Does electrifying organic synthesis pay off? The energy efficiency of electro-organic conversions

Pilot Scale Electrolysis of Peroxodicarbonate as an Oxidizer for Lignin Valorization

A pilot scale plant at Technology Readiness Level (TRL) 6 comprising an electrochemical ex-cell continuous production of sodium peroxodicarbonate and a thermal depolymerization plug flow reactor for kraft lignin conversion is established. Due to the labile nature of the "green" oxidizer peroxodicarbonate, special attention must be paid to the production parameters in order to optimize its use. A simplified design model describing steady-state and transient operations is formulated and finally validated against experimental data from the electrolysis setup. Design trade-offs are visualized, and their impact on specific energy consumption is evaluated. The pilot plant was operated for a 20-month period for more than 1200 h on-stream. Optimized process conditions result in vanillin yields of 8 wt % and thus prove the successful scale-up.

Peroxodicarbonate - a renaissance of an electrochemically generated green oxidizer

The direct anodic conversion of alkali carbonates in aqueous media provides access to peroxodicarbonate, which is a safe to use and green oxidizer. Although first reports date back around 150 years, its low concentrations and limited thermal stability have consigned this reagent to oblivion. Boron-doped diamond anodes, novel electrolyser concepts for heat dissipation, and the mixed cation trick allow record breaking peroxodicarbonate concentrations >900 mM. The electrochemical generation of peroxodicarbonate was already demonstrated on a pilot scale. The inherent safety is ensured by the limited stability of the peroxodicarbonate solution, which decomposes under ambient conditions to oxygen and facilitates subsequent downstream processing. This peroxide has, in particular at higher concentrations, an unusual reactivity and seems to be an ideal reagent when peroxo-equivalents in combination with alkaline base are required. The conversions with peroxodicarbonate include the Dakin reaction, epoxidation, oxidation of amines (aliphatic and aromatic) and sulfur compounds, deborolative hydroxylation reactions, and many more. Since the base equivalents also represent the makeup chemical for pulping plants, peroxodicarbonate is an ideal reagent for the selective degradation of lignin to vanillin. Moreover, peroxodicarbonate can be used as a halogen-free bleaching agent. The emerging electrogeneration and use of this green platform oxidizer are surveyed for the first time.

Simple electrochemical synthesis of cyclic hydroxamic acids by reduction of nitroarenes

The electrochemical reduction of nitroarenes allows direct access to manifold nitrogen containing heterocycles. This work reports the simple and direct electro-organic synthesis of 18 different examples of 2H,4H-4-hydroxy-1,4-benzoxazin-3-ones in up to 81% yield. The scalability of the method was demonstrated on a gram-scale.

Efficient and Sustainable Electrosynthesis of N-Sulfonyl Iminophosphoranes by the Dehydrogenative P-N Coupling Reaction

Iminophosphoranes are commonly used reagents in organic synthesis and are, therefore, of great interest. An efficient and sustainable iodide-mediated electrochemical synthesis of N-sulfonyl iminophosphoranes from readily available phosphines and sulfonamides is reported. This method features low amounts of supporting electrolytes, inexpensive electrode materials, a simple galvanostatic setup, and high conversion rates. The broad applicability could be demonstrated by synthesizing 20 examples in yields up to 90%, having diverse functional groups including chiral moieties and biologically relevant species. Furthermore, electrolysis was performed on a 20 g scale and could be run in repetitive mode by recycling the electrolyte, which illustrates the suitability for large-scale production. A reaction mechanism involving electrochemical mediation by the iodide-based supporting electrolyte is proposed, completely agreeing with all of the results.

