Comparison of the Characteristics of Fly Ash Generated from Bio and Municipal Waste: Fluidized Bed Incinerators

Complementary vitrification of municipal solid waste incineration fly ash from grate furnaces and fluidised bed incinerators via a co-reduction process

The increasing application of municipal solid waste incineration (MSWI) emphasises the need for MSWI fly ash (FA) safe treatment. Based on the compositional complementarity of FA from grate furnaces (G-FA) and fluidised bed incinerators (F-FA), we proposed a co-reduction process to treat G-FA and F-FA together for producing vitrified slag and ferroalloys. The clean vitrified slag and Fe-Cr-Ni-Cu alloy were obtained with the mass ratios of 1:9 ∼ 6:4 (G-FA:F-FA) at 1300℃, which is about 300℃ lower than the conventional G-FA vitrification. The metals Zn, Cd, and Pb were mostly volatilised into the flue gas for potential recovery from the secondary FA. The thermodynamic SiO2-Al2O3-CaO ternary system demonstrated that an optimal mass ratio of the two complementary FA types contributes to the system shifting to the low-temperature melting zone. The co-reduction process of G-FA and F-FA could be a promising option for FA beneficial reutilization with environmental advantages.

Preparation of geopolymer based on municipal solid waste incineration fly ash-phosphorus slag and its function for solidification of heavy metals

Municipal solid waste incineration fly ash (MSWIFA) contains potential contaminants and needs to be efficiently solidified/stablized and so should be managed properly. To achieve this goal, alkali-activated MSWIFA and phosphorus slag (PS) based geopolymer solidified bodies were investigated. Therefore, the mechanical properties of the solidified body, heavy metal leaching characteristics, heavy metal chemical forms, and heavy metal solidification/stabilization mechanisms were also analyzed. The results show that: The addition of an appropriate amount of PS can promote the strength development of a solidified body. When the mass ratio of MSWIFA to PS is 7:3, the strength of the solidified body reaches 22.8 MPa at 90d curing age, which is 5.3 times higher than that of the unmodified material. The MSWIFA/PS immobilized Zn 99.9 %, Pb 99.4 % and Cd 99.8 % in 60 day leaching tests. Meanwhile, PS can significantly increase the proportion of chemically stabilized forms of heavy metals in the solidified body. PS affects on the hydration process of the solidified body. When the mass fraction of PS doping was 30 %, the main hydration products of the solidified body were calcium silicate hydrate (C-S-H) and calcium alumina (AFt). When the mass fraction of PS is 50 %, the main hydration products are calcium aluminosilicate hydrate (C-A-S-H), sodium aluminosilicate hydrate (N-A-S-H), and AFt. These hydration products have good solidification effects on heavy metals. Therefore, it can be concluded that the MSWIFA/PS solidified body is an environmentally friendly and efficient binder.

A critical review on sustainable hazardous waste management strategies: a step towards a circular economy

Globally, industrialisation and urbanisation have led to the generation of hazardous waste (HW). Sustainable hazardous waste management (HWM) is the need of the hour for a safe, clean, and eco-friendly environment and public health. The prominent waste management strategies should be aligned with circular economic models considering the economy, environment, and efficiency. This review critically discusses HW generation and sustainable management with the strategies of prevention, reduction, recycling, waste-to-energy, advanced treatment technology, and proper disposal. In this regard, the major HW policies, legislations, and international conventions related to HWM are summarised. The global generation and composition of hazardous industrial, household, and e-waste are analysed, along with their environmental and health impacts. The paper critically discusses recently adapted management strategies, waste-to-energy conversion techniques, treatment technologies, and their suitability, advantages, and limitations. A roadmap for future research focused on the components of the circular economy model is proposed, and the waste management challenges are discussed. This review stems to give a holistic and broader picture of global waste generation (from many sources), its effects on public health and the environment, and the need for a sustainable HWM approach towards the circular economy. The in-depth analysis presented in this work will help build cost-effective and eco-sustainable HWM projects.

Research on the Optimization and Application of the Washing Dechlorination Process for Municipal Solid Waste Incineration Fly Ash

In this paper, the fly ash cyclic gradient washing dechlorination process is systematically studied through experiments, and the effects of process parameters such as liquid-solid ratio, the number of leaching, and process pulping on the dechlorination effect of fly ash are investigated and analyzed with the currently operating three-stage counter-current washing dechlorination process. The experimental results indicate that with the liquid-solid ratio of 3:1, the number of leaching of 4, and the primary process pulping, the chlorine content of washing fly ash is reduced to 0.5-0.6%. The Baume degree in the washing filtrate is increased to 11-12 °Bé, the total amount is reduced by about 15%, and the average turbidity value is ≤5NTU. Meanwhile, the moisture content of the washing fly ash is reduced to 28-30%. By comparing with the actual construction project, it is found that under a disposal capacity of 100 t/d, the cyclic gradient washing dechlorination process can reduce the installed power by 30.3%, the floor space by 32.9%, the treatment volume of washing filtrate by 11.1%, and the drying load by 27.9% compared to the traditional three-stage counter-current washing and dechlorination process.

