Exploring the Optical and Morphological Properties of Ag and Ag/TiO₂ Nanocomposites Grown by Supersonic Cluster Beam Deposition

Exploring multielement nanogranular coatings to forestall implant-related infections

Introduction

As we approach the post-antibiotic era, the development of innovative antimicrobial strategies that carry out their activities through non-specific mechanisms could limit the onset and spread of drug resistance. In this context, the use of nanogranular coatings of multielement nanoparticles (NPs) conjugated to the surface of implantable biomaterials might represent a strategy to reduce the systemic drawbacks by locally confining the NPs effects against either prokaryotic or eukaryotic cells.

Methods

In the present study, two new multielement nanogranular coatings combining Ag and Cu with either Ti or Mg were synthesized by a gas phase physical method and tested against pathogens isolated from periprosthetic joint infections to address their potential antimicrobial value and toxicity in an in vitro experimental setting.

Results

Overall, Staphylococcus aureus, Staphylococcus epidermidis and Escherichia coli displayed a significantly decreased adhesion when cultured on Ti-Ag-Cu and Mg-Ag-Cu coatings compared to uncoated controls, regardless of their antibiotic resistance traits. A dissimilar behavior was observed when Pseudomonas aeruginosa was cultured for 30 and 120 minutes upon the surface of Ti-Ag-Cu and Mg-Ag-Cu-coated discs. Biofilm formation was mainly reduced by the active effect of Mg-Ag-Cu compared to Ti-Ag-Cu and, again, coatings had a milder effect on P. aeruginosa, probably due to its exceptional capability of attachment and matrix production. These data were further confirmed by the evaluation of bacterial colonization on nanoparticle-coated discs through confocal microscopy. Finally, to exclude any cytotoxic effects on eukaryotic cells, the biocompatibility of NPs-coated discs was studied. Results demonstrated a viability of 95.8% and 89.4% of cells cultured in the presence of Ti-Ag-Cu and Mg-Ag-Cu discs, respectively, when compared to negative controls.

Conclusion

In conclusion, the present study demonstrated the promising anti-adhesive features of both Ti-Ag-Cu and Mg-Ag-Cu coatings, as well as their action in hampering the biofilm formation, highlighting the safe use of the tested multi-element families of nanoparticles as new strategies against bacterial attachment to the surface of biomedical implants.

Mechanical Properties of Nanoporous Metallic Ultrathin Films: A Paradigmatic Case

Nanoporous ultrathin films, constituted by a slab less than 100 nm thick and a certain void volume fraction provided by nanopores, are emerging as a new class of systems with a wide range of possible applications, including electrochemistry, energy storage, gas sensing and supercapacitors. The film porosity and morphology strongly affect nanoporous films mechanical properties, the knowledge of which is fundamental for designing films for specific applications. To unveil the relationships among the morphology, structure and mechanical response, a comprehensive and non-destructive investigation of a model system was sought. In this review, we examined the paradigmatic case of a nanoporous, granular, metallic ultrathin film with comprehensive bottom-up and top-down approaches, both experimentals and theoreticals. The granular film was made of Ag nanoparticles deposited by gas-phase synthesis, thus providing a solvent-free and ultrapure nanoporous system at room temperature. The results, bearing generality beyond the specific model system, are discussed for several applications specific to the morphological and mechanical properties of the investigated films, including bendable electronics, membrane separation and nanofluidic sensing.

The Role of Substrate on Thermal Evolution of Ag/TiO2 Nanogranular Thin Films

In multicomponent thin films, properties and functionalities related to post-deposition annealing treatments, such as thermal stability, optical absorption and surface morphology are typically rationalized, neglecting the role of the substrate. Here, we show the role of the substrate in determining the temperature dependent behaviour of a paradigmatic two-component nanogranular thin film (Ag/TiO2) deposited by gas phase supersonic cluster beam deposition (SCBD) on silica and sapphire. Up to 600 °C, no TiO2 grain growth nor crystallization is observed, likely inhibited by the Zener pinning pressure exerted by the Ag nanoparticles on the TiO2 grain boundaries. Above 600 °C, grain coalescence, formation of However, the two substrates steer the evolution of the film morphology and optical properties in two different directions. anatase and rutile phases and drastic modification of the optical absorption are observed. On silica, Ag is still present as NPs distributed into the TiO2 matrix, while on sapphire, hundreds of nm wide Ag aggregates appear on the film surface. Moreover, the silica-deposited film shows a broad absorption band in the visible range while the sapphire-deposited film becomes almost transparent for wavelengths above 380 nm. We discuss this result in terms of substrate differences in thermal conductivity, thermal expansion coefficient and Ag diffusivity. The study of the substrate role during annealing is possible since SCBD allows the synthesis of the same film independently of the substrate, and suggests new perspectives on the thermodynamics and physical exchanges between thin films and their substrates during heat treatments.

