A study of the crystallization, melting, and foaming behaviors of polylactic acid in compressed CO₂

Tricompartmental Microcarriers with Controlled Release for Efficient Management of Parkinson's Disease

Parkinson's is a progressive neurodegenerative disease of the nervous system. It has no cure, but its symptoms can be managed by supplying dopamine artificially to the brain.This work aims to engineer tricompartmental polymeric microcarriers by electrohydrodynamic cojetting technique to encapsulate three PD (Parkinson's disease) drugs incorporated with high encapsulation efficiency (∼100%) in a single carrier at a fixed drug ratio of 4:1:8 (Levodopa (LD): Carbidopa(CD): Entacapone (ENT)). Upon oral administration, the drug ratio needs to be maintained during subsequent release from microparticles to enhance the bioavailability of primary drug LD. This presents a notable challenge, as the three drugs vary in their aqueous solubility (LD > CD > ENT). The equilibrium of therapeutic release was achieved using a combination of FDA-approved polymers (PLA, PLGA, PCL, and PEG) and the disc shape of particles. In vitro studies demonstrated the simultaneous release of all the three therapeutics in a sustained and controlled manner. Additionally, pharmacodynamics and pharmacokinetics studies in Parkinson's disease rats induced by rotenone showed a remarkable improvement in PD conditions for the microparticles-fed rats, thereby showing a great promise toward efficient management of PD.

Synthesis of L-Lactide from Lactic Acid and Production of PLA Pellets: Full-Cycle Laboratory-Scale Technology

Lactide is one of the most popular and promising monomers for the synthesis of biocompatible and biodegradable polylactide and its copolymers. The goal of this work was to carry out a full cycle of polylactide production from lactic acid. Process conditions and ratios of reagents were optimized, and the key properties of the synthesized polymers were investigated. The influence of synthesis conditions and the molecular weight of lactic acid oligomers on the yield of lactide was studied. Lactide polymerization was first carried out in a 500 mL flask and then scaled up and carried out in a 2000 mL laboratory reactor setup with a combined extruder. Initially, the lactic acid solution was concentrated to remove free water; then, the oligomerization and synthesis of lactide were carried out in one flask in the presence of various concentrations of tin octoate catalyst at temperatures from 150 to 210 °C. The yield of lactide was 67-69%. The resulting raw lactide was purified by recrystallization in solvents. The yield of lactide after recrystallization in butyl acetate (selected as the optimal solvent for laboratory purification) was 41.4%. Further, the polymerization of lactide was carried out in a reactor unit at a tin octoate catalyst concentration of 500 ppm. Conversion was 95%; Mw = 228 kDa; and PDI = 1.94. The resulting products were studied by differential scanning calorimetry, NMR spectroscopy and gel permeation chromatography. The resulting polylactide in the form of pellets was obtained using an extruder and a pelletizer.

Isolation and characterization of microcrystalline cellulose from an agro-waste tamarind (Tamarindus indica) seeds and its suitability investigation for biofilm formulation

The exploration of potential bio-fillers for bio-film application is a promising approach to ensure biodegradable, eco-friendly, good-quality materials with high-performance applications. This is a comprehensive study executed to establish the utility of an agro-waste Tamarindus indica seeds for microcrystalline cellulose production and to assess its feasibility for biofilm fabrication. The extraction was carried out through consecutive chemical-mediated alkalization, acid hydrolysis and bleaching. The isolated microcrystalline cellulose from Tamarindus indica seeds (TSMCC) was characterized through chemical, thermal and morphological characterization to validate the cellulose contribution, thermal resistance, and compatibility of the material. The physical parameters as density and yield percentage were assessed to evaluate its light-weight utility and economic productivity. These examinations revealed that TSMCC has good specific properties such as high cellulose content (90.57 %), average density (1.561 g/cm3), feasible average roughness (12.161 nm), desired particle size (60.40 ± 21.10 μm), good crystallinity (CI-77.6 %) and thermal stability (up to 230 °C); which are worthwhile to consider TSMCC for bio-film formulation. Subsequently, bio-films were formulated by reinforcing TSMCC in polylactic acid (PLA) matrix and the mechanical properties of the bio-films were then studied to establish the efficacy of TSMCC. It is revealed that the properties of pure PLA film increased after being incorporated with TSMCC, where 5 %TSMCC addition showed greater impact on crystalline index (26.16 % to 39.62 %), thermal stability (333oc to 389 °C), tensile strength (36.11 ± 2.90 MPa to 40.22 ± 3.22 MPa) and modulus (2.62 ± 0.55GPa to 4.15 ± 0.53GPa). In light of all promising features, 5 % TSMCC is recommended as a potential filler reinforcement for the groundwork of good quality bio-films for active packaging applications in future.

