Nano-lignin filled natural rubber composites: Preparation and characterization

Preparation and Characterization of Lignin Nanoparticles from Different Plant Sources

This article presents new research on producing lignin nanoparticles (LNPs) using the antisolvent nanoprecipitation method. Acetone (90%) served as the lignin solvent and water (100%) as the antisolvent, using five types of lignins from various sources. Comprehensive characterization techniques, including NMR, GPC, FTIR, TEM, and DLS, were employed to assess both lignin and LNP properties. The antioxidant activity of the LNPs was evaluated as well. The results demonstrated the successful formation of spherical nanoparticles below 100 nm with initial lignin concentrations of 1 and 2%w/v. The study highlighted the crucial role of lignin purity in LNP formation and colloidal stability, noting that residual carbohydrates adversely affect efficiency. This method offers a straightforward, environmentally friendly approach using cost-effective solvents, applicable to diverse lignin sources. The innovation of this study lies in its demonstration of a cost-effective and eco-friendly method to produce stable, nanometric-sized spherical LNPs. These LNPs have significant potential as reinforcement materials due to their reinforcing capability, hydrophilicity, and UV absorption. This work underscores the importance of starting material purity for optimizing the process and achieving the desired nanometric dimensions, marking a pioneering advancement in lignin-based nanomaterials.

Nanotechnology in wood science: Innovations and applications

Application of nanomaterials is gaining tremendous interest in the field of wood science and technology for value addition and enhancing performance of wood and wood-based composites. This review focuses on the use of nanomaterials in improving the properties of wood and wood-based materials and protecting them from weathering, biodegradation, and other deteriorating agents. UV-resistant, self-cleaning (superhydrophobic) surfaces with anti-microbial properties have been developed using the extraordinary features of nanomaterials. Scratch-resistant nano-coatings also improve durability and aesthetic appeal of wood. Moreover, nanomaterials have been used as wood preservatives for increasing the resistance against wood deteriorating agents such as fungi, termites and borers. Wood can be made more resistant to ignition and slower to burn by introducing nano-clays or nanoparticles of metal-oxides. The use of nanocellulose and lignin nanoparticles in wood-based products has attracted huge interest in developing novel materials with improved properties. Nanocellulose and lignin nanoparticles derived/synthesized from woody biomass can enhance the mechanical properties such as strength and stiffness and impart additional functionalities to wood-based products. Cellulose nano-fibres/crystals find application in wide areas of materials science like reinforcement for composites. Incorporation of nanomaterials in resin has been used to enhance specific properties of wood-based composites. This review paper highlights some of the advancements in the use of nanotechnology in wood science, and its potential impact on the industry.

Lignin Nanoparticles Produced from Wheat Straw Black Liquor Using γ-Valerolactone

The valorization of the black liquor produced during the chemical pulping of wheat straw is the key to the sustainable use of this abundant agricultural waste. However, the silica problem has hampered the recovery process. Herein, nanoprecipitation technology was used to produce lignin nanoparticles (LNPs) from wheat straw black liquor using γ-valerolactone (GVL) as a solvent and water as an anti-solvent. The results showed that a uniform, well-dispersed, and stable LNP was produced. The particle size and Zeta potential of 161 nm and -24 mV of the LNP suspension were obtained at a GVL concentration of 87%. The chemical structure and bonding of the lignin were adequately preserved after nanoprecipitation based on two-dimensional heteronuclear single quantum coherence nuclear magnetic resonance (2D-HSQC NMR) spectroscopy, Fourier transform infrared (FTIR) analysis, and thermal stability was improved based on thermogravimetric analysis. In addition, the abundant phenolic hydroxyl groups of LNP quantified by 31P-NMR analysis are beneficial for chemical cross-linking and modification. This work not only achieved the valorization of wheat straw black liquor but also opened up a new avenue for advanced nanomaterials.

Recent Advances of Lignin Functionalization for High-Performance and Advanced Functional Rubber Composites

The biomass lignin is the only large-volume renewable feedstock that is composed of aromatics but has been largely underutilized and is sought for valorization as a value-added material. Recent research has highlighted lignin as a promising alternative to traditional petrol-based reinforcements and functional additives for rubber composites. This review summarized the recent advances in the functionalization of lignin for a variety of rubber composites, as well as the compounding techniques for effectively dispersing lignin within the rubber matrix. Significant progress has been achieved in the development of high-performance and advanced functional rubber/lignin composites through carefully designing the structure of lignin-based additives and the optimization of interfacial morphologies. This Review discussed the effect of lignin on composite properties, including mechanical reinforcement, dynamic properties, antiaging performance, and oil resistance, and also the advanced stimuli-responsive performance in detail. A critical analysis for the future development of rubber/lignin composites is presented as concluding remarks.