Ag Functionalization of Al-Doped ZnO Nanostructured Coatings on PLA Substrate for Antibacterial Applications

Developing smart, environmentally friendly, and effective antibacterial surfaces is fundamental to contrast the diffusion of human infections and diseases for applications in the biomedical and food packaging sectors. To this purpose, here we combine aluminum-doped zinc oxide (AZO) and Ag to grow nanostructured composite coatings on bioplastic polylactide (PLA) substrates. The AZO layers are grown by RF magnetron sputtering, and then functionalized with Ag in atomic form by RF magnetron sputtering and in form of nanoparticles by supersonic cluster beam deposition. We compare the morphology, wettability, and antimicrobial performance of the nanostructured coatings obtained by the two methods. The different growth modes in the two techniques used for Ag functionalization are found to produce some differences in the surface morphology, which, however, do not induce significant differences in the wettability and antimicrobial response of the coatings. The antibacterial activity is investigated against Escherichia coli and Staphylococcus aureus as representatives of Gram-negative and Gram-positive bacteria, respectively. A preferential antimicrobial action of Ag on the first species and of AZO on the second one is evidenced. Through their combination, we obtain a hybrid composite coating taking advantage of the synergistic dual action of the two materials deposited, with a total bacterial suppression within few minutes for the first species and few hours for the second one, thus representing a valuable solution as a wide-spectrum bactericidal device.

Real-Time Analysis of Laser-Induced Plasmon Tuning in Nanoporous Glass Composite

Laser-induced structuring in nanoporous glass composites is promising for numerous emerging applications in photonics and plasmonics. Local laser irradiation activates an interplay of photo-thermo-chemical mechanisms that are extremely difficult to control. The choice of optimum laser parameters to fabricate structures with desired properties remains extremely challenging. Another challenging issue is the investigation of the properties of laser-induced buried structures. In this paper, we propose a way to control the plasmonic structures formation inside a nanoporous glass composite with doped silver/copper ions that are induced by laser irradiation. Experimental and numerical investigations both demonstrate the capacities of the procedure proving its validity and application potential. In particular, we register transmitted laser power to analyse and control the modification process. Spectral micro-analysis of the irradiated region shows a multilayer plasmonic structure inside the glass composite. Subsequently, the effective medium theory connects the measured spectral data to the numerically estimated size, concentration, and chemical composition of the secondary phase across the initial GC sample and the fabricated structure.

Antimicrobial Nanostructured Coatings: A Gas Phase Deposition and Magnetron Sputtering Perspective

Counteracting the spreading of multi-drug-resistant pathogens, taking place through surface-mediated cross-contamination, is amongst the higher priorities in public health policies. For these reason an appropriate design of antimicrobial nanostructured coatings may allow to exploit different antimicrobial mechanisms pathways, to be specifically activated by tailoring the coatings composition and morphology. Furthermore, their mechanical properties are of the utmost importance in view of the antimicrobial surface durability. Indeed, the coating properties might be tuned differently according to the specific synthesis method. The present review focuses on nanoparticle based bactericidal coatings obtained via magneton-spattering and supersonic cluster beam deposition. The bacteria–NP interaction mechanisms are first reviewed, thus making clear the requirements that a nanoparticle-based film should meet in order to serve as a bactericidal coating. Paradigmatic examples of coatings, obtained by magnetron sputtering and supersonic cluster beam deposition, are discussed. The emphasis is on widening the bactericidal spectrum so as to be effective both against gram-positive and gram-negative bacteria, while ensuring a good adhesion to a variety of substrates and mechanical durability. It is discussed how this goal may be achieved combining different elements into the coating.

Ag@TiO2 nanogranular films by gas phase synthesis as hybrid SERS platforms

The synthesis of hybrid metallic-dielectric substrates as reliable SERS platforms relies on core-shell nanoparticles, obtained by wet chemistry, with an outer dielectric shell composed of SiO₂ or TiO₂. Apart from the shell composition, the nanoparticle density and aggregation type strongly affect the surface-enhanced SERS. Going beyond a single layer by building random aggregates of hybrid NPs would result in a step forward in the production of reliable hybrid SERS platforms. Here we achieve the fabrication of a 3D nanogranular film of Ag metallic cores not fully enclosed in a TiO₂ capping layer, defined as a Ag@TiO₂ quasi-shell-isolated Raman substrate (Ag@TiO₂ QuaSIRS) by an environmentally friendly gas phase synthesis technique (SCBD). The Ag core drives the electromagnetic enhancement with plasmonic hotspots while the TiO₂ shell passivates it and leads to different possible surface functionalization. The SERS capabilities of the Ag@TiO₂ QuaSIRS peak at a film thickness of 60 nm providing a detection limit of 10^-9 M concentration for Methylene Blue at 632.81 nm. The importance of the nanogranular 3D morphology is evidenced by the very good detection of analytes dispersed in aqueous solutions, since the liquid can penetrate the pores hence exploiting most of the plasmonic hotspots present in the film. The versatility of SCBD to deposit such reliable hybrid SERS platforms by a single step at room temperature over different substrates provides an opportunity to design a new generation of hybrid SERS-active substrates based on hybrid nanoparticles.

