Review: Comparison of 3 alternatives for large-scale processing of animal carcasses and meat by-products

Life cycle inventory for an organic swine waste treatment system

The aim of this study was to analyze the efficiency of a system of treatment of organic swine waste as a management tool in the transformation of organic waste into products of value in the swine industry. The residues from the pig farm and the products obtained (compost, biol and biogas) were quantified and characterized, as were the energy used within the process and the distribution of the products. The negative impacts on the soil and adjacent river, as well as the efficiency of the compost as fertilizers and biol in grass and corn crops, were evaluated. The subsystems were: S1-slurry separation, S2-anaerobic digestion, S3-composting solid fraction of slurry, and S4-composting of dead tissues. S2 was not efficient in obtaining biol, with COD and TSS required. The process requires 31.1 kW/d of electrical energy and 3.22 L/d of diesel. The biogas (35,486.0 m³/d) is used for cooking food and heating houses, whilst the compost (82 kg/d) and biol (7.72 m³/d) replace inorganic fertilizers in crops. The system was adequate for the transformation of 38,109.0 kg/d of waste into valuable products. The biol needs further treatment time or to couple biodigesters-another treatment. The pig farm can be considered eco-efficient.

A critical review on slaughterhouse waste management and framing sustainable practices in managing slaughterhouse waste in India

Global meat consumption is on a rise with around 253 million metric tons of meat produced globally in the year 2020. Because of the rise in population and change in food preferences, meat consumption trend is likely to continue. Meat production by animal slaughtering increases the slaughterhouse wastes in the form of both solid and liquid wastes. Although various technologies for slaughterhouse waste management are available in developed countries, the effective utilization of slaughterhouse waste management is still missing in developing countries like India. India plays an active role in the meat export business globally and stood 2nd in the world with a total export valuation of 2.89 billion US $ in the year 2020. In this context, this study presents a critical overview of the current technological advancements in the global slaughterhouse waste management including utilization of by-products and further, the prevailing slaughterhouse waste management of India is discussed. Finally, a sustainable slaughterhouse waste management strategy emphasizing circular economy and regulations improvements have been suggested for India to compete in this sector at global scale.

Effects of poultry by-products inclusion in dry food on nutrient digestibility and fecal quality in Beagle dogs

Animal by-product meals show large variability in diet digestibility. This study aimed to provide information on including bone protein meal (BPM) or feather meal (FM) in extruded dog diets with regard to digestibility and fecal characteristics in two trials. In the first trial, compared to the control (BPM0), 6, 12, and 24% of the basic diets were replaced by BPM (BPM6, BPM12, and BPM24, respectively). In the second trial, in comparison to the control (FM0), 5, 10, and 20% of the basic diets were replaced by FM (FM5, FM10, and FM20, respectively). In both trials, six Beagle dogs (BW 17.3±2.14 and 18.1±2.04 kg for trials 1 and 2, respectively) participated in a crossover experiment design. Five days were used as wash-out before each experimental period for each trial. The fecal consistency scores were based on a 5-point scale (1 = very hard, 2 = solid, well formed "optimum", and 5 = watery diarrhea). In the first trial, results showed that the apparent digestibility of dry matter, crude protein, and crude fat was significantly lower for dogs fed BPM6 compared to those fed BPM24. There was a lower number of dogs with a fecal consistency score value > 2 (16.7%) among those fed BPM6 (median = 2, Interquartile range (IQR) = 0) compared to those fed BPM24 (83.3%). The fecal dry matter content was significantly (p < 0.05) the highest (39.4%±2.15) for dogs fed BPM6. In the second trial, the data revealed that dogs fed FM0 had significantly (p < 0.05) the highest organic matter digestibility (87.2%±1.05), while dogs fed FM20 had significantly (p < 0.05) the lowest crude fat digestibility (95.0%±0.95). Inclusion of FM at 10% or 20% in the diet decreased fecal dry matter significantly (29.0%±2.10 and 27.9%±2.46, respectively) compared to those animals offered FM0 (31.1%±2.56). Among those dogs fed FM0 and FM5, there was a lower significant number of dogs with a fecal score value > 2 (16.7% and 16.7%, respectively; p < 0.05). While the fecal score was significantly a higher (median = 4, IQR = 0) for dogs fed FM20. Including FM at any level in the diet resulted in significantly higher levels of iso-butyric and iso-valeric acids compared to FM0. These findings in both trials suggest that apparent crude protein digestibility was not affected when diets containing BPM up to 24% and FM up to 20% were offered, but fecal quality was reduced.