Electrochemical Dehydration of Dicarboxylic Acids to Their Cyclic Anhydrides

An intramolecular electrochemical dehydration reaction of dicarboxylic acids to their cyclic anhydrides is presented. This electrolysis allows dicarboxylic acids as naturally abundant, inexpensive, safe, and readily available starting materials to be transformed into carboxylic anhydrides under mild reaction conditions. No conventional dehydration reagent is required. The obtained cyclic anhydrides are highly valuable reagents in organic synthesis, and in this report, we use them in-situ for acylation reactions of amines to synthesize amides. This work is part of the recent progress in electrochemical dehydration, which - in contrast to electrochemical dehydrogenative reactions for example - is an underexplored field of research. The reaction mechanism was investigated by 18O isotope labeling, revealing the formation of sulfate by electrochemical oxidation and hydrolysis of the thiocyanate-supporting electrolyte. This transformation is not a classical Kolbe electrolysis, because it is non-decarboxylative, and all carbon atoms of the carboxylic acid starting material are contained in the carboxylic anhydride. In total, 20 examples are shown with NMR yields up to 71 %.

Electrochemical Synthesis of a Sitagliptin Precursor

A novel synthesis of sitagliptin based on a redox-active ester derived from the chiral pool is reported. The key step is an electrochemical nickel-catalyzed sp2-sp3 cross-coupling reaction using inexpensive nickel foam in an undivided cell. It was successfully applied to 21 examples in up to 88% yield. These sitagliptin-analogue precursors could potentially interact with the DPP4 enzyme. A full synthesis based on our new reaction pathway provided sitagliptin in an overall yield of 33%.

Electrochemical Multicomponent Synthesis of Alkyl Alkenesulfonates using Styrenes, SO2 and Alcohols

A novel electrochemical approach to access alkyl alkenesulfonates via a multicomponent reaction was developed. The metal-free method features easy-to-use SO2 stock solution forming monoalkylsulfites from alcohols with an auxiliary base in-situ. These intermediates serve a dual role as starting materials and as supporting electrolyte enabling conductivity. Anodic oxidation of the substrate styrene, radical addition of these monoalkylsulfites and consecutive second oxidation and deprotonation preserve the double bond and form alkyl β-styrenesulfonates in a highly regio- and stereoselective fashion. The feasibility of this electrosynthetic method is demonstrated in 44 examples with yields up to 81 %, employing various styrenes and related substrates as well as a diverse set of alcohols. A gram-scale experiment underlines the applicability of this process, which uses inexpensive and readily available electrode materials.

Synthesis of Aromatic N-Oxides Using Electrochemically Generated Peroxodicarbonate

Electrochemically generated green platform oxidizers like peroxodicarbonate (PODIC) constitute a game-changing technology in terms of sustainable chemistry while serving as an alternative counterreaction in the electrochemical hydrogen evolution. Peroxodicarbonate avoids the storage and shipping of concentrated hydrogen peroxide solution. We herein disclose an efficient method for the N-oxidation of quinolines, pyridines, and complex tertiary amines. The use of phenoyloxy succinimide (POSI) is the decisive factor for obtaining N-oxides (28 examples) in isolated yields of up to 98%.

Self-Standing Metal Foam Catalysts for Cathodic Electro-Organic Synthesis

Although electro-organic synthesis is currently receiving renewed interest because of its potential to enable sustainability in chemical processes to value-added products, challenges in process development persist: For reductive transformations performed in protic media, an inherent issue is the limited choice of metallic cathode materials that can effectively suppress the parasitic hydrogen evolution reaction (HER) while maintaining a high activity toward the targeted electro-organic reaction. Current development trends are aimed at avoiding the previously used HER-suppressing elements (Cd, Hg, and Pb) because of their toxicity. Here, this work reports the rational design of highly porous foam-type binary and ternary electrocatalysts with reduced Pb content. Optimized cathodes are tested in electro-organic reductions using an oxime to nitrile transformation as a model reaction relevant for the synthesis of fine chemicals. Their electrocatalytic performance is compared with that of the model CuSn7Pb15 bronze alloy that has recently been endorsed as the best cathode replacement for bare Pb electrodes. All developed metal foam catalysts outperform both bare Pb and the CuSn7Pb15 benchmark in terms of chemical yield and energetic efficiency. Moreover, post-electrolysis analysis of the crude electrolyte mixture and the cathode's surfaces through inductively coupled plasma mass spectrometry (ICP-MS) and scanning electron microscopy (SEM), respectively, reveal the foam catalysts' elevated resistance to cathodic corrosion.

