Synthetic Environmentally Friendly Castor Oil Based-Polyurethane with Carbon Black as a Microphase Separation Promoter

NIR-induced photothermal-responsive shape memory polyurethane for versatile smart material applications

Stimuli responsiveness has been an attractive feature of smart material design, allowing the chemical and physical properties of the materials to change in response to small environmental variations. The versatile shape memory polyurethane (SMPU) has been advanced into thermally-responsive SMPU, enabling its use in neurovascular stents, smart fibers for compression garments, and thermal-responsive components for aircraft and aerospace structures. While thermally-induced SMPU materials exhibit excellent shape recovery and fixity, they encounter limitations such as long response times, energy-intensive heating processes, and potential damage to heat-sensitive components, hindering their wide application. Thus, SMPU has further advanced into a photothermal-responsive material by incorporating photothermal agents into the polymer matrix, offering faster response times, compatibility with heat-sensitive materials, and enhanced mechanical properties, expanding the versatility and applicability of shape memory technology. This review focuses on the classes of NIR-induced photothermal agent used in SMPU systems, their synthesis methods, and photothermal-responsive mechanism under NIR-light, which offers a dual responsiveness to the host SMPU. The advantages and limitations of NIR-induced photothermal SMPU are reviewed, and challenges in their development are discussed.

Biodegradable Polyurethane Derived from Hydroxylated Polylactide with Superior Mechanical Properties

Developing biodegradable polyurethane (PU) materials as an alternative to non-degradable petroleum-based PU is a crucial and challenging task. This study utilized lactide as the starting material to synthesize polylactide polyols (PLA-OH). PLA-based polyurethanes (PLA-PUs) were successfully synthesized by introducing PLA-OH into the PU molecular chain. A higher content of PLA-OH in the soft segments resulted in a substantial improvement in the mechanical attributes of the PLA-PUs. This study found that the addition of PLA-OH content significantly improved the tensile stress of the PU from 5.35 MPa to 37.15 MPa and increased the maximum elongation to 820.8%. Additionally, the modulus and toughness of the resulting PLA-PU were also significantly improved with increasing PLA-OH content. Specifically, the PLA-PU with 40% PLA-OH exhibited a high modulus of 33.45 MPa and a toughness of 147.18 MJ m-3. PLA-PU films can be degraded to carbon dioxide and water after 6 months in the soil. This highlights the potential of synthesizing PLA-PU using biomass-renewable polylactide, which is important in green and sustainable chemistry.

Development of BioPolyurethane Coatings from Biomass-Derived Alkylphenol Polyols-A Green Alternative

Bio-based polyols were obtained from the thermochemical liquefaction of two biomass feedstocks, pinewood and Stipa tenacissima, with conversion rates varying between 71.9 and 79.3 wt.%, and comprehensively characterized. They exhibit phenolic and aliphatic moieties displaying hydroxyl (OH) functional groups, as confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) and nuclear magnetic resonance spectroscopy (NMR) analysis. The biopolyols obtained were successfully employed as a green raw material to produce bio-based polyurethane (BioPU) coatings on carbon steel substrates, using, as an isocyanate source, a commercial bio-based polyisocyanate-Desmodur^® Eco N7300. The BioPU coatings were analyzed in terms of chemical structure, the extent of the reaction of the isocyanate species, thermal stability, hydrophobicity, and adhesion strength. They show moderate thermal stability at temperatures up to 100 °C, and a mild hydrophobicity, displaying contact angles between 68° and 86°. The adhesion tests reveal similar pull-off strength values (ca. 2.2 MPa) for the BioPU either prepared with pinewood and Stipa-derived biopolyols (BPUI and BPUII). Electrochemical impedance spectroscopy (EIS) measurements were carried out on the coated substrates for 60 days in 0.05 M NaCl solution. Good corrosion protection properties were achieved for the coatings, with particular emphasis on the coating prepared with the pinewood-derived polyol, which exhibited a low-frequency impedance modulus normalized for the coating thickness of 6.1 × 10¹⁰ Ω cm at the end of the 60 days test, three times higher than for coatings prepared with Stipa-derived biopolyols. The produced BioPU formulations show great potential for application as coatings, and for further modification with bio-based fillers and corrosion inhibitors.

