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Rani S, Aslam S, Lal K, Noreen S, Alsader KAM, Hussain R, Shirinfar B, Ahmed N. Electrochemical C-H/C-C Bond Oxygenation: A Potential Technology for Plastic Depolymerization. CHEM REC 2024; 24:e202300331. [PMID: 38063812 DOI: 10.1002/tcr.202300331] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/27/2023] [Revised: 11/23/2023] [Indexed: 03/10/2024]
Abstract
Herein, we provide eco-friendly and safely operated electrocatalytic methods for the selective oxidation directly or with water, air, light, metal catalyst or other mediators serving as the only oxygen supply. Heavy metals, stoichiometric chemical oxidants, or harsh conditions were drawbacks of earlier oxidative cleavage techniques. It has recently come to light that a crucial stage in the deconstruction of plastic waste and the utilization of biomass is the selective activation of inert C(sp3 )-C/H(sp3 ) bonds, which continues to be a significant obstacle in the chemical upcycling of resistant polyolefin waste. An appealing alternative to chemical oxidations using oxygen and catalysts is direct or indirect electrochemical conversion. An essential transition in the chemical and pharmaceutical industries is the electrochemical oxidation of C-H/C-C bonds. In this review, we discuss cutting-edge approaches to chemically recycle commercial plastics and feasible C-C/C-H bonds oxygenation routes for industrial scale-up.
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Affiliation(s)
- Sadia Rani
- Department of Chemistry, The Women University Multan, Multan, 60000, Pakistan
| | - Samina Aslam
- Department of Chemistry, The Women University Multan, Multan, 60000, Pakistan
| | - Kiran Lal
- Department of Chemistry, The Women University Multan, Multan, 60000, Pakistan
| | - Sobia Noreen
- Institute of Chemistry, University of Sargodha, Sargodha, 40100, Pakistan
| | | | - Riaz Hussain
- Department of Chemistry, University of Education Lahore, D.G. Khan Campus, 32200, Pakistan
| | - Bahareh Shirinfar
- West Herts College - University of Hertfordshire, Watford, WD17 3EZ, London, United Kingdom
| | - Nisar Ahmed
- School of Chemistry, Cardiff University, Main Building, Park Place, Cardiff, CF10 3AT, United Kingdom
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2
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Gigante V, Aliotta L, Ascrizzi R, Pistelli L, Zinnai A, Batoni G, Coltelli MB, Lazzeri A. Innovative Biobased and Sustainable Polymer Packaging Solutions for Extending Bread Shelf Life: A Review. Polymers (Basel) 2023; 15:4700. [PMID: 38139951 PMCID: PMC10747240 DOI: 10.3390/polym15244700] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/04/2023] [Revised: 12/07/2023] [Accepted: 12/11/2023] [Indexed: 12/24/2023] Open
Abstract
Sustainable packaging has been steadily gaining prominence within the food industry, with biobased materials emerging as a promising substitute for conventional petroleum-derived plastics. This review is dedicated to the examination of innovative biobased materials in the context of bread packaging. It aims to furnish a comprehensive survey of recent discoveries, fundamental properties, and potential applications. Commencing with an examination of the challenges posed by various bread types and the imperative of extending shelf life, the review underscores the beneficial role of biopolymers as internal coatings or external layers in preserving product freshness while upholding structural integrity. Furthermore, the introduction of biocomposites, resulting from the amalgamation of biopolymers with active biomolecules, fortifies barrier properties, thus shielding bread from moisture, oxygen, and external influences. The review also addresses the associated challenges and opportunities in utilizing biobased materials for bread packaging, accentuating the ongoing requirement for research and innovation to create advanced materials that ensure product integrity while diminishing the environmental footprint.
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Affiliation(s)
- Vito Gigante
- Department of Civil and Industrial Engineering, University of Pisa, Via Diotisalvi 2, 56122 Pisa, Italy; (L.A.); (M.-B.C.); (A.L.)
| | - Laura Aliotta
- Department of Civil and Industrial Engineering, University of Pisa, Via Diotisalvi 2, 56122 Pisa, Italy; (L.A.); (M.-B.C.); (A.L.)
| | - Roberta Ascrizzi
- Department of Pharmacy, University of Pisa, Via Bonanno 6, 56126 Pisa, Italy;
- Interdepartmental Research Center “Nutraceuticals and Food for Health” (NUTRAFOOD), University of Pisa, Via del Borghetto 80, 56124 Pisa, Italy; (L.P.); (A.Z.)
| | - Laura Pistelli
- Interdepartmental Research Center “Nutraceuticals and Food for Health” (NUTRAFOOD), University of Pisa, Via del Borghetto 80, 56124 Pisa, Italy; (L.P.); (A.Z.)