Biodegradable nanocomposite poly(lactic acid) foams containing carvacrol-based cocrystal prepared by supercritical CO2 processing for controlled release in active food packaging

Compounds derived from essential oils have been used in active packaging, but their volatility and degradability negatively affect stability and leads to high release rates. The present study aimed to develop PLA bionanocomposite foams loaded with carvacrol cocrystal by supercritical CO2 and its release into a food simulant for control release in food packaging. For this purpose, 4,4'-bipyridine was used as coformer and carvacrol as active agent. Cocrystallized closed cell foams were obtained using supercritical CO2 and were characterized in terms of their physicochemical and mechanical properties, and release kinetics to a D1 simulant were evaluated as well as the antioxidant ability. A better overall mechanical behavior due to the nanoclay promoting a higher interfacial adhesion with the polymeric matrix was revealed. A higher incorporation of carvacrol was observed in samples with higher C30B content. The incorporated cocrystals showed a decrease of one order of magnitude in the estimated effective diffusion coefficient of carvacrol and showed antioxidant activity. These results suggest that the nanocomposite foam containing carvacrol-based cocrystals could be used in active packaging systems with controlled release characteristics, especially with highly volatile compounds, and can be proposed for other fields such as biomedical applications.

Fabrication of poly(lactic acid) foam with high expansion ratio and oriented cellular structure by restricting cold crystallization

The foaming behavior of semi-crystalline polymers is significantly affected by their crystallization. To achieve high expansion ratio of poly(lactic acid) (PLA) foams, we thought its cold crystallization should be restricted. Therefore, we used a short soaking time of CO2 to fabricate high-expansion PLA foams. Dynamic mechanical analysis of unfoamed PLA showed that only one rubbery plateau was observed owing to complete cold crystallization under a soaking time of 40 min at 10 MPa. The crystal morphology demonstrated that a short soaking time of 3 min could restrict the cold crystallization of PLA. Owing to plasticization of CO2, PLA crystallization of was accelerated at low temperatures (40-80 °C) but hindered at high temperatures (80-130 °C) at 10 MPa. Foaming results showed that under a soaking time of 3 min, a high expansion ratio exceeding 10 was achievable over a wide foaming temperature range of 90 to 115 °C because more amorphous regions were preserved at 10 MPa. In addition, the prepared foams presented an oriented cellular structure. Compared with the isotropic foam, the anisotropic foam exhibited higher compressive strength and heat resistance. The prepared PLA foams have good application prospects in the fields such as cushioning, packaging, and construction.

Supercritical Fluid Microcellular Foaming of High-Hardness TPU via a Pressure-Quenching Process: Restricted Foam Expansion Controlled by Matrix Modulus and Thermal Degradation

High-hardness thermoplastic polyurethane (HD-TPU) presents a high matrix modulus, low-temperature durability, and remarkable abrasion resistance, and has been used in many advanced applications. However, the fabrication of microcellular HD-TPU foam is rarely reported in the literature. In this study, the foaming behavior of HD-TPU with a hardness of 75D was investigated via a pressure-quenching foaming process using CO₂ as a blowing agent. Microcellular HD-TPU foam with a maximum expansion ratio of 3.9-fold, a cell size of 25.9 μm, and cell density of 7.8 × 10⁸ cells/cm³ was prepared, where a high optimum foaming temperature of about 170 °C had to be applied with the aim of softening the polymer's matrix modulus. However, the foaming behavior of HD-TPU deteriorated when the foaming temperature further increased to 180 °C, characterized by the presence of coalesced cells, microcracks, and a high foam density of 1.0 g/cm³ even though the crystal domains still existed within the matrix. The cell morphology evolution of HD-TPU foam was investigated by adjusting the saturation time, and an obvious degradation occurred during the high-temperature saturation process. A cell growth mechanism of HD-TPU foams in degradation environments was proposed to explain this phenomenon based on the gas escape through the defective matrix.

Polylactic Acid Chemical Foaming Assisted by Solid-State Processing: Solid-State Shear Pulverization and Cryogenic Milling

A chemical foaming process of polylactic acid (PLA) was developed via the solid-state processing methods of solid-state shear pulverization (SSSP) and cryogenic milling. Based on the ability of solid-state processing to enhance the crystallization kinetics of PLA, chemical foaming agents (CFA) are first compounded before foaming via compression molding. Specifically, the effects of the pre-foaming solid-state processing method and CFA concentration were investigated. Density reduction, mechanical properties, thermal behavior, and cell density of PLA foams are characterized. Solid-state processing of PLA before foaming greatly increases the extent of PLA foaming by achieving void fractions approximately twice that of the control foams. PLA's improved ability to crystallize is displayed through both dynamic mechanical analysis and differential scanning calorimetry. The solid-state-processed foams display superior mechanical robustness and undergo low stress relaxation. The cell density of the PLA foams also increases with solid-state processing, especially through SSSP. Additionally, crosslinking of PLA during the pre-foaming processing step is found to result in the greatest enhancement of crystallization but decreased void fraction and foam effectiveness. Overall, SSSP and cryogenic milling show significant promise in improving chemical foaming in alternative biopolymers.