Evaluation of Piezoresistive and Electrical Properties of Conductive Nanocomposite Based on Castor-Oil Polyurethane Filled with MWCNT and Carbon Black

Flexible films of a conductive polymer nanocomposite-based castor oil polyurethane (PUR), filled with different concentrations of carbon black (CB) nanoparticles or multiwall carbon nanotubes (MWCNTs), were obtained by a casting method. The piezoresistive, electrical, and dielectric properties of the PUR/MWCNT and PUR/CB composites were compared. The dc electrical conductivity of both PUR/MWCNT and PUR/CB nanocomposites exhibited strong dependences on the concentration of conducting nanofillers. Their percolation thresholds were 1.56 and 1.5 mass%, respectively. Above the threshold percolation level, the electrical conductivity value increased from 1.65 × 10^-12 for the matrix PUR to 2.3 × 10^-3 and 1.24 × 10^-5 S/m for PUR/MWCNT and PUR/CB samples, respectively. Due to the better CB dispersion in the PUR matrix, the PUR/CB nanocomposite exhibited a lower percolation threshold value, corroborated by scanning electron microscopy images. The real part of the alternating conductivity of the nanocomposites was in accordance with Jonscher's law, indicating that conduction occurred by hopping between states in the conducting nanofillers. The piezoresistive properties were investigated under tensile cycles. The nanocomposites exhibited piezoresistive responses and, thus, could be used as piezoresistive sensors.

The Multi-Step Chain Extension for Waterborne Polyurethane Binder of Para-Aramid Fabrics

The comprehensive balance of the mechanical, interfacial, and environmental requirements of waterborne polyurethane (WPU) has proved challenging, but crucial in the specific application as the binder for high-performance polymer fiber composites. In this work, a multi-step chain extension (MCE) method was demonstrated using three kinds of small extenders and one kind of macro-chain extender (CE) for different chain extension steps. One dihydroxyl blocked small molecular urea (1,3-dimethylolurea, DMU) was applied as one of the CEs and, through the hybrid macrodiol/diamine systems of polyether, polyester, and polysiloxane, the WPU was developed by the step-by-step optimization on each chain extending reaction via the characterization on the H-bonding association, microphase separation, and mechanical properties. The best performance was achieved when the ratio of polyether/polyester was controlled at 6:4, while 2% of DMU and 1% of polysiloxane diamine was incorporated in the third and fourth chain extension steps, respectively. Under the condition, the WPU exhibited not only excellent tensile strength of 30 MPa, elongation of break of about 1300%, and hydrophobicity indicated by the water contact angle of 98°, but also effective interfacial adhesion to para-aramid fabrics. The peeling strength of the joint based on the polysiloxane incorporated WPU after four steps of chain extension was 430% higher than that prepared through only two steps of chain extension. Moreover, about 44% of the peeling strength was sustained after the joint had been boiling for 40 min in water, suggesting the potential application for high-performance fabric composites.

Thermal, Mechanical, and Morphological Characterisations of Graphene Nanoplatelet/Graphene Oxide/High-Hard-Segment Polyurethane Nanocomposite: A Comparative Study

