Electrospun Nanofiber Mats for Filtering Applications-Technology, Structure and Materials

Enhanced and copper concentration dependent virucidal effect against SARS-CoV-2 of electrospun poly(vinylidene difluoride) filter materials

Virucidal filter materials were prepared by electrospinning a solution of 28 wt % poly(vinylidene difluoride) in N,N-dimethylacetamide without and with the addition of 0.25 wt %, 0.75 wt %, 2.0 wt %, or 3.5 wt % Cu(NO3)2 · 2.5H2O as virucidal agent. The fabricated materials had a uniform and defect free fibrous structure and even distribution of copper nanoclusters. X-ray diffraction analysis showed that during the electrospinning process, Cu(NO3)2 · 2.5H2O changed into Cu2(NO3)(OH)3. Electrospun filter materials obtained by electrospinning were essentially macroporous. Smaller pores of copper nanoclusters containing materials resulted in higher particle filtration than those without copper nanoclusters. Electrospun filter material fabricated with the addition of 2.0 wt % and 3.5 wt % of Cu(NO3)2 · 2.5H2O in a spinning solution showed significant virucidal activity, and there was 2.5 ± 0.35 and 3.2 ± 0.30 logarithmic reduction in the concentration of infectious SARS-CoV-2 within 12 h, respectively. The electrospun filter materials were stable as they retained virucidal activity for three months.

Electrospun PA6 multi-stage structured nanofiber membrane with high filtration performance for oily particles

Oily particles pollution poses a tremendous threat to people's health, so it is urgent to develop air filtration materials with the ability of removing fine oily particles effectively. In this study, a nylon 6 multi-stage structured nanofiber membrane (PA6 MSNM) for effective air filtration of fine oily particles was designed and fabricated by adding a certain amount of tetrabutylammonium hexafluorophosphate (TBAHP) via one-step electrospinning. The PA6 MSNMs were composed of coarse trunk fibres and fine branching fibres. Benefiting from the properties of small pore size and high porosity, the resulting PA6 MSNMs exhibited high average filtration efficiency of 99.80% for oily aerosol particles of 0.20-4.59 μm, a low pressure drop of 251 Pa, and the high quality factor of 0.0248 Pa-1. More importantly, its filtration efficiencies for oily aerosol particles of 0.25 and 0.30 μm were up to 99.99% and 100.00%, respectively. It is expected that the multi-stage electrospun nanofiber membranes would have wide application prospects in air filtration, particularly for filtering oily particles.

Heat's Role in Solution Electrospinning: A Novel Approach to Nanofiber Structure Optimization

In this study, we explored an innovative application of heat-assisted solution electrospinning, a technique that significantly advances the control of phase separation in polystyrene (PS) fibers. Our experimental approach involved the use of direct heating and a convection air sheath applied through a coaxial needle, focusing on solvents with varying vapor pressures. This method enabled a detailed investigation into how solvent evaporation rates affect the morphology of the electrospun fibers. SEM and AFM measurements revealed that the application of direct heating and a heated air sheath offered precise control over the fiber morphology, significantly influencing both the surface and internal structure of the fibers. Additionally, we observed notable changes in fiber diameter, indicating that heat-assisted electrospinning can be effectively utilized to tailor fiber dimensions according to specific application requirements. Moreover, our research demonstrated the critical role of solvent properties, particularly vapor pressure, in determining the final characteristics of the electrospun fibers. By comparing fibers produced with different solvents, we gained insights into the complex interplay between solvent dynamics and heat application in fiber formation. The implications of these findings are far-reaching, offering new possibilities for the fabrication of nanofibers with customized properties. Furthermore, this could have profound impacts on various applications, from biomedical to environmental, where specific fiber characteristics are crucial. This study not only contributes to the understanding of phase separation in electrospinning but also opens avenues for further research on the optimization of fiber properties for diverse industrial and scientific applications.