Investigating the Effect of PCL Concentrations on the Characterization of PLA Polymeric Blends for Biomaterial Applications

Polylactic acid (PLA) and polycaprolactone (PCL) are synthetic polymers that are extensively used in biomedical applications. However, the PLA/PCL blend produced by ball milling, followed by pressure compaction and sintering, has not been extensively explored. The goal of this research is to investigate the effect of the composition of biomaterials derived from PLA and PCL prepared by ball milling, followed by pressure compaction and sintering, on mechanical and physical properties. PCL and PLA with various concentrations were blended utilizing a ball milling machine for 2 h at an 80-rpm rotation speed. The obtained mixture was placed in a stainless steel 304 mold for the compacting process, which uses a pressure of 30 MPa to create a green body. The sintering procedure was carried out on the green body created at 150 °C for 2 h using a digital oven. The obtained PLA/PCL blend was tested using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Scanning electron microscopy (SEM), density, porosity, and three-point bending. Following the interaction between PCL and PLA in the PLA/PCL blend, the FTIR spectra and XRD diffractograms obtained in this work revealed a number of modifications in the functional groups and crystal phase. The 90PLA specimen had the best mechanical properties, with a maximum force and displacement of 51.13 N and 7.21 mm, respectively. The porosity of the PLA/PCL blend decreased with increasing PLA concentration so that the density and flexural properties of the PLA/PCL blend increased. The higher PCL content decreased the stiffness of the PLA molecular chain, consequently reducing its flexural properties.

Fabrication of super-hydrophilic and highly open-porous poly (lactic acid) scaffolds using supercritical carbon dioxide foaming

Porous poly (lactic acid) (PLA)-based scaffolds have been widely used as a promising product in tissue engineering. However, it is still a challenge to prepare the PLA-based scaffolds with high expansion ratio, good hydrophilicity, and excellent cytocompatibility by a green and cost-effective fabrication approach. Herein, we prepared porous PLA-based scaffolds using carbon dioxide (CO₂) as the physical foaming agent. To improve the hydrophilicity and foaming behavior of PLA, poly (ethylene glycol) (PEG) was selected as a good additive to blend with PLA. It revealed that the introduction of PEG could improve the foaming behavior of PLA and promote the formation of opening cells via reducing the matrix strength of PLA. The obtained 3D PLA/PEG scaffolds exhibited high expansion ratio (9.1), high open-cell content (95.2%), and super-hydrophilicity (water contact angle 0°). Additionally, the mouse fibroblast NIH/3T3 cells with live/dead cell fluorescence staining assay was utilized to examine the biocompatibility of PLA/PEG scaffolds. The result demonstrated that the proliferation ratio of NIH/3 T3 cells on the surface of PLA/PEG scaffolds was higher than that of PLA scaffolds, indicating that the highly interconnected cell structure was conducive to cell adhesion and attachment. Consequently, such hydrophilic open-cell structure obtained by adding PEG into PLA possesses great potential for use in tissue engineering.

Effect of heat treatment on mechanical properties of 3D printed PLA

Polylactic acid (PLA) is one of the predominant filaments used in the process of 3D printing which is a type of Additive Manufacturing (AM) technology in which a printer prints the semi-molten filament on the bed, layer by layer forming a part of the desired dimension. The final 3D printed parts generally have lower mechanical properties than conventional manufacturing techniques such as injection moulding. The primary reasons for the comparatively poor mechanical property are the poor formation of bonds between inter-filaments and the residual thermal stresses induced due to the temperature difference while 3D printing the filament. Heat treatment of the 3D printed part can significantly reduce the internal stresses developed during the process of printing and also improve the formation of bonds between inter-filaments. The mechanical properties of the PLA, particularly tensile properties can be enhanced to about 80% by heat treating to about 100 °C for 4 h. Heat distortion temperature (HDT) test is used to analyze the heat resistance of the specimens. HDT test also showed an improvement of the heat resistance of heat-treated parts compared to the non-heat treated of about 73%. There is a significant improvement in the mechanical properties just by heat-treating the 3D printing parts compared to the parts that were not heat treated.

Enhancement of Flame Retardancy and Mechanical Properties of Polylactic Acid with a Biodegradable Fire-Retardant Filler System Based on Bamboo Charcoal

A cooperative flame-retardant system based on natural intumescent-grafted bamboo charcoal (BC) and chitosan (CS) was developed for polylactic acid (PLA) with improved flame retardancy and minimal decline in strength properties. Chitosan (CS) as an adhesion promoter improved the interfacial compatibility between graft-modified bamboo charcoal (BC-m) and PLA leading to enhanced tensile properties by 11.11% and 8.42%, respectively for tensile strength and modulus. At 3 wt.% CS and 30 wt.% BC-m, the crystallinity of the composite increased to 38.92%, or 43 times that of pure PLA (0.9%). CS promotes the reorganization of the internal crystal structure. Thermogravimetric analysis showed significantly improved material retention of PLA composites in nitrogen and air atmosphere. Residue rate for 5 wt.% CS and 30 wt.% BC-m was 29.42% which is 55.1% higher than the theoretical value of 18.97%. Flammability tests (limiting oxygen index-LOI and UL-94) indicated significantly improved flame retardancy and evidence of cooperation between CS and BC-m, with calculated cooperative effectiveness index(Ce) >1. From CONE tests, the peak heat release rate (pHRR) and total heat release (THR) were reduced by 26.9% and 30.5%, respectively, for 3% CS + 20% BC-m in PLA compared with adding 20% BC-m alone. Analysis of carbon residue morphology, chemical elements and structure suggest CS and BC-m form a more stable char containing pyrophosphate. This char provides heat insulation to inhibit complete polymer pyrolysis, resulting in improved flame retardancy of PLA composites. Optimal mix may be recommended at 20% BC-m + 3% CS to balance compatibility, composite strength properties and flame retardance.

