Degradation Behavior of Polypropylene during Reprocessing and Its Biocomposites: Thermal and Oxidative Degradation Kinetics

Cellulose Nanostructures as Tunable Substrates for Nanocellulose-Metal Hybrid Flexible Composites

Nanocomposite represents the backbone of many industrial fabrication applications and exerts a substantial social impact. Among these composites, metal nanostructures are often employed as the active constituents, thanks to their various chemical and physical properties, which offer the ability to tune the application scenarios in thermal management, energy storage, and biostable materials, respectively. Nanocellulose, as an emerging polymer substrate, possesses unique properties of abundance, mechanical flexibility, environmental friendliness, and biocompatibility. Based on the combination of flexible nanocellulose with specific metal fillers, the essential parameters involving mechanical strength, flexibility, anisotropic thermal resistance, and conductivity can be enhanced. Nowadays, the approach has found extensive applications in thermal management, energy storage, biostable electronic materials, and piezoelectric devices. Therefore, it is essential to thoroughly correlate cellulose nanocomposites' properties with different metallic fillers. This review summarizes the extraction of nanocellulose and preparation of metal modified cellulose nanocomposites, including their wide and particular applications in modern advanced devices. Moreover, we also discuss the challenges in the synthesis, the emerging designs, and unique structures, promising directions for future research. We wish this review can give a valuable overview of the unique combination and inspire the research directions of the multifunctional nanocomposites using proper cellulose and metallic fillers.

Utilizing the Potential of Waste Hemp Reinforcement: Investigating Mechanical and Thermal Properties of Polypropylene and Polylactic Acid Biocomposites

Hemp has gained significant popularity for its diverse applications; however, this study explores the untapped potential of waste hemp (wH) as a cost-effective and sustainable bioadditive for the development of high-performance biocomposites. wH offers advantages such as low cost, easy availability, and suitability for extrusion. Polypropylene (PP) and poly(lactic acid) (PLA) served as polymer matrices for this investigation. In order to enhance the interaction between the wH and polymer matrices, alkaline and silane pretreatments were applied to the wHs of both matrices. At the same time, the MA-g-PP additive was used exclusively for the PP matrix. The resulting PP biocomposite demonstrated Young's modulus (2986 MPa) and flexural modulus (2490 MPa), surpassing those of neat PP by 109 and 77%, respectively. Similarly, wH40-PLA-A showed enhancements in the PLA biocomposite, with Young's modulus (6214 MPa) and flexural modulus (5970 MPa) representing an increase of 81 and 56% over that of neat PLA, respectively. The thermal properties and behaviors of the resulting biocomposites were minimally affected by the inclusion of wH as a bioadditive. This study contributes to the advancement of sustainable materials and provides valuable insights into the utilization of wH as a valuable resource for the development of high-performance biocomposites.

Environmental impacts of 5-year plastic waste deposition on municipal waste landfills: A follow-up study

Depositing plastic waste has long been a prevalent method of utilization, persisting today. Plastic waste within municipal waste landfills (MWL) undergoes diverse (bio-)degradation processes, which may be a potential source of chemicals and microorganisms harmful to the environment and human health. Soil and air samples were collected from modern MWL to identify environmental contamination caused by 5 years of plastic (bio-)degradation. The pH of soil samples was higher than in the reference area (RA), which was possibly caused by alterations in soil anionic composition detected with ion chromatography. The presence of plastic additives with a toxic potential was detected in soil samples by gas chromatography coupled with tandem mass spectrometry (GC-MS/MS). With the use of thermal desorption and GC - MS, hazardous substances (phthalic anhydride, phenylmaleic anhydride, ethylbenzene, xylene) with a known impact on the human endocrine system were also detected. The number of microorganisms, both fungi, and bacteria, was highly increased in soil and air in the MWL as compared to the RA. The soil collected in the MWL area appeared to be phytotoxic, and inhibited seed germination (Phytotoxkit FTM bioassay), while acute toxicity Microtox® bioassay showed a hormetic effect towards Aliivibrio fischeri. Obtained results exhibited massive soil and air contamination, with both chemical substances and microorganisms while plastic waste undergoes (bio-)degradation. It may contribute to serious environmental contamination and pose a threat to human health.