Photoluminescence and structural properties of the nitrogen doped TiO2 and the influence of SiO2 and Ag nanoparticles

Mixtures of nitrogen-doped titanium dioxide (TiO₂:N) with different concentrations of Ag and/or SiO₂ particles (0.5, 1 and 2 wt.%) were prepared in solid state by mechanico-chemical interactions. Using UV-VIS spectroscopy, Raman scattering, photoluminescence (PL) and photoluminescence excitation (PLE), the influence of the particles on the host material is evaluated. UV-VIS spectroscopy studies indicate a TiO₂:N band gap shift to the UV range with increasing concentrations of SiO₂ and Ag particles. PL intensities decrease with increasing concentrations of Ag and/or SiO₂ particles in the TiO₂:N host matrix, which in turn could effectively restrict the electron and hole recombination. To explain these processes, the different de-excitation ways will be advanced, taking into account the energy levels diagram of TiO₂:N/Ag, TiO₂:N/SiO₂ and TiO₂:N/Ag/SiO₂ systems. PLE spectra show a gradual decrease in their relative intensities after 165 min of continuous irradiation due to photosensitivity of TiO₂:N. The plasmonic effect of Ag particles in the TiO₂:N/Ag system is highlighted for the first time by PLE studies.

Tailored Ag-Cu-Mg multielemental nanoparticles for wide-spectrum antibacterial coating

Bactericidal nanoparticle coatings are very promising for hindering the indirect transmission of pathogens through cross-contaminated surfaces. The challenge, limiting their employment in nosocomial environments, is the ability of tailoring the coating's physicochemical properties, namely, composition, cytotoxicity, bactericidal spectrum, adhesion to the substrate, and consequent nanoparticles release into the environment. We have engineered a new family of nanoparticle-based bactericidal coatings comprising Ag, Cu, and Mg and synthesized by a green gas-phase technique. These coatings present wide-spectrum bactericidal activity on both Gram-positive and Gram-negative reference strains and tunable physicochemical properties of relevance in view of their "on-field" deployment. The link between material and functional properties is rationalized based on a multidisciplinary and multitechnique approach. Our results pave the way for engineering biofunctional, fully tunable nanoparticle coatings, exploiting an arbitrarily wide number of elements in a straightforward, eco-friendly, high-throughput, one-step process.

A Precautionary Approach to Guide the Use of Transition Metal-Based Nanotechnology to Prevent Orthopedic Infections

The increase of multidrug-resistant bacteria remains a global concern. Among the proposed strategies, the use of nanoparticles (NPs) alone or associated with orthopedic implants represents a promising solution. NPs are well-known for their antimicrobial effects, induced by their size, shape, charge, concentration and reactive oxygen species (ROS) generation. However, this non-specific cytotoxic potential is a powerful weapon effective against almost all microorganisms, but also against eukaryotic cells, raising concerns related to their safe use. Among the analyzed transition metals, silver is the most investigated element due to its antimicrobial properties per se or as NPs; however, its toxicity raises questions about its biosafety. Even though it has milder antimicrobial and cytotoxic activity, TiO₂ needs to be exposed to UV light to be activated, thus limiting its use conjugated to orthopedic devices. By contrast, gold has a good balance between antimicrobial activity as an NP and cytocompatibility because of its inability to generate ROS. Nevertheless, although the toxicity and persistence of NPs within filter organs are not well verified, nowadays, several basic research on NP development and potential uses as antimicrobial weapons is reported, overemphasizing NPs potentialities, but without any existing potential of translation in clinics. This analysis cautions readers with respect to regulation in advancing the development and use of NPs. Hopefully, future works in vivo and clinical trials will support and regulate the use of nano-coatings to guarantee safer use of this promising approach against antibiotic-resistant microorganisms.

Photoacoustic Sensing of Trapped Fluids in Nanoporous Thin Films: Device Engineering and Sensing Scheme

Accessing fluid infiltration in nanogranular coatings is an outstanding challenge, of relevance for applications ranging from nanomedicine to catalysis. A sensing platform, allowing quantifying the amount of fluid infiltrated in a nanogranular ultrathin coating, with thickness in the 10-40 nm range, is here proposed and theoretically investigated by multiscale modeling. The scheme relies on impulsive photoacoustic excitation of hypersonic mechanical breathing modes in engineered gas-phase-synthesized nanogranular metallic ultrathin films and time-resolved acousto-optical read-out of the breathing modes frequency shift upon liquid infiltration. A superior sensitivity, exceeding 26 × 10³ cm²/g, is predicted upon equivalent areal mass loading of a few ng/mm². The capability of the present scheme to discriminate among different infiltration patterns is discussed. The platform is an ideal tool to investigate nanofluidics in granular materials and naturally serves as a distributed nanogetter coating, integrating fluid sensing capabilities. The proposed scheme is readily extendable to other nanoscale and mesoscale porous materials.