Taguchi Method and Response Surface Methodology in the Treatment of Highly Contaminated Tannery Wastewater Using Commercial Potassium Ferrate

Comparative evaluation between Taguchi method and response surface method for optimization of electrocoagulation process in the context of treatment of dairy industry wastewater

The presence of a large amount of organic and inorganic pollutants in dairy effluent is a substantial environmental issue. This study investigated electrocoagulation (EC) as a potential treatment method for dairy wastewater under different operating conditions, such as applied voltage (5-25 V), electrolysis time (30-90 min), and inter-electrode distance (1-2 cm) by using aluminum electrodes. This study focuses on achieving the maximum removal of BOD, COD, and nitrate in dairy effluents with the aforementioned operating conditions. The process was optimized using the response surface methodology (RSM) and Taguchi method. RSM method optimized the electrocoagulation operating conditions such as the voltage at 23.75 V, time of 90 min, and inter-electrode distance at 1.07 cm. This optimization achieved the maximum removal percentage of BOD, COD, and nitrate at 79.06%, 84.35%, and 79.64%, respectively, in dairy effluent. Taguchi method optimized the electrocoagulation parameters such as the voltage at 25 V, time duration of 90 min, and inter-electrode distance of 1.00 cm, showcasing improved removal percentages of BOD, COD, and nitrate as 90.54%, 89.28%, and 82.74% respectively. The current study attempts to understand the optimization efficiencies between Taguchi method and response surface method for diary wastewater treatment.

Response Surface Optimization on Ferrate-Assisted Coagulation Pretreatment of SDBS-Containing Strengthened Organic Wastewater

Sodium dodecylbenzene sulfonate (SDBS), an anionic surfactant, has both hydrophilic and lipophilic properties and is widely used in daily production and life. The SDBS-containing organic wastewater is considered difficult to be degraded, which is harmful to the water environment and human health. In this study, ferrate-assisted coagulation was applied to treat SDBS wastewater. Firstly, a single-factor experiment was conducted to investigate the effect of the Na2FeO4 dosage, polyaluminum chloride (PAC) dosage, pH and temperature on the treatment efficiency of SDBS wastewater; then, a response surface optimization experiment was further applied to obtain the optimized conditions for the SDBS treatment. According to the experimental results, the optimal treatment conditions were shown as follows: the Na2FeO4 dosage was 57 mg/L, the PAC dosage was 5 g/L and pH was 8, under which the chemical oxygen demand (COD) removal rate was 90%. Adsorption bridging and entrapment in the floc structure were the main mechanisms of pollution removal. The ferrate-assisted coagulation treatment of strengthened SDBS wastewater was verified by a response surface experiment to provide fundamental understandings for the treatment of the surfactant.

Materials and Processes for Sustainable Energy and Environmental Systems

Developments in materials and processes for sustainable energy and environmental systems are of special importance in the world of depleting natural resources, serious environmental concerns, increasing energy demand, and disturbances in the global energy market affecting energy supply chains [...].

Evaluation of the Light/Dark Cycle and Concentration of Tannery Wastewater in the Production of Biomass and Metabolites of Industrial Interest from Microalgae and Cyanobacteria

The tanning industry transforms animal skins into leather and produces liquid effluents with a high organic and inorganic pollutant load. This work evaluated the effect of the tannery wastewater (TWW) concentration and the light/dark cycle on the production of biomass, carbohydrates, proteins, lipids, and pigments (carotenoids and phycobiliproteins) on two microalgae (Chlorella sp. and Scenedesmus sp.) and one cyanobacterium (Hapalosiphon sp.). A non-factorial central experimental design with a response surface was implemented using the STATISTICA 7.0 software. High removal percentages for nitrates (97%), phosphates (73.3%), and chemical oxygen demand (93.2%) were achieved with the three strains. The results also highlight that the use of a constant light regime (24:0) and the concentration of real TWW affect the biomass production, since the highest concentration of biomass recorded was 1.31 g L−1 of Hapalosiphon sp. with 100% undiluted wastewater.