Impact of Multiple Reprocessing on Properties of Polyhydroxybutyrate and Polypropylene

Biobased plastics have the potential to be sustainable, but to explore their circularity further, current end-of-life options need to be broadened. Mechanical recycling is one of the most accepted methods to bring back plastics into the loop. Polyhydroxybutyrates (PHBs) are biobased and biodegradable in nature with promising properties and varied applications in the market. This study focuses on their potential for mechanical recycling by multiple extrusion cycles (E1-E5) and multi-faceted characterization of the virgin (V) and reprocessed materials from E1 to E5. The behavior is compared to polypropylene (PP) as a reference with a similar property profile, which has also been reprocessed five times. The thermal properties of both series showed a stable melting point and thermal decomposition temperature from thermal analyses (differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA)). However, a steady increase in the degree of crystallinity was observed which could counterbalance the decrease in molecular weight due to repeated extrusion measured by gel permeation chromatography and resulted in similar values of tensile strength across the cycles. The strain at break was impacted after the first extrusion, but no significant change was observed thereafter; the same was observed for impact strength. Even in scanning electron microscopy (SEM) images, virgin and E5 samples appeared similar, showing the stability of morphological characteristics. Fourier transform infrared spectroscopy (FTIR) results revealed that no new groups are being formed even on repeated processing. The deviation between the PHB and PP series was more predominant in the melt mass flow rate (MFR) and rheology studies. There was a drastic drop in the MFR values in PHB from virgin to E5, whereas not much difference was observed for PP throughout the cycles. This observation was corroborated by frequency sweeps conducted with the parallel plate method. The viscosity dropped from virgin to E1 and E2, but from E3 to E5 it presented similar values. This was in contrast to PP, where all the samples from virgin to E5 had the same values of viscosity. This paper highlights the possibilities of mechanical recycling of PHB and explains why future work with the addition of virgin material and other additives is an area to be explored.

Comparison of Zinc Oxide Nanoparticle Integration into Non-Woven Fabrics Using Different Functionalisation Methods for Prospective Application as Active Facemasks

The development of advanced facemasks stands out as a paramount priority in enhancing healthcare preparedness. In this work, different polypropylene non-woven fabrics (NWF) were characterised regarding their structural, physicochemical and comfort-related properties. The selected NWF for the intermediate layer was functionalised with zinc oxide nanoparticles (ZnO NPs) 0.3 and 1.2wt% using three different methods: electrospinning, dip-pad-dry and exhaustion. After the confirmation of ZnO NP content and distribution within the textile fibres by morphological and chemical analysis, the samples were evaluated regarding their antimicrobial properties. The functionalised fabrics obtained via dip-pad-dry unveiled the most promising data, with 0.017 ± 0.013wt% ZnO NPs being mostly located at the fibre's surface and capable of total eradication of Staphylococcus aureus and Escherichia coli colonies within the tested 24 h (ISO 22196 standard), as well as significantly contributing (**** p < 0.0001) to the growth inhibition of the bacteriophage MS2, a surrogate of the SARS-CoV-2 virus (ISO 18184 standard). A three-layered structure was assembled and thermoformed to obtain facemasks combining the previously chosen NWF, and its resulting antimicrobial capacity, filtration efficiency and breathability (NP EN ISO 149) were assessed. The developed three-layered and multiscaled fibrous structures with antimicrobial capacities hold immense potential as active individual protection facemasks.

Chemical upcycling of polyethylene, polypropylene, and mixtures to high-value surfactants

Conversion of plastic wastes to fatty acids is an attractive means to supplement the sourcing of these high-value, high-volume chemicals. We report a method for transforming polyethylene (PE) and polypropylene (PP) at ~80% conversion to fatty acids with number-average molar masses of up to ~700 and 670 daltons, respectively. The process is applicable to municipal PE and PP wastes and their mixtures. Temperature-gradient thermolysis is the key to controllably degrading PE and PP into waxes and inhibiting the production of small molecules. The waxes are upcycled to fatty acids by oxidation over manganese stearate and subsequent processing. PP ꞵ-scission produces more olefin wax and yields higher acid-number fatty acids than does PE ꞵ-scission. We further convert the fatty acids to high-value, large-market-volume surfactants. Industrial-scale technoeconomic analysis suggests economic viability without the need for subsidies.