Lignin-based nanomaterials for food and pharmaceutical applications: Recent trends and future outlook

Small particles of size ranging from 1 to 100 nm are referred to as nanoparticles. Nanoparticles have tremendous applications in various sectors, including the areas of food and pharmaceutics. They are being prepared from multiple natural sources widely. Lignin is one such source that deserves special mention due to its ecological compatibility, accessibility, abundance, and low cost. This amorphous heterogeneous phenolic polymer is the second most abundant molecule in nature after cellulose. Apart from being used as a biofuel source, lignin is less explored for its potential at a nano-level. In plants, lignin exhibits cross-linking structures with cellulose and hemicellulose. Numerous advancements have taken place in synthesizing nanolignins for manufacturing lignin-based materials to benefit from the untapped potential of lignin in high-value-added applications. Lignin and lignin-based nanoparticles have numerous applications, but in this review, we are mainly focusing on the applications in the food and pharmaceutical sectors. The exercise we undertake has great relevance as it helps scientists and industries gain valuable insights into lignin's capabilities and exploit its physical and chemical properties to facilitate the development of future lignin-based materials. We have summarized the available lignin resources and their potential in the food and pharmaceutical industries at various levels. This review attempts to understand various methods adopted for the preparation of nanolignin. Furthermore, the unique properties of nano-lignin-based materials and their applications in fields including the packaging industry, emulsions, nutrient delivery, drug delivery hydrogels, tissue engineering, and biomedical applications were well-discussed.

Enhanced Mechanical Stability and Hydrophobicity of Cellulose Aerogels via Quantitative Doping of Nano-Lignin

As a porous biomass sustainable material, cellulose aerogel has attracted significant attention due to its unique properties in various applications. However, its mechanical stability and hydrophobicity are huge obstacles hindering practical applications. In this work, nano-lignin quantitative doping cellulose nanofiber aerogel was successfully fabricated via liquid nitrogen freeze drying combing vacuum oven drying. The impact of various parameters (lignin content, temperature, and matrix concentration) on the property of the as-prepared materials was systematically explored, revealing the optimum conditions. The morphology, mechanical properties, internal structure, and thermal degradation of the as-prepared aerogels were characterized by various methods (compression test, contact angle, SEM, BET, DSC, and TGA). Compared with pure cellulose aerogel, the addition of nano-lignin did not significantly change the pore size and specific surface area of the material but could improve its thermal stability. In particular, the enhanced mechanical stable and hydrophobic properties of cellulose aerogel via the quantitative doping of nano-lignin was confirmed. The mechanical compressive strength of 160-13.5 C/L-aerogel is as high as 0.913 MPa, while the contact angle was nearly reaching 90°. Significantly, this study provides a new strategy for constructing a novel cellulose nanofiber aerogel with mechanical stability and hydrophobicity.

Turning lignin into treasure: An innovative filler comparable to commercial carbon black for the green development of the rubber industry

Driven by the global carbon neutrality action, biomass-derived functional materials have been applied in many fields to alleviate the pressure brought by the depletion of fossil energy. However, due to the complex structure, lignin faces many difficulties in its high-value utilization. The second largest biomass in the world has become the largest "natural waste". In this paper, the lignin-based biochar-silica (LB-S) hybrid nanoparticles were prepared via a combination of two-step acid precipitation and carbonization using lignin black liquor extracted from xylose residue and sodium silicate as raw materials. The effects of carbonization temperature and lignin-based biochar (LB) content on the reinforcing properties of LB-S were studied. The results show that the particle size, specific surface area, pore characteristics, and surface polarity of LB-S all affect the mechanical properties of the final vulcanizates. The reinforcement performance of the best sample (L_MB₅₀₀-S) with "high structure" characteristics can be comparable to that of commercial carbon black (CB) N550. This study shows that L_MB₅₀₀-S hybrid nanoparticles with economic benefits possess the potential to completely replace commercial CB, which can turn lignin waste into treasure and promote the green development of traditional rubber industry in the context of carbon neutrality.

Research Progress on the Preparation and High-Value Utilization of Lignin Nanoparticles

Lignin nanoparticles, the innovative achievements in the development and utilization of lignin, combine the structural characteristics of nanomaterials and lignin molecules and have a wide range of applications. In this review, we summarize the methods for preparing lignin nanoparticles by solvent exchange method, mechanical method, biological enzymatic method, interface polymerization/crosslinking method, and spray freezing method, and emphatically introduce the application prospects of lignin nanoparticles in ultraviolet protection, antibacterial, nano-filler, drug delivery, and adsorption, aiming to provide a certain reference direction for additional high-value applications of lignin nanoparticles.

A Review of Rubber Biocomposites Reinforced with Lignocellulosic Fillers

Lignocellulosic fillers have attracted considerable attention over the years as a promising alternative to conventional petroleum-based fillers (carbon black) in rubber composites due to their renewability, biodegradability, availability, high mechanical properties, low density and low cost. Based on the literature available, a comprehensive review is presented here of rubber biocomposites reinforced with plant-based fillers. The study is divided into different sections depending on the matrix (natural or synthetic rubber) and the type of lignocellulosic fillers (natural fiber, microcrystalline cellulose, lignin and nanocellulose). This review focuses on the curing characteristics, mechanical properties and dynamic mechanical properties of the resulting rubber biocomposites. In addition, the effect of hybrid filler systems, lignocellulosic filler surface modification and modification of the rubber matrix on the properties of these rubber biocomposites are presented and compared. A conclusion is finally presented with some openings for future works.