Innovative Electrospun Nanofiber Mats Based on Polylactic Acid Composited with Silver Nanoparticles for Medical Applications

Nanofibers are some of the most attractive materials that can modify functionalities for developing new kinds of specific applications and are mainly used as a biomedical material. Herein, we designed and prepared antibacterial nonwoven fiber mats of PLA and PLA composited with Ag nanoparticles by electrospinning. The effects of varying filler contents on their chemical, surface morphology, thermal, water absorbency, and antibacterial properties were investigated using FTIR, SEM/EDS, DSC, swelling ratio, and qualitative and quantitative antibacterial tests. FTIR and EDS spectra indicated that Ag nanoparticles were incorporated in the PLA without chemical bonding. SEM revealed that the average diameter of the PLA nanofibers containing the Ag nanoparticles was more significant than those without those particles. In addition, fiber diameters are proportional to the amount of Ag nanoparticle contents. DSC indicated that the Ag nanoparticles can be incorporated within the PLA matrix without strongly affecting their thermal properties. Moreover, the crystallinity of the composite nonwoven fiber mats was higher than those of fiber mats in the neat PLA. However, TGA revealed that the loaded Ag can improve the thermal stability of the PLA electrospun fiber mats. Accordingly, the antibacterial activities revealed that all the composite nanofiber mats exhibited excellent resistance against S. aureus and E. coli bacterial strains. In addition, in the cell toxicity study, all produced hybrids of nonwoven fiber mats induced a reduction in cell viability for the L929 fibroblast cells. Our results suggest that the designed and prepared nonwoven fiber mats may have good potential for use in the biomedical field, particularly in wound dressing applications.

A Recent Review of Electrospun Porous Carbon Nanofiber Mats for Energy Storage and Generation Applications

Electrospun porous carbon nanofiber mats have excellent properties, such as a large surface area, tunable porosity, and excellent electrical conductivity, and have attracted great attention in energy storage and power generation applications. Moreover, due to their exceptional properties, they can be used in dye-sensitized solar cells (DSSCs), membrane electrodes for fuel cells, catalytic applications such as oxygen reduction reactions (ORRs), hydrogen evolution reactions (HERs), and oxygen evolution reactions (OERs), and sensing applications such as biosensors, electrochemical sensors, and chemical sensors, providing a comprehensive insight into energy storage development and applications. This study focuses on the role of electrospun porous carbon nanofiber mats in improving energy storage and generation and contributes to a better understanding of the fabrication process of electrospun porous carbon nanofiber mats. In addition, a comprehensive review of various alternative preparation methods covering a wide range from natural polymers to synthetic carbon-rich materials is provided, along with insights into the current literature.

Suitability of Mycelium-Reinforced Nanofiber Mats for Filtration of Different Dyes

Electrospun nanofiber mats have a high specific surface area and very small pores which can be tailored by the spinning process. They are thus highly suitable as filters for small particles and molecules, such as organic dyes. On the other hand, they are usually very thin and thus have low mechanical properties. As a potential reinforcement, mycelium of Pleurotus ostreatus was grown on poly(acrylonitrile) nanofiber mats and thermally solidified after fully covering the nanofiber mats. This study investigates whether the filtration efficiency of the nanofiber mats is altered by the mycelium growing through it and whether the mechanical properties of the nanofibrous filters can be improved in this way. The study shows fast and reliable growth of the mycelium on the nanofiber mats and high filtration efficiency for astra blue and chlorophyll, while indigo carmine showed only very low filtration efficiency of up to 20%. For chlorophyll and safranin, membranes with mycelium showed higher filtration than pure nanofiber mats. In diffusion cell tests, especially astra blue was strongly adsorbed on the membranes with mycelium.

