Matrix and Filler Recycling of Carbon and Glass Fiber-Reinforced Polymer Composites: A Review

Surrogate metamodels from digital image correlation for testing high-performance composite vessels

In this work, a workflow has been developed for the generation of surrogate metamodels to predict and evaluate failure with a confidence above 95 % in initial service conditions of high-performance cylindrical vessels manufactured in composites by Roll Wrapping technology. Currently, there is no specific testing standardization for this type of vessel and to fill this gap probabilistic numerical models were developed, performed by the Finite Element Method, fed with the material characteristics obtained experimentally by 2D digital image correlation from flat specimens. From the initial numerical model, a surrogate metamodel was generated by stochastic approximations. Once the metamodels were obtained by robust engineering, an experimental ring-ring tensile test was developed under service conditions and deformations were measured by high-precision 3D digital image correlation. Parametric and robust tests showed that the results of the metamodel did not show statistically significant differences, with errors in the rupture part of less than 2 % with respect to the results obtained in the test, being proposed as a basis for new test procedures.

Investigation of mechanical behavior of glass fiber reinforced extruded polystyrene core material composites

Layered composites are composite materials created by combining different layers of materials. Each layer can possess unique properties, often tailored to meet specific application or design requirements. These composites have found applications in various sectors due to their features, which include lightness, excellent impact properties, and customization according to specific application areas. In this study, glass fiber reinforced polymer foam core layered composite materials were produced. EPS polymer foam was used as the core material. During production, polymer foams and fibers were bonded to the upper and lower sides of the foams using resin. Samples were produced with 4 and 6 layers on both sides, totaling 8 and 12 layers, respectively. The vacuum bagging method was employed in production, utilizing the manual laying technique. Upon completion of production, the materials were cut into sizes conforming to standards and converted into samples. Subsequently, three-point bending and low-speed impact tests were conducted on the produced samples. As a result of the impact tests, perforation occurred in the 8-layer samples of 200 g m-2 glass fiber composites, while rebound was observed in the 12-layer samples. Although more deformation occurred in the 8-layer glass fiber composites of 300 g m-2 than in the 12-layer samples, both sets of experiments resulted in rebound. Similar results to the impact tests were obtained in three-point bending tests, with higher strengths observed in the 12-layer samples compared to the 8-layer samples. Composite samples with fiber layers of 300 g m-2 exhibited better performance than samples with 200 g m-2 fibers.

Research Status of and Prospects for 3D Printing for Continuous Fiber-Reinforced Thermoplastic Composites

Continuous fiber-reinforced thermoplastic composites (CFRTPCs) have advantages such as high specific strength, high specific modulus, corrosion resistance, and recyclability and are widely used in the fields of aerospace, rail transit, new energy, and so on. However, traditional methods for preparing CFRTPCs, such as placement and molding, rely more on forming molds, resulting in high manufacturing costs and a slow response speed, which limits the promotion and application of the new generation of CFRTPCs with complex configurations and designable performance. Three-dimensional printing can efficiently create products with multiple materials, complex structures, and integrated functions, introducing new ways and opportunities for the manufacturing of CFRTPCs. However, poor mechanical properties are the bottleneck problem in achieving 3D printing of CFRTPCs. This paper summarizes the research status of the fused deposition modeling (FDM) 3D printing process and the corresponding mechanical properties of CFRTPCs. The focus is on analyzing the influences of the FDM process parameters, such as the material type, printing temperature, speed parameters, layer thickness, scanning space, stacking direction, and fiber volume content, on the mechanical properties of CFRTPCs. Finally, the main problems and future prospects of current CFRTPCs-FDM are analyzed and forecasted, providing new references and ideas for 3D printing of high-performance CFRTPCs.

The Effect of Powder and Emulsion Binders on the Tribological Properties of Particulate Filled Glass Fiber Reinforced Polymer Composites

Investigations into polymer composites are mainly focused on properties dependent on glass fiber reinforcement and particulate fillers. In the present study, the effect of the binder was examined. The specimens were produced with two types of epoxy resin, with similar numbers of glass mat layers and similar proportions of quartz powder added. However, one group was fabricated with an emulsion binder in the glass mats and another group with a powder binder. Attention was concentrated on the tribological properties of the as-prepared composites, though their strength was examined as well. The hardness of the Sikafloor matrix was found to be much more sensitive to the applied binder than that of the MC-DUR matrix. No direct correlation between the microhardness and the specific wear rate was observed and increasing the particulate filler proportion did not cause a direct increase of the specific wear rate. In particular, the highest specific wear rate, around 350 J/g, was reached for both matrices with a 1% quartz addition when the emulsion binder was applied, while in the case of the powder binder it was with 6% quartz with the MC-DUR matrix, and there was no quartz addition with the Sikafloor matrix. The highest microhardness, HV_0.5 = 25, in turn, was reached for the mats with the emulsion binder in the Sikafloor matrix with an addition of 10% quartz powder, while the highest friction coefficient was exhibited in the composite with the MC-DUR matrix, when 1% of the quartz powder and the emulsion binder were applied.