Evaluation of Fly Ash from Co-Combustion of Paper Mill Wastes and Coal as Supplementary Cementitious Materials

The applications of waste-derived fuel from paper mills in industrial boilers benefit the reduction of carbon emissions. However, the co-combustion of waste-derived fuel and coal causes significant changes in the characteristics of the ash and brings about the need to find possible means of the utilization of the ash produced. In this work fly, ash samples were collected from circulating fluidized bed (CFB) boilers co-combusting paper mill wastes with coal and analyzed in detail. The chemical, physical, and thermal characteristics of two different co-combustion fly ashes (CCFA) were investigated using X-ray fluorescence (XRF), X-ray diffraction (XRD), thermogravimetry (TG), and scanning electron microscope (SEM). The chemical composition of CCFA is largely affected by the fuel source type. Thermal analyses of CCFA show that the type of desulfurization system used by the boiler influences the form of sulfate present in the fly ash. The presence of calcium sulfite hemihydrate can cause a high loss in the ignition of CCFA. By comparing the physical requirements specified in the ASTM standard for coal fly ash to be used in concrete, the CCFA produced from paper mill wastes was found to show good potential as supplementary cementitious materials.

Potential Use of Municipal Waste Incineration Ash as a Hardening Slurry Ingredient

In recent years, there has been a marked increase in the amount of municipal waste generated in Poland. In the context of circular economy assumptions, the key is the availability of technologies that would make it possible to safely process and reuse waste, especially when it is difficult to manage. One such direction is thermal waste treatment. In 2020, 21.6% of all municipal waste was subjected to this process. Consequently, the amount of ash generated is significant (approximately 2,823,000 tons annually). One of the uses of waste materials is the sealing of earth hydrotechnical facilities, such as flood embankments, water dams, and embankments of waste landfills. For this purpose, cut-off screens made of hardening slurries are used. In order to improve the tightness and corrosion resistance of hardening suspensions, combustion by-products are added to their composition. The article presents an assessment of the possibility of using ashes from municipal waste incineration as an additive to hardening slurries. It also discusses the technological and operational parameters of hardening slurries with the addition of the ashes in question. Binding requirements for hardening slurries used for the construction of cut-off walls is also defined. The experiment showed that the tested hardening slurries meet most of the suitability criteria. Further research directions are proposed to fully identify other properties of hardening slurries in terms of their environmental impact.

A comparative study on characteristics and leaching toxicity of fluidized bed and grate furnace MSWI fly ash

Grate furnace and fluidized bed are the most widely used technologies for municipal solid waste incineration (MSWI), which play significant roles in characteristics of MSWI fly ash. A comparative study of the physicochemical characteristics, microstructure morphology and leaching toxicity of fluidized bed and grate furnace MSWI fly ash was conducted in this work, and some resource utilization and disposal treatments were proposed. Results showed that calcium salt and chlorine salt formed the dominant components of MSWI fly ash. CaO-SiO₂-Al₂O₃ ternary system indicated that MSWI fly ash had potential pozzolanic activity, similar to coal fly ash and blast furnace slag. The total Pb, Cd and Zn contents in fluidized bed MSWI fly ash was only 1/2, 1/3 and 2/3 of grate furnace MSWI fly ash, respectively. Leachability of Pb in MSWI fly ash collected from Dalian, Shanghai, Zhuji and Hangzhou was 4.25 mg/L, 3.83 mg/L, 3.84 mg/L and 3.68 mg/L, 28.3, 25.5, 25.6 and 24.5 times as much as the national standard limitation (GB16889-2008), respectively. However, grate furnace MSWI fly ash with high chloride and unstable chemical speciation distribution of heavy metals would pose more environmental risk toits immobilization and disposal. Fluidized bed fly ash is a promising candidate for preparing the Portland cement clinker, microcrystalline glass and ceramics due to its high Si and Al content. Grate furnace MSWI fly ash is more appropriate for Alinite cement preparation because of high chloride content.

Assessment of the Possibility of Using Fly Ash from Biomass Combustion for Concrete

This article analyses the possibility of using fly ash from the combustion of wood–sunflower biomass in a fluidized bed boiler as an additive to concrete. The research shows that fly ash applied in an amount of 10–30% can be added as a sand substitute for the production of concrete, without reducing quality (compression strength and low-temperature resistance) compared to control concrete. The 28-day compressive strength of concrete with fly ash increases with the amount of ash added (up to 30%), giving a strength 28% higher than the control concrete sample. The addition of fly ash reduces the extent to which the compression strength of concrete is lowered after low-temperature resistance tests by 22–82%. The addition of fly ash in the range of 10–30% causes a slight increase in the water absorption of concrete. Concretes containing the addition of fly ash from biomass combustion do not have a negative environmental impact with respect to the leaching of heavy metal ions into the environment.