Application of Sulfur and Peroxide Curing Systems for Cross-Linking of Rubber Composites Filled with Calcium Lignosulfonate

Calcium lignosulfonate in different loadings was applied to the rubber matrix based on EPDM. A sulfur curing system, organic peroxide, and a combination of organic peroxide with two coagent types were used for cross-linking of rubber compounds. The work was focused on the investigation of filler content and curing system composition in the curing process, cross-link density, morphology, and physical–mechanical properties of composites. The achieved results demonstrated that the curing parameters of rubber compounds cured with the sulfur system were significantly different from those cured with peroxide systems. There was also an observed different influence of curing systems composition on cross link density, though in all cases, the degree of cross-linking showed a decreasing trend with increasing content of lignosulfonate. The tensile strength of the composites cured with sulfur system and organic peroxide was comparable, regardless of lignosulfonate loading. This points to the application of both curing systems in cross-linking of rubber compounds with biopolymer filler. However, the introduction of coagents in peroxide vulcanization led to the improvement of adhesion and compatibility between the rubber and the filler on the filler–rubber interface. This subsequently resulted in the improvement of the tensile characteristics of composites. The introduction of organic peroxide in combination with coagent seems to be a very simple and efficient way for the preparation of biopolymer-filled composites with applicable physical–mechanical properties.

Functionalized lignin nanoparticles for producing mechanically strong and tough flame-retardant polyurethane elastomers

There is a strong interest in developing environmentally friendly synthesis approaches for making polyurethane elastomers (PUE) with desirable mechanical performance and flame retardancy suitable for a variety of applications. Hence, in this study, a novel nano functionalized lignin nanoparticle (Nano-FL) containing nitrogen (N) and phosphorus (P) moieties was developed via mild grafting reactions combined with the ultrasound method. The Nano-FL incorporated in the PUE acted as both crosslinking agents and flame retardants. The novel Nano-FL showed good compatibility and dispersibility in the PUE matrix, thereby overcoming the weakening effect of adding traditional lignin flame retardants on the mechanical properties of the PUE materials. PUE/Nano-FL exhibited strong tensile properties. Compared with control neat PUE, with 10 wt% of Nano-FL addition, the PUE attained a limiting oxygen index as high as 29.8% and it also passed the UL-94 V-0 rating. Furthermore, Cone Calorimetry Test (CCT) showed that the addition of Nano-FL not only reduced the heat release rate and the total heat release but also decreased the total smoke production rate during combustion. The char residues of PUEs with Nano-FL showed a high oxidation resistance with dense and continuous structural morphologies. The combined barrier and quenching effects of the char layer provided excellent flame retardancy performance. The novel Nano-FL developed in this study showed excellent promises as green functional additives for enhancing mechanical, thermal and flame retardancy performance of a wide range of polymers.

Lignocellulosic Materials for the Production of Biofuels, Biochemicals and Biomaterials and Applications of Lignocellulose-Based Polyurethanes: A Review

The present review is devoted to the description of the state-of-the-art techniques and procedures concerning treatments and modifications of lignocellulosic materials in order to use them as precursors for biomaterials, biochemicals and biofuels, with particular focus on lignin and lignin-based products. Four different main pretreatment types are outlined, i.e., thermal, mechanical, chemical and biological, with special emphasis on the biological action of fungi and bacteria. Therefore, by selecting a determined type of fungi or bacteria, some of the fractions may remain unaltered, while others may be decomposed. In this sense, the possibilities to obtain different final products are massive, depending on the type of microorganism and the biomass selected. Biofuels, biochemicals and biomaterials derived from lignocellulose are extensively described, covering those obtained from the lignocellulose as a whole, but also from the main biopolymers that comprise its structure, i.e., cellulose, hemicellulose and lignin. In addition, special attention has been paid to the formulation of bio-polyurethanes from lignocellulosic materials, focusing more specifically on their applications in the lubricant, adhesive and cushioning material fields. High-performance alternatives to petroleum-derived products have been reported, such as adhesives that substantially exceed the adhesion performance of those commercially available in different surfaces, lubricating greases with tribological behaviour superior to those in lithium and calcium soap and elastomers with excellent static and dynamic performance.

Influence of Temperature and Lignin Concentration on Formation of Colloidal Lignin Particles in Solvent-Shifting Precipitation

Colloidal lignin particles offer a promising route towards material applications of lignin. While many parameters influencing the formation of these particles in solvent-shifting precipitation have been studied, only a small amount of research on the influence of temperature has been conducted so far, despite it being a major influence parameter in the precipitation of colloidal lignin particles. Temperature influences various other relevant properties, such as viscosity, density, and lignin solubility. This makes investigation of both temperature and lignin concentration in combination interesting. The present work investigates the precipitation at different temperatures and initial lignin concentrations, revealing that an increased mixing temperature results in smaller particle sizes, while the yield is slightly lowered. This effect was strongest at the highest lignin concentration, lowering the hydrodynamic diameter of the particles from 205 to 168 nm. Decreasing the lignin concentration resulted in significantly smaller particles (from 205 to 121 nm at 20 °C mixing temperature) but almost no change in particle yield (between 81.2 and 84.6% at 20 °C mixing temperature). This opens up possibilities for the process control and optimization of lignin precipitation.

