Green Composites Based on Blends of Polypropylene with Liquid Wood Reinforced with Hemp Fibers: Thermomechanical Properties and the Effect of Recycling Cycles

High-Density Polyethylene/Carbon Black Composites in Material Extrusion Additive Manufacturing: Conductivity, Thermal, Rheological, and Mechanical Responses

High-density polyethylene polymer (HDPE) and carbon black (CB) were utilized to create HDPE/CB composites with different filler concentrations (0.0, 2.0, 4.0, 6.0, 8.0, 10.0, 16.0, 20.0, and 24.0 wt.%). The composites were extruded into filaments, which were then utilized to fabricate 3D-printed specimens with the material extrusion (MEX) method, suitable for a variety of standard mechanical tests. The electrical conductivity was investigated. Furthermore, thermogravimetric analysis and differential scanning calorimetry were carried out for all the HDPE/CB composites and pure HDPE. Scanning electron microscopy in different magnifications was performed on the specimens' fracture and side surfaces to investigate the morphological characteristics. Rheological tests and Raman spectroscopy were also performed. Eleven different tests in total were performed to fully characterize the composites and reveal connections between their various properties. HDPE/CB 20.0 wt.% showed the greatest reinforcement results in relation to pure HDPE. Such composites are novel in the MEX 3D printing method. The addition of the CB filler greatly enhanced the performance of the popular HDPE polymer, expanding its applications.

Preparation and Characterization of Insulating Panels from Recycled Polylaminate (Tetra Pak) Materials

Eco-sustainability and the reuse of materials are highly topical issues. In fact, in recent years, much study and research has been developed on this aspect, making the eco-sustainability of materials a real need. Polylaminate containers, more commonly called Tetra Pak containers, represent the most used packaging in the world. This work proposes a new strategy for the reuse of discarded polylaminate containers in order to create panels that can be used in construction and in particular as insulating panels. The proposed thermal method has been optimized in terms of operating variables such as time, temperature, pressure, number of polylaminate sheets. The results obtained show that the proposed thermal method is suitable for obtaining panels with characteristics suitable for use in green building. The advantage of the thermal method is that it does not use chemical or other binders and moreover uses only and exclusively sheets of recycled polylaminate.

XPS, SEM, DSC and Nanoindentation Characterization of Silver Nanoparticle-Coated Biopolymer Pellets

The development of environmentally friendly materials has been the focus of many research groups in recent years due to increased harmful effects of plastics on the environment. Bio-based materials are considered a key solution from a sustainable manufacturing perspective. The nano-coating of biopolymer blends with silver nanoparticles is the subject of challenging research projects in line with the EU Directive on environment protection and sustainable manufacturing. Coating biopolymers with silver nanoparticles provides an antimicrobial and antiviral active surface. In this work, we develop silver nanoparticle-coated biopolymer Arboblend V2 Nature pellets. The main goal is to obtain a new material with antibacterial action obtained from the blending of a biopolymer pellets with silver nanoparticles through physical vapor deposition. The study is divided in three steps. The first step represents the silver nano-coating of the Arboblend V2 Nature and the characterization of the coated/raw pellets. The second step involves the injection molding of the silver nano-coated pellets and the characterization of the samples obtained. The last step regards the press molding of the coated pellets in order to obtain thin films, as well as their characterization. The PVD-sputtering technique is used to coat the pellets with silver nanoparticles. This process is especially optimized for coating raw materials with high water content and small-size pellets. The mechanical properties, surface chemical composition and the thermal properties of the both virgin and silver nanoparticle-coated biopolymer pellets are measured and analyzed for mechanical and thermal resistance of the nano-coating layer. Differential scanning calorimetry, scanning electron microscopy, X-ray photoemission spectroscopy and nanoindentation mechanical testing is performed. The calorimetry test detects no significant alteration of the biopolymer produced from the PVD process and confirms the optimized PVD process for nano-coating of the Arboblend V2 Nature pellets with a viable application in nano-silver–biopolymer composite products.