The current work investigates the effect of the addition of graphene nanoplatelets (GNPs) and graphene oxide (GO) to high hard-segment polyurethane (75% HS) on its thermal, morphological, and mechanical properties. Polyurethane (PU) and its nanocomposites were prepared with different ratios of GNP and GO (0.25, 0.5, and 0.75 wt.%). A thermal stability analysis demonstrated an enhancement in the thermal stability of PU with GNP and GO incorporated compared to pure PU. Differential Scanning Calorimetry (DSC) showed that both GNP and GO act as heterogeneous nucleation agents within a PU matrix, leading to an increase in the crystallinity of PU. The uniform dispersion and distribution of GNP and GO flakes in the PU matrix were confirmed by SEM and TEM. In terms of the mechanical properties of the PU nanocomposites, it was found that the interaction between PU and GO was better than that of GNP due to the functional groups on the GO's surface. This leads to a significant increase in tensile strength for 0.5 wt.% GNP and GO compared with pure PU. This can be attributed to interfacial interaction between the GO and PU chains, resulting in an improvement in stress transferring from the matrix to the filler and vice versa. This work sheds light on the understanding of the interactions between graphene-based fillers and their influence on the mechanical properties of PU nanocomposites.

NIR Photothermal-Responsive Shape Memory Polyurethane with Protein-Inspired Aggregated Chymotrypsin-Sensitive Degradable Domains

Biodegradable shape memory polymers are promising biomaterials for stents used in minimally invasive surgical procedures such as intestinal stents. Herein, a series of biodegradable shape memory polyurethanes (SMPUs) containing a novel phenylalanine-derived chain extender PHP were synthesized. Inspired by the fact that the function of biomacromolecules such as proteins is rich and varied because of the multiple combinations of the amino acid in highly evolved biosystems, we found that the sequence distribution of PHP in SMPU would also have a great influence on the phase structure and degradation behavior, especially the difference of surface morphology caused by degradation. Considering that the transition temperature (T_trans ) of SMPU we obtained is higher than physiological temperature, oxidized carbon black (OCB) with the ability of photothermal conversion was introduced into SMPU, which can not only endow SMPU with near-infrared response shape recovery characteristics, but also enhance phase separation degree and mechanical properties of them. SMPU/OCB composites show excellent shape memory effect and rapid photothermal response, and they can be degraded by chymotrypsin with an adjustable degradation rate. These SMPU/OCB composites show broad potential for application as intestinal stents. This article is protected by copyright. All rights reserved.

Recyclable Shape-Memory Waterborne Polyurethane Films Based on Perylene Bisimide Modified Polycaprolactone Diol

Currently, much attention is given to the functionality and recyclability of waterborne polyurethane (WPU). Herein, ε-caprolactone was used as a chain extender for grafting onto perylene bisimide (PBI) and 1,4-butanediol (BDO) via ring-opening reactions to obtain PBI-PCL and BDO- PCL. Then, two kinds of WPU, namely PBI-WPU (PWPU) and BDO-WPU (BWPU), were fabricated using PBI-PCL/polytetrahydrofuran ether glycol (PTMG) and BDO-PCL/PTMG, respectively, as mixed soft segments. The properties and appearance of PWPU and BWPU emulsions were analyzed in terms of particle size, zeta potential and TEM images, and the results showed that PWPU emulsions had uniform particle size distribution and decent storage stability. AFM and DMA results revealed that PWPU films possessed a more significant degree of microphase separation and a higher glass transition temperature (T_g) than BWPU films. The PWPU films displayed good shape-memory and mechanical properties, with tensile strength up to 58.25 MPa and elongation at break up to 1241.36%. TGA analysis indicated that PWPU films had better thermal stability than BWPU films. More importantly, the PWPU films could be dissolved in a mixed solvent of acetone/ethanol (v/v = 2:1) at room temperature. The dissolved PWPU could be dispersed in deionized water to prepare waterborne polyurethane again. After the recycling process was repeated three times, the recycled PWPU emulsion still exhibited good storage stability. The recycled PWPU films maintained their original thermal and mechanical properties. Comparing the properties of BWPU and PWPU showed that the soft segment structure had important influence on waterborne polyurethane performance. Therefore, PWPU may have great potential applications in making recycling and shape-memory coating or paint.

