Ceramic-Polymer Composite Membranes for Water and Wastewater Treatment: Bridging the Big Gap between Ceramics and Polymers

Predictive modeling of pH on the transport of Co(II) Ions from aqueous solutions through supported ceramic polymer membrane

Optimal pH is essential for efficient cobalt extraction from polymeric membrane systems, with D2EHPA used as an extractant for Co(II) at pH < 7, achieving 47% efficiency. The pH of piperazine as a stripping agent increases to a concentration of 0.48 M, and the extraction efficiency of Co(II) > 80%. Depending on the functional group of (C4H10N2), the optimal pH for separation was 9.8. The study revealed that pKa value was calculated to predict the ideal pH, and its value was 9.73, which is nearly to the pH, since the pH of the strip concentration and the properties of the membrane affect the extraction of cobalt at 30 °C. The partition ratio indicates the high distribution of the extract in supported ceramic polymer membrane (SCPM). The ceramic component provides mechanical strength and rigidity to the overall membrane structure, allowing it to withstand high pressures and temperatures during operation Study various factors such as the effect of pH on the ionization of the extract; effect of pH on band ionization; effect of pH on the temperature in the extract, effect of pH on the solute, effect of the band at different pH ranges and a comparison was made between the predictive model and experimental data that was proven through mathematical modeling using the MATLAB program.

Mechanical and Electrical Properties of Polyethylene Terephthalate Glycol/Antimony Tin Oxide Nanocomposites in Material Extrusion 3D Printing

In this study, poly (ethylene terephthalate) (PETG) was combined with Antimony-doped Tin Oxide (ATO) to create five different composites (2.0-10.0 wt.% ATO). The PETG/ATO filaments were extruded and supplied to a material extrusion (MEX) 3D printer to fabricate the specimens following international standards. Various tests were conducted on thermal, rheological, mechanical, and morphological properties. The mechanical performance of the prepared nanocomposites was evaluated using flexural, tensile, microhardness, and Charpy impact tests. The dielectric and electrical properties of the prepared composites were evaluated over a broad frequency range. The dimensional accuracy and porosity of the 3D printed structure were assessed using micro-computed tomography. Other investigations include scanning electron microscopy and energy-dispersive X-ray spectroscopy, which were performed to investigate the structures and morphologies of the samples. The PETG/6.0 wt.% ATO composite presented the highest mechanical performance (21% increase over the pure polymer in tensile strength). The results show the potential of such nanocomposites when enhanced mechanical performance is required in MEX 3D printing applications, in which PETG is the most commonly used polymer.

Application of coal fly ash based ceramic membranes in wastewater treatment: A sustainable alternative to commercial materials

The continued increase in the global population has resulted in increased water demand for domestic, agricultural, and industrial purposes. These activities have led to the generation of high volumes of wastewater, which has an impact on water quality. Consequently, more practical solutions are needed to improve the current wastewater treatment systems. The use of improved ceramic membranes for wastewater treatment holds significant prospects for advancement in water treatment and sanitation. Hence, different studies have employed ceramic membranes in wastewater treatment and the search for low-cost and environmentally friendly starting materials has continued to engender research interests. This review focuses on the application of coal fly ash in membrane technology for wastewater treatment. The processes of membrane fabrication and the various limitations of the material. Several factors that influence the properties and performance of coal fly ash ceramic membranes in wastewater treatment are also presented. Some possible solutions to the limitations are also proposed, while cost analysis of coal fly ash-based membranes is explored to evaluate its potential for large-scale applications.