Water reuse in the post-tanning process: minimizing environmental impact of leather production

Post-tanning wastewater is very diversified, as the post-tanning stage should meet the desirable properties of the leather for the final product, with low standardization of the process (compared to beamhouse and tanning). This makes post-tanning effluent reuse less feasible, and reuse in the post-tanning stage still needs to be explored. This work aims to evaluate the reuse of liquid effluents in the post-tanning process. The work methodology consisted of (i) characterization of water streams (groundwater, liquid effluent after primary treatment, and liquid effluent after secondary treatment); (ii) pilot-scale post-tanning tests using groundwater, primary effluent, and secondary effluent; (iii) characterization of the residual baths from pilot-scale tests (pH, conductivity, total solids, chemical oxygen demand, biochemical oxygen demand, chloride, hardness and oil and grease); and (iv) testing the leather obtained for total sulfated ash and organoleptic properties. Results showed that the primary effluent and the secondary effluent could be reused in pilot-scale post-tanning tests. There was an increase in the conductivity of the residual baths when liquid effluents were reused, which confirms the accumulation of salts in the effluents after their reuse.

Current technologies for post-tanning wastewater treatment: A review

Leather post-tanning is responsible for producing effluents that are difficult to treat due to several recalcitrant pollutants. Dyes, tannins, and fatliquoring agents are mainly related to this characteristic. This study, as the state-of-the-art, attempts to systematically review treatment technologies applied in recent years to the post-tanning effluents. The Scopus database was used to identify articles related to post-tanning pollutants removal. Through the review, Advanced Oxidation Processes (AOPs) and adsorption proved to be good alternatives to increase the effluent biodegradability when applied before biological treatment. AOPs and adsorption were also efficient for the final polishing of the effluents, to reach the regulation standards for disposal, as well as enzymatic treatment. Furthermore, Membrane Separation Processes demonstrated good applicability when the reuse of the treated effluent is aimed.

Improving the Properties of Degraded Soils from Industrial Areas by Using Livestock Waste with Calcium Peroxide as a Green Oxidizer

Over the past years, the treatment and use of livestock waste has posed a significant problem in environmental engineering. This paper outlines a new approach to application of calcium peroxide (CaO₂) as a green oxidizer and microbiocidal agent in the treatment of poultry manure. It also presents the application of pretreated waste in improvement of degraded soils in industrial areas. The CCD (Central Composite Design) and RSM (Response Surface Methodology) were employed for optimizing the process parameters (CaO₂ concentration 1.6–8.4 wt %, temperature 5.2–38.8 °C and contact time 7–209 h). The analysis of variance (ANOVA) was used to analyze the experimental results, which indicated good fit of the approximated to the experimental data (R² = 0.8901, R²_adj = 0.8168). The amendment of CaO₂ in optimal conditions (8 wt % of CaO_2, temperature 22 °C and contact time 108 h) caused a decrease in bacteria Escherichia coli (E. coli) in poultry manure from 8.7 log₁₀ CFU/g to the acceptable level of 3 log₁₀ CFU/g. The application of pretreated livestock waste on degraded soils and the studies on germination and growth of grass seed mixture (Lollum perenne—Naki, Lollum perenne—Grilla, Poa pratensis—Oxford, Festuca rubbra—Relevant, Festuca rubbra—Adio and Festuca trachypylla—Fornito) showed that a dose of 0.08 g of CaO₂ per 1 gram of poultry manure induced higher yield of grass plants. The calculated indicators for growth of roots (GFR) and shoots (GFS) in soils treated with poultry manure were 10–20% lower compared to soils with amended CaO₂. The evidence from this study suggests that CaO₂ could be used as an environmentally friendly oxidizer and microbiocidal agent for livestock waste.

