii) to consider phosphate wastes as alternative resources in the civil engineering and building sectors. The purpose is to shift from linear thinking to circular thinking where synergy between different mining and other industries is highly encouraged. By doing so, opportunities to safeguard natural resources and to minimize the environmental and societal impacts are limitless. However, many challenges are still limiting this shift: economic and technical constraints, societal and policy-makers’ awareness, regulation harmonization and finally knowledge gaps. More efforts and investment in research and development are still required to reach the zero-waste target.

Salt Stress Amelioration in Maize Plants through Phosphogypsum Application and Bacterial Inoculation

The use of phosphogypsum (PG) and plant growth-promoting rhizobacteria (PGPR) for agricultural purposes are good options to improve soil properties and increase crop yield. The objective of this study was to investigate the effect of different rates of PG (ton ha⁻¹; 0 (PG1), 3 (PG2), 6 (PG3), and 9 (PG4)) combined with PGPR inoculation (Azospirillum lipoferum (control, T1), A. lipoferum + Bacillus coagulans (T2), A. lipoferum + B. circulance (T3), and A. lipoferum + B. subtilis (T4)) on soil properties, plant physiology, antioxidant enzymes, nutrient uptake, and yield of maize plants (Zea mays L., cv. HSC 10) grown in salt-affected soil. Over two growing seasons, 2019 and 2020, field experiments were conducted as a split-plot design with triplicates. The results show that applying PG (9 ton ha⁻¹) and co-inoculation (A. lipoferum + B. circulance) treatment significantly increased chlorophyll and carotenoids content, antioxidant enzymes, microbial communities, soil enzymes activity, and nutrient contents, and showed inhibitory impacts on proline content and pH, as well as EC and ESP, thus improving the productivity of maize plant compared to the control treatment. It could be concluded that PG, along with microbial inoculation, may be an important approach for ameliorating the negative impacts of salinity on maize plants.

Lime activated flyash-phosphogypsum blend as a low-cost alternative binder

This study investigates the potential of a blended binder formulated from two industrial solid wastes viz. phosphogypsum and fly ash in combination with lime. Three mix proportions of phosphogypsum and fly ash were investigated, and the minimum lime contents required for activation were determined using the Eades and Grim pH test. The lime-fly ash-phosphogypsum blends were then cast into cubes, both in their paste form as well as mortar form, mixed with sand in the ratio of 1:3. They were cured for a period of seven days, and afterwards, their compressive strength was determined. Ordinary Portland cement and lime mortar blocks were also cast as control specimens for comparative evaluation of the strength. The optimal lime-fly ash-phosphogypsum blend was identified and used to construct a masonry prism, and the strengths of the masonry prisms were also evaluated. The optimal lime-fly ash-phosphogypsum blend mortar was also subjected to an X-ray diffraction analysis to determine the reaction products formed during hydration. The study revealed that 5% lime mixed with fly ash:phosphogypsum in the ratio of 3:1 was the optimal proportion which gave the maximum strength to the cubes. The optimal lime-fly ash-phosphogypsum blend mortar developed strength that was higher than conventional Portland cement and lime mortar. The optimal lime-fly ash-phosphogypsum blend mortar masonry prisms developed strength that was comparable to that of Portland cement mortar masonry. The X-ray diffraction analysis revealed the formation of calcium silicate hydrate minerals as well as ettringite and portlandite which were responsible for strength gain.

Phosphogypsum and its potential use in Croatia: challenges and opportunities

Phosphogypsum (PG) is a waste by-product (residue) originating from the production of phosphoric acid and phosphate fertilisers. PG contains chemical and radioactive impurities, which is why it is mostly stockpiled in controlled areas. Worldwide, only about 15 % of PG is recycled or reused. Today, policies and business strategies prioritise sustainable development through circular economy, which certainly includes PG. This provides new opportunities for Croatia to manage its PG and make an effort to use it as an additive in different industries, such as agriculture and construction. Due to its chemical and radiological properties, PG can potentially cause problems for the environment and human health. Hence, before using PG, detailed knowledge of potential hazards is necessary to protect people and the environment. The aim of this review is to summarise available data on Croatian PG, compare them with other countries, and to identify knowledge gaps and the lack of data on potential hazardous substances in PG in order to assess the opportunities of using PG in Croatia.