Homogeneity of Needleless Electrospun Nanofiber Mats

Nanofiber mats can be electrospun by different techniques, usually subdivided into needle-based and needleless. The latter allow for producing large-area nanofiber mats, e.g., with a width of 50 cm and lengths of several meters, if electrospinning proceeds for several hours, depending on the required thickness. Even spinning smaller samples, however, raises the question of homogeneity, especially if defined mechanical properties or a defined thickness is required, e.g., for filtration purposes. Very often, only the inner parts of such electrospun nanofiber mats are used to avoid too high variation of the nanofiber mat thickness. For this study, we used wire-based electrospinning to prepare nanofiber mats with slightly varying spinning parameters. We report investigations of the thickness and mass per unit area, measured on different positions of needleless electrospun nanofiber mats. Martindale abrasion tests on different positions are added as a measure of the mechanical properties. All nanofiber mats show unexpectedly strong variations of thickness, mass per unit area, and porosity, as calculated from the apparent density of the membranes. The thickness especially varied by nearly one order of magnitude within one sample, while the apparent density, as the most uniform parameter, still showed variations by more than a factor of two within one sample. This shows that even for apparently highly homogeneous areas of such nanofiber mats, variations cannot be neglected for all potential applications.

Electrospun Magnetic Nanofiber Mats for Magnetic Hyperthermia in Cancer Treatment Applications-Technology, Mechanism, and Materials

The number of cancer patients is rapidly increasing worldwide. Among the leading causes of human death, cancer can be regarded as one of the major threats to humans. Although many new cancer treatment procedures such as chemotherapy, radiotherapy, and surgical methods are nowadays being developed and used for testing purposes, results show limited efficiency and high toxicity, even if they have the potential to damage cancer cells in the process. In contrast, magnetic hyperthermia is a field that originated from the use of magnetic nanomaterials, which, due to their magnetic properties and other characteristics, are used in many clinical trials as one of the solutions for cancer treatment. Magnetic nanomaterials can increase the temperature of nanoparticles located in tumor tissue by applying an alternating magnetic field. A very simple, inexpensive, and environmentally friendly method is the fabrication of various types of functional nanostructures by adding magnetic additives to the spinning solution in the electrospinning process, which can overcome the limitations of this challenging treatment process. Here, we review recently developed electrospun magnetic nanofiber mats and magnetic nanomaterials that support magnetic hyperthermia therapy, targeted drug delivery, diagnostic and therapeutic tools, and techniques for cancer treatment.

Nude and Modified Electrospun Nanofibers, Application to Air Purification

Air transports several pollutants, including particulate matter (PM), which can produce cardiovascular and respiratory diseases. Thus, it is a challenge to control pollutant emissions before releasing them to the environment. Until now, filtration has been the most efficient processes for removing PM. Therefore, the electrospinning procedure has been applied to obtain membranes with a high filtration efficiency and low pressure drop. This review addressed the synthesis of polymers that are used for fabricating high-performance membranes by electrospinning to remove air pollutants. Then, the most influential parameters to produce electrospun membranes are indicated. The main results show that electrospun membranes are an excellent alternative to having air filters due to the versatility of the process, the capacity for controlling the fiber diameter, porosity, high filtration efficiency and low-pressure drop.

The anti SARS-CoV-2 activity of nanofibrous filter materials activated with metal clusters

Nanofibrous filter materials were prepared by electrospinning a solution of 28 wt% poly(vinylidene fluoride) in N,N-dimethylacetamide with and without the addition of 2 wt% AgNO₃, Cu(NO₃)₂·2.5H₂O or ZnCl₂. X-ray diffraction, scanning electron microscopy with energy dispersive X-ray spectroscopy, inductively coupled plasma mass spectroscopy, thermogravimetric analysis, contact angle measurement, nitrogen sorption, and mercury intrusion porosimetry methods were used for the characterization of physical structure as well as the chemical composition of the electrospun materials. Particle filtration efficiency and antiviral activity against the SARS-CoV-2 alpha variant were tested in order to estimate the suitability of the prepared electrospun filter materials for application as indoor air filtration systems with virucidal properties. All filter materials prepared with salts demonstrated very high particle filtration efficiency (≥98.0%). The best antiviral activity was demonstrated by a material containing Cu(NO₃)₂·2.5H₂O in the spinning solution, which displayed the decrease in the number of infectious virions by three orders of magnitude after a contact time of 12 h. Materials with the addition of AgNO₃ and ZnCl₂ decreased the number of infectious virions after the same contact time by only ∼8 and ∼11 times, respectively.

