Hydrothermal Aging of an Epoxy Resin Filled with Carbon Nanofillers

Hygrothermal Degradation of Epoxy Electrical Insulating Material-Testing and Mathematical Modeling

The degradation of electrical insulating materials has been a subject of interest for decades as they are commonly applied in many fields of electrical engineering. Suitably modeling such a process is important since the known and well-described degradation process reveals the effect of ambient conditions, and this allows us to possibly estimate a material's remaining useful life. However, not many studies are dealing with the effect of the hygrothermal degradation of impregnating mono-component epoxy resins in the context of electrical engineering. Therefore, this study deals with this issue and discusses both the dielectric response (based on the measurement of relative permittivity, dissipation factor, and dielectric strength) and the mechanical response (based on measurements of tensile strength and Shore D hardness) to a hygrothermal degradation experiment. In addition, the results of thermal analyses are presented for the evaluation of the pristine specimen manufacturing process and possible post-curing processes. Furthermore, this study presents several methodologies for modeling the degradation process, including a novel methodology in this area based on Bayesian experimental design. As an outcome, mechanical parameters are proven to be specific in terms of the actual condition of the material and the Bayesian enhanced degradation model seems to be superior to the conventional evaluation methods in this particular study.

Study on Thermomechanical Properties and Morphology of an Epoxy Resin Thermally Conductive Adhesive under Different Curing Conditions

An epoxy resin thermally conductive adhesive is a type of thermosetting polymer encapsulation material that exhibits comprehensive performance, and the thermomechanical properties of this adhesive vary significantly under different curing conditions. In this paper, spherical alumina was used as a filler for thermal conductivity to prepare an epoxy resin thermal conductivity adhesive using a multistage freezing mixing method. The effects of various curing conditions on the thermal-mechanical properties and fracture morphology of the epoxy resin thermal conductivity adhesive were studied. The results showed that the curing condition of 150 °C/2.5 h significantly improved the performance of the epoxy resin thermally conductive adhesive. Through the shear test of the composite material, the influence of the curing agent on the adhesion of the thermally conductive adhesive under fixed conditions was explored. It was found that the curing agent with a superbranched structure exhibited latent properties and greatly enhanced the toughness of the cured epoxy resin product. Altering the curing conditions increases the shear strength by up to 307%. With the increase in curing temperature and the extension of curing temperature, the glass transition temperature gradually increased from 103.9 to 159.8 °C. The initial decomposition temperature TIDT gradually increased from 295.4 to 310.1 °C, and the temperature at which the fastest decomposition rate occurs (Tmax) gradually increased from 312.48 to 330.33 °C. The thermal stability of the substance increased with both temperature and time. The curing time and curing temperature were increased, and the morphology of the fracture of the epoxy resin thermally conductive adhesive cured sample gradually showed a ductile fracture from a typical brittle fracture. The research results reveal the influence of curing conditions on the thermal conductivity and thermal stability of the epoxy resin thermally conductive adhesive, which has a specific reference value for improving the performance of the epoxy resin thermally conductive adhesive, optimizing its usage conditions, and improving production efficiency.

Water Sorption in Hybrid Polyester/Glass/Jute Composites Processed via Compression Molding and Vacuum-Assisted Resin Transfer Molding

The aim of this work is to analyze water sorption in hybrid polyester/glass fabric/jute fabric composites molded via compression and VARTM (Vacuum-Assisted Resin Transfer Molding). The laminates were produced with five different stacking sequences and subjected to water sorption testing at room temperature, 50 °C and 70 °C. This study consisted of two stages: experimental and theoretical stages. The composites had a fiber volume content ranging from 30% to 40%. Water absorption and diffusion coefficient in the hybrid composites were intermediate to those reinforced with a single type of fiber. There were no significant differences in these properties based on fiber arrangement once the composites reached saturation. Diffusion coefficient values were higher for specimens with jute fiber on at least one of the outer surfaces. Water sorption rates increased with higher immersion temperatures. The water sorption at saturation point was not affected by the manufacturing process. Among the hybrid composites, those with jute on the surfaces showed the highest diffusion coefficient, while those with glass on the surface had the lowest values. Higher diffusion coefficient values were observed at temperatures of 50 °C and 70 °C. The main influencing factors on the absorbed moisture content for composites are the presence and content of jute fibers in the system and the immersion temperature. The manufacturing process does not affect the water sorption at saturation point.