The Use of Thermal Techniques in the Characterization of Bio-Sourced Polymers

The public pressure about the problems derived from the environmental issues increasingly pushes the research areas, of both industrial and academic sectors, to design material architectures with more and more foundations and reinforcements derived from renewable sources. In these efforts, researchers make extensive and profound use of thermal analysis. Among the different techniques available, thermal analysis offers, in addition to high accuracy in the measurement, smartness of execution, allowing to obtain with a very limited quantity of material precious information regarding the property–structure correlation, essential not only in the production process, but overall, in the design one. Thus, techniques such as differential scanning calorimetry (DSC), differential thermal analysis (DTA), dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were, are, and will be used in this transition from fossil feedstock to renewable ones, and in the development on new manufacturing processes such as those of additive manufacturing (AM). In this review, we report the state of the art of the last two years, as regards the use of thermal techniques in biopolymer design, polymer recycling, and the preparation of recyclable polymers as well as potential tools for biopolymer design in AM. For each study, we highlight how the most known thermal parameters, namely glass transition temperature (T_g), melting temperature (T_f), crystallization temperature (T_c) and percentage (%c), initial decomposition temperature (T_i), temperature at maximum mass loss rate (T_m), and tan δ, helped the researchers in understanding the characteristics of the investigated materials and the right way to the best design and preparation.

On the Performance and Recyclability of a Green Composite Based on AESO Resin

The aims and objectives of this paper are two-fold: first to investigate the production of a green composite manufactured with renewable materials (i.e., jute fabric as reinforcement, acrylate epoxidase soybean oil (AESO) as matrix and sisal particles (SP) as filler), by the wet layup method; second, to propose a recycling procedure to recover the individual materials and reuse them in the production of a second-life composite. In the first part, different combinations of SP (0, 5 and 10 wt%) and hardener (2, 5 and 10 wt%) were mixed with AESO resin, poured into a mould, cured and submitted to mechanical and physicochemical characterizations to identify the best conditions for the composite production. Virgin green composites with 10 wt% SP, 5 wt% hardener and 5 layers of jute fabric, capable of assuring 91 HA of hardness and 10.6 MPa of tensile strength, were fabricated. The second part describes the recycling process of the composites with acetone, an organic solvent recommended by the safety, health and environmental criteria, to breakdown the resin matrix and recover the jute fabric reinforcement and resin particles, which were then reused to fabricate a second-life composite. Although the hardness values of the second-life composite were smaller (4%) and the tensile strength varied with composition, the absorption of water was considerably reduced (in the range of 22 to 51%). This last result mitigates one of the green composite’s limitations and fosters circular economy by assuring the applications of the second-life composite in the field of transportations, packing and furniture, among others.

Environmentally Friendly Polymer Blends Based on Post-Consumer Glycol-Modified Poly(Ethylene Terephthalate) (PET-G) Foils and Poly(Ethylene 2,5-Furanoate) (PEF): Preparation and Characterization

Environmentally friendly polymer blends between post-consumer PET-G and bio-based poly(ethylene 2,5 furanoate) (PEF) have been prepared. The PET-G granules were obtained from the post-consumer glycol-modified poly(ethylene terephthalate) PET-G foils from Nicrometal S.A. as a result of materials recycling. PEF was synthesized from dimethyl furan-2,5-dicarboxylate and 1,2-ethylene glycol (BioUltra) by a two-stage melt polycondensation process. According to the calculations followed by Hoy's method, one has studied the miscibility of the components in the blend. The molecular structure of PET-G/PEF blends was analyzed by Fourier Transform Infrared Spectroscopy (FTIR) spectroscopy, while the morphology of the blends was determined by Scanning Electron Microscopy (SEM). To evaluate phase transition temperatures, as well as the thermal effects in PET-G/PEF blends, Differential Scanning Calorimetry (DSC), Dynamic Mechanical Thermal Analysis (DMTA), and Thermogravimetric Analysis (TGA), were performed. Tensile tests revealed that along with an increase in the amount of PEF, an increase in Young's modulus was observed. Besides, the existence of interfacial interactions between polymers, especially in the case of PET-G/PEF 80/20, enabling the PET-G chains to form a network structure with the PEF by reacting with their functional groups, allows observation of a synergistic effect in the improvement of thermal stability and water absorption.

Improved Toughness in Lignin/Natural Fiber Composites Plasticized with Epoxidized and Maleinized Linseed Oils

The use of maleinized (MLO) and epoxidized (ELO) linseed oils as potential biobased plasticizers for lignin/natural fiber composites formulations with improved toughness was evaluated. Arboform^®, a lignin/natural fiber commercial composite, was used as a reference matrix for the formulations. The plasticizer content varied in the range 0–15 wt % and mechanical, thermal and morphological characterizations were used to assess the potential of these environmentally friendly modifiers. Results from impact tests show a general increase in the impact-absorbed energy for all the samples modified with bio-oils. The addition of 2.5 wt % of ELO to Arboform (5.4 kJ/m²) was able to double the quantity of absorbed energy (11.1 kJ/m²) and this value slightly decreased for samples containing 5 and 10 wt %. A similar result was obtained with the addition of MLO at 5 wt %, with an improvement of 118%. The results of tensile and flexural tests also show that ELO and MLO addition increased the tensile strength as the percentage of both oils increased, even if higher values were obtained with lower percentages of maleinized oil due to the possible presence of ester bonds formed between multiple maleic groups present in MLO and the hydroxyl groups of the matrix. Thermal characterization confirmed that the mobility of polymer chains was easier in the presence of ELO molecules. On the other hand, MLO presence delayed the crystallization event, predominantly acting as an anti-nucleating agent, interrupting the folding or packing process. Both chemically modified vegetable oils also efficiently improved the thermal stability of the neat matrix.