Microbial Pretreatment of Chicken Feather and Its Co-digestion With Rice Husk and Green Grocery Waste for Enhanced Biogas Production

To utilize wastes and residues sustainably and excellently, there is a need to fend for efficient methods and resources for biogas production. Use of poultry waste for biogas production represents one of the most important routes toward reaching global renewable energy targets. The current study involves microbial pretreatment of chicken feather waste, followed by its co-digestion with rice husk and green grocery waste in batch and continuous reactors, respectively. Microbial pretreatment of chicken feathers by keratinase secreting Pseudomonas aeruginosa was an effective and eco-friendly approach to make its recalcitrant structure available as a raw substrate for biogas production. The current study also addressed the enhancement and stability of anaerobic digestion by co-digestion. Results demonstrated that biogas production was increased by microbial pretreatment of chicken feathers and that the percentage increase in biogas yield was 1.1% in microbialy pretreated feathers compared to mono-digestion (non-pretreated feathers) in batch fermentation. The highest yield of biogas was obtained in a batch reactor having co-digestion of pretreated rice husk and microbial pretreated chicken feathers. The co-digestion of chicken feathers hydrolysate with green grocery waste in continuous fermentation mode has also enhanced the biogas yield as compared to average of mono-digestion (chicken feather hydrolysate and green grocery waste) and, therefore, improve the efficiency of the overall process.

Characterization of the variations in the industrial processing and nutritional variables of poultry by-product meal

The study aimed to measure variations in industrial process and nutritional variables of poultry by-product meal (PBM) in rendering plants from batch cookers. A total of 200 samples of low ash PBM with mineral matter (MM) content of 11% (LA, n = 104) or high ash with MM above 11% (HA, n = 96) were collected from 5 industrial processing plants. The highest coefficients of variation in chemical composition were for MM (LA - 19.70%; HA - 19.59%), ether extract (LA - 20.72%; HA - 14.86%), collagen (LA - 21.16%; HA - 30.00%) and water activity (LA - 24.54%; HA - 25.89%). However, the crude protein (LA - 5.07%; HA - 7.39%), dry matter (LA - 1.75%; HA - 2.90%) and organic matter digestibility (LA - 4.81%; HA - 6.78%) were lower. The variability of the data related to the process of PBM was: maximum process temperature (LA - 3.91%; HA - 3.56%), average process temperature (LA - 3.73%; HA - 4.71%), and processing time (LA - 27.37%; HA - 37.59%). This study evidenced that the corrective measures by limiting the amount of bones in the raw material, optimizing the pressing step for the poultry fat extraction, and also controlling the processing time of PBM may favor the production of more standardized PBM in terms of chemical composition and quality.

Exploring the prospects of the fifth quarter in the 21st century

A variable proportion of slaughtered livestock, generally referred to as the fifth quarter, is not part of the edible dressed meat and regarded as animal byproduct. In order for the fifth quarter to play a significant role in the current effort toward a circular bio-based economy, it has to successfully support food security, social inclusivity, environmental sustainability, and a viable economy. The high volume of these low-value streams and their nutrient-dense nature can facilitate their position as a very important candidate to explore within the context of a circular bio-based economy to achieve some of the United Nations Sustainable Development Goals (UN-SDGs). While these sources have been traditionally used for various applications across different cultures and industries, it seems evident that their full potential has not yet been exploited, leaving these products more like an environmental burden rather than valuable resources. With innovation and well-targeted interdisciplinary collaborations, the potential of the fifth quarter can be fully realized. The present review intends to explore these low-value streams, their current utilization, and their potential to tackle the global challenges of increasing protein demands while preventing environmental degradation. Factors that limit widespread applications of the fifth quarter across industries and cultures will also be discussed.