Enhanced Piezoelectric Properties of Poly(Vinylidenefluoride-Co-Trifluoroethylene)/Carbon-Based Nanomaterial Composite Films for Pressure Sensing Applications

In this study, heat and polarization treatments were applied to poly(vinylidenefluoride-co-trifluoroethylene (PVDF-TrFE) films to improve their crystallinity and piezoelectric effect. Carbon-based nanomaterials (CBNs) of multiple dimensions (i.e., modified zero-dimensional (0D) carbon black (OCB), one-dimensional (1D) modified carbon nanotubes (CNT–COOH) and two-dimensional (2D) graphene oxide (GO)) were added to the copolymer to study the effects of different CBN dimensions on the crystallinity and piezoelectric effect of PVDF-TrFE films. Additionally, amphiphilic polymeric dispersants were added to improve the dispersibility of CBNs; the dispersant was synthesized by the amidation, and imidization reactions of styrene-maleic anhydride copolymer (SMAz) and polyoxyalkylene amine (M1000). Polymer solutions with different ratios of CBN to dispersant (z = 10:1, 5:1, 1:1, 1:5, 1:10) were prepared. The enhanced dispersibility enabled the fluorine atoms in the PVDF-TrFE molecular chain to more efficiently form hydrogen bonds with the –COOH group in the CBN, thereby increasing the content of the β crystal phase (the origin of the piezoelectric effect) of the film. Therefore, the resulting film exhibited a higher output voltage on the application side and better sensitivity on the sensing element. The addition of CNT–COOH and polymeric dispersants increased the β-phase content in PVDF-TrFE from 73.6% to 86.4%, which in turn raised the piezoelectric coefficient from 19.8 ± 1.0 to 26.4 ± 1.3 pC/N. The composite film-based pressure sensor also exhibited a high degree of sensitivity, which is expected to have commercial potential in the future.

Polymers and Composites Derived from Castor Oil as Sustainable Materials and Degradable Biomaterials: Current Status and Emerging Trends

Recent years have seen rapid growth in utilizing vegetable oils to derive a wide variety of polymers to replace petroleum-based polymers for minimizing environmental impact. Nonedible castor oil (CO) can be extracted from castor plants that grow easily, even in an arid land. CO is a promising source for developing several polymers such as polyurethanes, polyesters, polyamides, and epoxy-polymers. Several synthesis routes have been developed, and distinct properties of polymers have been studied for industrial applications. Furthermore, fillers and fibers, including nanomaterials, have been incorporated in these polymers for enhancing their physical, thermal, and mechanical properties. This review highlights the development of CO-based polymers and their composites with attractive properties for industrial and biomedical applications. Recent advancements in CO-based polymers and their composites are presented along with a discussion on future opportunities for further developments in diverse applications.

Polyurethane/Nanosilver-Doped Halloysite Nanocomposites: Thermal, Mechanical Properties, and Antibacterial Properties

In this study, the researchers successfully embellished the surface of halloysite (Ag/HNTs) with silver using halloysite, silver nitrate (AgNO₃), and polyvinylpyrrolidone (PVP). The researchers then prepared polyurethane that contained pyridine ring by using 4,4′-diphenylmethane diisocyanate (MDI) and polytetramethylene glycol (PTMG) as the hard chain segment and the soft chain segment of polyurethane (PU), as well as 2,6-pyridinedimethanol (2,6-PDM) as the chain extension agent. This was followed by the preparation of Ag/HNTs/PUs nanocomposite thin films, achieved by mixing Ag/HNTs with different ratios into polyurethane that contains pyridine ring. First, the Ag/HNTs powders were analyzed using energy-dispersive X-ray spectroscopy, X-ray diffraction, and transmission electron microscopy. Subsequently, Fourier-transform infrared spectroscopy was used to examine the dispersibility of Ag/HNTs in PU, whereas the thermal stability and the viscoelasticity of Ag/HNTs/PU were examined using thermal gravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. When the mechanical properties of Ag/HNTs/PU were tested using a universal strength tester, the results indicated a maximum increase of 109.5% in tensile strength. The researchers then examined the surface roughness and the hydrophobic ability of the Ag/HNTs/PU thin films by using atomic force microscopy and water contact angle. Lastly, antibacterial testing on Escherichia coli revealed that when the additive of Ag/HNTs reached 2.0 wt%, 99.3% of the E. coli were eliminated. These results indicated that the addition of Ag/HNTs into PU could enhance the thermal stability, mechanical properties, and antibacterial properties of PU, implying the potential of Ag/HNTs-02 as biomedicine material.