Application of a standard risk assessment scheme to a North Africa contaminated site (Sfax, Tunisia) -Tier 1

Phosphorus is a critical element to agriculture, consequently global phosphate rock demand will remain rising to feed a growing world population. The beneficiation of phosphorous ore gives rise to several tons of a waste by-product [phosphogypsum (PG)] which valorisation is limited, within other reasons, by the risks posed to environment and human health. Although threatening, the accumulation in stacks is the only procedure so far practiced by several countries as a means to get rid of this industrial externality. As part of a NATO Science for Peace Project (SfP 983311) this study describes the application of an environmental risk assessment (ERA) framework, to assess the risks posed by a PG stack to the surrounding soils, in Sfax, Republic of Tunisia. The ERA followed a weight of evidence approach, supported by two lines of evidence (LoE): the chemical (ChemLoE) and the ecotoxicological (EcotoxLoE). Integrated risks point for risk values greater than 0.5 in soils collected in PG stack surrounding area. Soil salinization, has likely contributed to the exacerbation of risks, as well as to the lack of consistency between both LoEs. This study highlights the need of rethinking the weight given to each LoE in ERA, in areas where soil salinization is a reality.

Bioaugmentation coupled with phytoextraction for the treatment of Cd and Sr, and reuse opportunities for phosphogypsum rare earth elements

The environmental and health impacts caused by phosphogypsum (PG) make it necessary to carefully manage these wastes. Bioaugmentation of a PG-compost mix with Bacillus cereus was associated with Trifolium pratense or Helianthus annuus for the phytoextraction of metal trace elements (MTE). In hydroponics, MTE concentrations in sunflower shoots are higher than in clover; however, as opposed to clover, it regulates their accumulation. The MTE accumulation levels by plants cultivated in pots with the PG-compost mix are much lower than in hydroponics due to lower concentration in available MTE. The bacteria-plant coupling has served to raise MTE concentrations, especially for rare earth elements (REE), i.e., Ce, La, Nd, Y, in the AP of sunflower, by factors of 4.4, 38.3, 3.4 and 21, respectively, compared to non-bioaugmented control. The translocation factor was also increased for all MTE and is ranged between 1.1 for Sr and 6.8 for Y. Moreover, the presence of bacteria raises plant biomass by a factor of 3.7 for shoots and 2.9 for the roots as regards clover. Results showed that in addition to phytoextraction of REE elements, all providing the promise of some kind of economic opportunity, the dispersion of PG stockpiles dust and erosion should be reduced.

Chemical Soil-Biological Engineering Theoretical Foundations, Technical Means, and Technology for Safe Intrasoil Waste Recycling and Long-Term Higher Soil Productivity

The amelioration and remediation technology was developed on the basis of research of phosphogypsum and utilization in the Haplic Chernozem of South-European facies (Rostov Region). Phosphogypsum was utilized via dispersed application into a soil layer of 20-45 cm with intrasoil milling of this layer. The phosphogypsum utilization doses were 0, 10, 20, and 40 t ha^-1. The Pb analytical content in soil solution was studied in the model experiment. The soil solution Pb thermodynamic forms were calculated. The mathematical chemical-thermodynamic model ION-2 was developed to calculate the real soil solution (water extract) calcium-carbonate equilibrium (CCE) ion forms, considering the ion pair association. The associated ion pairs CaCO₃ ⁰, CaSO₄ ⁰, MgCO₃ ⁰, MgSO₄ ⁰, CaHCO₃ ⁺, MgHCO₃ ⁺, NaCO₃ ^-, NaSO₄ ^-, CaOH⁺, and MgOH⁺ were accounted for in soil solution equilibrium macroion form calculation. The procedure for the microelement ion [including heavy metals (HMs)] equilibrium concentration in the soil solution coefficient k _as calculation was proposed to account for the real soil solution CCE, macroions, and HM (including Pb) association. The Pb²⁺ ion in soil solution was mostly bound to associates PbOH⁺, Pb(OH)₂ ⁰, PbCO₃ ⁰, Pb(CO₃)₂ ^2-, and PbHCO₃ ⁺. The calculation of CCE and ion association in soil solution revealed 14.5-21.5 times HM passivation compared to HM water-soluble values. The calculated HM activity in the soil solution in the example of the Pb²⁺ ion was less than 4% after phosphogypsum application in the target amelioration layer of 20-45 cm. The studied phosphogypsum doses were substantiated as environmentally safe. This was because the real soil solution CCE provided HM ion form association and consequent passivation. The dry steppe soil remediation after phosphogypsum application was justified as highly probable. The intrasoil milling chemical soil-biological engineering technology was developed for simultaneous soil amelioration and remediation on the basis of the biogeosystem technique (BGT*) transcendental methodology. The BGT*-based technology was tested in the long-term field experiments and is capable of ensuring the priority geophysical micro- and macroaggregate structure via intrasoil milling and mixing of soil illuvial and transitional horizons. This helps synthesize soil multilevel architecture, providing intrasoil-dispersed environmentally safe recycling of wastes of different origin. Addressing the environment safety concerns, a new decision of the intrasoil milling device was proposed for phosphogypsum and other substance application to soil.