Aerosol Filtration Performance of Solution Blown PA6 Webs with Bimodal Fiber Distribution

A bimodal web, where both nanofibers and microfibers are present and distributed randomly across the same web, can deliver high filter efficiency and low pressure drop at the same time since in such a web, filter efficiency is high thanks to small pores created by the presence of nanofibers and the interfiber space created by the presence of microfibers, which is large enough for air to flow through with little resistance. In this work, a bimodal polyamide 6 (PA6) filter web was fabricated via a modified solution blowing (m-SB) technique that produced nanofibers and microfibers simultaneously. Scanning electron microscope (SEM) images of the webs were used to analyze the fiber morphology. Additionally, air permeability, solidity, porosity, filtration performance, and tensile strength of the samples were measured. The bimodal filter web consisted of nanofibers and microfibers with average diameters of 81.5 ± 127 nm and 1.6 ± 0.458 μm, respectively. Its filter efficiency, pressure drop at 95 L min^-1, and tensile strength were 98.891%, 168 Pa, and 0.1 MPa, respectively. Its quality factor (QF) and tensile strength were 0.0268 Pa^-1 and 0.1 MPa, respectively. When compared with commercially available filters, the bimodal web produced had superior filter performance, constituting a suitable alternative for air filter applications.

High-efficiency retention of ultrafine aerosols by electrospun nanofibers

The versatility of nanofibrous polymeric materials makes them attractive for developing respiratory protective equipment. Ultrafine nanofibers effectively trap the most penetrating aerosols and exhibit consistent performance compared to conventional electret filters. Advanced nanofiber manufacturing technologies such as electrospinning can functionalize filter materials, enhancing them with unique antibacterial, catalytic, sensory, and other properties. Much of the current research in nanofibrous air filtration focuses on using nanofibers for lightweight personal protective equipment such as N95 respirators, but their use for higher levels of respiratory protection required for chemical, biological, radiological, and nuclear (CBRN) protection has not yet been comprehensively explored. In this study, we tested the hypothesis that electrospun filters could provide the particle filtration efficiency and breathing resistance required by the National Institute for Occupational Safety and Health Standard for CBRN air-purifying respirators. Our manufactured nanofibrous filters demonstrated submicron aerosol retention efficiency of > 99.999999%, which is four orders of magnitude better than the requirements of the CBRN standard. They also had a breathing resistance of ~ 26 mmH₂O, which is more than twofold lower than the maximum allowable limit. Although the filter material from the gas mask cartridge currently in service with the U.S. military demonstrated a higher quality factor than electrospun filters, the comparative analysis of filter morphology suggested ways of improving nanofibrous filter performance by tuning nanofiber diameter distribution.

High-performance multifunctional electrospun fibrous air filter for personal protection: A review

With the increasingly serious air pollution and the rampant coronavirus disease 2019 (COVID–19), preparing high–performance air filter to achieve the effective personal protection has become a research hotspot. Electrospun nanofibrous membrane has become the first choice of air filter because of its small diameter, high specific surface area and porosity. However, improving the filtration performance of the filter only cannot meet the personal needs: it should be given more functions based on high filtration performance to maximize the personal benefits, called, multifunctional, which can also be easily realized by electrospinning technology, and has attracted much attention. In this review, the filtration mechanism of high–performance electrospun air filter is innovatively summarized from the perspective of membrane. On this basis, the specific preparation process, advantages and disadvantages are analyzed in detail. Furthermore, other functions required for achieving maximum personal protection benefits are introduced specifically, and the existing high–performance electrospun air filter with multiple functions are summarized. Finally, the challenges, limitations, and development trends of manufacturing high–performance air filter with multiple functions for personal protection are presented.