Impact of Cleaning on Membrane Performance during Surface Water Treatment: A Hybrid Process with Biological Ion Exchange and Gravity-Driven Membranes

In this study, the hybrid biological ion exchange (BIEX) resin and gravity-driven membrane (GDM) process was employed for the treatment of coloured and turbid river water. The primary objective was to investigate the impact of both physical and chemical cleaning methods on ceramic and polymeric membranes in terms of their stabilised flux, flux recovery after physical/chemical cleaning, and permeate quality. To address these objectives, two types of MF and UF membranes were utilised (M1 = polymeric MF, M2 = polymeric UF, M3 = ceramic UF, and M4 = lab-made ceramic MF). Throughout the extended operation, the resin functioned initially in the primary ion exchange (IEX) region (NOM displacement with pre-charged chloride) and progressed to a secondary IEX stage (NOM displacement with bicarbonate and sulphate), while membrane flux remained stable. Subsequently, physical cleaning involved air/water backwash with two different flows and pressures, and chemical cleaning utilised NaOH at concentrations of 20 and 40 mM, as well as NaOCl at concentrations of 250 and 500 mg Cl2/L. These processes were carried out to assess flux recovery and identify fouling reversibility. The results indicate an endpoint of 1728 bed volumes (BVs) for the primary IEX region, while the secondary IEX continued up to 6528 BV. At the end of the operation, DOC and UVA254 removal in the effluent of the BIEX columns were 68% and 81%, respectively, compared to influent water. This was followed by 30% and 57% DOC and UVA254 removal using M4 (ceramic MF). The stabilised flux remained approximately 3.8-5.2 LMH both before and after the cleaning process, suggesting that membrane materials do not play a pivotal role. The mean stabilised flux of polymeric membranes increased after cleaning, whereas that of the ceramics decreased. Enhanced air-water backwash flow and pressure resulted in an increased removal of hydraulic reversible fouling, which was identified as the dominant fouling type. Ceramic membranes exhibited a higher removal of reversible hydraulic fouling than polymeric membranes. Chemical cleaning had a low impact on flux recovery; therefore, we recommend solely employing physical cleaning.

Innovative Approaches to Poultry Processing Wastewater Treatment: The Stainless Steel Ultrafiltration Membrane as a Viable Option

In pursuit of sustainability, we explored replacing conventional dissolved air floatation (DAF) in poultry processing wastewater (PPW) treatment with a precisely tuned 0.02 µm stainless-steel ultrafiltration (SSUF) membrane. SSUF is a robust, homogenously porous membrane with strong chemical resistance, ease of cleaning, and exceptional resistance to organic fouling. Unlike polymeric membranes, it can be regenerated multiple times, making it a cost-effective choice due to its compatibility with harsh chemical cleaning. The PPW used for the study was untreated wastewater from all processing units and post-initial screening. Our study revealed the SSUF membrane's exceptional efficiency at eliminating contaminants. It achieved an impressive removal rate of up to 99.9% for total suspended solids (TSS), oil, grease, E. coli, and coliform. Additionally, it displayed a notable reduction in chemical oxygen demand (COD), biochemical oxygen demand (BOD), and total Kjeldahl nitrogen (TKN), up to 90%, 76%, and 76%, respectively. Our investigation further emphasized the SSUF membrane's ability in pathogen removal, affirming its capacity to effectively eradicate up to 99.99% of E. coli and coliform. The measured critical flux of the membrane was 48 Lm-2h-1 at 38 kPa pressure and 1.90 m/s cross-flow velocity. In summary, our study highlights the considerable potential of the SSUF membrane. Its robust performance treating PPW offers a promising avenue for reducing its environmental impact and advocating for sustainable wastewater management practices.

Next-Generation Water Treatment: Exploring the Potential of Biopolymer-Based Nanocomposites in Adsorption and Membrane Filtration

This review article focuses on the potential of biopolymer-based nanocomposites incorporating nanoparticles, graphene oxide (GO), carbon nanotubes (CNTs), and nanoclays in adsorption and membrane filtration processes for water treatment. The aim is to explore the effectiveness of these innovative materials in addressing water scarcity and contamination issues. The review highlights the exceptional adsorption capacities and improved membrane performance offered by chitosan, GO, and CNTs, which make them effective in removing heavy metals, organic pollutants, and emerging contaminants from water. It also emphasizes the high surface area and ion exchange capacity of nanoclays, enabling the removal of heavy metals, organic contaminants, and dyes. Integrating magnetic (Fe2O4) adsorbents and membrane filtration technologies is highlighted to enhance adsorption and separation efficiency. The limitations and challenges associated are also discussed. The review concludes by emphasizing the importance of collaboration with industry stakeholders in advancing biopolymer-based nanocomposites for sustainable and comprehensive water treatment solutions.