Impacts of Phosphogypsum, Soluble Fertilizer and Lime Amendment of Acid Soils on the Bioavailability of Phosphorus and Sulphur Under Lucerne (Medicago sativa)

Legumes play critical dual roles in grazed grassland ecosystems; providing nitrogen inputs and high-quality feed for grazing livestock. However, many species fail to persist in acidic, low fertility soils. A glasshouse study was conducted to investigate the response of lucerne (Medicago sativa) to phosphogypsum (PG), lime and soluble P + S fertilizer (PS) application to two soils. Phosphorus and sulphur were applied through either PG (0, 1, 3 and 9 t ha-1) or P + S fertilizer at equivalent rates to PG. Both PG and PS were applied with or without lime, which was applied at 2 t ha-1. Yield and nutrient uptake of the lucerne was measured, while the soil was analyzed for pH, Olsen P and exchangeable aluminum. Yield responses were significantly different between the two soils. Maximum yields and P and S uptakes were obtained under PG 9 t ha-1 combined with lime. Exchangeable Al decreased in both soils under 1 ha-1 of PG compared with the control. At the highest rate, Olsen P increased by 8 and 6 mg kg-1 for PG and by 6 and 11 mg kg-1 for PS compared with the control for Glenmore and Molesworth soils respectively. Phosphogypsum showed positive effects on P and S bioavailability.

Hemp-Based Phytoaccumulation of Heavy Metals from Municipal Sewage Sludge and Phosphogypsum Under Field Conditions

The aim of this study was to evaluate the ability of three hemp cultivars to accumulate heavy metals under sewage sludge (SS) and phosphogypsum (PG) application. The field study was carried out from 2014 to 2016 on Luvisol (loamy sand) in Poland. The experiment scheme included five treatments—T0: the control without fertilization, T1: 170 kg N (nitrogen) ha−1 from sewage sludge, T2: 170 kg N ha−1 from sewage sludge and 100 kg ha−1 of phosphogypsum, T3: 170 kg N ha−1 from sewage sludge and 500 kg ha−1 of phosphogypsum, and T4: 170 kg N ha−1 from sewage sludge and 1000 kg ha−1 of phosphogypsum. It was found that the application of municipal sewage sludge enriched the soil with the bioavailable forms of heavy metals to the greatest extent and contributed to the highest increase in their contents in vegetative and generative organs of hemp plants. These parameters showed a phosphogypsum dose-dependent decline, which could hinder the phytoextraction process. The greatest extractions of heavy metal(loid)s (HMs) from the soil treated with SS and PG were achieved by the Tygra variety, which had the highest bioconcentration factor (BCF) and biomass yield.

Environmental Impact of Phosphogypsum-Derived Building Materials

The aim of the present work was to characterize the products obtained from the treatment of phosphogypsum residue by means of two recovery routes, and also to evaluate the concentrations of heavy metals and radionuclides in the materials obtained and their leachates. In this way, it is possible to determine how the most hazardous components of phosphogypsum behave during procedures until their stabilization through CO2 fixation. This study provides an initial estimate of the possibilities of reusing the resulting products from a health and safety risk standpoint and their potential polluting capacity. The phases resulting from the transformations were controlled, and the behaviour of standard mortars manufactured from the resulting paste lime was studied. In all cases, an additional control of the leachate products was performed.

Sustainable Approach for Recovery of Sulfur from Phophogypsum

Phosphogypsum releases have a detrimental effect on flora and fauna and also cause economic loss due to the loss of sulfur. This study contributes to solving this problem using a process that consists of the valorization of this byproduct. A new sustainable method that consists of using sulfuric acid is proposed to process the Algerian phosphogypsum to recover the sulfur, which is imported in huge quantities until today. The experiments carried out in this investigation have enabled us to recover sulfur in the form of SO₂ using appropriate additives such as silica, alumina, clay, and charcoal as reducing agents. These additives accelerate the desulfurization process and decrease the decomposition temperature of calcium sulfate. As a result, these additives allow the reduction of energy used and simultaneously increase the concentration of SO₂. X-ray diffraction shows that thermochemical decomposition is not complete and that the sulfur present in the residue exists in the form of CaSO₄ and CaS at 1150 °C. After calcination of phosphogypsum, the analysis of the residues obtained shows that they have a chemical composition almost identical in terms of quality to that of clinker, which can further be used in the cement production.