Waste acrylonitrile butadiene styrene (ABS) incorporated with polyvinylpyrrolidone (PVP) for potential water filtration membrane

Acrylonitrile butadiene styrene (ABS) is one of the most common fused-filament feedstocks for 3D printing. The rapid growth of the 3D printing industry has resulted in huge demand for ABS filaments; however, it generates a large amount of waste. This study developed a novel method using waste ABS to fabricate electrospun nanofiber membranes (ENMs) for water filtration. Polyvinylpyrrolidone (PVP) was employed to modify the properties of waste ABS, and the effect of PVP addition in the range of 0-5 wt% was investigated. The results showed that adding PVP increased the viscosity and surface tension but decreased the conductivity of the precursor solution. After electrospinning, PVP could reduce the number of beads, increase the porosity and fiber diameter, and improve the wettability of the fabricated fibers. Moreover, the bilayer of ABS ENMs achieved a high flux value between 2951 and 48 041 L m^-2 h^-1 and a high rejection rate of 99%. Our study demonstrates a sustainable strategy to convert waste plastics to inexpensive materials for wastewater treatment membranes.

Electrospun-Based Membranes as a Key Tool to Prevent Respiratory Infections

The use of electrospun meshes has been proposed as highly efficient protective equipment to prevent respiratory infections. Those infections can result from the activity of micro-organisms and other small dust particles, such as those resulting from air pollution, that impair the respiratory tract, induce cellular damage and compromise breathing capacity. Therefore, electrospun meshes can contribute to promoting air-breathing quality and controlling the spread of such epidemic-disrupting agents due to their intrinsic characteristics, namely, low pore size, and high porosity and surface area. In this review, the mechanisms behind the pathogenesis of several stressors of the respiratory system are covered as well as the strategies adopted to inhibit their action. The main goal is to discuss the performance of antimicrobial electrospun nanofibers by comparing the results already reported in the literature. Further, the main aspects of the certification of filtering systems are highlighted, and the expected technology developments in the industry are also discussed.

Fabrication and evaluation of electrospun polyacrylonitrile/silver nanofiber membranes for air filtration and antibacterial activity

Particulate matter and airborne microorganisms are two of the most severe indoor air problems due to their significant risks to human health. Comprehensive research on air filtration with good filtration performance for fine particles and antibacterial function is essential. In this study, after some experimentations and optimization of conditions, polyacrylonitrile (PAN) 10–1% silver nanoparticles (AgNPs) membranes with suitable morphology and uniform diameter distribution are fabricated by an electrospinning method. These electrospun mats exhibited antibacterial activity toward Staphylococcus aureus (Gram-positive bacteria) and Escherichia coli (Gram-negative bacteria). With its small pore size, high porosity, the high specific surface area of 42 m²/g, and robust mechanical strength of 7.14 MPa properties, the resultant PAN10%-1%Ag membranes exhibit high filtration efficiency of 99.27%, the low pressure drop of 33 Pa, and higher quality factor compared to the two standard commercial masks including, the three-ply surgical mask and the respirator face mask. After 24 h of the filtration process in a simulated living environment, the obtained air filter still displayed a high filtration efficiency and a less pressure drop variation. In addition, the R² value was 0.99, which indicates that the calculation results are in good agreement with the measured results. The fabrication of PAN-Ag membranes will have broad applications, including face masks, indoor air filtration and clean room.

Eco-Friendly Hybrid PLLA/Chitosan/Trichoderma asperellum Nanomaterials as Biocontrol Dressings against Esca Disease in Grapevines