Moisture Sorption and Degradation of Polymer Filaments Used in 3D Printing

Experimental research of the moisture sorption process of 12 typical filaments used for FFF was performed in atmospheres with a relative humidity from 16 to 97% at room temperature. Materials with high moisture sorption capacity were revealed. Fick's diffusion model was applied to all tested materials, and a set of sorption parameters was found. The solution of Fick's second equation for the two-dimensional cylinder was obtained in series form. Moisture sorption isotherms were obtained and classified. Moisture diffusivity dependence on relative humidity was evaluated. The diffusion coefficient was independent of the relative humidity of the atmosphere for six materials. It essentially decreased for four materials and grew for the other two. Swelling strain changed linearly with the moisture content of the materials and reached up to 0.5% for some of them. The degree of degradation of the elastic modulus and the strength of the filaments due to moisture absorption were estimated. All tested materials were classified as having a low (changes ca. 2-4% or less), moderate (5-9%), or high sensitivity to water (more than 10%) by their reduction in mechanical properties. This reduction in stiffness and strength with absorbed moisture should be considered for responsible applications.

Enhanced thermal properties of epoxy composites by constructing thermal conduction networks with low content of three-dimensional graphene

Micro/nano electronic devices heat dissipation depends heavily on the thermal interface materials (TIMs). Despite notable progress, it is hard to efficaciously enhance the thermal properties of the hybrid TIMs with high-load additives due to an absence of effective heat transfer routes. Herein, the low content of three-dimensional (3D) graphene with interconnected networks is adopted as the additive to improve the thermal properties of epoxy composite TIMs. The thermal diffusivity and thermal conductivity of the as-prepared hybrids were dramatically improved by constructing thermal conduction networks after adding 3D graphene as fillers. The 3D graphene/epoxy hybrid's optimal thermal characteristics were observed at 1.5 wt% of 3D graphene content, corresponding to a maximum enhancement of 683%. Besides, heat transfer experiments were further performed to determine the superb heat dissipation potential of the 3D graphene/epoxy hybrids. Moreover, the 3D graphene/epoxy composite TIM was also applied to high-power LED to improve heat dissipation. It effectively reduced the maximum temperature from 79.8 °C to 74.3 °C. These results are beneficial for the better cooling performance of electronic devices and provide useful guidelines for advancing the next-generation TIMs.

Effects of Hygrothermal Aging and Cyclic Compressive Loading on the Mechanical and Electrical Properties of Conductive Composites

Conductive polymers and their composites have been widely applied in different applications, including sensing applications. Herein, we constructed a conductive composite of polypropylene, carbon black, and multi-walled carbon nanotubes (PP/CB/MWCNTs) to experimentally study its sensing behaviors in a humid thermal environment. The as-synthesized PP/CB/MWCNT composite polymer was immersed in simulated sweat in deionized water at 67 °C. Regarding their electrical and mechanical properties, different experimental parameters, such as cyclic loading and hygrothermal aging, were investigated by recording the mass changes, carrying out strain sensing experiments, and performing dynamic mechanical analyses before and after the immersion test. The results reveal that the filler content improved the rate of water absorption but decreased at higher concentrations of the solution. The sensitivity of the material decreased by up to 53% after the hygrothermal ageing and cyclic loading. Moreover, the sensitivity under cyclic compression loading decreased with an increasing immersion time, qualitatively illustrated by an effective quantum tunneling effect and conducting path model. Finally, hygrothermal aging reduced the composite's glass transition temperature. This reduction was the most significant for specimens immersed in deionized water, ascribed to the moisture absorption, reducing the molecular chain activity.