Recycled (Bio)Plastics and (Bio)Plastic Composites: A Trade Opportunity in a Green Future

Today’s world is at the point where almost everyone realizes the usefulness of going green. Due to so-called global warming, there is an urgent need to find solutions to help the Earth and move towards a green future. Many worldwide events are focusing on the global technologies in plastics, bioplastic production, the recycling industry, and waste management where the goal is to turn plastic waste into a trade opportunity among the industrialists and manufacturers. The present work aims to review the recycling process via analyzing the recycling of thermoplastic, thermoset polymers, biopolymers, and their complex composite systems, such as fiber-reinforced polymers and nanocomposites. Moreover, it will be highlighted how the frame of the waste management, increasing the materials specificity, cleanliness, and a low level of collected material contamination will increase the potential recycling of plastics and bioplastics-based materials. At the same time, to have a real and approachable trade opportunity in recycling, it needs to implement an integrated single market for secondary raw materials.

Recycling of Wastes Deriving from the Production of Epoxy-Carbon Fiber Composites in the Production of Polymer Composites

The formulation of composites reinforced with shredded epoxy-carbon fibers wastes is investigated. Poly (buthylene terephthalate) PBT was selected as the matrix for the composites. In order to increase the interaction between the epoxy resin still coating the carbon fibers and the PBT matrix, polycarbonate (PC) was added either to the matrix formulation or as a waste coating. The flexural strength, impact strength, and dynamic-mechanical analysis of the new composites was investigated, as well as their microstructure by scanning electron microscopy. Experimental results show that the recycled fibers can be dispersed in both pure PBT and in its blend, enhancing the mechanical properties of the composites. An increase in the investigated properties is found specifically in the elastic modulus below 50 °C and in the impact strength. The extent of the increase depends on the obtained microstructure.

Mechanical Behavior of GFRP Laminates Exposed to Thermal and Moist Environmental Conditions: Experimental and Model Assessment

This paper presents an experimental and analytical study about the mechanical response at a different temperature on glass fiber-reinforced polymer laminates. The effect of different environmental conditions on compressive, tensile, stiffness, and viscoelastic behavior (storage modulus, loss modulus and damping ratio) of laminates were investigated. Before testing, laminates were preserved in a deep freezer at −80 °C, −20 °C, 0 °C, and room temperature (25 °C) for up to 60 days. Results confirmed that temperatures ranging from −80 to 50 °C, which were below the glass transition temperature of the epoxy resin, did not significantly affect the compressive, tensile, and stiffness performance of all laminates. When the testing temperature increased to 100 °C, the properties were decreased significantly due to the damaging of the fiber/matrix interface. Additionally, results obtained from dynamic mechanical analyses tests showed a drop-in storage modulus, high peaks in loss modulus and high damping factor at the glass transition region of the epoxy resin. The highest storage modulus, two phases of glassy states and highest damping ratio on the −80/G group of laminates were obtained. The accuracy of experimental results was assessed with empirical models on the storage modulus behavior of laminates. The empirical model developed by Gibson et al. provided accurate estimates of the storage modulus as a function of temperature and frequency. The remaining empirical models were less accurate and non-conservative estimations of laminates stiffness.

Quantitative and Qualitative Aspects of Composite Action of Concrete and Dispersion-Reinforcing Fiber

The interest in using polymer-dispersed reinforcement in the construction industry in the context of sustainability has led to significant research on this scientific problem. The article is devoted to studying the processes of fiber interaction depending on its dispersion and the concrete matrix, and their combined contact work during the formation of a concrete structure, work under stresses arising in a concrete body, and during a collapse. The physical and mechanical processes of deformation and destruction of the “matrix–fiber” system were studied using high-precision microscopic equipment, and the nature of the work and deformation of fibers in concrete were revealed. The work aimed to establish and characterize the quantitative and qualitative aspects of the concrete matrix and dispersion-reinforcing fiber combined work. It was established that the best values of the adhesion index were observed at a volume content of fiber in the amount of 2% by weight of cement, regardless of the type of dispersion-reinforcing fiber. It was shown that the microstructure of polydispersion-reinforced fiber-cement specimens was denser, and microcracks formed during fracture in polydispersion-reinforced specimens had a smaller opening width. It was established that polydispersion-reinforced concrete had higher values of strength (up to 126%) and deformation (up to 296%) characteristics compared to monodispersion fiber-reinforced concrete.

Enchainment of the Coefficient of Structural Quality of Elements in Compression and Bending by Combined Reinforcement of Concrete with Polymer Composite Bars and Dispersed Fiber

Polymer composite reinforcement (PCR) and its use to produce high-quality concrete with the right design and technological and formulation solutions can demonstrate the results obtained with the steel rebars. This article discusses the synergistic effect from the combined reinforcement of concrete with traditional polymer rods and dispersed fiber, which, as a result, lead to an increase in strength and deformation characteristics and an improvement in the performance of compressed and bent structural elements. The synergistic effect of the joint work of polymer rods and dispersed reinforcement is considered in the context of relative indicators (structural quality factor CSQ), showing the relationship between strength characteristics and concrete density. The behavior of glass fiber in a cement matrix and the nature of its deformation during fracture were studied by scanning electron microscopy. It is shown that the use of PCR and dispersed reinforcement makes it possible to increase the strength characteristics of concrete in bending. In quantitative terms, the achieved results demonstrated that the CSQ values of a beam reinforced with a PCR frame with the addition of glass fiber were 3.4 times higher compared to the CSQ of a beam reinforced with steel reinforcement frames. In addition, for a beam reinforced with a PCR frame with no fiber addition, the CSQ values were three times higher.