- Department of Agriculture Food Environment, University of Pisa, Via del Borghetto 80, 56124 Pisa, Italy
| | - Angela Zinnai
- Interdepartmental Research Center “Nutraceuticals and Food for Health” (NUTRAFOOD), University of Pisa, Via del Borghetto 80, 56124 Pisa, Italy; (L.P.); (A.Z.)
- Department of Agriculture Food Environment, University of Pisa, Via del Borghetto 80, 56124 Pisa, Italy
| | - Giovanna Batoni
- Department of Translational Research and New Technologies in Medicine and Surgery, University of Pisa, Via S. Zeno 37, 56123 Pisa, Italy;
| | - Maria-Beatrice Coltelli
- Department of Civil and Industrial Engineering, University of Pisa, Via Diotisalvi 2, 56122 Pisa, Italy; (L.A.); (M.-B.C.); (A.L.)
| | - Andrea Lazzeri
- Department of Civil and Industrial Engineering, University of Pisa, Via Diotisalvi 2, 56122 Pisa, Italy; (L.A.); (M.-B.C.); (A.L.)
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Carichino S, Scanferla D, Fico D, Rizzo D, Ferrari F, Jordá-Reolid M, Martínez-García A, Corcione CE. Poly-Lactic Acid-Bagasse Based Bio-Composite for Additive Manufacturing. Polymers (Basel) 2023; 15:4323. [PMID: 37960003 PMCID: PMC10647417 DOI: 10.3390/polym15214323] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2023] [Revised: 10/27/2023] [Accepted: 11/01/2023] [Indexed: 11/15/2023] Open
Abstract
Beer bagasse is a residue waste produced in great amounts; nevertheless, it is still underestimated in the industry. The aim of this paper is to develop an innovative and efficient methodology to recycle the beer bagasse by producing Poly-lactic acid(PLA)-based bio-composites, in the forms of pellets and filaments, to be used in additive manufacturing processes. To assess the suitability of beer bagasse for extrusion-based 3D printing techniques, it was, firstly, physically and chemically characterized. Then, it was added in combination with different kinds of plasticizers to PLA to make bio-composites, analyzing their thermal and physical properties. The results prove the great potential of bagasse, evidencing its printability. Both composites' pellets and filaments were used in two different 3D printing machines and the mechanical properties of the 3D-printed models were evaluated as a function of the composition and the kind of technology used. All the used plasticizers improved processability and the polymer-bagasse interface. Compared to neat PLA, no changes in thermal properties were detected, but a lowering of the mechanical properties of the 3D-printed composites compared to the neat polymers was observed. Finally, a comparison between the efficiency of the two 3D printing techniques to be used with the bio-based composites was performed.
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Affiliation(s)
- Silvia Carichino
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy; (S.C.); (D.S.); (D.F.); (F.F.)
| | - Dino Scanferla
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy; (S.C.); (D.S.); (D.F.); (F.F.)
| | - Daniela Fico
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy; (S.C.); (D.S.); (D.F.); (F.F.)
| | - Daniela Rizzo
- Department of Cultural Heritage, University of Salento, via D. Birago 64, 73100 Lecce, Italy;
| | - Francesca Ferrari
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy; (S.C.); (D.S.); (D.F.); (F.F.)
| | - María Jordá-Reolid
- AIJU, Technological Institute for Children’s Products and Leisure, Ibi, 03440 Alicante, Spain; (M.J.-R.); (A.M.-G.)
| | - Asunción Martínez-García
- AIJU, Technological Institute for Children’s Products and Leisure, Ibi, 03440 Alicante, Spain; (M.J.-R.); (A.M.-G.)
| | - Carola Esposito Corcione
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy; (S.C.); (D.S.); (D.F.); (F.F.)