Influence of Mechanical and Mineralogical Activation of Biomass Fly Ash on the Compressive Strength Development of Cement Mortars

Biomass combustion is a significant new source of green energy in the European Union. The adequate utilization of byproducts created during that process is a growing challenge for the energy industry. Biomass fly ash could be used in cement composite production after appropriate activation of that material. This study had been conducted to assess the usefulness of mechanical and physical activation methods (grinding and sieving), as well as activation through the addition of active silica in the form of silica fume, as potential methods with which to activate biomass fly ash. Setting time, compressive strength, water absorption and bulk density tests were performed on fresh and hardened mortar. While all activation methods influenced the compressive strength development of cement mortar with fly ash, sieving of the biomass fly ash enhanced the early compressive strength of cement mortar. The use of active silica in the form of silica fume ensured higher compressive strength results than those of control specimens throughout the entire measurement period.

The Potential Use of Fly Ash from the Pulp and Paper Industry as Thermochemical Energy and CO2 Storage Material

As a part of our research in the field of thermochemical energy storage, this study aims to investigate the potential of three fly ash samples derived from the fluidized bed reactors of three different pulp and paper plants in Austria for their use as thermochemical energy (TCES) and CO2 storage materials. The selected samples were analyzed by different physical and chemical analytical techniques such as X-ray fluorescence spectroscopy (XRF), X-ray diffraction (XRD), particle size distribution (PSD), scanning electron microscopy (SEM), inductively coupled plasma atomic emission spectroscopy (ICP-OES), and simultaneous thermal analysis (STA) under different atmospheres (N2, CO2, and H2O/CO2). To evaluate the environmental impact, leaching tests were also performed. The amount of CaO as a promising candidate for TCES was verified by XRF analysis, which was in the range of 25–63% (w/w). XRD results indicate that the CaO lies as free lime (3–32%), calcite (21–29%), and silicate in all fly ash samples. The results of STA show that all fly ash samples could fulfill the requirements for TCES (i.e., charging and discharging). A cycling stability test of three cycles was demonstrated for all samples which indicates a reduction of conversion in the first three reaction cycles. The energy content of the examined samples was up to 504 kJ/kg according to the STA results. More energy (~1090 kJ/kg) in the first discharging step in the CO2/H2O atmosphere could be released through two kinds of fly ash samples due to the already existing free lime (CaO) in those samples. The CO2 storage capacity of these fly ash samples ranged between 18 and 110 kg per ton of fly ash, based on the direct and dry method. The leaching tests showed that all heavy metals were below the limit values of the Austrian landfill ordinance. It is viable to say that the valorization of fly ash from the pulp and paper industries via TCES and CO2 storage is plausible. However, further investigations such as cycling stability improvement, system integration and a life cycle assessment (LCA) still need to be conducted.

Impact of Fly Ashes from Combustion in Fluidized Bed Boilers and Siliceous Fly Ashes on Durability of Mortars Exposed to Seawater and Carbonation Process

This article presents test results of aggressive environment impact, i.e., seawater, acid solutions and carbonation, on the durability of cement–ash mortars. Tests were conducted on CEM I 42.5R-based mortars containing 35 to 70% by mass of FBC fly ash from brown and black coal combustion in a homogeneous form and mixtures of 35% by mass of siliceous fly ashes (CFA) and 35% by mass of FBC fly ash. It was demonstrated that in normal conditions (20 °C), FBC ashes showed higher pozzolanic activity than CFA, except when their curing temperature was increased to 50 °C. FBC ashes increased mortars’ water demands, which led to an accelerated carbonation process. In an environment of Cl^- ions, cement–ash mortars showed more Ca²⁺ ions leached and no expansive linear and mass changes, which, with their increased strength, might be an argument in favour for their future use in construction of coastal structures resistant to seawater. FBC ash content may be increased to 35% by mass, maintaining mortars’ resistance to seawater, acid rain and carbonation. A favourable solution turned out to be a FBC and CFA mixed addition to cement of 35% by mass each, in contrast to mortars containing 70% of FBC fly ash in homogeneous form.

A review of the application of different treatment processes for oily sludge

Oily sludge contains high concentrations of total petroleum hydrocarbons and heavy metals, which seriously impact the environment and human health. How to dispose of and use the oily sludge has attracted an increasing amount of attention. This study introduces harmless and resource-based oily sludge treatment technologies. It summarizes the technologies from various aspects, such as the process principle, influencing factors, advantages, and disadvantages, and analyzes and summarizes the status quo of the development of the technologies. In comparison, the direction of processing technology development is discussed to provide reference for processing technology improvements, optimization, and efficiency improvements.