Dehydrogenative Electrochemical Synthesis of N-Aryl-3,4-Dihydroquinolin-2-ones by Iodine(III)-Mediated Coupling Reaction

Electrochemically generated hypervalent iodine(III) species are powerful reagents for oxidative C-N coupling reactions, providing access to valuable N-heterocycles. A new electrocatalytic hypervalent iodine(III)-mediated in-cell synthesis of 1H-N-aryl-3,4-dihydroquinolin-2-ones by dehydrogenative C-N bond formation is presented. Catalytic amounts of the redox mediator, a low supporting electrolyte concentration and recycling of the solvent used make this method a sustainable alternative to electrochemical ex-cell or conventional approaches. Furthermore, inexpensive, readily available electrode materials and a simple galvanostatic set-up are applied. The broad functional group tolerance could be demonstrated by synthesizing 23 examples in yields up to 96 %, with one reaction being performed on a 10-fold higher scale. Based on the obtained results a sound reaction mechanism could be proposed.

Selective Electrochemical Degradation of Lignosulfonate to Bio-Based Aldehydes

A sustainable electrochemical pathway for degradation and thermal treatment of technical lignosulfonate is presented. This approach is an opportunity to produce remarkable quantities of low molecular weight compounds, such as vanillin and acetovanillone. For the electrochemical degradation, a simple two-electrode arrangement in aqueous media is used, which is also easily scalable. The oxidation of the biopolymer occurs at the anode whereas hydrogen is evolved at the cathode. The subsequent thermal treatment supports the degradation of the robust chemical structure of lignosulfonates. With optimized electrolytic conditions, vanillin could be obtained in 9.7 wt% relative to the dry mass of lignosulfonate used. Aside from vanillin, by-products such as acetovanillone or vanillic acid were observed in lower yields. A new and reliable one-pot, two-step degradation of different technically relevant lignosulfonates is established with the advantages of using electrons as an oxidizing agent, which results in low quantities of reagent waste.

Simple and scalable electrosynthesis of 1H-1-hydroxy-quinazolin-4-ones

Cathodic synthesis provides sustainable access to 1-hydroxy- and 1-oxy-quinazolin-4-ones from easily accessible nitro starting materials. Mild reaction conditions, inexpensive and reusable carbon-based electrode materials, an undivided electrochemical setup, and constant current conditions characterise this method. Sulphuric acid is used as a simple supporting electrolyte as well as a catalyst for cyclisation. The broad applicability of this protocol is demonstrated in 27 differently substituted derivatives in high yields of up to 92%. Moreover, mechanistic studies based on cyclic voltammetry measurements highlight a selective reduction of the nitro substrate to hydroxylamine as a key step. The relevance for preparative applications is demonstrated by a 100-fold scale-up for gram-scale electrolysis.

Dehydrogenative Imination of Low-Valent Sulfur Compounds-Fast and Scalable Synthesis of Sulfilimines, Sulfinamidines, and Sulfinimidate Esters

Herein, we describe an electrochemical pathway for the synthesis of sulfilimines, sulfoximines, sulfinamidines, and sulfinimidate esters from readily available low-valent sulfur compounds and primary amides or their analogues. The combination of solvents and supporting electrolytes together act both as an electrolyte as well as a mediator, leading to efficient use of reactants. Both can be easily recovered, enabling an atom-efficient and sustainable process. A broad scope of sulfilimines, sulfinamidines, and sulfinimidate esters with N-EWGs is accessed in up to excellent yields with broad functional group tolerance. This fast synthesis can be easily scaled up to multigram quantities with high robustness for fluctuation of current densities of up to 3 orders of magnitude. The sulfilimines are converted into the corresponding sulfoximines in an ex-cell process in high to excellent yields using electro-generated peroxodicarbonate as a green oxidizer. Thereby, preparatively valuable NH sulfoximines are accessible.