Development of Support Layers and Their Impact on the Performance of Thin Film Composite Membranes (TFC) for Water Treatment

Thin-film composite (TFC) membranes have gained significant attention as an appealing membrane technology due to their reversible fouling and potential cost-effectiveness. Previous studies have predominantly focused on improving the selective layers to enhance membrane performance. However, the importance of improving the support layers has been increasingly recognized. Therefore, in this review, preparation methods for the support layer, including the traditional phase inversion method and the electrospinning (ES) method, as well as the construction methods for the support layer with a polyamide (PA) layer, are analyzed. Furthermore, the effect of the support layers on the performance of the TFC membrane is presented. This review aims to encourage the exploration of suitable support membranes to enhance the performance of TFC membranes and extend their future applications.

Performance Enhancement of Kaolin/Chitosan Composite-Based Membranes by Cross-Linking with Sodium Tripolyphosphate: Preparation and Characterization

A new family of environmentally friendly and low-cost membranes based on readily available mineral and polymeric materials has been developed from cast suspensions of kaolin and chitosan using aqueous phase separation and polyethylene glycol as a pore-forming agent. The as-fabricated membranes were further cross-linked with sodium tripolyphosphate (STPP) in order to strengthen the properties of the obtained samples. The functional groups determined by FTIR and EDX confirmed that the reaction occurred. A detailed study of the effects of cross-linking time on the physicochemical, surface and permeation properties showed that a 30-minute reaction enabled the composite membrane to be stable in acidic media (up to pH 2) and increased the mechanical strength twofold compared to the non-cross-linked membrane. A similar morphology to that generally observed in polymeric membranes was obtained, with a sponge-like surface overlaying a finger-like through structure. The top layer and cross-section thicknesses of the membranes increased during STPP post-treatment, while the pore size decreased from 160 to 15 nm. At the same time, the molecular weight cut-off and permeance decreased due to the increase in cross-linking density. These results observed in a series of kaolin/chitosan composite membranes showed that STPP reaction can provide control over the separation capability range, from microfiltration to ultrafiltration.

Polymeric membranes functionalized with nanomaterials (MP@NMs): A review of advances in pesticide removal

The excessive contamination of drinking water sources by pesticides has a pernicious impact on human health and the environment since only 0.1% of pesticides is utilized effectively to control the and the rest is deposited in the environment. Filtration by polymeric membranes has become a promising technique to deal with this problem; however, the scientific community, in the need to find better pesticide retention results, has begun to meddle in the functionalization of polymeric membranes. Given the great variety of membrane, polymer, and nanomaterial synthesis methods present in the market, the possibilities of obtaining membranes that adjust to different variables and characteristics related to a certain pesticide are relatively extensive, so it is expected that this technology will represent one of the main pesticide removal strategies in the future. In this direction, this review focused on, - the main characteristics of the nanomaterials and their impact on pristine polymeric membranes; - the removal performance of functionalized membranes; and - the main mechanisms by which membranes can retain pesticides. Based on these insights, the functionalized polymeric membranes can be considered as a promising technology in the removal of pesticides since the removal performance of this technology against pesticide showed a significant increase. Obtaining membranes that adjust to different variables and characteristics related to a certain pesticide are relatively extensive, so it is expected that functionalized membrane technology will represent one of the main pesticide removal strategies in the future.

Classification of Nanomaterials and the Effect of Graphene Oxide (GO) and Recently Developed Nanoparticles on the Ultrafiltration Membrane and Their Applications: A Review