A recent advancement on preparation, characterization and application of nanolignin

Each year, 50 to 70 million tonnes of lignin are produced worldwide as by-products from pulp industries and biorefineries through numerous processes. Nevertheless, about 98% of lignin is directly burnt to produce steam to generate energy for the pulp mills and only a handful of isolated lignin is used as a raw material for the chemical conversion and for the preparation of various substances as well as modification of lignin into nanomaterials. Thus, thanks to its complex structure, the conversion of lignin to nanolignin, attracting growing attention and generating considerable interest in the scientific community. The objective of this review is to provide a complete understanding and knowledge of the synthesis methods and functionalization of various lignin nanoparticles (LNP). The characterization of LNP such as structural, thermal, molecular weight properties together with macromolecule and quantification assessments are also reviewed. In particular, emerging applications in different areas such as UV barriers, antimicrobials, drug administration, agriculture, anticorrosives, the environment, wood protection, enzymatic immobilization and others were highlighted. In addition, future perspectives and challenges related to the development of LNP are discussed.

A comprehensive review on the recent advancements in natural rubber nanocomposites

Natural rubber (NR) is an eminent sustainable material and is the only agricultural product among various rubbers. Use of nanofillers in NR matrix as a reinforcing agent has gained huge attention because they offer excellent matrix-filler interaction upon forming a good dispersion in the NR matrix. Nanoscale dispersion of fillers lead to greater interfacial interactions between NR and fillers compared to microfillers, which in turn lead to a conspicuous reinforcing effect. Addition of various nanofillers into NR matrix improves not only the mechanical properties but also the electrical, thermal and antimicrobial properties to an extreme level. The current review describes the reinforcing ability of various nanofillers such as clay, graphene, carbon nanotube (CNT), titanium dioxide (TiO₂), chitin, cellulose, barium titanate (BaTiO₃) and lignin in NR matrix. Moreover, reinforcement of various hybrid nanofillers in NR is also discussed in a comprehensive manner. The review also includes the historical trajectory of rubber nanocomposites and a comprehensive account on the factors affecting the properties of the NR nanocomposites.

Controllable conversion of biomass to lignin-silica hybrid nanoparticles: High-performance renewable dual-phase fillers

Due to the complex network of aromatic units, lignin is difficult to achieve high-value applications in the industrial field, becoming the largest "natural waste". In this paper, dual-phase fillers with excellent rubber reinforcement were prepared from lignin and sodium silicate through the method of controllable two-step acid precipitation without any complicated modification. During the formation of hybrid nanoparticles, silica nanoparticles were formed as templates in the first step, and then lignin was used as coating agent to bind with silica. The size and morphology of products could be easily adjusted by changing acid precipitation conditions. The L₆₀S_S hybrid nanoparticles with the best reinforcement performance showed the ability to replace carbon black (CB) in a high proportion. In addition, LS_RH-S hybrid nanoparticles made from rice husk black liquor had similar physical and chemical properties and excellent reinforcement properties to L₆₀S_S. Even if the ratio of each component of the raw material was different, the product could be flexibly controlled by the two-step acid precipitation to obtain the expected properties. The wide applicability of this method in many extraction processes based on alkaline procedures was proved, and it provided a basis for the process design of comprehensive utilization of biomass. This work will promote the application of lignin in high-value fields, and the sustainable development of the rubber industry by utilizing agricultural waste was achieved.

Understanding the Coupling Effect between Lignin and Polybutadiene Elastomer

From an environmental and economic viewpoint, it is a win–win strategy to use materials obtained from renewable resources for the production of high-performance elastomer composites. Lignin, being a renewable biomass, was employed as a functional filler material to obtain an elastomer composite with a higher degree of mechanical performance. In the presence of a suitable coupling agent, an elevated temperature was preferred for the reactive mixing of lignin with polybutadiene rubber (BR). It is quite fascinating that the mechanical performance of this composite was comparable with carbon black-filled composites. The extraordinary reinforcing behavior of lignin in the BR matrix was understood by an available model of rubber reinforcement. In rubber composite preparation, the interfacial interaction between polybutadiene rubber and lignin in the presence of a coupling agent enabled the efficient dispersion of lignin into the rubber matrix, which is responsible for the excellent mechanical properties of the rubber composites. The rubber composites thus obtained may lead to the development of a sustainable and cost-effective end product with reliable performance. This novel approach could be implemented in other type of elastomeric materials, enabling a genuine pathway toward a sustainable globe.