Prospects for Recyclable Multilayer Packaging: A Case Study

Food preservation is an essential application for polymers, particularly in packaging. Complex multilayer films, such as those used for modified atmosphere packaging (MAP), extend the shelf life of sensitive foods. These mostly contain various polymers to achieve the necessary combination of mechanic, optic, and barrier properties that limit their recyclability. As the European Union's Circular Economy Action Plan calls for sustainable products and business models, including waste prevention policies and recycling quotas, with plastic packaging being a high priority, solutions towards more sustainable multilayer packaging are urgently needed. This study evaluated and compared the recycling potential of functionally equivalent PET (polyethylene terephthalate) and PP (polypropylene) post-consumer MAP through structure analysis and recycling simulation. The structure analysis revealed that both types of MAP contained functional (stability) and barrier layers (oxygen and moisture). The recycling simulation showed that the PP-based packaging was recyclable 10 times, maintaining its mechanical properties and functionality. At the same time, the PET-based MAP resulted in a highly brittle material that was unsuitable for reprocessing into similar economic value products. The secondary material from the PP-based MAP was successfully manufactured into films, demonstrating the functional possibility of closed-loop recycling. The transition from a linear to a circular economy for MAP is currently still limited by safety concerns due to a lack of sufficient and efficient purification methods, but the proper design of multilayers for recyclability is a first step towards circularity.

Vacuum-Assisted Self-Healing Amphiphilic Copolymer Membranes for Gas Separation

Membrane gas separation provides a multitude of benefits over alternative separation techniques, especially in terms of energy efficiency and environmental sustainability. While polymeric membranes have been extensively investigated for gas separations, their self-healing capabilities have often been neglected. In this work, we have developed innovative self-healing amphiphilic copolymers by strategically incorporating three functional segments: n-butyl acrylate (BA), N-(hydroxymethyl)acrylamide (NMA), and methacrylic acid (MAA). Utilizing these three functional components, we have synthesized two distinct amphiphilic copolymers, namely, AP_NMA (PBA_x-co-PNMA_y) and AP_MAA (PBA_x-co-PMAA_y). These copolymers have been meticulously designed for gas separation applications. During the creation of these amphiphilic copolymers, BA and NMA segments were selected due to their vital role in the ease of tuning mechanical and self-healing properties. The functional groups (-OH and -NH) present on the NMA segment interact with CO₂ through hydrogen bonding, thereby boosting CO₂/N₂ separation and achieving superior selectivity. We assessed the self-healing potential of these amphiphilic copolymer membranes using two distinct strategies: conventional and vacuum-assisted self-healing. In the vacuum-assisted approach, a robust vacuum pump generates a suction force, leading to the formation of a cone-like shape in the membrane. This formation allows common fracture sites to adhere and trigger the self-healing process. As a result, AP_NMA maintains its high gas permeability and CO₂/N₂ selectivity even after the vacuum-assisted self-healing operation. The ideal CO₂/N₂ selectivity of the AP_NMA membrane aligns closely with the commercially available PEBAX-1657 membrane (17.54 vs 20.09). Notably, the gas selectivity of the AP_NMA membrane can be readily restored after damage, in contrast to the PEBAX-1657 membrane, which loses its selectivity upon damage.