Flow Characteristics, Mechanical, Thermal, and Thermomechanical Properties, and 3D Printability of Biodegradable Polylactide Containing Boehmite at Different Loadings

This work investigates the effects of modification of polylactide (PLA) using dicumyl peroxide (DCP) as a crosslinker and Joncryl as a chain extender on boehmite distribution. The PLA/boehmite (PLA/BA) composites at various concentrations were prepared via a twin-screw extruder. Transmission electron microscopy showed more agglomerations of BA particles when Joncryl and DCP were added individually to the PLA matrix, with lesser agglomeration upon simultaneous addition of DCP and Joncryl, which led to an enhancement of 10.7% of the heat distortion temperature and 8.8% of the modulus. The existence of fine dispersed BA particles in the BA3 sample improved the cold crystallization by 4 °C. Moreover, the maximum reinforcing effect in increasing the storage modulus of the prepared system was observed upon concurrent addition of DCP and Joncryl, with minimum reinforcing effect upon individual addition of DCP and Joncryl. In general, a bio-based PLA composite base BA with enhanced properties was successfully prepared for various applications.

A green fabrication method of poly (lactic acid) perforated membrane via tuned crystallization and gas diffusion process

Poly (lactic acid) (PLA) perforated membrane is typically obtained through the solvent-volatilization-induced or non-solvent-induced phase separation (NIPS) method. However, the residual organic solvents would unavoidably limit the application of PLA perforated membrane in biomedical and high-end water purification fields. Herein, an innovative solution-free method was proposed for preparing the PLA perforated membrane via a simple and environmentally friendly way. We have successfully fabricated the PLA perforated membrane using a physical foaming technique with CO₂ as the blowing agent. By tuning the primary film thickness, saturation pressure, and foaming temperature, PLA perforated membrane's cell morphology could be accordingly adjusted. The PLA perforated membrane with a highly-ordered straight pore channel and high open cell content (OCC) approximately 72% was obtained under a mild condition. The formation mechanism of the PLA perforated membrane was discussed via the interaction of crystallization behavior and gas diffusion process. This green and solvent-free PLA perforated membrane possesses great potential for use in areas like the tissue engineering and high-end water purification.

Development of biodegradable webs of PLA/PCL blends prepared via electrospinning: Morphological, chemical, and thermal characterization

Biodegradable polymers have a mean role to mimic native tissues and allow cells to penetrate, grow, and proliferate with their advanced features in tissue engineering applications. The physiological, chemical, mechanical, and biological qualities of the surfaces, which are presented from biodegradable polymers, affect the final properties of the scaffolds. In this study, it is aimed to produce fibrous webs by electrospinning method for tissue engineering applications using two different biopolymers, polylactic acid (PLA) and polycaprolactone (PCL). These polymers are used either alone or in a blended form (PLA/PCL, 1/1 wt.). Within the scope of the study, polymer concentrations (6, 8 and 10%) and solvent types (used for chloroform/ethanol/acetic acid mixture, PCL and PLA/PCL mixtures, and chloroform/acetone, PLA) vary as solution parameters. Fibrous webs are investigated in terms of morphological, chemical, and thermal characteristics. Results show continuous fibers are examined for 8 or 10% polymer concentrations with an average fiber diameter of 1.3-2.7 μm and pore area of 4-9 μm² . No fiber formation is observed in sample groups with a polymer concentration of 6% and beaded structures are formed. Water contact angle analysis proves the hydrophobic properties of PLA and PCL, whereas Fourier-transform infrared results show there is no solution residue on the surfaces, so there is no toxic effect. Also, in differential scanning calorimetry analysis, the characteristic crystallization peaks of the polymers are recognized, and when the polymers are in a blend, it beholds that they have effects on each other's crystallization.