Effect of Core-Shell Rubber Nanoparticles on the Mechanical Properties of Epoxy and Epoxy-Based CFRP

The aim of the research was to estimate the effect of core-shell rubber (CSR) nanoparticles on the tensile properties, fracture toughness, and glass transition temperature of the epoxy and epoxy-based carbon fiber reinforced polymer (CFRP). Three additives containing CSR nanoparticles were used for the research resulting in a filler fraction of 2-6 wt.% in the epoxy resin. It was experimentally confirmed that the effect of the CSR nanoparticles on the tensile properties of the epoxy resin was notable, leading to a reduction of 10-20% in the tensile strength and elastic modulus and an increase of 60-108% in the fracture toughness for the highest filler fraction. The interlaminar fracture toughness of CFRP was maximally improved by 53% for ACE MX 960 at CSR content 4 wt.%. The glass transition temperature of the epoxy was gradually improved by 10-20 °C with the increase of CSR nanoparticles for all of the additives. A combination of rigid and soft particles could simultaneously enhance both the tensile properties and the fracture toughness, which cannot be achieved by the single-phase particles independently.

Structural Integrity of the Aircraft Interior Spare Parts Produced by Additive Manufacturing

In this paper, the results obtained for the structural integrity of two real-life aircraft interior parts produced by using Ultem 9085 and the fused deposition modeling (FDM) are presented. Numerical simulation was used to perform static mechanical analysis of the class divider subjected to the case of the most critical load. By using a simple beam model, it was identified that the most efficient way of increasing the bending stiffness (required to pass the most crucial load case test) would be to increase the part’s width of the class divider. Mechanical testing of the parts was performed in vertical and horizontal load directions to supplement the numerical results. For the class divider, it was testified that the 3D-printed part would not fail under the most critical load case. For the folding table printed as a honeycomb structure, when loaded at the tip, the critical load of 900 N was acceptable, and as it was shown, there was significant potential for further optimization of the structure to either increase the maximum load or reduce the weight for any given load.

Multi-Stressed Nano and Micro-Silica/Silicone Rubber Composites with Improved Dielectric and High-Voltage Insulation Properties

The scope of silicone rubber (SiR) is confined due to the deprivation of its dielectric propertiesupon exposure to various ambient stresses. The aim of this research is to develop silicone rubber-based composites by employing inorganic oxide fillers for improved dielectric and high voltage insulation properties for widening its scope in the field of electrical appliances. This study reports the preparation of different composites of silicone rubber with varying concentrations of micro and nano-silica fillers. The dielectric propertytrends of these as-prepared neat and impregnated samples were examined via an indigenously developed weathering chamber capable of applying multiple stresses of acid rain, heat, humidity, UVA radiation, and salt fog. Dielectric constant values were measured before and after applying stresses. Upon applying stresses, a periodic decline in dielectric constant was observed. Improved dielectric properties were obtained by adding micro and nano-silica as fillers. A nano silica-incorporated silicone rubber product exhibited good potential for dual applications as dielectric and high voltage insulation.

Cold-Cured Bisphenolic Epoxy Adhesive Filled with Low Amounts of CaCO3: Effect of the Filler on the Durability to Aqueous Environments

The effects of aging exposures to three non-saline aqueous environments on the compressive mechanical properties of a calcium carbonate-filled bisphenolic epoxy adhesive, cold-cured with the addition of two curing agents suitable for the cure at ambient temperature (i.e., Mannich base and triethylenetetramine), were assessed. The amount of the added filler (CaCO₃) varied from 1 to 3 g per 100 g of resin; the immersion times in each of the selected medium varied from 1 to 10 months. It was found that the mechanical properties measured in compression mode on cylindrical specimens of unfilled and CaCO₃-loaded epoxy were scarcely influenced by the kind of curing agent employed; only the compressive modulus was limitedly affected by this parameter. Referring to the behavior when aged in water, the CaCO₃-filled epoxies displayed noticeable growths in modulus, small reductions in strength, and limited variations in strain, with a certain influence of the exposure time, especially when comparing the properties at the lowest time with those at medium–long times. On the basis of the results of statistical MANOVA analysis, it can be concluded that among the compositional factors (i.e., the type of curing agent employed to cure the epoxy compounds and the micro-filler content), only the amount of CaCO₃ filler significantly affects the compressive modulus.