Plastic waste as pyrolysis feedstock for plastic oil production: A review

Turning plastic waste into plastic oil by pyrolysis is one of the promising techniques to eradicate plastic waste pollution and accelerate the circular economy of plastic materials. Plastic waste is an attractive pyrolysis feedstock for plastic oil production owing to its favorable chemical properties of proximate analysis, ultimate analysis, and heating value other than its abundant availability. Despite the exponential growth of scientific output from 2015 to 2022, a vast majority of the current review articles cover the pyrolysis of plastic waste into a series of fuels and value-added products, and up-to-date reviews exclusively on plastic oil production from pyrolysis are relatively scarce. In light of this void in the current review articles, this review attempts to provide an up-to-date overview of plastic waste as pyrolysis feedstock for plastic oil production. A particular emphasis is placed on the common types of plastic as primary sources of plastic pollution, the characteristics (proximate analysis, ultimate analysis, hydrogen/carbon ratio, heating value, and degradation temperature) of various plastic wastes and their potential as pyrolysis feedstock, and the pyrolysis systems (reactor type and heating method) and conditions (temperature, heating rate, residence time, pressure, particle size, reaction atmosphere, catalyst and its operation modes, and single and mixed plastic wastes) used in plastic waste pyrolysis for plastic oil production. The characteristics of plastic oil from pyrolysis in terms of physical properties and chemical composition are also outlined and discussed. The major challenges and future prospects for the large-scale production of plastic oil from pyrolysis are also addressed.

Exposure to polypropylene microplastics via diet and water induces oxidative stress in Cyprinus carpio

The occurrence of accumulation of microplastics in humans and wildlife has become a serious concern on a global scale, especially in the last decade. Although there are many studies on microplastics, their biological effects and toxicity on freshwater fish have not been fully revealed. In order to evaluate the potential toxic effects of PP (polypropylene) microplastics in freshwater fish, we performed 1-day, 2-day, 3-day, 4-day, 5-day, 6-day, and 7-day microplastic exposure to different concentrations of the microplastics through water and diet on Cyprinus carpio. Fish samples were divided into 3 groups; Group-A with different PP microplastic concentrations in their water (A_Low:1.0 g/L and A_High:2.5 g/L), Group-B with different PP microplastic concentrations in their diet (B_Low:100 mg/g and B_High:250 mg/g), and Group-C (Control group) free of PP microplastics in their diet and water. The results showed that although microplastics did not cause death in C. carpio, they caused oxidative stress in comparing the MP exposed groups to the control groups. When indices of oxidative stress of fish individuals in all treatment groups were compared with the control group, it was determined that MDA (malondialdehyde) and GSH (glutathione) levels increased, while TPC (total protein content) and CAT (catalase) levels decreased depending on the concentrations and exposure times. Significant differences were observed between the control and treatment groups in the indices of oxidative stress (P<0.05). This study provided basic toxicological data to elucidate and quantify the effects of PP microplastics on freshwater fish. In addition, this study is the first study to indicate that microplastic exposure of carp via diet and water causes oxidative stress in gill tissues and causes changes in CAT, MDA, GSH, and TPC levels. The findings also provide useful reference data for improving knowledge of the effects of microplastics on organisms in freshwater systems.

Physicochemical and Structural Evidence that Bacillus cereus Isolated from the Gut of Waxworms (Galleria mellonella Larvae) Biodegrades Polypropylene Efficiently In Vitro

Biodegradation of plastic waste using microorganisms has been proposed as one of the solutions to the increasing worldwide plastic waste. Polypropylene (PP) is the second most used plastic used in various industries, and it has been widely used in the production of personal protective equipment such as masks due to the COVID-19 pandemic. Therefore, biodegradation of PP becomes very important. Here, we present results on the physicochemical and structural studies of PP biodegradation by Bacillus cereus isolated from the gut of the waxworms, Galleria mellonella larvae. We also studied the biodegradability of PP by the gut microbiota compared with Bacillus cereus. We analyzed the microbial degradation of the PP surface using scanning electron microscopy and energy - dispersive X-ray spectroscopy and confirmed that the physical and chemical changes were caused by Bacillus cereus and the gut microbiota. The chemical structural changes were further investigated using X-ray photoelectron microscopy and Fourier - transform - infrared spectroscopy, and it was confirmed that the oxidation of the PP surface proceeded with the formation of carbonyl groups (C=O), ester groups (C-O), and hydroxyl groups (-OH) by Bacillus cereus. Additionally, the gut microbiota composed of diverse microbial species showed equal oxidation of PP compared to Bacillus cereus. More importantly, high temperature gel permeation chromatography (HT-GPC) analysis showed that Bacillus cereus exhibited quantitatively a higher biodegradability of PP compared to the gut microbiota. Our results suggest that Bacillus cereus possesses a complete set of enzymes required to initiate the oxidation of the carbon chain of PP and will be used to discover new enzymes and genes that are involved in degrading PP.