Sustainable applications utilizing sulfur, a by-product from oil and gas industry: A state-of-the-art review

This paper presents a review of current routes to utilize sulfur and sulfuric acid. Sulfur is a by-product from sour gas and crude oil processing and the precursor of sulfuric acid. As an oversupply is projected for the near-term future, it is prudent to investigate new sulfur applications and market domains that may facilitate a balancing of supply and demand. This consideration is especially relevant for the UAE, and the Middle East in general, due to the requirement to develop sulfur-rich sour gas resources to meet increasing energy needs. The goal of this review is to understand current sulfur oversupply, not as a problem, but as an opportunity to develop more sustainable technologies. Current routes are reviewed, and possible new applications and their potential as a sulfur sink and a sustainable alternative to existing technologies are discussed. Although sulfur is currently in oversupply, less than 5% positive balance according to Harrisson (2016), it must be noted that it is also a critical component in fertilizer production, having a direct impact on the food supply for the world's growing population. Should the world find itself in a sulfur shortage in the future (which could be possible in the long-term (beyond 2030) as a result of growth in renewable energies, shale gas/oil proliferation and population growth), this would be a much greater problem than the current slight oversupply situation, thus making it important to consider sulfur recoverability as a key factor for any sulfur sink technologies explored.

Effect of phosphogypsum addition in the composting process on the physico-chemical proprieties and the microbial diversity of the resulting compost tea

Phosphoric acid production and olive oil production are among the most important economical sectors in Tunisia. However, they generate huge amounts of wastes (phosphogypsum, olive mill waste water, and olive pomace). In a previous study, we used phosphogypsum (PG), in co-composting with organic wastes. Three composts were produced; their PG content was of 0 (AT), 10 (A10), and 30% (A30). In the present study, we focused on their derived compost teas. The physico-chemical characterization of the different compost teas showed that those from A10 and A30 composts presented higher P and Ca contents than that from control one (AT). The microbial characterization using DGGE showed a noticeable microbial diversity in the different compost teas and that the addition of 10% and 30% PG in the compost had different effects on the compost tea microbial diversity. The identification results showed that the addition of 10 and 30% of PG did not affect the presence of PGPR (plant growth-promoting rhizobacteria) and fungal soil antagonists in the compost teas. Two PGPRs were isolated from AT and A30 compost teas, and their effect on the growth of potato plants in vitro was evaluated.

Fate and transport of metal trace elements from phosphogypsum piles in Tunisia and their impact on soil bacteria and wild plants

The phosphate industry in Tunisia generates large amounts of phosphogypsum (PG) with more than 10⁷ t per year. Environmental impact of this solid waste was studied. Cd, Ce, La, Nd, Sr and Y were analyzed from soils near PG stockpiles (Sfax and M'dhilla) and sediments from marine discharge (Gabes). Their impacts on the bacterial community structure and wild plants were investigated. Metal trace elements (MTE) concentrations (in mg Kg^-1 DM) were much higher in contaminated soil than in the control (at 12 km from PG stockpiles). Highest concentrations were recorded in top soil and decreased with depth. A low bacterial diversity was shown (impacted by plants more than by MTE). The MTE concentrations in aerial parts (AP) and roots varied according to the plant species and were higher in contaminated sites. Sr, La and Cd in the AP ranged 33.10-657.56, 2.22-11.05 and 0.21-14.20 mg Kg^-1 DM respectively. Plants exhibiting the maximal metal concentrations in AP (in mg Kg^-1 DM) were the following: Zygophylum album for Sr (657.56) >Zygophylum album for Cd (14.20) >Zygophylum album (11.05) for La >Conyza canadensis (1.11) for Ce >Conyza canadensis (0.75) for Nd >Arthrocemum inducum (0.72) for Y. Kochia indica showed the highest bioconcentration factor (1.60) for Cd, while Zygophylum album exhibited the highest translocation factor (6.12) for La. Zygophylum album would be the most suitable candidate for MTE phytoextraction. CAPSULE: Phosphogypsum contaminates soils near stockpiles with metal trace elements including rare earth element and selects wild plants able to be used for phytostabilization and phytomining.

Preparation and thermal insulation performance of cast-in-situ phosphogypsum wall

INTRODUCTION

The mass accumulation of phosphogypsum has caused serious environmental pollution, which has become a worldwide problem. Gypsum is a kind of green building material, which is lighter, has better heat and sound insulation performance, and is easier to recycle compared to cement. The application of cast-in-situ phosphogypsum wall could consume a large amount of pollutant, and improve the efficiency of building construction.

METHODS

The preparation and thermal insulation performance of cast-in-situ phosphogypsum wall were investigated. The property of phosphogypsum-fly ash-lime (PFL) triad cementing materials, the adaptability of retarders and superplasticizers, and the influences of vitrified microsphere as aggregates were explored. Thus, the optimum mix was proposed. Thermal insulation performance tests and ANSYS simulation of this material was carried out.

RESULTS

Optimal structures based on heat channels and the method of calculation determining related parameters were proposed, which achieved a 12.3% reduction in the heat transfer coefficient of the wall.

CONCLUSION

With good performance, phosphogypsum could be used in cast-in-situ walls. This paper provides the theoretical basis for the preparation and energy-saving application of phosphogypsum in the walls of buildings.