Lignin-based polymers

On the basis of the world’s continuing consumption of raw materials, there was an urgent need to seek sustainable resources. Lignin, the second naturally abundant biomass, accounts for 15–35% of the cell walls of terrestrial plants and is considered waste for low-cost applications such as thermal and electricity generation. The impressive characteristics of lignin, such as its high abundance, low density, biodegradability, antioxidation, antibacterial capability, and its CO2 neutrality and enhancement, render it an ideal candidate for developing new polymer/composite materials. In past decades, considerable works have been conducted to effectively utilize waste lignin as a component in polymer matrices for the production of high-performance lignin-based polymers. This chapter is intended to provide an overview of the recent advances and challenges involving lignin-based polymers utilizing lignin macromonomer and its derived monolignols. These lignin-based polymers include phenol resins, polyurethane resins, polyester resins, epoxy resins, etc. The structural characteristics and functions of lignin-based polymers are discussed in each section. In addition, we also try to divide various lignin reinforced polymer composites into different polymer matrices, which can be separated into thermoplastics, rubber, and thermosets composites. This chapter is expected to increase the interest of researchers worldwide in lignin-based polymers and develop new ideas in this field.

Lignin Nanoparticles and Their Nanocomposites

Lignin nanomaterials have emerged as a promising alternative to fossil-based chemicals and products for some potential added-value applications, which benefits from their structural diversity and biodegradability. This review elucidates a perspective in recent research on nanolignins and their nanocomposites. It summarizes the different nanolignin preparation methods, emphasizing anti-solvent precipitation, self-assembly and interfacial crosslinking. Also described are the preparation of various nanocomposites by the chemical modification of nanolignin and compounds with inorganic materials or polymers. Additionally, advances in numerous potential high-value applications, such as use in food packaging, biomedical, chemical engineering and biorefineries, are described.

Formation of pure nanoparticles with solvent-fractionated lignin polymers and evaluation of their biocompatibility

This study aimed to determine the effects of lignin characteristics (mainly molecular weight, functional groups, and internal linkages) on nanoparticle formation. First, five different lignin fractions (M_w 1460-12,900) were obtained from commercial kraft lignin (KL) by sequential solvent extraction. Functional groups and internal linkages were determined in lignin fractions, each fraction consisting of different levels and ratios. Second, spherical lignin nanoparticles (i.d. 193-1039 nm) were synthesized by nanoprecipitation at different pre-dialysis concentrations (1, 2, 4, and 6 mg mL^-1 THF) with the different fractions (F1, F2, F3, F4, and F5). The study revealed that larger particles consisted of lignin fractions of lower molecular weight and higher phenolic group content (KL-F1 and F2), while smaller but non-uniform particles were produced from fractions of higher molecular weight and lower phenolic group content (KLF4 and F5). Every zeta potential value of the particle exceeded -35 mV. The nanoparticles from raw kraft lignin exhibited no significant cytotoxicity, hemotoxicity, and hypersensitivity. This study revealed that molecular weight and hydroxyl group content in the lignin highly correlated with nanoparticle properties. The present kraft lignin nanoparticles have potential for use in various polymer-based nanotechnology.

Potential applications of polycarbohydrates, lignin, proteins, polyacids, and other renewable materials for the formulation of green elastomers

Renewable resources including polycarbohydrates, lignin, proteins, and polyacids are the intrinsically valuable class of materials that are naturally available in great quantities. Their utilization as green additives and reinforcing bio-fillers, in substitution of environmentally perilous petroleum-based fillers, for developing high-performance green rubber blends and composites is presently a highly tempting option. Blending of these renewable materials with elastomers is not straight-forward and research needs to exploit the high functionality of carbohydrates and other natural materials as proper physicochemical interactions are essential. Correlating and understanding the structural properties of lignin, carbohydrates, polyacids, and other biopolymers, before their incorporation in elastomers, is a potential approach towards the development of green elastomers for value-added applications. Promising properties i.e., biodegradability, biocompatibility, morphological characteristics, high mechanical properties, thermal stability, sustainability, and various other characteristics along with recent advancements in the development of green elastomers are reviewed in this paper. Structures, viability, interactions, properties, and use of most common natural polycarbohydrates (chitosan and starch), lignin, and proteins (collagen and gelatin) for elastomer modification are extensively reviewed. Challenges in commercialization, applications, and future perspectives of green elastomers are also discussed. Sustainability analysis of green elastomers is accomplished to elaborate their cost-effectiveness and environmental friendliness.

State-of-the-Art: Applications and Industrialization of Lignin Micro/Nano Particles

As a new product of high-value utilization of lignin, lignin micro/nano particles (LMNPs) have attracted the attention of researchers due to their non-toxicity, corrosion-resistance, UV resistance, and other excellent characteristics and potential application value. This article outlined the main preparation methods of LMNPs at the current stage, summarized and compared them from three perspectives of preparation technology, final product state and product composition. Subsequently, based on the different focuses of the properties of LMNPs, their application research progress as fillers, UV blockers, drug delivery carriers, among others, were introduced. Then a concise analysis of the technical and economic assessment and life cycle assessment of LMNPs in the process of industrialization was made. Finally, the main problems at present and the future development directions were analyzed and prospected to provide references for the deep processing of forest resources and the development of bio-based nanomaterials.