Supplementary Information

The online version contains supplementary material available at 10.1007/s10924-023-02878-y.

Integrating stabilizer efficiency of secondary antioxidants to thermal, rheological, optical characterization and filterability study of polypropylene

The framework of the present study is based on investigation of different types of phosphorus based secondary antioxidants and their role in stabilization of polypropylene. Three different chemical entities i.e., Tris (2,4-di-tert-butylphenyl) phosphite, Tetrakis (2,4-di-tert-butylphenyl)-4,4-biphenyldiphosphonite and Bis (2,6-di-tert-butyl-4-methylphenyl pentaerythritol-diphosphite) have been studied for its efficiency as a secondary antioxidants or processing stabilizer. Thermal stability of polymer is predicted using degradation kinetics study and correlated with it’s optical, thermal and rheological response. To further evaluate performance of secondary antioxidants, thermogravimetry analysis was performed for polypropylene at three different heating rates and processed for iso-conversional analysis to get the kinetic parameters. Oxidation induction data and kinetic parameters have been related with efficiency of the stabilizers. Filtration study was also carried out to understand the efficacy of stabilizers during secondary process. Die pressure build up in filtration study is quantified and related with performance of secondary antioxidants.

Mechanical and Thermal Properties of Wood-Fiber-Based All-Cellulose Composites and Cellulose-Polypropylene Biocomposites

This article explores wood-fiber-based fabrics containing Lyocell yarn in the warp and Spinnova-Lyocell (60%/40%) yarn in the weft, which are used to form unidirectional all-cellulose composites (ACC) through partial dilution in a NaOH-urea solution. The aim is to investigate the role of the yarn orientation in composites, which was conducted by measuring the tensile properties in both the 0° and 90° directions. As a reference, thermoplastic biocomposites were prepared from the same fabrics, with biobased polypropylene (PP) as the matrix. We also compared the mechanical and thermal properties of the ACC and PP biocomposites. The following experiments were carried out: tensile test, TGA, DSC, DMA, water absorption test and SEM. The study found no significant difference in tensile strength regarding the Spinnova-Lyocell orientation between ACC and PP biocomposites, while the composite tensile strength was clearly higher in the warp (Lyocell) direction for both composite variants. Elongation at break doubled in ACC in the Lyocell direction compared with the other samples. Thermal analysis showed that mass reduction started at a lower temperature for ACC, but the thermal stability was higher compared with the PP biocomposites. Maximum thermal degradation temperature was measured as being 352 °C for ACC and 466 °C for neat PP, and the PP biocomposites had two peaks in the same temperature range (340-474 °C) as ACC and neat PP combined. ACCs absorbed 93% of their own dry weight in water in just one hour, whereas the PP biocomposites BC2 and BC4 absorbed only 10% and 6%, respectively. The study highlights the different properties of ACC and PP reference biocomposites that could lead to further development and research of commercial applications for ACC.

Spin Trapping Analysis of Radical Intermediates on the Thermo-Oxidative Degradation of Polypropylene