Advanced Oxidation Processes and Biotechnological Alternatives for the Treatment of Tannery Wastewater

The tannery industry is one of the economic sectors that contributes to the development of different countries. Globally, Europe and Asia are the main producers of this industry, although Latin America and Africa have been growing considerably in recent years. With this growth, the negative environmental impacts towards different ecosystem resources as a result of the discharges of recalcitrated pollutants, have led to different investigations to generate alternative solutions. Worldwide, different technologies have been studied to address this problem, biological and physicochemical processes have been widely studied, presenting drawbacks with some recalcitrant compounds. This review provides a context on the different existing technologies for the treatment of tannery wastewater, analyzing the physicochemical composition of this liquid waste, the impact it generates on human health and ecosystems and the advances in the different existing technologies, focusing on advanced oxidation processes and the use of microalgae. The coupling of advanced oxidation processes with biological processes, mainly microalgae, is seen as a viable biotechnological strategy, not only for the removal of pollutants, but also to obtain value-added products with potential use in the biorefining of the biomass.

Optimization of the adsorption of total organic carbon from produced water using functionalized multi-walled carbon nanotubes

This study investigated the removal of Total Organic Carbon (TOC) from produced water by batch adsorption process using adsorbents developed from Multi-Walled Carbon Nanotubes (MWCNTs). The MWCNTs, synthesized by catalytic chemical vapour deposition method using kaolin-supported tri-metallic (iron-cobalt-nickel) catalyst were purified by H2SO4/HNO3 and then functionalized with 1-pyrenebutanoic acid N-hydroxyl succinimidyl ester (PSE). The raw, purified and functionalized MWCNTs were characterized by High Resolution Scanning Electron Microscopy (HRSEM), High Resolution Transmission Electron Microscopy (HRTEM), Brunauer-Emmett-Teller (BET) and Fourier Transform Infrared Spectroscopy (FTIR). In the results, HRSEM/HRTEM revealed the structure, purity and also confirmed the attachment of the PSE molecule onto the nano-adsorbent(s). The BET surface areas of MWCNTs, PMWCNTs and FMWCNTs were 970.17, 869.25 and 831.80 m2/g, respectively while the FTIR established the existence of surface functional groups. The functionalized MWCNTs (FMWCNTs) nano-adsorbent showed superior performance efficiency (93.6%) than the purified MWCNTs (PMWCNTs) (79.2%) as examined under the same batch adsorption condition: 0.02 g adsorbent dosage, 10-90 min contact time and 30 °C solution temperature probably, due the improved wettability resulted from incorporation of PSE. Subsequently, Central Composite Design (CCD) was applied to optimize the process parameters for the sorption of TOC onto FMWCNTs. The CCD in the response surface methodology predicted 260 mg/g adsorption capacity of FMWCNTs in the removal of TOC at the optimum condition of 49.70 min contact time, 34.81 °C solution temperature, and 0.02 g adsorbent dosage. The kinetics data were best described by pseudo-second-order model and thermodynamic parameters suggested that the process was feasible, spontaneous and exothermic. It can be inferred from the various analysis conducted that the developed FMWCNTs nano-adsorbent is effective for removal of TOC from oil-produced water and may be explored for removal of organic contaminants from other industrial wastewater.

Optimising Brewery-Wastewater-Supported Acid Mine Drainage Treatment vis-à-vis Response Surface Methodology and Artificial Neural Network

This study investigated the use of brewing wastewater (BW) as the primary carbon source in the Postgate medium for the optimisation of sulphate reduction in acid mine drainage (AMD). The results showed that the sulphate-reducing bacteria (SRB) consortium was able to utilise BW for sulphate reduction. The response surface methodology (RSM)/Box–Behnken design optimum conditions found for sulphate reduction were a pH of 6.99, COD/SO42− of 2.87, and BW concentration of 200.24 mg/L with predicted sulphate reduction of 91.58%. Furthermore, by using an artificial neural network (ANN), a multilayer full feedforward (MFFF) connection with an incremental backpropagation network and hyperbolic tangent as the transfer function gave the best predictive model for sulphate reduction. The ANN optimum conditions were a pH of 6.99, COD/SO42− of 0.50, and BW concentration of 200.31 mg/L with predicted sulphate reduction of 89.56%. The coefficient of determination (R2) and absolute average deviation (AAD) were estimated as 0.97 and 0.046, respectively, for RSM and 0.99 and 0.011, respectively, for ANN. Consequently, ANN was a better predictor than RSM. This study revealed that the exclusive use of BW without supplementation with refined carbon sources in the Postgate medium is feasible and could ensure the economic sustainability of biological sulphate reduction in the South African environment, or in any semi-arid country with significant brewing activity and AMD challenges.