Basalt Fibre Composite with Carbon Nanomodified Epoxy Matrix under Hydrothermal Ageing

This work aimed to investigate the effect of hybrid carbon nanofillers (e.g., carbon nanotubes/carbon nanofibers in the ratio 1:1 by mass) over the electrical and flexural properties for an epoxy matrix and corresponding basalt fibre reinforcing composite (BFRC) subjected to full-year seasonal water absorption. Hydrothermal ageing was performed by full immersion of the tested materials into distilled water according to the following model conditions (seasons). The mechanical properties were measured in three-point bending mode before environmental ageing and after each season. Upon environmental ageing, the relative change of flexural strength and elastic modulus of the epoxy and NC was within 10-15%. For nanomodified BFRCs, the slightly higher effect (approx. by 10%) of absorbed moisture on flexural characteristics was found and likely attributed to higher defectiveness (e.g., porosity, the formation of agglomerates etc.). During flexural tests, electrical resistance of the nanocomposites (NC) and BFRC/NC samples was evaluated. The electrical conductivity for UD BFRC/NC, before and after hydrothermal ageing, was by 2 and 3 times higher than for the NC, accordingly, revealing the orientation of electrically conductive nanoparticles and/or their agglomerates during lay-up manufacturing which was evaluated by the rules of the mixture. Based on all results obtained it can be concluded that the most potentially applicable for damage indication was UD BFRC/NC along fibres since full-year hydrothermal ageing improved its electrical conductivity by approx. 98% and, consequently, the ability to monitor damages was also enhanced.

Hydrothermal Carbon as Reactive Fillers to Produce Sustainable Biocomposites with Aromatic Bio-Based Epoxy Resins

Thiswork is focused on the development of sustainable biocomposites based on epoxy bioresin reinforced with a natural porous material (hydrochar, HC) that is the product of spruce bark wastes subjected to hydrothermal decomposition. To identify the influence of hydrochar as a reinforcing material on the designed composites, seven formulations were prepared and tested. An aromatic epoxy monomer derived from wood biomass was used to generate the polymeric matrix, and the formulations were prepared varying the filler concentration from 0 to 30 wt %. The reactivity of these formulations, together with the structural, thermal, and mechanical properties of bio-based resin and biocomposites, are investigated. Surprisingly, the reactivity study performed by differential scanning calorimetry (DSC) revealed that HC has a strong impact on polymerization, leading to an important increase in reaction enthalpy and to a decrease of temperature range. The Fourier Transform Infrared Spectroscopy (FT-IR) investigations confirmed the chemical bonding between the resin and the HC, while the dynamic mechanical analysis (DMA) showed increased values of crosslink density and of storage moduli in the biocomposites products compared to the neat bioresin. Thermogravimetric analysis (TGA) points out that the addition of hydrochar led to an improvement of the thermal stability of the biocomposites compared with the neat resorcinol diglycidyl ether (RDGE)-based resin (T_5% = 337 °C) by ≈2–7 °C. Significantly, the biocomposites with 15–20 wt % hydrochar showed a higher stiffness value compared to neat epoxy resin, 92SD vs. 82SD, respectively.

Recent Advances and Trends of Nanofilled/Nanostructured Epoxies

This paper aims at reviewing the works published in the last five years (2016–2020) on polymer nanocomposites based on epoxy resins. The different nanofillers successfully added to epoxies to enhance some of their characteristics, in relation to the nature and the feature of each nanofiller, are illustrated. The organic–inorganic hybrid nanostructured epoxies are also introduced and their strong potential in many applications has been highlighted. The different methods and routes employed for the production of nanofilled/nanostructured epoxies are described. A discussion of the main properties and final performance, which comprise durability, of epoxy nanocomposites, depending on chemical nature, shape, and size of nanoparticles and on their distribution, is presented. It is also shown why an efficient uniform dispersion of the nanofillers in the epoxy matrix, along with strong interfacial interactions with the polymeric network, will guarantee the success of the application for which the nanocomposite is proposed. The mechanisms yielding to the improved properties in comparison to the neat polymer are illustrated. The most important applications in which these new materials can better exploit their uniqueness are finally presented, also evidencing the aspects that limit a wider diffusion.