The emergence of mixed matrix membranes (MMMs) or nanocomposite membranes embedded with inorganic nanoparticles (NPs) has opened up a possibility for developing different polymeric membranes with improved physicochemical properties, mechanical properties and performance for resolving environmental and energy-effective water purification. This paper presents an overview of the effects of different hydrophilic nanomaterials, including mineral nanomaterials (e.g., silicon dioxide (SiO₂) and zeolite), metals oxide (e.g., copper oxide (CuO), zirconium dioxide (ZrO₂), zinc oxide (ZnO), antimony tin oxide (ATO), iron (III) oxide (Fe2O3) and tungsten oxide (WO_X)), two-dimensional transition (e.g., MXene), metal-organic framework (MOFs), covalent organic frameworks (COFs) and carbon-based nanomaterials (such as carbon nanotubes and graphene oxide (GO)). The influence of these nanoparticles on the surface and structural changes in the membrane is thoroughly discussed, in addition to the performance efficiency and antifouling resistance of the developed membranes. Recently, GO has shown a considerable capacity in wastewater treatment. This is due to its nanometer-sized holes, ultrathin layer and light and sturdy nature. Therefore, we discuss the effect of the addition of hydrophilic GO in neat form or hyper with other nanoparticles on the properties of different polymeric membranes. A hybrid composite of various NPs has a distinctive style and high-quality products can be designed to allow membrane technology to grow and develop. Hybrid composite NPs could be used on a large scale in the future due to their superior mechanical qualities. A summary and future prospects are offered based on the current discoveries in the field of mixed matrix membranes. This review presents the current progress of mixed matrix membranes, the challenges that affect membrane performance and recent applications for wastewater treatment systems.

Energy-Efficient AnMBRs Technology for Treatment of Wastewaters: A Review

In recent years, anaerobic membrane bioreactor (AnMBRs) technology, a combination of a biological reactor and a selective membrane process, has received increasing attention from both industrialists and researchers. Undoubtedly, this is due to the fact that AnMBRs demonstrate several unique advantages. Firstly, this paper addresses fundamentals of the AnMBRs technology and subsequently provides an overview of the current state-of-the art in the municipal and domestic wastewaters treatment by AnMBRs. Since the operating conditions play a key role in further AnMBRs development, the impact of temperature and hydraulic retention time (HRT) on the AnMBRs performance in terms of organic matters removal is presented in detail. Although membrane technologies for wastewaters treatment are known as costly in operation, it was clearly demonstrated that the energy demand of AnMBRs may be lower than that of typical wastewater treatment plants (WWTPs). Moreover, it was indicated that AnMBRs have the potential to be a net energy producer. Consequently, this work builds on a growing body of evidence linking wastewaters treatment with the energy-efficient AnMBRs technology. Finally, the challenges and perspectives related to the full-scale implementation of AnMBRs are highlighted.

Hyperbranched polyethylenimine functionalized silica/polysulfone nanocomposite membranes for water purification

Hyperbranched polyethyleneimine functionalized silica (PEI-SiO₂) nanoparticles with considerable hydrophilicity were synthesized and incorporated into a polysulfone (PSF)/dimethylacetamide (DMA)/polyvinylpyrrolidone (PVP) membrane casting solution in five different ratios to fabricate PEI-SiO₂/PSF nanocomposite membranes using nonsolvent-induced phase separation. The hydrophilic PEI-SiO₂ nanoparticles were characterized by TEM, FTIR, TGA, and XPS analyses. Morphology, water contact angles, mean pore sizes, overall porosity, tensile strengths, water flux, antifouling and the dye separation performances of the PEI-SiO₂/PSF membranes were also studied. The PEI-SiO₂ nanoparticles were uniformly dispersed in the PSF-based membranes, where a fall in the water contact angle was observed from 65.4° to 49.7° by addition of 2 wt% nanoparticles. The fouling resistance parameters of the PEI-SiO₂/PSF membranes were declined with an increase in the nanoparticle concentration, suggesting the superior hydrophilic nature of the PEI-SiO₂ nanoparticles. The permeability of the nanocomposite membranes was increased from 38.5 to 70 L m^-2 h^-1 bar^-1 by incorporation of 2 wt% PEI-SiO₂. Finally, improvements were observed in the flux recovery ratio (95.8%), Reactive Green 19 dye rejection (99.6%) and tensile strengths of the PEI-SiO₂/PSF membranes over the neat PSF and SiO₂/PSF membranes, which were used as controls. The results of this study demonstrate the promising application of PEI-SiO₂ nanoparticles in improving the separation and antifouling performances of the PSF membranes for water purification.