Lignin nanoparticles enter the scene: A promising versatile green tool for multiple applications

Strategies to take advantage of residual lignin from industrial processes are well regarded in the field of green chemistry and biotechnology. Quite recently, researchers transformed lignin into nanomaterials, such as nanoparticles, nanofibers, nanofilms, nanocapsules and nanotubes, attracting increasing attention from the scientific community. Lignin nanoparticles are seen as green way to use high-value renewable resources for application in different fields because recent studies have shown they are non-toxic in reasonable concentrations (both in vitro and in vivo assays), inexpensive (a waste generated in the biorefinery, for example, from the bioethanol platform) and potentially biodegradable (by fungi and bacteria in nature). Promising studies have tested lignin nanoparticles for antioxidants, UV-protectants, heavy metal absorption, antimicrobials, drugs carriers, gene delivery systems, encapsulation of molecules, biocatalysts, supercapacitors, tissue engineering, hybrid nanocomposites, wound dressing, and others. These nanoparticles can be produced from distinct lignin types and by different chemical/physical/biological methods, which will result in varied characteristics for their morphology, shape, size, yield and stability. Therefore, taking into account that the theme "lignin nanoparticles" is a trending topic, this present review is emerging and has the discuss the current status, covering from concepts, the formation mechanism, synthesis methods and applications, to the future perspectives and challenges linked to lignin-based nanomaterials, aiming at the viability and commercialization of this biotechnological product.

Lignin-Based Nanoparticles: A Review on Their Preparations and Applications

Lignin is the most abundant by-product from the pulp and paper industry as well as the second most abundant natural renewable biopolymer after cellulose on earth. In recent years, transforming unordered and complicated lignin into ordered and uniform nanoparticles has attracted wide attention due to their excellent properties such as controlled structures and sizes, better miscibility with polymers, and improved antioxidant activity. In this review, we first introduce five important technical lignin from different sources and then provide a comprehensive overview of the recent progress of preparation techniques which are involved in the fabrication of various lignin-based nanoparticles and their industrial applications in different fields such as drug delivery carriers, UV absorbents, hybrid nanocomposites, antioxidant agents, antibacterial agents, adsorbents for heavy metal ions and dyes, and anticorrosion nanofillers.

Technological advancement in the synthesis and applications of lignin-based nanoparticles derived from agro-industrial waste residues: A review

Over the years, lignin has drawn a great deal of interest for their potential use as bio-polymers due to the presence of high amount of phenolic compounds, non-polluting feature and cost-competitiveness as compared to synthetic polymers. However, in order to fast-track their development, different attempts are made towards the usage of lignin in nano form since it exhibits some unique properties in nanoscale range. The present review article provides a detail analysis on the recent advancement in the synthesis and applications of lignin nanoparticles (LNPs) derived from agro-industrial waste residues. In view of that, an in-depth morphological analysis was reviewed to assess the structural influence on the characteristics of LNPs. Further, application of LNPs is explored in different fields including bio-medical engineering, pharmaceuticals, skin-care products and food industries. Finally, the paper is concluded discussing various challenges associated with the synthesis, modification and development with an aspiration of futuristic developments. The readers of this review article will be highly benefitted after acquiring a comprehensive knowledge on LNPs and its different synthesis processes along with various applications.

Investigation of Molecular Size Effect on the Formation of Lignin Nanoparticles by Nanoprecipitation

In recent years, several studies focused on the synthesis of lignin-based nanoparticle in aqueous solution and its potential applications of the drug carrier were investigated. In this study, soda lignin (SL) nanoparticles (i.d. 128–560 nm) were synthesized by the nanoprecipitation process at three different concentrations (1, 2, and 4 mg/mL THF) with various molecular sizes of soda lignin (NP-F1, NP-F2, and NP-F3) obtained from sequential solvent extraction. The average molecular weights of SL, F1, F2, F3, F4, and F5 were 3130, 1190, 2550, 3680, 5310, and 14,650, respectively. The average size of the spherical lignin nanoparticle was a minimum of 128 nm for NP-C1 and the size increased up to 560 nm with increasing concentration. Particle surface charge increased with increasing concentration from −26 mV for NP-C1 to −38 mV for NP-C4. Contrary to expected general trends in polymeric nanoparticles, there was no remarkable change or trend with increasing lignin molecular weight since chemical structures of each lignin fraction are also remarkably different. Further studies to learn correlation between properties of lignin nanoparticle and its additional details regarding the chemical structures is needed.

Preparation and characterization of biodegradable lignin-sulfonate nanoparticles using the microemulsion method to enhance the acetylation efficiency of lignin-sulfonate

In this study, a novel method is presented for producing lignin-sulfonate nanoparticles. Then, the effect of produced nanoparticles is investigated on enhancing the acetylation efficiency. For these purposes, lignin-sulfonate was isolated from black-liquor of pulp-and-paper mill wastewater. Next, lignin-sulfonate nanoparticles were obtained using the oil-in-water (O/W) microemulsion, followed by modification of micro/nano-lignin-sulfonate particles. The physical, chemical, and morphological properties of lignin sulfonate micro/nanoparticles and modified forms of both samples were analyzed using FTIR, DLS, FE-SEM, AFM, ¹H NMR, and ¹³CNMR analyses. Surface morphology revealed that the nanoparticles were homogenized and spherical with an average diameter of 25.5 nm. The chemical structure of the nanoparticles was similar to that of the microparticles. On the other hand, the chemical structure of acetylated lignin-sulfonate was slightly different from that of unmodified samples. The results also showed that the production of nano-lignin-sulfonate increased the acetylation efficiency and reduced the time and temperature of acetylation.