Environmental Degradation of Plastic Composites with Natural Fillers-A Review

Polymer composites are widely used modern-day materials, specially designed to combine good mechanical properties and low density, resulting in a high tensile strength-to-weight ratio. However, materials for outdoor use suffer from the negative effects of environmental factors, loosing properties in various degrees. In particular, natural fillers (particulates or fibers) or components induce biodegradability in the otherwise bio inert matrix of usual commodity plastics. Here we present some aspects found in recent literature related to the effect of aggressive factors such as temperature, mechanical forces, solar radiation, humidity, and biological attack on the properties of plastic composites containing natural fillers.

Recycling of sisal fiber reinforced polypropylene and polylactic acid composites: Thermo-mechanical properties, morphology, and water absorption behavior

The effect of recycling on the thermo-mechanical and water absorption behavior of polypropylene (PP)/sisal fiber and polylactic acid (PLA)/sisal fiber composites were studied. The PP-based non-biodegradable composites and PLA-based biodegradable composites were recycled for four times. The effect of recycling was determined by examining the morphology, thermo-mechanical properties, and water absorption behavior and the obtained results were compared. The results showed that the incorporation of sisal fibers in the PP and PLA matrix enhances the tensile modulus and percentage crystallinity of the composites. The tensile strength and modulus of the sisal fiber reinforced PP composites were not affected with recycling. Even though the tensile properties of PLA and PLA/sisal fiber reinforced composites are superior to PP and PP/sisal fiber composites, the PLA-based composites show a dramatic decrease in tensile strength and modulus after the first recycling due to the degradation of the polymer. The thermal stability of the PP/sisal fiber composites was not affected by the repeated recycling process. On the other hand, the PLA-based composites with higher sisal fiber content show a bit lower thermal stability after recycling. The PP-based composites show fluctuations in percentage crystallinity with recycling. On the other hand, a remarkable increase in percentage crystallinity for PLA and PLA-based composites was observed with increasing recycling times. Water diffusion study divulges that the diffusion of water into the polymer composites was reduced with recycling, irrespective of the polymer matrix.

Effects of Extractives on Dimensional Stability, Dynamic Mechanical Properties, Creep, and Stress Relaxation of Rice Straw/High-Density Polyethylene Composites

The removal of rice straw extractives increases the interphase adhesion between rice straw and the high-density polyethylene (HDPE) matrix, while eradicating the inner defects of rice straw/HDPE composites. This study investigated the effect of rice straw extractives removal on the dimensional stability (water uptake and thermal expansion), dynamic mechanical properties, creep, and stress relaxation of rice straw/HDPE composites. Cold water (CW), hot water (HW), and 1% alkaline solution (AL) extraction methods were utilized to remove rice straw extractives. Extracted and unextracted rice straws were mixed with HDPE, maleated polyethylene (MAPE), and Polyethylene wax to prepare composites via extrusion. Removal of rice straw extractives significantly improved the dimensional stability, dynamic mechanical properties, and creep and stress relaxation of rice straw/HDPE composites, with the exception of the thickness swelling of the AL/HDPE and the thermal expansion of the rice straw/HDPE composites. HW/HDPE exhibited the best comprehensive performance.

Filling of Mater-Bi with Nanoclays to Enhance the Biofilm Rigidity

We investigated the efficacy of several nanoclays (halloysite, sepiolite and laponite) as nanofillers for Mater-Bi, which is a commercial bioplastic extensively used within food packaging applications. The preparation of Mater-Bi/nanoclay nanocomposite films was easily achieved by means of the solvent casting method from dichloroethane. The prepared bio-nanocomposites were characterized by dynamic mechanical analysis (DMA) in order to explore the effect of the addition of the nanoclays on the mechanical behavior of the Mater-Bi-based films. Tensile tests found that filling Mater-Bi with halloysite induced the most significant improvement of the mechanical performances under traction force, while DMA measurements under the oscillatory regime showed that the polymer glass transition was not affected by the addition of the nanoclay. The tensile properties of the Mater-Bi/halloysite nanotube (HNT) films were competitive compared to those of traditional petroleum plastics in terms of the elastic modulus and stress at the breaking point. Both the mechanical response to the temperature and the tensile properties make the bio-nanocomposites appropriate for food packaging and smart coating purposes. Here, we report a preliminary study of the development of sustainable hybrid materials that could be employed in numerous industrial and technological applications within materials science and pharmaceutics.