Electrochemical Synthesis of Pyrazolines and Pyrazoles via [3+2] Dipolar Cycloaddition

Pyrazolines and pyrazoles are common and important motifs of pharmaceutical agents and agrochemicals. Herein, the first electrochemical approach for their direct synthesis from easily accessible hydrazones and dipolarophiles up to decagram scale is presented. The application of a biphasic system (aqueous/organic) even allows for the conversion of highly sensitive alkenes, wherein inexpensive sodium iodide is employed in a dual role as supporting electrolyte and mediator. In addition, mechanistic insight into the reaction is given by the isolation of key step intermediates. The relevance of the presented reaction is underlined by the synthesis of commercial herbicide safener mefenpyr-diethyl in good yields.

Controlling Selectivity in Shuttle Hetero-difunctionalization Reactions: Electrochemical Transfer Halo-thiolation of Alkynes

Shuttle hetero-difunctionalization reaction, in which two chemically distinct functional groups are transferred between two molecules, has long been an unmet goal due to the daunting challenges in controlling the chemo-, regio-, and stereoselectivity. Herein, we disclose an electrochemistry enabled shuttle reaction (e-shuttle) to selectively transfer one RS^- and one X^- group between β-halosulfides and unsaturated hydrocarbons via a consecutive paired electrolysis mechanism. The preferential anodic oxidation of one anion over the other, which is controlled by their distinct redox potentials, plays a pivotal role in controlling the high chemoselectivity of the process. This easily scalable methodology enables the construction of a myriad of densely functionalized β-halo alkenyl sulfides in unprecedented chemo-, regio-, and stereoselectivity using benign surrogates, e.g., 2-bromoethyl sulfide, avoiding the handling of corrosive and oxidative RS-Br reagents. In a broader context, these results open up new strategies for selective shuttle difunctionalization reactions.

Counter Electrode Reactions-Important Stumbling Blocks on the Way to a Working Electro-organic Synthesis

Over the past two decades, electro-organic synthesis has gained significant interest, both in technical and academic research as well as in terms of applications. The omission of stoichiometric oxidizers or reducing agents enables a more sustainable route for redox reactions in organic chemistry. Even if it is well-known that every electrochemical oxidation is only viable with an associated reduction reaction and vice versa, the relevance of the counter reaction is often less addressed. In this Review, the importance of the corresponding counter reaction in electro-organic synthesis is highlighted and how it can affect the performance and selectivity of the electrolytic conversion. A selection of common strategies and unique concepts to tackle this issue are surveyed to provide a guide to select appropriate counter reactions for electro-organic synthesis.

Electrochemically Initiated Synthesis of Methanesulfonic Acid

The direct sulfonation of methane to methanesulfonic acid was achieved in an electrochemical reactor without adding peroxide initiators. The synthesis proceeds only from oleum and methane. This is possible due to in situ formation of an initiating species from the electrolyte at a boron-doped diamond anode. Elevated pressure, moderate temperature and suitable current density are beneficial to reach high concentration at outstanding selectivity. The highest concentration of 3.7 M (approximately 62 % yield) at 97 % selectivity was reached with a stepped electric current program at 6.25-12.5 mA cm^-2 , 70 °C and 90 bar methane pressure in 22 hours. We present a novel, electrochemical method to produce methanesulfonic acid, propose a reaction mechanism and show general dependencies between parameters and yields for methanesulfonic acid.