Effect of C/N ration on disposal of pig carcass by co-composting with swine manure: experiment at laboratory scale

Disposal of animal carcasses by co-composting with animal waste usually selected conventional carbon to nitrogen (C/N) ratio around 25:1, in which the compost is widely used throughout the world. In this study, the pig carcass tissue blocks were sampled for composting at a laboratory scale to evaluate the effect of C/N ratio on the pig carcass compost. The time of thermophilic phase between 60 °C - 70 °C at a lower C/N ratio of 20:1 was significantly longer than that at the conventional C/N ratio, and it was the only one with the temperature beyond 70 °C that lasted for 2 days. Germination index and T value (the final C/N ratio / the initial C/N ratio) of the treatment with a C/N ratio of 20:1 were 94.67% and 0.69, respectively, meeting the standards of animal carcass compost. The degradation rate was 75.67%, and no significant difference was obtained as compared to the conventional C/N ratio groups. Organic fertilizer produced from the treatment with a C/N ratio of 20:1 was selected to evaluate the fertility by pot experiment of Cayenne pepper compared with chemical fertilizer. The results showed that organic fertilizer from this treatment could significantly improve the growth of Cayenne pepper. Overall, the use of the lower C/N ratio of 20:1 in the disposal of pig carcass by co-composting with swine manure could achieve the similar degradation rate as well as the maturity and stability of organic fertilizer as compared with the traditional C/N ratio at lab scale.

Bio Discarded from Waste to Resource

The modern linear agricultural production system allows the production of large quantities of food for an ever-growing population. However, it leads to large quantities of agricultural waste either being disposed of or treated for the purpose of reintroduction into the production chain with a new use. Various approaches in food waste management were explored to achieve social benefits and applications. The extraction of natural bioactive molecules (such as fibers and antioxidants) through innovative technologies represents a means of obtaining value-added products and an excellent measure to reduce the environmental impact. Cosmetic, pharmaceutical, and nutraceutical industries can use natural bioactive molecules as supplements and the food industry as feed and food additives. The bioactivities of phytochemicals contained in biowaste, their potential economic impact, and analytical procedures that allow their recovery are summarized in this study. Our results showed that although the recovery of bioactive molecules represents a sustainable means of achieving both waste reduction and resource utilization, further research is needed to optimize the valuable process for industrial-scale recovery.

Can we effectively manage parasites, prions, and pathogens in the global feed industry to achieve One Health?

Prions and certain endoparasites, bacteria, and viruses are internationally recognized as types of disease-causing biological agents that can be transmitted from contaminated feed to animals. Historically, foodborne biological hazards such as prions (transmissible spongiform encephalopathy), endoparasites (Trichinella spiralis, Toxoplasma gondii), and pathogenic bacteria (Salmonella spp., Listeria monocytogenes, Escherichia coli O157, Clostridium spp., and Campylobacter spp.) were major food safety concerns from feeding uncooked or improperly heated animal-derived food waste and by-products. However, implementation of validated thermal processing conditions along with verifiable quality control procedures has been effective in enabling safe use of these feed materials in animal diets. More recently, the occurrence of global Porcine Epidemic Diarrhea Virus and African Swine Fever Virus epidemics, dependence on international feed ingredient supply chains, and the discovery that these viruses can survive in some feed ingredient matrices under environmental conditions of trans-oceanic shipments has created an urgent need to develop and implement rigorous biosecurity protocols that prevent and control animal viruses in feed ingredients. Implementation of verifiable risk-based preventive controls, traceability systems from origin to destination, and effective mitigation procedures is essential to minimize these food security, safety, and sustainability threats. Creating a new biosafety and biosecurity framework will enable convergence of the diverging One Health components involving low environmental impact and functional feed ingredients that are perceived as having elevated biosafety risks when used in animal feeds.

Sustainability and Pet Food: Is There a Role for Veterinarians?

Sustainability has become a watchword for a wide array of resource-intensive goods and services. This is promulgated by an increasing global population and concerns that natural resources and a hospitable climate will not be preserved for future generations. Life-cycle analysis is a tool that provides a framework to determine the magnitude products contribute to carbon emissions and depletion of natural resources. In this review, published research has been summarized to provide an overview of the impacts that pet food production and pet ownership have on the environment and the prospective role of veterinary practitioners in advocating for sustainability.

Sustainable enzymatic technologies in waste animal fat and protein management

Waste animal fats and proteins (WAFP) are rich in various animal by-products from food industries. On one hand, increasing production of huge amounts of WAFP brings a great challenge to their appropriate disposal, and raises severe risks to environment and life health. On the other hand, the high fat and protein contents in these animal wastes are valuable resources which can be reutilized in an eco-friendly and renewable way. Sustainable enzymatic technologies are promising methods for WAFP management. This review discussed the application of various enzymes in the conversion of WSFP to value-added biodiesel and bioactivate hydrolysates. New biotechnologies to discover novel enzymes with robust properties were proposed as well. This paper also presented the bio-utilization strategy of animal fat and protein wastes as alternative nutrient media for microorganism growth activities to yield important industrial enzymes cost-effectively.