Functionalization Strategies and Fabrication of Solvent-Cast PLLA for Bioresorbable Stents

Actual polymer bioresorbable stents (BRS) generate a risk of device thrombosis as a consequence of the incomplete endothelialization after stent implantation. The material-tissue interactions are not fully controlled and stent fabrication techniques do not allow personalized medical solutions. This work investigates the effect of different functionalization strategies onto solvent-cast poly(l-lactic acid) (PLLA) surfaces with the capacity to enhance surface endothelial adhesion and the fabrication of 3D printed BRS. PLLA films were obtained by solvent casting and treated thermally to increase mechanical properties. Surface functionalization was performed by oxygen plasma (OP), sodium hydroxide (SH) etching, or cutinase enzyme (ET) hydrolysis, generating hydroxyl and carboxyl groups. A higher amount of carboxyl and hydroxyl groups was determined on OP and ET compared to the SH surfaces, as determined by contact angle and X-ray photoelectron spectroscopy (XPS). Endothelial cells (ECs) adhesion and spreading was higher on OP and ET functionalized surfaces correlated with the increase of functional groups without affecting the degradation. To verify the feasibility of the approach proposed, 3D printed PLLA BRS stents were produced by the solvent-cast direct writing technique.

The Impact of the Addition of Compatibilizers on Poly (lactic acid) (PLA) Properties after Extrusion Process

Poly (lactic acid) (PLA), due to its biodegradability, biocompatibility, and renewability, is one of the most promising biobased polymers for replacing some of the petrol-based materials. Low flexibility of PLA is overcome, by blending it with olefin-based polymers, such as polypropylene (PP). However, the use of compatibilizing agents is required to attain final materials with suitable mechanical properties. Such agents, although essential, can affect PLA structure and, consequently, the mechanical properties of the PLA. To the best of our knowledge, this issue was never studied, and the results can contribute to achieving the best formulations of PLA-based blends according to their final applications. The thermal and mechanical properties of the extruded PLA, with three different commercial compatibilizing agents, were evaluated with the purpose of demonstrating how the compatibilizers can introduce structural differences into the PLA chain during the extrusion process. The combination of crystallinity, molecular weight, and the morphology of the samples after extrusion determines the final mechanical properties of PLA. Despite being a fundamental study, it is our aim to contribute to the sustainability of PLA-based industries. The addition of a 2.5% concentration of C1 compatibilizer seems to have less influence on the final morphology and mechanical properties of the blends.

Compostable, fully biobased foams using PLA and micro cellulose for zero energy buildings

Ecological, health and environmental concerns are driving the need for bio-resourced foams for the building industry. In this paper, we examine foams made from polylactic acid (PLA) and micro cellulose fibrils (MCF). To ensure no volatile organic compounds in the foam, supercritical CO₂ (sc-CO₂) physical foaming of melt mixed systems was conducted. Mechanical and thermal conductivity properties were determined and applied to a net zero energy model house. The results showed that MCF had a concentration dependent impact on the foams. First structurally, the presence of MCF led to an initial increase followed by a decrease of open porosity, higher bulk density, lower expansion ratios and cell size. Differential Scanning Calorimetry and Scanning Electron Microscopy revealed that MCF decreased the glass transition of PLA allowing for a decrease in cell wall thickness when MCF was added. The mechanical performance initially increased with MCF and then decreased. This trend was mimicked by thermal insulation which initially improved. Biodegradation tests showed that the presence of cellulose in PLA improved the compostability of the foams. A maximum comparative mineralization of 95% was obtained for the PLA foam with 3 wt.% MCF when expressed as a fractional percentage of the pure cellulose reference. Energy simulations run on a model house showed that relative to an insulation of polyurethane, the bio-resourced foams led to no more than a 12% increase in heating and cooling. The energy efficiency of the foams was best at low MCF fractions.

Influence of Polylactide (PLA) Stereocomplexation on the Microstructure of PLA/PBS Blends and the Cell Morphology of Their Microcellular Foams

Polylactide foaming materials with promising biocompatibility balance the lightweight and mechanical properties well, and thus they can be desirable candidates for biological scaffolds used in tissue engineering. However, the cells are likely to coalesce and collapse during the foaming process of polylactide (PLA) due to its intrinsic low melt strength. This work introduces a unique PLA stereocomplexation into the microcellular foaming of poly (l-lactide)/poly (butylene succinate) (PLLA/PBS) based on supercritical carbon dioxide. The rheological properties of PLA/PBS with 5 wt% or 10 wt% poly (d-lactide) (PDLA) present enhanced melt strength owing to the formation of PLA stereocomplex crystals (sc-PLA), which act as physical pseudo-cross-link points in the molten blends by virtue of the strong intermolecular interaction between PLLA and the added PDLA. Notably, the introduction of either PBS or PDLA into the PLLA matrix could enhance its crystallization, while introducing both in the blend triggers a decreasing trend in the PLA crystallinity, which it is believed occurs due to the constrained molecular chain mobility by formed sc-PLA. Nevertheless, the enhanced melt strength and decreased crystallinity of PLA/PBS/PDLA blends are favorable for the microcellular foaming behavior, which enhanced the cell stability and provided amorphous regions for gas adsorption and homogeneous nucleation of PLLA cells, respectively. Furthermore, although the microstructure of PLA/PBS presents immiscible sea-island morphology, the miscibility was improved while the PBS domains were also refined by the introduction of PDLA. Overall, with the addition of PDLA into PLA/10PBS blends, the microcellular average cell size decreased from 3.21 to 0.66 μm with highest cell density of 2.23 × 10¹⁰ cells cm⁻³ achieved, confirming a stable growth of cells was achieved and more cell nucleation sites were initiated on the heterogeneous interface.