High Purity and Low Molecular Weight Lignin Nano-Particles Extracted from Acid-Assisted MIBK Pretreatment

A simple and economical biorefinery method, organosolv methyl isobutyl ketone (MIBK) pretreatment assisted by Lewis acid ferric trichloride hydrolysis, was proposed for fractionating the lignin from extractive-free Eucalyptus powder at the nanoscale, accompanied by another product furfural, derived from hemicellulose. Under the conditions (180 °C, 1 h) optimized based on the best yield of furfural, 40.13% of the acid-insoluble lignin (AIL) could be obtained with a high purity of 100%, a low molecular weight of 767 (M_n) and improved thermostability. The extracted lignin was characterized by its chemical structure, thermostability, homogeneity, molecular weight, and morphology as compared with milled wood lignin (MWL). The results showed significant variations in chemical structures of the extracted lignin during the pretreatment. Specifically, the aryl ether linkage and phenylcoumarans were broken severely while the resinols were more resistant. The G-type lignin was more sensitive to degradation than the S-type, and after the pretreatment, H-type lignin was formed, indicating the occurrence of a demethoxylation reaction at high temperature. Moreover, the lignin nano-particles were identified visually by AFM and TEM images. The dynamic light scattering (DLS) showed that the average diameter of the measured samples was 131.8 nm, with the polydispersity index (PDI) of 0.149. The MIBK-lignin nano-particles prepared in our laboratory exhibit high potentials in producing high functional and valuable materials for the application in wide fields.

Hydrothermal-process-based direct extraction of polydisperse lignin microspheres from black liquor and their physicochemical characterization

Lignin nano-/microstructures are widely employed for agricultural drug delivery and heavy metal removal from wastewater, and facile low-cost methods of their large-scale production are therefore highly sought after. Herein, uniform-morphology polydisperse lignin microspheres were directly extracted from black liquor by lowering its pH to <4 followed by hydrothermal treatment and featured several lignin-typical characteristics, e.g., functional groups, thermal stability, amorphousness, and monolignol units. It was assumed that lignin rearranged and assembled into microspheres of various size, shape, and uniformity depending on pH, temperature, and hydrothermal treatment time. Lignin microsphere extraction efficiency was estimated as 15.87-21.62 g L^-1, and the average size of microspheres obtained under different conditions was calculated as ∼1 µm, while the C, H, O, and N contents equaled 48-62, 5-6, 30-36, and 0.2-1.5%, respectively. Thus, our method was deemed suitable for direct large-scale extraction of lignin microspheres from black liquor.

Converting waste lignin into nano-biochar as a renewable substitute of carbon black for reinforcing styrene-butadiene rubber

Industrial waste lignin was commonly burnt or discharged into river in the past. However, in this study, lignin has been converted into high value-added nano-biochar as a renewable reinforcing filler of styrene-butadiene rubber (SBR) by a simple high-temperature carbonization treatment. Herein, the physicochemical change in lignin before and after carbonization was investigated. It was found that lignin-derived biochar (LB) consisted of vesicle-like primary nanoparticles which were closely packed to form "high-structure" irregular fragments with a high specific surface area (83.41 m²/g). When incorporating LB into SBR, the tensile properties of LB/SBR composites were significantly improved. At the filler loading of 40 phr, the tensile strength and elongation at break of the rubber composite were improved up to 7.1-folds and 2.4-folds of pristine SBR, respectively. Compared to commercial carbon black (CB) N330, the LB showed a similar reinforcing effect on SBR. However, the analysis on the morphology, stress-strain behavior and dynamic mechanical behavior suggested distinct reinforcing mechanisms for LB- and CB-filled rubber composites, due to the difference in the surface properties and structural characteristic of fillers. This work showed the application potential of LB as a renewable substitute of CB in rubber industry and brought environmental and economic benefits for the disposal of lignin.

Hydroxymethylation-Modified Lignin and Its Effectiveness as a Filler in Rubber Composites

Kraft lignin was modified by using hydroxymethylation to enhance the compatibility between rubber based on a blend of natural rubber/polybutadiene rubber (NR/BR) and lignin. To confirm this modification, the resultant hydroxymethylated kraft lignin (HMKL) was characterized using Fourier transform infrared (FTIR) and nuclear magnetic resonance (NMR) spectroscopy. It was then incorporated into rubber composites and compared with unmodified rubber. All rubber composites were investigated in terms of rheology, mechanical properties, aging, thermal properties, and morphology. The results show that the HMKL influenced the mechanical properties (tensile properties, hardness, and compression set) of NR/BR composites compared to unmodified lignin. Further evidence also revealed better dispersion and good interaction between the HMKL and the rubber matrix. Based on its performance in NR/BR composites, hydroxymethylated lignin can be used as a filler in the rubber industry.