Microemulsion Encapsulated into Halloysite Nanotubes and their Applications for Cleaning of a Marble Surface

Halloysite nanotubes were used to incorporate anionic surfactant micelles and an organic solvent to generate a cleaning system to be applied in Cultural Heritage restoration. The targeted adsorption is driven by electrostatic interactions based on the nanotubes peculiar charge separation. Namely anionic species are driven to the positively charged inner surface while being prevented from interacting with the halloysite outer surface that possesses a positive charge density. The hybrid organic/inorganic emulsion was characterized by dynamic light scattering. Analysis of the autocorrelation function allowed us to define the presence of surfactant aggregates inside/outside the nanotube lumen as a function of the nanotube/surfactant ratio in an aqueous mixture. The application of this prepared emulsion for the controlled cleaning of a marble artifact is demonstrated. To this purpose, a membrane of nanofibrous polyacrylonitrile was prepared by electrospinning and was applied between the work of art and the cleaning agent to avoid the release of residues on the marble surface. This work represents a further step toward the opportunity to extend the use of emulsions for cleaning protocols for stone-based artifacts or in technological applications where surfactant separation is required by a simple centrifugation/sedimentation method.

Mechanical Properties of Rice Husk Biochar Reinforced High Density Polyethylene Composites

Rice husk biochar was utilized to reinforce high-density polyethylene (HDPE) and to prepare biochar/plastic composites (BPC) by the extrusion method. Morphologies, non-isothermal crystallization behavior, and mechanical properties of the composites were investigated. The SEM (scanning electron microscope) showed that HDPE was embedded into the holes of the rice husk biochar. The DSC (differential scanning calorimeter) showed that biochar could reduce the crystallization rate and the higher the content of rice husk biochar, the slower the crystallization rate. Significantly, the bending and tensile strength of BPC could reach 53.7 and 20 MPa, far beyond WPC (wood plastic composites). With the increase of filler content, BPC were still stronger than WPC, although the impact strength of BPC and WPC all showed a general decline in the trend. The strong interaction was achieved by the utilization of rice husk biochar to reinforce HDPE.

Interface Bond Improvement of Sisal Fibre Reinforced Polylactide Composites with Added Epoxy Oligomer

To improve the interfacial bonding of sisal fiber-reinforced polylactide biocomposites, polylactide (PLA) and sisal fibers (SF) were melt-blended to fabricate bio-based composites via in situ reactive interfacial compatibilization with addition of a commercial grade epoxy-functionalized oligomer Joncryl ADR^@-4368 (ADR). The FTIR (Fourier Transform infrared spectroscopy) analysis and SEM (scanning electron microscope) characterization demonstrated that the PLA molecular chain was bonded to the fiber surface and the epoxy-functionalized oligomer played a hinge-like role between the sisal fibers and the PLA matrix, which resulted in improved interfacial adhesion between the fibers and the PLA matrix. The interfacial reaction and microstructures of composites were further investigated by thermal and rheological analyses, which indicated that the mobility of the PLA molecular chain in composites was restricted because of the introduction of the ADR oligomer, which in turn reflected the improved interfacial interaction between SF and the PLA matrix. These results were further justified with the calculation of activation energies of glass transition relaxation (∆E_a) by dynamic mechanical analysis. The mechanical properties of PLA/SF composites were simultaneously reinforced and toughened with the addition of ADR oligomer. The interfacial interaction and structure-properties relationship of the composites are the key points of this study.

The Dynamic Mechanical Analysis of Highly Filled Rice Husk Biochar/High-Density Polyethylene Composites

In this study, rice husk biochar/high-density polyethylene (HDPE) composites were prepared via melt mixing followed by extrusion. Effects of biochar content and testing temperature on the dynamic mechanical analysis (DMA) of the composites were studied. Morphological analysis of the rice husk biochar and composites were evaluated by scanning electron microscopy (SEM). The results showed that biochar had a positive effect on dynamic viscoelasticity, creep resistance and stress relaxation properties of the composites, but the creep resistance and stress relaxation of the composites decreased with the increase of temperature. SEM analysis showed that HDPE components were embedded in the holes of the rice husk biochar, and it is believed that strong interaction was achieved.