Foaming behavior of poly(lactic acid) with different D-isomer content based on supercritical CO2-induced crystallization

Using supercritical carbon dioxide (sc-CO2) as a physical foaming agent, the effect of sc-CO2 on the formation of crystalline domains and subsequently on the foaming behaviors of the two grades of PLA with different D-isomer content were investigated in a wide foaming temperature range. The PLA’s final crystallinity is significantly increased with decreasing annealing temperature and by reducing the D-isomer content. Cellular structure results show that not only the crystallinity but also the crystalline morphology play an important role in cellular structure. A novel spherulite morphology including ringless and ring-banded morphology in the same spherulite was formed at lower foaming temperature, as a result, some entities were nonuniformly distributed in the PLA foams. Uniform and closed cellular structure were obtained when only the ring-banded spherulites were formed. An opened and interconnected cellular structure is tended to be formed because of the synergistic effect of high temperature and plasticization of CO2. Based on the crystallinity and morphology, a suitable foaming window as a function of temperature is proposed. It is found that PLA with 4.1% D-isomer content had much broader suitable foaming window range to produce homogeneous cellular structure.

Microcellular foaming behavior of ether- and ester-based TPUs blown with supercritical CO2

The bead foaming behavior of ether- and an ester-based Tensor Processing Unit (TPU) resins were investigated in a lab-scale reactor using supercritical CO2 as the blowing agent. The samples were saturated at various saturation temperatures and the effects of hard segment crystallization during the saturation on the foaming behavior of the TPU samples were explored. The results revealed that the different HS crystallization tendencies and possible CO2 solubility differences in two TPU grades led to their different foaming behaviors. The ester-based TPU could be foamed within a wider saturation temperature range and revealed an easier cell growth and foam expansion while the ether-based TPU showed a more limited cell growth behavior and hence processing window. The effect of pre-annealing and hence the isothermally induced HS crystallization on the foaming behavior of the ether-based TPU and the influence of depressurization rate on the foaming behavior of ester-based TPU was also explored.

Foaming of PLA Composites by Supercritical Fluid-Assisted Processes: A Review

Polylactic acid (PLA) is a well-known and commercially available biopolymer that can be produced from different sources. Its different characteristics generated a great deal of interest in various industrial fields. Besides, its use as a polymer matrix for foam production has increased in recent years. With the rise of technologies that seek to reduce the negative environmental impact of processes, chemical foaming agents are being substituted by physical agents, primarily supercritical fluids (SCFs). Currently, the mass production of low-density PLA foams with a uniform cell morphology using SCFs as blowing agents is a challenge. This is mainly due to the low melt strength of PLA and its slow crystallization kinetics. Among the different options to improve the PLA characteristics, compounding it with different types of fillers has great potential. This strategy does not only have foaming advantages, but can also improve the performances of the final composites, regardless of the implemented foaming process, i.e., batch, injection molding, and extrusion. In addition, the operating conditions and the characteristics of the fillers, such as their size, shape factor, and surface chemistry, play an important role in the final foam morphology. This article proposes a critical review on the different SCF-assisted processes and effects of operating conditions and fillers on foaming of PLA composites.

Cationic Polylactic Acid-Based Nanoparticles Improve BSA-FITC Transport Across M Cells and Engulfment by Porcine Alveolar Macrophages

This work described the development of a cationic polylactic acid (PLA)-based nanoparticles (NPs) as an antigen delivery system using dimethyldioctadecylammonium bromide (DDA) to facilitate the engulfment of BSA-FITC by porcine alveolar macrophages (3D4/2 cells) and heat-labile enterotoxin subunit B (LTB) to enhance the transport of BSA-FITC across M cells. The experimental design methodology was employed to study the influence of PLA, polyvinyl alcohol (PVA), DDA, and LTB on the physical properties of the PLA-based NPs. The size of selected cationic PLA NPs comprising 5% PLA, 5% PVA, and 0.6% DDA with or without LTB absorption was range from 367 to 390 nm with a polydispersity index of 0.26, a zeta potential of + 26.00 to + 30.55 mV, and entrapment efficiency of 41.43%. Electron micrographs revealed NPs with spherical shape. The release kinetic of BSA from the NPs followed the Korsmeyer-Peppas kinetics. The cationic PLA NPs with LTB surface absorption showed 3-fold increase in BSA-FITC transported across M cells compared with the NPs without LTB absorption. The uptake studies demonstrated 2-fold increase in BSA-FITC intensity in 3D4/2 cells with cationic NPs as compared with anionic NPs. Overall, the results suggested that LTB decreased the retention time of BSA-FITC loaded in the cationic PLA NPs within the M cells, thus promoting the transport of BSA-FITC across the M cells, and cationic NPs composed of DDA help facilitate the uptake of BSA-FITC in the 3D4/2 cells. Further studies in pigs with respiratory antigens will provide information on the efficacy of cationic PLA NPs as a nasal antigen carrier system.