Enzyme-Lignin Nanocapsules Are Sustainable Catalysts and Vehicles for the Preparation of Unique Polyvalent Bioinks

Reactive lignin nanocapsules catalyze a pigmentation reaction to furnish an innovative type of sustainable polyvalent bioink. In this nanodevice, the pigment, vehicle, binder, and additive are included in a single confined spherical space. Bioinks with different shades of color, black, gray, yellow-like, pink-like, and red/brown hues, have been prepared by selecting the reactants and the pigmentation process. Lignin nanocapsules play multiple functions in the support and activation of the enzyme necessary for the synthesis of pigments. Lignin nanocapsules protected the melanin pigment from alkaline and UV-degradation treatment.

Bioinspired Engineering towards Tailoring Advanced Lignin/Rubber Elastomers

The pursuit of high volume and high value-added applications for lignin has been a long-term challenge. In this work, inspired by the energy sacrificial mechanism from biological materials, we developed high-performance lignin/carbon black (CB)/nitrile rubber (NBR) elastomers by constructing a dual-crosslinking network consisting of sulfur covalent bonds and dynamic coordination sacrificial bonds. Lignin was not only used for the substitution of half mass of CB in the NBR elastomer but also served as natural ligands for the Zn-based coordination bonds, providing a significant synergistic coordination enhancement effect. The mechanical performance of the elastomers can be easily manipulated by adjusting the proportion of non-permanent coordination bonds and permanent covalent bonds. Lignin/CB/NBR elastomers with a higher strength and modulus than CB-filled elastomers were obtained while maintaining excellent elasticity. The thermal stability and the high-temperature oil resistance of NBR elastomers were also improved by incorporation of lignin and metal coordination bonds. Overall, this work inspires a new solution for the design of high-performance lignin/rubber elastomers with a high lignin loading content.

Techno-Economic Assessment, Scalability, and Applications of Aerosol Lignin Micro- and Nanoparticles

Lignin micro- and nanoparticles (LMNPs) synthesized from side-streams of pulp and paper and biorefinery operations have been proposed for the generation of new, high-value materials. As sustainable alternatives to particles of synthetic or mineral origins, LMNPs viability depends on scale-up, manufacturing cost, and applications. By using experimental data as primary source of information, along with industrial know-how, we analyze dry and spherical LMNPs obtained by our recently reported aerosol/atomization method. First, a preliminary evaluation toward the commercial production of LMNPs from industrial lignin precursors is presented. Following, we introduce potential LMNPs applications from a financial perspective. Mass and energy balances, operating costs, and capital investment are estimated and discussed in view of LMNPs scalability prospects. The main potential market segments identified (from a financial perspective) include composite nanofillers, solid foams, emulsion stabilizers, chelating agents, and UV protection. Our technical, financial, and market assessment represent the basis for R&D planning and efforts to lower the risk related to expected industrialization efforts. Manufacturing costs were estimated between 870 and 1170 USD/t; also, minimum selling prices varied from 1240 and 1560 USD/t, depending on raw materials used. Sensitivity analysis indicated that manufacturing cost can be as low as 600 USD/t, depending on the process conditions considered. Finally, based on the financial assessment, potential applications were identified.

Functionalized Tyrosinase-Lignin Nanoparticles as Sustainable Catalysts for the Oxidation of Phenols

Sustainable catalysts for the oxidation of phenol derivatives under environmentally friendly conditions were prepared by the functionalization of lignin nanoparticles with tyrosinase. Lignin, the most abundant polyphenol in nature, is the main byproduct in the pulp and paper manufacturing industry and biorefinery. Tyrosinase has been immobilized by direct adsorption, encapsulation, and layer-by-layer deposition, with or without glutaraldehyde reticulation. Lignin nanoparticles were found to be stable to the tyrosinase activity. After the enzyme immobilization, they showed a moderate to high catalytic effect in the synthesis of catechol derivatives, with the efficacy of the catalyst being dependent on the specific immobilization procedures.

Enzymatically and chemically oxidized lignin nanoparticles for biomaterial applications

Cross-linked and decolorized lignin nanoparticles (LNPs) were prepared enzymatically and chemically from softwood Kraft lignin. Colloidal lignin particles (CLPs, ca. 200 nm) in a non-malodorous aqueous dispersion could be dried and redispersed in tetrahydrofuran (THF) or in water retaining their stability i.e. spherical shape and size. Two fungal laccases, Trametes hirsuta (ThL) and Melanocarpus albomyces (MaL) were used in the cross-linking reactions. Reactivity of ThL and MaL on Lignoboost™ lignin and LNPs was confirmed by high performance size exclusion chromatography (HPSEC) and oxygen consumption measurements with simultaneous detection of red-brown color due to the formation of quinones. Zeta potential measurements verified oxidation of LNPs via formation of surface-oriented carboxylic acid groups. Dynamic light scattering (DLS) revealed minor changes in the particle size distributions of LNPs after laccase catalyzed radicalization, indicating preferably covalent intraparticular cross-linking over polymerization. Changes in the surface morphology of laccase treated LNPs were imaged by atomic force (AFM) and transmission emission (TEM) microscopy. Furthermore, decolorization of LNPs without degradation was obtained using ultrasonication with H₂O₂ in alkaline reaction conditions. The research results have high impact for the utilization of Kraft lignin as nanosized colloidal particles in advanced bionanomaterial applications in medicine, foods and cosmetics including different sectors from chemical industry.