A General Electro‐Synthesis Approach to Amaryllidaceae Alkaloids

Amaryllidaceae alkaloids appeal to organic chemists with their attractive structures and their impressive antitumor and acetylcholinesterase inhibitory properties. We demonstrate a highly versatile access to this family of natural products. A general protocol with high yields in a sustainable electro‐organic key transformation on a metal‐free anode to spirodienones facilitates functionalization to the alkaloids. The biomimetic syntheses start with the readily available, inexpensive biogenic starting materials methyl gallate, O‐methyl tyramine, and vanillin derivatives. Through known dynamic resolutions, this technology provides access to both enantiomeric series of (epi‐)martidine, (epi‐)crinine, siculine, and galantamine, clinically prescribed for the treatment of Alzheimer's disease.

Energy Consumption Connection of Industrial Sector Based on Industrial Link Theory: A Case Study of China

China’s energy consumption and its growth trend determine the domestic energy production and supply pattern. The understanding of energy consumption and its changes will help to enhance urban resilience. Based on the improved input-output model and hypothesis extraction model, this paper aims at constructing the energy-industry connection model, analyzing the energy transfer implied in the economic activities of various industrial sectors, and examining the energy transfer effect between the supply-side (SS) and demand-side industry sectors of the Shaanxi Province. The results showed that, in 2017, the energy industrial sector was the most energy consumption industry in Shaanxi Province. The industrial energy sector belonged to the net energy output industrial sector, and the energy products were transferred to other industrial sectors. This paper can provide a scientific basis for the energy SS reform, adjusting the industrial layout of regions in the Yellow River Basin.

Allocolchicines─Synthesis with Electro-organic Key Transformations

The naturally occurring colchicine and allocolchicines in the meadow saffron are potentially active ingredients for cancer therapy. A concise protocol for the sustainable synthesis of allocolchicines using up to two electro-organic key transformations is demonstrated. This straightforward synthesis of N-acetylcolchinol methyl ether in a five-step protocol was adopted using protecting groups to enable access to N-acetylcolchinol and the phosphate derivative ZD6126.

Synthesis of active pharmaceutical ingredients using electrochemical methods: keys to improve sustainability

Organic electrochemistry is receiving renewed attention as a green and cost-efficient synthetic technology. Electrochemical methods promote redox transformations by electron exchange between electrodes and species in solution, thus avoiding the use of stoichiometric amounts of oxidizing or reducing agents. The rapid development of electroorganic synthesis over the past decades has enabled the preparation of molecules of increasing complexity. Redox steps that involve hazardous or waste-generating reagents during the synthesis of active pharmaceutical ingredients or their intermediates can be substituted by electrochemical procedures. In addition to enhance sustainability, increased selectivity toward the target compound has been achieved in some cases. Electroorganic synthesis can be safely and readily scaled up to production quantities. For this pupose, utilization of flow electrolysis cells is fundamental. Despite these advantages, the application of electrochemical methods does not guarantee superior sustainability when compared with conventional protocols. The utilization of large amounts of supporting electrolytes, enviromentally unfriendly solvents or sacrificial electrodes may turn electrochemistry unfavorable in some cases. It is therefore crucial to carefully select and optimize the electrolysis conditions and carry out green metrics analysis of the process to ensure that turning a process electrochemical is advantageous.

N N ‑

The use of electricity as a traceless oxidant enables a sustainable and novel approach to N,N′-disubstituted indazolin-3-ones by an intramolecular anodic dehydrogenative N–N coupling reaction. This method is characterized by mild reaction conditions, an easy experimental setup, excellent scalability, and a high atom economy. It was used to synthesize various indazolin-3-one derivatives in yields up to 78%, applying inexpensive and sustainable electrode materials and a low supporting electrolyte concentration. Mechanistic studies, based on cyclic voltammetry experiments, revealed a biradical pathway. Furthermore, the access to single 2-aryl substituted indazolin-3-ones by cleavage of the protecting group could be demonstrated.

A novel sustainable electrochemical synthetic route to N,N′-disubstituted indazolin-3-ones by direct anodic oxidation with mild reaction conditions, a simple galvanostatic setup, broad scope and excellent scalability is established.