Fungi constitute the largest number of plant pathogens and are responsible for a range of serious plant diseases. Phaeomoniella chlamydospora (P. chlamydospora) and Phaeoacremonium aleophilum (P. aleophilum) are the main fungal pathogens causing esca disease in grapevines. On the other hand, there are beneficial microorganisms such as Trichoderma spp., which are able to control the growth of many phytopathogens. In the present study, innovative, eco-friendly hybrid nanomaterials were created by electrospinning PLLA, followed by the formation of a film of chitosan/Trichoderma asperellum (T. asperellum) spores on the fibers. The polymer carrier used in this study plays an active role in ensuring the viability of the biological agent during storage and, when placed in contact with moisture, ensures the agent’s normal development. Oligochitosan, as well as low molecular weight and high molecular weight chitosan, were used. The effects of chitosan molecular weight on the dynamic viscosity of chitosan solutions, film formation, mechanical properties, spore incorporation and growth were studied. The morphology of the prepared nanomaterials, and the presence of a film based on the formation of chitosan/T. asperellum spores on the PLLA fibers, were examined using scanning electron microscopy (SEM). The surface chemical compositions of the fibrous materials were studied using attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR). The mechanical properties of the obtained materials were also tested. The microbiological screening that was performed revealed that the eco-friendly hybrid nanomaterials incorporated with the beneficial microorganism, T. asperellum, to hamper the growth of the pathogenic P. chlamydospora and P. aleophilum fungi. The suppression rate depended on the viscosity of the chitosan solution used for the film formation. The use of oligochitosan resulted in the most effective infection of the material with T. asperellum spores. The environmentally friendly hybrid nanomaterials obtained in this study—in which the bioagent was embedded—are promising bioactive dressings for protecting grapevines against esca disease.

Natural Polymers and Their Nanocomposites Used for Environmental Applications

The aim of this review is to bring together the main natural polymer applications for environmental remediation, as a class of nexus materials with advanced properties that offer the opportunity of integration in single or simultaneous decontamination processes. By identifying the main natural polymers derived from agro-industrial sources or monomers converted by biotechnology into sustainable polymers, the paper offers the main performances identified in the literature for: (i) the treatment of water contaminated with heavy metals and emerging pollutants such as dyes and organics, (ii) the decontamination and remediation of soils, and (iii) the reduction in the number of suspended solids of a particulate matter (PM) type in the atmosphere. Because nanotechnology offers new horizons in materials science, nanocomposite tunable polymers are also studied and presented as promising materials in the context of developing sustainable and integrated products in society to ensure quality of life. As a class of future smart materials, the natural polymers and their nanocomposites are obtained from renewable resources, which are inexpensive materials with high surface area, porosity, and high adsorption properties due to their various functional groups. The information gathered in this review paper is based on the publications in the field from the last two decades. The future perspectives of these fascinating materials should take into account the scale-up, the toxicity of nanoparticles, and the competition with food production, as well as the environmental regulations.

The Nanofibrous CaO Sorbent for CO2 Capture

The nanofibrous CaO sorbent for high-temperature CO₂ capture was fabricated by the calcination of electrospun composite filaments containing calcium acetylacetonate and polyacrylonitrile as a calcium-oxide precursor and a binder polymer, respectively. The calcination was carried out in air to prevent PAN carbonization and to obtain pure CaO nanofibers. The resulting mats of CaO nanofibers with the average diameter of 130 nm were characterized by a specific surface area of 31 m²/g, a CO₂-uptake capacity of 16.4 mmol/g at the carbonation temperature of 618 °C, a hardness of 1.87 MPa, and the indentation Young’s modulus of 786 MPa. The low decarbonation temperature makes the fabricated sorbent promising, for example, for the calcium-looping technology of CO₂ removal from the hot exhaust gases of fossil-fueled power plants.

Submicronic Filtering Media Based on Electrospun Recycled PET Nanofibers: Development, Characterization, and Method to Manufacture Surgical Masks

The disposal of single-use personal protective equipment has brought a notable environmental impact in the context of the COVID-19 pandemic. During these last two years, part of the global research efforts has been focused on preventing contagion using nanotechnology. This work explores the production of filter materials with electrohydrodynamic techniques using recycled polyethylene terephthalate (PET). PET was chosen because it is one of the materials most commonly present in everyday waste (such as in food packaging, bags, or bottles), being the most frequently used thermoplastic polymer in the world. The influence of the electrospinning parameters on the filtering capacity of the resulting fabric was analyzed against both aerosolized submicron particles and microparticulated matter. Finally, we present a new scalable and straightforward method for manufacturing surgical masks by electrospinning and we validate their performance by simulating the standard conditions to which they are subjected to during use. The masks were successfully reprocessed to ensure that the proposed method is able to reduce the environmental impact of disposable face masks.