Removal of Polycyclic Aromatic Hydrocarbons (PAHs) from Produced Water by Ferrate (VI) Oxidation

Polycyclic aromatic hydrocarbons (PAHs) are mutagenic and carcinogenic contaminants made up of fused benzene rings. Their presence has been reported in several wastewater streams, including produced water (PW), which is the wastewater obtained during oil and gas extraction from onshore or offshore installations. In this study, ferrate (VI) oxidation was used for the first time for the treatment of 15 PAHs, with the total concentration of 1249.11 μg/L in the produced water sample. The operating parameters viz., ferrate (VI) dosage, pH, and contact time were optimized for maximum removal of PAHs and chemical oxygen demand (COD). Central composite design (CCD) based on response surface methodology (RSM) was used for optimization and modeling to evaluate the optimal values of operating parameters. PAH and COD removal percentages were selected as the dependent variables. The study showed that 89.73% of PAHs and 73.41% of COD were removed from PW at the optimal conditions of independent variables, i.e., ferrate (VI) concentration (19.35 mg/L), pH (7.1), and contact time (68.34 min). The high values of the coefficient of determination (R2) for PAH (96.50%) and COD (98.05%) removals show the accuracy and the suitability of the models. The results showed that ferrate (VI) oxidation was an efficient treatment method for the successful removal of PAHs and COD from PW. The study also revealed that RSM is an effective tool for the optimization of operating variables, which could significantly help to reduce the time and cost of experimentation.

Potassium Ferrate (VI) as the Multifunctional Agent in the Treatment of Landfill Leachate

Possible use of potassium ferrate (VI) (K₂FeO₄) for the treatment of landfill leachate (pH = 8.9, Chemical Oxygen Demand (COD) 770 mg O₂/L, Total Organic Carbon (TOC) 230 mg/L, Total Nitrogen (Total N) 120 mg/L, Total Phosphorus (Total P) 12 mg/L, Total Coli Count (TCC) 6.8 log CFU/mL (Colony-Forming Unit/mL), Most Probable Number (MPN) of fecal enterococci 4.0 log/100 mL, Total Proteolytic Count (TPC) 4.4 log CFU/mL) to remove COD was investigated. Central Composite Design (CCD) and Response Surface Methodology (RSM) were applied for modelling and optimizing the purification process. Conformity of experimental and predicted data (R² = 0.8477, R_adj² = 0.7462) were verified using Analysis of Variance (ANOVA). Application of K₂FeO₄ using CCD/RSM allowed to decrease COD, TOC, Total N, Total P, TCC, MPN of fecal enterococci and TPC by 76.2%, 82.6%, 68.3%, 91.6%, 99.0%, 95.8% and 99.3%, respectively, by using K₂FeO₄ 0.390 g/L, at pH = 2.3 within 25 min. Application of equivalent amount of iron (as FeSO₄ × 7H₂O and FeCl₃ × 6H₂O) under the same conditions allowed to diminish COD, TOC, Total N, Total P, TCC, MPN of fecal enterococci and TPC only by 38.1%, 37.0%, 20.8%, 95.8%, 94.4%, 58.2%, 90.8% and 41.6%, 45.7%, 29.2%, 95.8%, 92.1%, 58.2%, 90.0%, respectively. Thus, K₂FeO₄ could be applied as an environmentally friendly reagent for landfill leachate treatment.