Foaming of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) with Supercritical Carbon Dioxide: Foaming Performance and Crystallization Behavior

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) samples were successfully foamed using supercritical carbon dioxide as a physical foaming agent. PHBV sheets were first saturated at 175 °C followed by a foaming process at different temperatures (145 to 165 °C) and different CO2 pressures (10 to 29 MPa). It was found that microcellular structures with average cell sizes ranging from 6 to 22 μm and cell densities ranging from 108 to 1.2 × 109 cells/cm3 could be controllably prepared by selecting suitable foaming conditions. To investigate crystallization behavior during the foaming process and explore the corresponding foaming mechanism, differential scanning calorimetry, wide angle X-ray diffraction, and small-angle X-ray scattering characterizations were carried out. Stretching behavior during the cell growth stage may increase the crystal nucleation rate, and the generated crystal nucleus accelerates the crystallization rate as well as thickens PHBV crystal lamellae.

Fabrication of poly (lactic acid) foams using supercritical nitrogen

In this article, poly (lactic acid) (PLA) was foamed via batch foaming using supercritical nitrogen as a physical blowing agent by two methods, conventional foaming process (CFP) and low-temperature foaming process (LTFP). The fabrication processes, cell morphologies, thermal properties, crystallization behavior, and electrical resistance of resulted foams were studied to investigate the effect of foaming on these properties of PLA. It was found that the foams resulted from CFP method have micrometric cell sizes, while LTFP method led to nanometric cell structure and high cell density. Also scanning electron microscopy showed that the PLA foams have a heterogeneous cellular structure. The results showed that the foaming process increased the melting point and degree of crystallinity of PLA, which led to decrease in the electrical resistance of samples.

Evaluation of the Zero Shear Viscosity, the D-Content and Processing Conditions as Foam Relevant Parameters for Autoclave Foaming of Standard Polylactide (PLA)

In this comprehensive study, the influence of (i) material specific properties (e.g., molecular weight, zero shear viscosity, D-content) and (ii) process parameters (e.g., saturation temperature, -time, -pressure, and pressure drop rate) on the expansion behavior during the autoclave foaming process were investigated on linear Polylactide (PLA) grades, to identify and evaluate the foam relevant parameters. Its poor rheological behavior is often stated as a drawback of PLA, that limits its foamability. Therefore, nine PLA grades with different melt strength and zero shear viscosity were systematically chosen to identify whether these are the main factors governing the foam expansion and whether there is a critical value for these rheological parameters to be exceeded, to achieve low density foams with fine cells. With pressure drop induced batch foaming experiments, it could be shown that all of the investigated PLA grades could be foamed without the often used chemical modifications, although with different degrees of expansion. Interestingly, PLAs foaming behavior is rather complex and can be influenced by many other factors due to its special nature. A low molecular weight combined with a high ability to crystallize only lead to intermediate density reduction. In contrast, a higher molecular weight (i.e., increased zero shear viscosity) leads to significant increased expandability independent from the D-content. However, the D-content plays a crucial role in terms of foaming temperature and crystallization. Furthermore, the applied process parameters govern foam expansion, cell size and crystallization.

Stress, strain and deformation of poly-lactic acid filament deposited onto polyethylene terephthalate woven fabric through 3D printing process

Although direct deposition of polymeric materials onto textiles through 3D printing is a great technique used more and more to develop smart textiles, one of the main challenges is to demonstrate equal or better mechanical resistance, durability and comfort than those of the textile substrates before deposition process. This article focuses on studying the impact of the textile properties and printing platform temperature on the tensile and deformations of non-conductive and conductive poly lactic acid (PLA) filaments deposited onto polyethylene terephthalate (PET) textiles through 3D printing process and optimizing them using theoretical and statistical models. The results demonstrate that the deposition process affects the tensile properties of the printed textile in comparison with the ones of the textiles. The stress and strain at rupture of the first 3D printed PLA layer deposited onto PET textile material reveal to be a combination of those of the printed layer and the PET fabric due to the lower flexibility and diffusion of the polymeric printed track through the textile fabric leading to a weak adhesion at the polymer/textile interface. Besides, printing platform temperature and textile properties influence the tensile and deformation properties of the 3D printed PLA on PET textile significantly. Both, the washing process and the incorporation of conductive fillers into the PLA do not affect the tensile properties of the extruded polymeric materials. The elastic, total and permanent deformations of the 3D-printed PLA on PET fabrics are lower than the ones of the fabric before polymer deposition which demonstrates a better dimensional stability, higher stiffness and lower flexibility of these materials.