Controlling the Structures, Flexibility, Conductivity Stability of Three-Dimensional Conductive Networks of Silver Nanoparticles/Carbon-Based Nanomaterials with Nanodispersion and their Application in Wearable Electronic Sensors

This research has successfully synthesized highly flexible and conductive nanohybrid electrode films. Nanodispersion and stabilization of silver nanoparticles (AgNPs) were achieved via non-covalent adsorption and with an organic polymeric dispersant and inorganic carbon-based nanomaterials-nano-carbon black (CB), carbon nanotubes (CNT), and graphene oxide (GO). The new polymeric dispersant-polyisobutylene-b-poly(oxyethylene)-b-polyisobutylene (PIB-POE-PIB) triblock copolymer-could stabilize AgNPs. Simultaneously, this stabilization was conducted through the addition of mixed organic/inorganic dispersants based on zero- (0D), one- (1D), and two-dimensional (2D) nanomaterials, namely CB, CNT, and GO. Furthermore, the dispersion solution was evenly coated/mixed onto polymeric substrates, and the products were heated. As a result, highly conductive thin-film materials (with a surface electrical resistance of approximately 10-2 Ω/sq) were eventually acquired. The results indicated that 2D carbon-based nanomaterials (GO) could stabilize AgNPs more effectively during their reductNion and, hence, generate particles with the smallest sizes, as the COO- functional groups of GO are evenly distributed. The optimal AgNPs/PIB-POE-PIB/GO ratio was 20:20:1. Furthermore, the flexible electrode layers were successfully manufactured and applied in wearable electronic sensors to generate electrocardiograms (ECGs). ECGs were, thereafter, successfully obtained.

Preparation and characterization of soybean oil-based waterborne polyurethane/acrylate hybrid emulsions for self-matting coatings

This work aims to explore the feasibility of self-matting coatings based on soybean oil.

Properties and degradation of castor oil-based fluoridated biopolyurethanes with different lengths of fluorinated segments

To develop a durable, biodegradable polymer, this study successfully synthesized a castor-oil-based prepolymer by using methylene diphenyl diisocyanate as a hard segment, polycaprolactone as a soft segment, and castor oil as a functional monomer. We added perfluorinated alkyl segments with varying chain lengths into the castor-oil-based polymer to synthesize castor-oil-based fluoridated biopolyurethanes (FCOPUs) with different fluorinated segment lengths. The castor-oil-based polyurethanes with different fluorinated segment lengths had similar molecular weights, which enabled accurate analysis of the effect of the lengths of fluorinated segments on FCOPUs. Nuclear magnetic resonance (NMR) was used to perform ¹H NMR, ¹⁹F NMR, ¹⁹F–¹⁹F COSY, ¹H–¹⁹F COSY, and HMBC analyses on the FCOPU structures. The results of Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy curve fitting verified the interaction between C–F⋯H–N and C–F⋯C Created by potrace 1.16, written by Peter Selinger 2001-2019 ]]> O. This interaction increased as the fluorinated segments became longer. Regarding the thermal properties of the FCOPUs, the thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis results revealed that long fluorinated segments were associated with increased thermal stability in the FCOPUs. The atomic force microscopy and tensile strength test suggested that long fluorinated segments contained in the FCOPUs increased the degree of phase separation and tensile strength in FCOPUs. Finally, we dipped the FCOPUs in a 3 wt% NaOH solution, calculated the weight loss of the FCOPUs, and observed their surface structure by using scanning electron microscopy.

To develop a durable, biodegradable polymer, this study successfully synthesized a castor-oil-based prepolymer by using methylene diphenyl diisocyanate as a hard segment, polycaprolactone as a soft segment, and castor oil as a functional monomer.