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Sola A, Trinchi A. Recycling as a Key Enabler for Sustainable Additive Manufacturing of Polymer Composites: A Critical Perspective on Fused Filament Fabrication. Polymers (Basel) 2023; 15:4219. [PMID: 37959900 PMCID: PMC10649055 DOI: 10.3390/polym15214219] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/09/2023] [Revised: 10/20/2023] [Accepted: 10/23/2023] [Indexed: 11/15/2023] Open
Abstract
Additive manufacturing (AM, aka 3D printing) is generally acknowledged as a "green" technology. However, its wider uptake in industry largely relies on the development of composite feedstock for imparting superior mechanical properties and bespoke functionality. Composite materials are especially needed in polymer AM, given the otherwise poor performance of most polymer parts in load-bearing applications. As a drawback, the shift from mono-material to composite feedstock may worsen the environmental footprint of polymer AM. This perspective aims to discuss this chasm between the advantage of embedding advanced functionality, and the disadvantage of causing harm to the environment. Fused filament fabrication (FFF, aka fused deposition modelling, FDM) is analysed here as a case study on account of its unparalleled popularity. FFF, which belongs to the material extrusion (MEX) family, is presently the most widespread polymer AM technique for industrial, educational, and recreational applications. On the one hand, the FFF of composite materials has already transitioned "from lab to fab" and finally to community, with far-reaching implications for its sustainability. On the other hand, feedstock materials for FFF are thermoplastic-based, and hence highly amenable to recycling. The literature shows that recycled thermoplastic materials such as poly(lactic acid) (PLA), acrylonitrile-butadiene-styrene (ABS), and polyethylene terephthalate (PET, or its glycol-modified form PETG) can be used for printing by FFF, and FFF printed objects can be recycled when they are at the end of life. Reinforcements/fillers can also be obtained from recycled materials, which may help valorise waste materials and by-products from a wide range of industries (for example, paper, food, furniture) and from agriculture. Increasing attention is being paid to the recovery of carbon fibres (for example, from aviation), and to the reuse of glass fibre-reinforced polymers (for example, from end-of-life wind turbines). Although technical challenges and economical constraints remain, the adoption of recycling strategies appears to be essential for limiting the environmental impact of composite feedstock in FFF by reducing the depletion of natural resources, cutting down the volume of waste materials, and mitigating the dependency on petrochemicals.
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Affiliation(s)
- Antonella Sola
- Advanced Materials and Processing, Manufacturing Business Unit, Commonwealth Scientific and Industrial Research Organisation (CSIRO), Clayton, Melbourne, VIC 3169, Australia
| | - Adrian Trinchi
- Advanced Materials and Processing, Manufacturing Business Unit, Commonwealth Scientific and Industrial Research Organisation (CSIRO), Clayton, Melbourne, VIC 3169, Australia
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Fico D, Rizzo D, Montagna F, Esposito Corcione C. Fused Filament Fabrication and Computer Numerical Control Milling in Cultural Heritage Conservation. MATERIALS (BASEL, SWITZERLAND) 2023; 16:3038. [PMID: 37109876 PMCID: PMC10141658 DOI: 10.3390/ma16083038] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 03/19/2023] [Revised: 04/07/2023] [Accepted: 04/10/2023] [Indexed: 06/19/2023]
Abstract
This paper reports a comparison between the advantages and disadvantages of fused filament fabrication (FFF) and computer numerical control (CNC) milling, when applied to a specific case of conservation of cultural heritage: the reproduction of four missing columns of a 17th-century tabernacle. To make the replica prototypes, European pine wood (the original material) was used for CNC milling, while polyethylene terephthalate glycol (PETG) was used for FFF printing. Neat materials were chemically and structurally characterized (FTIR, XRD, DSC, contact angle measurement, colorimetry, and bending tests) before and after artificial aging, in order to study their durability. The comparison showed that although both materials are subject to a decrease in crystallinity (an increase in amorphous bands in XRD diffractograms) and mechanical performance with aging, these characteristics are less evident in PETG (E = 1.13 ± 0.01 GPa and σ = 60.20 ± 2.11 MPa after aging), which retains water repellent (ca = 95.96 ± 5.56°) and colorimetric (∆E = 2.6) properties. Furthermore, the increase in flexural strain (%) in pine wood, from 3.71 ± 0.03% to 4.11 ± 0.02%, makes it not suitable for purpose. Both techniques were then used to produce the same column, showing that for this specific application CNC milling is quicker than FFF, but, at the same time, it is also much more expensive and produces a huge amount of waste material compared to FFF printing. Based on these results, it was assessed that FFF is more suitable for the replication of the specific column. For this reason, only the 3D-printed PETG column was used for the subsequent conservative restoration.
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Affiliation(s)
- Daniela Fico
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
| | - Daniela Rizzo
- Department of Cultural Heritage, University of Salento, Via D. Birago 64, 73100 Lecce, Italy
| | - Francesco Montagna
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
| | - Carola Esposito Corcione
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
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Rizzo D, Fico D, Montagna F, Casciaro R, Esposito Corcione C. From Virtual Reconstruction to Additive Manufacturing: Application of Advanced Technologies for the Integration of a 17th-Century Wooden Ciborium. MATERIALS (BASEL, SWITZERLAND) 2023; 16:ma16041424. [PMID: 36837055 PMCID: PMC9965309 DOI: 10.3390/ma16041424] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/30/2022] [Revised: 01/31/2023] [Accepted: 02/05/2023] [Indexed: 05/14/2023]
Abstract
3D modelling and 3D printing techniques have become increasingly popular in different fields, including cultural heritage. In this field, there are still many challenges to overcome, such as the difficulty of faithfully reproducing complex geometries or finding materials suitable for restoration, due to the limited scientific studies. This work proposes an example of the application of advanced technologies for the reproduction of four missing columns of a 17th century polychrome wooden ciborium. The difficulties of an automatic scan due to its reflective surface (water gilding and estofado decorations) were overcome by creating a 2D manual survey and a subsequent manual 3D redrawing. The CAD model was used to print the missing elements with fused filament fabrication (FFF) in polyethylene terephthalate glycol (PETG), using the following printing parameters: nozzle 0.4 mm, infill 20%, extrusion temperature of PLA 200 °C and of PETG 220 °C, plate temperature 50 °C, printing speed 60 mm/s, layer height 0.2 mm. The conservation and restoration of the ciborium is nearing completion. This study highlights the importance of collaboration between different professionals for the correct design of a restoration, as well as the need to promote scientific research into the development of new high-performance 3D printing materials suitable for conservation.