The purpose of this study is to investigate the thermo-oxidative degradation behavior of polypropylene (PP) by comparing three types of pristine PP granules (consisting of homopolymer, random copolymer, and block copolymer) with their corresponding oxidized analogues. These analogues were intensely oxidized under oxygen at 90 °C for 1000 h by using the electron spin resonance (ESR) spin trapping method that can detect short-lived radical intermediates during the degradation. The degrees of oxidation could be evaluated by chemiluminescence (CL) intensity, which was related to the concentration of hydroperoxide groups generated in the PP chain. In the pristine PP samples, a small amount of hydroperoxides were found to be formed unintentionally, and their homolysis produces alkoxy radicals, RO•, which then undergo β-scission to yield chain-end aldehydes or chain-end ketones. These oxidation products continue to take part in homolysis to produce their respective carbonyl and carbon radicals. On the other hand, in the oxidized PP granules, because of their much higher hydroperoxide concentration, the two-stage cage reaction and the bimolecular decomposition of hydroperoxides are energetically favorable. Carbonyl compounds are formed in both reactions, which are then homolyzed to form the carbonyl radical species, •C(O)-. PP homopolymer produced the largest amount of carbonyl radical spin adduct; thus, it was found that the homopolymer is most sensitive to oxygen attack, and the presence of ethylene units in copolymers enhances the oxidation resistance of PP copolymers.

Influence of Stabilization Additive on Rheological, Thermal and Mechanical Properties of Recycled Polypropylene

To decrease the amount of plastic waste, the use of recycling techniques become a necessity. However, numerous recycling cycles result in the mechanical, thermal, and chemical degradation of the polymer, which leads to an inefficient use of recycled polymers for the production of plastic products. In this study, the effects of recycling and the improvement of polymer performance with the incorporation of an additive into recycled polypropylene was studied by spectroscopic, rheological, optical, and mechanical characterization techniques. The results showed that after 20 recycling steps of mechanical processing of polypropylene, the main degradation processes of polypropylene are chain scission of polymer chains and oxidation, which can be improved by the addition of a stabilizing additive. It was shown that a small amount of an additive significantly improves the properties of the recycled polypropylene up to the 20th reprocessing cycle. The use of an additive improves the rheological properties of the recycled melt, surface properties, and time-dependent mechanical properties of solid polypropylene since it was shown that the additive acts as a hardener and additionally crosslinks the recycled polymer chains.

Effect of Accelerated Weathering on the Thermal, Tensile, and Morphological Characteristics of Polypropylene/Date Nanofiller Composites

The aging of polypropylene (PP) composites reinforced with date palm nanofiber (DNF) was investigated in this study in order to predict their long-term performance. To produce composites, date palm nanofibers in the range of 1-5 wt% loading were dry-melt-blended with polypropylene. These biocomposites were then subjected to UV exposure (Xenon arch source) for accelerated weathering for 250 and 500 h according to a standard method. The change in thermal properties before and after accelerated weathering was investigated using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). TGA analysis shows that the maximum degradation temperature for sample at 1 wt% loading was 382.7 °C, which slightly decreased to 379.9 °C after 250 h and to 367.7 °C after 500 h of weathering. DSC analysis also revealed lower crystallinity of the same samples after exposure to accelerated weathering. Mechanical properties were also studied to identify the damage induced by accelerated weathering. The tensile strength of the highest loading (5 wt%) of the sample was found to occur at 34.83 MPa, which was slightly lowered to 31.64 after 500 h treatment. A minimal decrease in tensile strength, deterioration, and weathering-induced oxidation indicates the excellent stability of these composites. Therefore, our study provides insight into the aging behavior of such composites, which may be useful in dry conditions, as well as nonstructural automotive and other parts for which minimum tensile strength (~25 MPa) is specified.