Full-Scale Composting of Different Mixtures with Meal from Dead Pigs: Process Monitoring, Compost Quality and Toxicity

ABSTRACT

Abundant by-products of large swine industries, such as slaughterhouse sludge and carcasses, require adequate treatment to prevent negative effects of their direct disposal in the open environment. This study is aimed to evaluate the efficiency of composting using meal from dead pigs through physicochemical analyses and phytotoxic assays. Five treatments were tested, all including 50% sawdust: T1, with 50% slaughterhouse sludge (control); T2, with 20% slaughterhouse sludge and 30% meal from dead pigs; T3, with 10% slaughterhouse sludge and 40% meal from dead pigs; T4, with 20% organic stabilizing compost and 30% meal from dead pigs and T5, with 30% organic stabilizing compost and 20% meal from dead pigs. The phytotoxicity assays used lettuce, cucumber, celia, soybean, rice and wheat as bioindicators. Inclusion of meal from dead pigs was related to reduction in pH, C/N ratio, humidity and temperatures inside the pile, although thermophilic peaks lasted longer than 50 days and the final composts showed high content of nitrogen and phosphorous. The germination of bioindicators was reduced in all tested treatments, compared to the control. The composts from treatments that included meal from dead pigs presented acceptable nutrient content, which may indicate their use as organic fertilizers. However, after 4 months, all bioindicators in contact with such composts presented impaired germination.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s12649-021-01422-0.

New developments in biological phosphorus accessibility and recovery approaches from soil and waste streams

Phosphorus (P) is a non-renewable resource and is on the European Union's list of critical raw materials. It is predicted that the P consumption peak will occur in the next 10 to 20 years. Therefore, there is an urgent need to find accessible sources in the immediate environment, such as soil, and to use alternative resources of P such as waste streams. While enormous progress has been made in chemical P recovery technologies, most biological technologies for P recovery are still in the developmental stage and are not reaching industrial application. Nevertheless, biological P recovery could offer good solutions as these technologies can return P to the human P cycle in an environmentally friendly way. This mini-review provides an overview of the latest approaches to make P available in soil and to recover P from plant residues, animal and human waste streams by exploiting the universal trait of P accumulation and P turnover in microorganisms and plants.

Removal of potentially toxic metal by biochar derived from rendered solid residue with high content of protein and bone tissue

The purpose of this study was to produce rendering animal carcass residue char (RACR-C) by pyrolyzing the solid residues of low-recyclable rendered pig carcasses and to evaluate their cadmium (Cd) adsorption characteristics and mechanisms. As the pyrolysis temperature increased, the inorganic content of RACR-C increased, while the carbon content decreased. In particular, the surface structure and chemistry of RACR-Cs prepared at different pyrolysis temperatures were well described by SEM-EDS, XRD, XRF, TGA, and FTIR. The Cd adsorption characteristics of RACR-C were in good agreement with the Langmuir isotherm and pseudo-second-order models, and the Cd adsorption capacities of RACR-Cs prepared at various pyrolysis temperatures were in the order of RACR-C500 (73.5 mg/g)> RACR-C600 (53.8 mg/g)> RACR-C400 (41.5 mg/g) " RACR-C250 (15.9 mg/g). The intraparticle diffusion model suggested that the adsorption of Cd by RACR-C is greatly influenced by internal diffusion as well as external boundary. Since the Cd adsorption capacity of RACR-C is greatly influenced by the initial dosage, pH, and co-existing metals, it is necessary to manage these influencing factors when treating wastewater containing heavy metals. Our results suggest that Cd adsorption by RACR-C is a complex adsorption phenomenon by various mechanisms such as adsorption by functional group (C˭C and C-O), precipitation of Cd-P and ion exchange reaction by exchangeable cation occurring rather than by a single specific mechanism.

“What a Waste”—Can We Improve Sustainability of Food Animal Production Systems by Recycling Food Waste Streams into Animal Feed in an Era of Health, Climate, and Economic Crises?