Electrochemical Nitration with Nitrite

Aromatic nitration has tremendous importance in organic chemistry as nitroaromatic compounds serve as versatile building blocks. This study represents the electrochemical aromatic nitration with NBu₄ NO₂ , which serves a dual role as supporting electrolyte and as a safe, readily available, and easy-to-handle nitro source. Stoichiometric amounts of 1,1,1-3,3,3-hexafluoroisopropan-2-ol (HFIP) in MeCN significantly increase the yield by solvent control. The reaction mechanism is based on electrochemical oxidation of nitrite to NO₂ , which initiates the nitration reaction in a divided electrolysis cell with inexpensive graphite electrodes. Overall, the reaction is demonstrated for 20 examples with yields of up to 88 %. Scalability is demonstrated by a 13-fold scale-up.

Anodic Dehydrogenative Cyanamidation of Thioethers: Simple and Sustainable Synthesis of N-Cyanosulfilimines

A novel and very simple to perform electrochemical approach for the synthesis of several N‐cyanosulfilimines in good to excellent yields was established. This method provides access to biologically relevant sulfoximines by consecutive oxidation using electro‐generated periodate. This route can be easily scaled‐up to gram quantities. The S,N coupling is carried out at an inexpensive carbon anode by direct oxidation of sulfide. Therefore, the designed process is atom economic and represents a new “green route” for the synthesis of sulfilimines and sulfoximines.

Cathodic Corrosion of Metal Electrodes-How to Prevent It in Electroorganic Synthesis

The critical aspects of the corrosion of metal electrodes in cathodic reductions are covered. We discuss the involved mechanisms including alloying with alkali metals, cathodic etching in aqueous and aprotic media, and formation of metal hydrides and organometallics. Successful approaches that have been implemented to suppress cathodic corrosion are reviewed. We present several examples from electroorganic synthesis where the clever use of alloys instead of soft neat heavy metals and the application of protective cationic additives have allowed to successfully exploit these materials as cathodes. Because of the high overpotential for the hydrogen evolution reaction, such cathodes can contribute toward more sustainable green synthetic processes. The reported strategies expand the applications of organic electrosynthesis because a more negative regime is accessible within protic media and common metal poisons, e.g., sulfur-containing substrates, are compatible with these cathodes. The strongly diminished hydrogen evolution side reaction paves the way for more efficient reductive electroorganic conversions.

Advances in photochemical and electrochemical incorporation of sulfur dioxide for the synthesis of value-added compounds

Organic photochemistry and electrochemistry currently receive tremendous attention in organic synthesis as both techniques enable the reagent-less activation of organic molecules without using expensive and hazardous redox reagents. The incorporation of SO₂ into organic molecules is a relatively modern research topic, which likewise gains immense popularity since the discovery of the SO₂ surrogate DABSO. Sulfur-containing organic molecules are omnipresent in pharmaceuticals and agrochemicals. This review covers the recent progress in electrochemical and photochemical methodologies for the incorporation and uses of SO₂ in the synthesis of value-added compounds. Additionally, different work techniques are demonstrated for the synthetic application of SO₂.

Reproducibility in Electroorganic Synthesis-Myths and Misunderstandings

The use of electric current as a traceless activator and reagent is experiencing a renaissance. This sustainable synthetic method is evolving into a hot topic in contemporary organic chemistry. Since researchers with various scientific backgrounds are entering this interdisciplinary field, different parameters and methods are reported to describe the experiments. The variation in the reported parameters can lead to problems with the reproducibility of the reported electroorganic syntheses. As an example, parameters such as current density or electrode distance are in some cases more significant than often anticipated. This Minireview provides guidelines on reporting electrosynthetic data and dispels myths about this technique, thereby streamlining the experimental parameters to facilitate reproducibility.

Electrochemical synthesis of sulfamides

Organic electrosynthesis enables the formation of symmetrical sulfamides directly from anilines and SO₂ mediated by iodide.