Conversion of Polypropylene Waste into Value-Added Products: A Greener Approach

Plastic has made our lives comfortable as a result of its widespread use in today’s world due to its low cost, longevity, adaptability, light weight and hardness; however, at the same time, it has made our lives miserable due to its non-biodegradable nature, which has resulted in environmental pollution. Therefore, the focus of this research work was on an environmentally friendly process. This research work investigated the decomposition of polypropylene waste using florisil as the catalyst in a salt bath over a temperature range of 350–430 °C. A maximum oil yield of 57.41% was recovered at 410 °C and a 40 min reaction time. The oil collected from the decomposition of polypropylene waste was examined using gas chromatography-mass spectrometry (GC-MS). The kinetic parameters of the reaction process were calculated from thermogravimetric data at temperature program rates of 3, 12, 20 and 30 °C·min⁻¹ using the Ozawa–Flynn–Wall (OFW) and Kissinger–Akahira–Sunnose (KAS) equations. The activation energy (Ea) and pre-exponential factor (A) for the thermo-catalytic degradation of polypropylene waste were observed in the range of 102.74–173.08 kJ·mol⁻¹ and 7.1 × 10⁸–9.3 × 10¹¹ min⁻¹ for the OFW method and 99.77–166.28 kJ·mol⁻¹ and 1.1 × 10⁸–5.3 × 10¹¹ min⁻¹ for the KAS method at a percent conversion (α) of 0.1 to 0.9, respectively. Moreover, the fuel properties of the oil were assessed and matched with the ASTM values of diesel, gasoline and kerosene oil. The oil was found to have a close resemblance to the commercial fuel. Therefore, it was concluded that utilizing florisil as the catalyst for the decomposition of waste polypropylene not only lowered the activation energy of the pyrolysis reaction but also upgraded the quantity and quality of the oil.

Direct Polypropylene and Polyethylene Liquefaction in CO2 and N2 Atmospheres Using MgO Light and CaO as Catalysts

The polyolefin to lighter molecules reaction reduces the waste-plastic residues to produce fuels and valuable chemicals. Commercial MgO light and CaO were used as catalysts for the direct polyethylene and polypropylene liquefaction in N₂ or CO₂ atmospheres. The products were analyzed (ATR-FTIR, GC-FID/TCD, GC-FID, density, refractive index). The use of MgO light and CaO improved the conversion of propylene and ethylene to liquid products. In addition, low gaseous and solid products yields were obtained. A good production of organic liquids in the gasoline, diesel and kerosene boiling range was obtained. The use of CO₂, in some cases, led to a higher conversion into liquids compared with the reactions performed in the N₂ atmosphere. In addition, the use of the CO₂ atmosphere led to a higher content of products with a boiling range in the diesel and kerosene ranges.

Environmental hazard of polypropylene microplastics from disposable medical masks: acute toxicity towards Daphnia magna and current knowledge on other polypropylene microplastics

The COVID-19 pandemic has increased the use of disposable plastics, including medical masks, which have become a necessity in our daily lives. As these are often improperly disposed of, they represent an important potential source of microplastics in the environment. We prepared microplastics from polypropylene medical masks and characterised their size, shape, organic chemical leaching, and acute toxicity to the planktonic crustacean Daphnia magna. The three layers of the masks were separately milled and characterised. Each of the inner frontal, middle filtering, and outer layers yielded different types of microplastics: fibres were obtained from the inner and outer layer, but irregular fragments from the middle layer. The shape of the obtained microplastics differed from the initial fibrous structure of the intact medical mask layers, which indicates that the material is deformed during cryo-milling. The chemical compositions of plastics-associated chemicals also varied between the different layers. Typically, the inner layer contained more chemicals related to antimicrobial function and flavouring. The other two layers also contained antioxidants and their degradation products, plasticisers, cross-linking agents, antistatic agents, lubricants, and non-ionic surfactants. An acute study with D. magna showed that these microplastics do not cause immobility but do physically interact with the daphnids. Further long-term studies with these microplastics are needed using a suite of test organisms. Indeed, studies with other polypropylene microplastics have shown numerous adverse effects on other organisms at concentrations that have already been reported in the environment. Further efforts should be made to investigate the environmental hazards of polypropylene microplastics from medical masks and how to handle this new source of environmental burden.

PLEASE CHECK THE SI WORD DOCUMENT THE AUTHORS ARE NOT LISTED THERE I CANNOT EDIT THAT FILE PLEASE ADD THE AUTHORS SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1186/s43591-021-00020-0.