Tuning cell structure and expansion ratio of thick-walled biodegradable poly(lactic acid) foams prepared using supercritical CO2

Thick-walled poly(lactic acid) samples are foamed using supercritical carbon dioxide as physical foaming agent over a wide saturation time range using a constant-temperature mode and a wide foaming pressure range using the constant-temperature mode and a varying-temperature mode. Using the constant-temperature mode, three regions with no-celled core and two regions with cells of different diameters appear on the fractured surfaces of the foamed samples prepared at 5 and 10 min saturation times, respectively, whereas a relatively uniform cellular structure is obtained at 20–180 min saturation times. Raising the foaming pressure can improve the cellular structure uniformity. Moreover, prolonging saturation time or raising foaming pressure results in rupture of more cell walls and so formation of open-celled structure to a certain extent. Using the varying-temperature mode, a bimodal cellular structure with stamen-like cells and a trimodal cellular structure with an extraordinarily high expansion ratio (76.2) are successively achieved during raising the foaming pressure (18–22 MPa). The formation mechanisms for the bimodal and trimodal cellular structures are analyzed based on the result of the foaming pressure effect on the cellular structure in the foamed poly(lactic acid) samples prepared using the constant-temperature mode.

Investigation of the influence of pressurized CO2 on the crystal growth of poly(l-lactic acid) by using an in situ high-pressure optical system

Since CO2 is a kind of nontoxic, non-flammable and biocompatible fluid, introducing CO2 in the PLLA formation process has been regarded as a green way to the manufacture of biological products or medical supplies. However, it is still a challenge to understand the influence of CO2 on the crystal growth behavior of PLLA. Here, we developed an in situ high-pressure observation system, composed of optics, polarization optics and a small angle laser scattering system, to record the growth process of PLLA crystals in a pressurized CO2 environment. It is found that, at a low temperature (near Tg), low pressure CO2 (0.5 MPa in this work) can still induce the formation of numerous micron-sized spherulites of PLLA. Therefore, the introduction of CO2 can significantly enhance the crystallization ability of PLLA and decrease the crystallization temperature, which is helpful in improving the mechanical properties of PLLA products. We also found that a snowflake-shaped crystal was assembled by rhombic lamellae under pressurized CO2. There is a melt accumulation zone surrounding the growth front of the snowflake-shaped crystal, indicating that the growth front nucleation is limited by the pressurized CO2. This melt accumulation zone is quite different from the melt depletion zone existing ahead of the reported dendritic crystal front. Interestingly, in a high-pressure CO2 environment, a kind of bamboo-like branch is formed in a rhythmic growth mode. The repeating unit of the bamboo-like branch is constructed by an asymmetric terrace crystal originated from screw dislocation in the melt accumulation zone. These results demonstrated that CO2 has a remarkable tunability on the polymer crystal morphology.

Influence of Epoxidized Canola Oil (eCO) and Cellulose Nanocrystals (CNCs) on the Mechanical and Thermal Properties of Polyhydroxybutyrate (PHB)-Poly(lactic acid) (PLA) Blends

Two major obstacles to utilizing polyhydroxybutyrate (PHB)-a biodegradable and biocompatible polymer-in commercial applications are its low tensile yield strength (<10 MPa) and elongation at break (~5%). In this work, we investigated the modification of the mechanical properties of PHB through the use of a variety of bio-derived additives. Poly(lactic acid) (PLA) and sugarcane-sourced cellulose nanocrystals (CNCs) were proposed as mechanical reinforcing elements, and epoxidized canola oil (eCO) was utilized as a green plasticizer. Zinc acetate was added to PHB and PLA blends in order to improve blending. Composites were mixed in a micro-extruder, and the resulting filaments were molded into 2-mm sheets utilizing a hot-press prior to characterization. The inclusion of the various additives was found to influence the crystallization process of PHB without affecting thermal stability. In general, the addition of PLA and, to a lesser degree, CNCs, resulted in an increase in the Young's modulus of the material, while the addition of eCO improved the strain at break. Overall, samples containing eCO and PLA (at concentrations of 10 wt %, and 25 wt %, respectively) demonstrated the best mechanical properties in terms of Young's modulus, tensile strength and strain at break.

Chemical Modification and Foam Processing of Polylactide (PLA)

Polylactide (PLA) is known as one of the most promising biopolymers as it is derived from renewable feedstock and can be biodegraded. During the last two decades, it moved more and more into the focus of scientific research and industrial use. It is even considered as a suitable replacement for standard petroleum-based polymers, such as polystyrene (PS), which can be found in a wide range of applications-amongst others in foams for packaging and insulation applications-but cause strong environmental issues. PLA has comparable mechanical properties to PS. However, the lack of melt strength is often referred to as a drawback for most foaming processes. One way to overcome this issue is the incorporation of chemical modifiers which can induce chain extension, branching, or cross-linking. As such, a wide variety of substances were studied in the literature. This work should give an overview of the most commonly used chemical modifiers and their effects on rheological, thermal, and foaming behavior. Therefore, this review article summarizes the research conducted on neat and chemically modified PLA foamed with the conventional foaming methods (i.e., batch foaming, foam extrusion, foam injection molding, and bead foaming).