Food waste has been a major barrier to achieving global food security and environmental sustainability for many decades. Unfortunately, food waste has become an even bigger problem in many countries because of supply chain disruptions during the COVID-19 pandemic and African Swine Fever epidemic. Although Japan and South Korea have been leaders in recycling food waste into animal feed, countries that produce much greater amounts of food waste, such as the United States and the European Union, have lagged far behind. Concerns about the risk of transmission of bacteria, prions, parasites, and viruses have been the main obstacles limiting the recycling of food waste streams containing animal-derived tissues into animal feed and have led to government regulations restricting this practice in the U.S. and EU. However, adequate thermal processing is effective for inactivating all biological agents of concern, perhaps except for prions from infected ruminant tissues. The tremendous opportunity for nitrogen and phosphorus resource recovery along with several other environmental benefits from recycling food waste streams and rendered animal by-products into animal feed have not been fully appreciated for their substantial contribution toward solving our climate crisis. It is time to revisit our global approach to improving economic and environmental sustainability by more efficiently utilizing the abundant supply of food waste and animal tissues to a greater extent in animal feed while protecting human and animal health in food animal production systems.

Assessing the Economic Viability of an Animal Byproduct Rendering Plant: Case Study of a Slaughterhouse in Greece

Continuous human population growth has led to increased livestock production and hence large quantities of animal byproducts. One of the oldest and most efficient animal byproducts processing techniques is rendering, which facilitates the recovery of resources in the form of fat and protein flour. The purpose of this study is to provide data for the feasibility of rendering as a treatment method. The case of a Greek slaughterhouse is presented, regarding its animal byproduct treatment process through rendering and incineration. Three different waste management scenarios are compared, with rendering proving to have a lower operational cost (€51.80/ton) compared to incineration (€74.10/ton), and rendering followed by incineration (€72.13/ton). The rendering process is then compared with other established animal byproduct treatment methods like composting and anaerobic digestion through the analytic hierarchy process, in terms of environmental, economic, and technological efficiency, with rendering (having a final score of 72%) proving once again superior compared to composting (with a score of 54%), and anaerobic digestion (with a score of 55%).

Challenges and Opportunities in Identifying and Characterising Keratinases for Value-Added Peptide Production

Keratins are important structural proteins produced by mammals, birds and reptiles. Keratins usually act as a protective barrier or a mechanical support. Millions of tonnes of keratin wastes and low value co-products are generated every year in the poultry, meat processing, leather and wool industries. Keratinases are proteases able to breakdown keratin providing a unique opportunity of hydrolysing keratin materials like mammalian hair, wool and feathers under mild conditions. These mild conditions ameliorate the problem of unwanted amino acid modification that usually occurs with thermochemical alternatives. Keratinase hydrolysis addresses the waste problem by producing valuable peptide mixes. Identifying keratinases is an inherent problem associated with the search for new enzymes due to the challenge of predicting protease substrate specificity. Here, we present a comprehensive review of twenty sequenced peptidases with keratinolytic activity from the serine protease and metalloprotease families. The review compares their biochemical activities and highlights the difficulties associated with the interpretation of these data. Potential applications of keratinases and keratin hydrolysates generated with these enzymes are also discussed. The review concludes with a critical discussion of the need for standardized assays and increased number of sequenced keratinases, which would allow a meaningful comparison of the biochemical traits, phylogeny and keratinase sequences. This deeper understanding would facilitate the search of the vast peptidase family sequence space for novel keratinases with industrial potential.

Optimization of rendering process of poultry by-products with batch cooker model monitored by electronic nose

The best available controlled technology for transforming the disposal of animal by-products and mortalities is rendering. Two aspects of rendering process are mentioned in this research; product quality and emissions. A model of batch cooker with temperature, pressure and agitator speed controllers was designed and developed in order to optimize the process and to investigate the effect of changes in rendering conditions on quality of poultry by-product meal and also on pollutant emissions. An electronic nose system was designed and built based on metal oxide semiconductor sensors to monitor the gases emitted from batch cooker model. Also, GC-MS was used to identify the emitted components. In order to optimize the rendering process, response surface methodology was performed on temperature, cooking time and agitator speed variables. Results showed that the temperature of 140 °C (internal pressure equivalent to about 3.2 bar), the cooking time of 45 min and the agitator speed of 20 rpm optimized the process of batch cooking to maximize the percentage of protein and minimize the percentage of fat, moisture content, energy consumption and emission of pollutants. By GC-MS analysis, about 100 compounds include hydrocarbons, volatile fatty acids, sulfur-containing compounds, alcohols, ketones, aldehydes, and furans were observed in the emission of a batch cooker model. The major groups were organic acids and amides. Principle component analysis showed the most suitable sensors for detecting unpleasant odors from rendering plants.