Stepwise copolymerization of polybenzimidazole for a low dielectric constant and ultrahigh heat resistance

Bio-based polymer materials having great potential due to the depletion of fossil-fuel resources have been applied as single-use and medicinal materials but their low thermomechanical resistance have limited wider applications. Here, ultrahigh thermoresistant bio-based terpolymers with a low dielectric constant, comprising polybenzimidazole and poly(benzoxazole-random-aramid), were prepared by a method involving stepwise polycondensation of three monomers, 3,4-diaminobenzoic acid for benzimidazoles, 3-amino-4-hydroxylbenzoic acid for benzoxazoles, and 4-aminobenzoic acid for aramids. For optimized monomer compositions, the obtained terpolymers exhibited dielectric constants lower than 3, and a 10% mass loss at approximately 760 °C which is a temperature higher than that for any other polymer material reported so far. The high thermal degradation temperatures of the prepared terpolymers were a result of the high interaction enthalpies of hydrogen bonding between imidazole rings in the polymer chains, which were obtained from density functional theory calculations using trimer models. Furthermore, the applicability of the prepared terpolymers as a wire-coating material for a simple motor insulation was demonstrated, indicating that it has significant potential to be used as a thermostable material with a low dielectric constant (k).

A stepwise polymerization of polybenzimidazole is adopted to synthesize terpolymers with block structure, their films exhibit a low dielectric constant and ultrahigh thermal resistance.

The Effect of Varying the Amount of Short Hemp Fibers on Mechanical and Thermal Properties of Wood-Plastic Composites from Biobased Polyethylene Processed by Injection Molding

Biobased HDPE (bioHDPE) was melt-compounded with different percentages (2.5 to 40.0 wt.%) of short hemp fibers (HF) as a natural reinforcement to obtain environmentally friendly wood plastic composites (WPC). These WPC were melt-compounded using a twin-screw extrusion and shaped into standard samples by injection molding. To improve the poor compatibility between the high non-polar BioHDPE matrix and the highly hydrophilic lignocellulosic fibers, a malleated copolymer, namely, polyethylene-graft-maleic anhydride (PE-g-MA), was used. The addition of short hemp fibers provided a remarkable increase in the stiffness that, in combination with PE-g-MA, led to good mechanical performance. In particular, 40 wt.% HF drastically increased the Young’s modulus and impact strength of BioHDPE, reaching values of 5275 MPa and 3.6 kJ/m², respectively, which are very interesting values compared to neat bioHDPE of 826 MPa and 2.0 kJ/m². These results were corroborated by dynamic mechanical thermal analysis (DMTA) results, which revealed a clear increasing tendency on stiffness with increasing the fiber loading over the whole temperature range. The crystal structure was not altered by the introduction of the natural fibers as could be seen in the XRD patterns in which mainly the heights of the main peaks changed, and only small peaks associated with the presence of the fiber appeared. Analysis of the thermal properties of the composites showed that no differences in melting temperature occurred and the non-isothermal crystallization process was satisfactorily described from the combined Avrami and Ozawa model. As for the thermal degradation, the introduction of HF resulted in the polymer degradation taking place at a higher temperature. As for the change in color of the injected samples, it was observed that the increase in fiber generated a clear modification in the final shades of the pieces, reaching colors very similar to dark woods for percentages higher than 20% HF. Finally, the incorporation of an increasing percentage of fibers also increased water absorption due to its lignocellulosic nature in a linear way, which drastically improved the polarity of the composite.

3D/4D Printing of Polymers: Fused Deposition Modelling (FDM), Selective Laser Sintering (SLS), and Stereolithography (SLA)

Additive manufacturing (AM) or 3D printing is a digital manufacturing process and offers virtually limitless opportunities to develop structures/objects by tailoring material composition, processing conditions, and geometry technically at every point in an object. In this review, we present three different early adopted, however, widely used, polymer-based 3D printing processes; fused deposition modelling (FDM), selective laser sintering (SLS), and stereolithography (SLA) to create polymeric parts. The main aim of this review is to offer a comparative overview by correlating polymer material-process-properties for three different 3D printing techniques. Moreover, the advanced material-process requirements towards 4D printing via these print methods taking an example of magneto-active polymers is covered. Overall, this review highlights different aspects of these printing methods and serves as a guide to select a suitable print material and 3D print technique for the targeted polymeric material-based applications and also discusses the implementation practices towards 4D printing of polymer-based systems with a current state-of-the-art approach.