Investigation of the Morphological Structure of Needle-Free Electrospun Magnetic Nanofiber Mats

Electrospun magnetic nanofibers are promising for a variety of applications in biomedicine, energy storage, filtration or spintronics. The surface morphology of nanofiber mats plays an important role for defined application areas. In addition, the distribution of magnetic particles in nanofibers exerts an influence on the final properties of nanofiber mats. A simple method for the production of magnetic nanofiber mats by the addition of magnetic nanoparticles in an electrospinning polymer solution was used in this study. In this work, magnetic nanofibers (MNFs) were prepared by needle-free electrospinning technique from poly(acrylonitrile) (PAN) in the low-toxic solvent dimethylsulfoxide (DMSO) and 20 wt% Fe3O4 at different parameter conditions such as PAN concentration, voltage and ultrasonic bath. The distribution of nanoparticles in the fiber matrix was investigated as well as the chemical and morphological properties of the resulting magnetic nanofibers. In addition, the surface morphology of magnetic nanofiber mats was studied by confocal laser scanning microscope (CLSM), scanning electron microscope (SEM), Fourier transform infrared microscope (FTIR) and ImageJ software, and distribution of Fe3O4 particles in the matrix was investigated by energy dispersive X-ray spectroscopy (EDX).

Comparative Analysis of Polymer Composites Produced by FFF and PJM 3D Printing and Electrospinning Technologies for Possible Filter Applications

Three-dimensional printing technologies are mainly used to build objects with complex shapes and geometry, largely prototypes, and thanks to the possibility of building very thin layers of material with small pores, electrospinning technology allows for the creation of structures with filtration properties, in particular very small particles. The combination of these technologies creates new possibilities for building complex-shape composites that have not been comprehensively tested so far. The article describes the results of research on composites manufactured by combining samples prepared with two 3D printing technologies, Fused Filament Fabrication (FFF) and Photo-Curing of Liquid Polymer Resins (PJM) in combination with electrospinning (ES) technology. The surface morphology of composites manufactured from biocompatible materials was investigated using confocal laser scanning microscopy (CLSM) and contact angle measurements, and chemical composition analysis was studied using Fourier transform infrared spectroscopy (FTIR). This approach to creating composites appears to be an alternative to developing research for filtration applications. The article presents basic research illustrating the quality of composites produced by combining two unconventional technologies: 3D printing and electrospinning (ES). The analysis of the research results showed clear differences in the structure of composites produced with the use of various 3D printing technologies. The CLSM analysis showed a much better orientation of the fibers in the MED610 + PAN/gelatin composite, and the measurement of the contact angle and its indirect interpretation also for this composite allows for the conclusion that it will be characterized by a higher value of adhesion force. Moreover, such composites could be used in the future for the construction of filtering devices and in medical applications.

Electrospinning of Chitosan for Antibacterial Applications—Current Trends

Chitosan is a natural biopolymer that can be suitable for a wide range of applications due to its biocompatibility, rigid structure, and biodegradability. Moreover, it has been proven to have an antibacterial effect against several bacteria strains by incorporating the advantages of the electrospinning technique, with which tailored nanofibrous scaffolds can be produced. A literature search is conducted in this review regarding the antibacterial effectiveness of chitosan-based nanofibers in the filtration, biomedicine, and food protection industries. The results are promising in terms of research into sustainable materials. This review focuses on the electrospinning of chitosan for antibacterial applications and shows current trends in this field. In addition, various aspects such as the parameters affecting the antibacterial properties of chitosan are presented, and the application areas of electrospun chitosan nanofibers in the fields of air and water filtration, food storage, wound treatment, and tissue engineering are discussed in more detail.

Magnetic Carbon Nanofiber Mats for Prospective Single Photon Avalanche Diode (SPAD) Sensing Applications

Electrospinning enables simple and cost-effective production of magnetic nanofibers by adding nanoparticles to a polymer solution. In order to increase the electrical conductivity of such nanofibers, the carbonization process is crucial. In this study, the chemical and morphological properties of magnetic nanofiber mats prepared from polyacrylonitrile (PAN)/magnetite were investigated. In our previous studies, PAN/magnetite nanofiber mats were carbonized at 500 °C, 600 °C, and 800 °C. Here, PAN/magnetite nanofiber mats were carbonized at 1000 °C. The surface morphology of these PAN/magnetite nanofiber mats is not significantly different from nanofiber mats thermally treated at 800 °C and have remained relatively flexible at 1000 °C, which can be advantageous for various application fields. The addition of nanoparticles increased the average fiber diameter compared to pure PAN nanofiber mats and improved the dimensional stability during thermal processes. The high conductivity, the high magnetization properties, as well as shielding against electromagnetic interference of such carbonized nanofibers can be proposed for use in single photon avalanche diode (SPAD), where these properties are advantageous.

ZnO-Impregnated Polyacrylonitrile Nanofiber Filters against Various Phases of Air Pollutants

The incorporation of metal oxide nanoparticles (NPs) in fiber filters is an effective approach to enhance the specific surface area and surface roughness of the fiber, hence improving their efficiency for fine dust capture and other gas treatment or biological applications. Nevertheless, uneven distribution of NPs limits their practical applications. In this study, a commercial silane coupling agent (3-methacryloxypropyltrimethoxysilane) was used to improve the dispersion of zinc oxide (ZnO) NPs in thin polyacrylonitrile fibers. Scanning electron microscopy (SEM) revealed that the fibers incorporating the silane-modified NPs exhibited better distribution of NPs than those prepared with pristine ZnO NPs. The silane modification enhanced the specific surface area, surface roughness, and fiber porosity. In particular, the nanofiber filter incorporating 12 wt% ZnO NPs modified with 0.5 g silane per g of ZnO NPs maintained a filtration efficiency of 99.76% with a low pressure drop of 44 Pa, excellent antibacterial activity, and could decompose organic methylene blue dye with an efficiency of 85.11% under visible light.

The Possibility of Reuse of Nanofiber Mats by Machine Washing at Different Temperatures

The worldwide spread of coronavirus COVID-19 infections demonstrates the great need for personal protective equipment and, in particular, hygiene masks. These masks are essential for the primary protection of the respiratory tract against pathogens such as viruses and bacteria that are infectious and transmitted through the air as large droplets or via small airborne particles. The use of protective masks will continue to accompany humans for an indefinite period of time, and therefore there is an urgent need for a safe method to extend their usability by reusing them under perspective with minimal loss of protective properties. Nanofiber mats are widely used in masks and in this study the reusability of nanofiber mats is investigated by washing them at different temperatures. This paper shows the first measurements of the washability of nanofiber mats. Furthermore, the air permeability is measured, and the evaporation resistance is evaluated. According to the results of this study, the air permeability performance of nanofiber mats does not change significantly after washing, confirming the possibility of reuse.

Selective Adsorption and Separation of Proteins by Ligand-Modified Nanofiber Fabric

Electrospun polyvinyl alcohol (PVA) nanofiber fabric was modified by Cibacron Blue F3GA (CB) to enhance the affinity of the fabric. Batch experiments were performed to study the nanofiber fabric's bovine hemoglobin (BHb) adsorption capacity at different protein concentrations before and after modification. The maximum BHb adsorption capacity of the modified nanofiber fabric was 686 mg/g, which was much larger than the 58 mg/g of the original fabric. After that, the effect of feed concentration and permeation rate on the dynamic adsorption behaviors for BHb of the nanofiber fabric was investigated. The pH impact on BHb and bovine serum albumin (BSA) adsorption was examined by static adsorption experiments of single protein solutions. The selective separation experiments of the BHb-BSA binary solution were carried out at the optimal pH value, and a high selectivity factor of 5.45 for BHb was achieved. Finally, the reusability of the nanofiber fabric was examined using three adsorption-elution cycle tests. This research demonstrated the potential of the CB-modified PVA nanofiber fabric in protein adsorption and selective separation.