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Affiliation(s)
- Daniela Rizzo
- Department of Cultural Heritage, University of Salento, via D. Birago 64, 73100 Lecce, Italy
| | - Daniela Fico
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
- Correspondence:
| | - Francesco Montagna
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
| | - Raffaele Casciaro
- Department of Cultural Heritage, University of Salento, via D. Birago 64, 73100 Lecce, Italy
| | - Carola Esposito Corcione
- Department of Engineering for Innovation, University of Salento, Edificio P, Campus Ecotekne, s.p. 6 Lecce-Monteroni, 73100 Lecce, Italy
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Ferrari F, Striani R, Fico D, Alam MM, Greco A, Esposito Corcione C. An Overview on Wood Waste Valorization as Biopolymers and Biocomposites: Definition, Classification, Production, Properties and Applications. Polymers (Basel) 2022; 14:polym14245519. [PMID: 36559886 PMCID: PMC9787771 DOI: 10.3390/polym14245519] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/03/2022] [Revised: 12/12/2022] [Accepted: 12/13/2022] [Indexed: 12/23/2022] Open
Abstract
Bio-based polymers, obtained from natural biomass, are nowadays considered good candidates for the replacement of traditional fossil-derived plastics. The need for substituting traditional synthetic plastics is mainly driven by many concerns about their detrimental effects on the environment and human health. The most innovative way to produce bioplastics involves the use of raw materials derived from wastes. Raw materials are of vital importance for human and animal health and due to their economic and environmental benefits. Among these, wood waste is gaining popularity as an innovative raw material for biopolymer manufacturing. On the other hand, the use of wastes as a source to produce biopolymers and biocomposites is still under development and the processing methods are currently being studied in order to reach a high reproducibility and thus increase the yield of production. This study therefore aimed to cover the current developments in the classification, manufacturing, performances and fields of application of bio-based polymers, especially focusing on wood waste sources. The work was carried out using both a descriptive and an analytical methodology: first, a description of the state of art as it exists at present was reported, then the available information was analyzed to make a critical evaluation of the results. A second way to employ wood scraps involves their use as bio-reinforcements for composites; therefore, the increase in the mechanical response obtained by the addition of wood waste in different bio-based matrices was explored in this work. Results showed an increase in Young's modulus up to 9 GPa for wood-reinforced PLA and up to 6 GPa for wood-reinforced PHA.
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Rapiejko C, Mikusek D, Januszewicz B, Kubiak KJ, Pacyniak T. Refinement of the Magnesium-Aluminium Alloy Microstructure with Zirconium. MATERIALS (BASEL, SWITZERLAND) 2022; 15:8982. [PMID: 36556786 PMCID: PMC9786788 DOI: 10.3390/ma15248982] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/14/2022] [Revised: 12/07/2022] [Accepted: 12/08/2022] [Indexed: 06/17/2023]
Abstract
The magnesium-aluminium alloy AZ91 was inoculated with zirconium to refine the microstructure. Six different concentrations of zirconium content were tested, ranging from 0.1 to 0.6 wt %, and compared to the baseline AZ91 alloy without modification. Melted metal was poured into a preheated ceramic mould and the temperature was measured and recorded during the solidification. The derivative and thermal analysis (DTA) was performed to compare the crystallisation dynamics. Formed microstructure was analysed using an optical microscope, scanning electron microscopy (SEM-EDX) and energy dispersive X-ray spectrometry (XRD). The chemical composition was measured using an arc spectrometer. The time of solidification was shortened for the samples with a concentration of zirconium 0.3 wt % and the microstructure was refined. The level of grain refinement remained below 10% and the grain shape was changed to more spherical shapes. Both the primary magnesium and eutectic phases were modified. However, at a low concentration of zirconium (0.1 and 0.2 wt %), the primary grain size was increased. Therefore, the optimal zirconium concentration was 0.3 wt %. Larger concentrations (0.4 to 0.6 wt %) did not provide any additional benefit. Theoretical analysis showed that some Al3Zr intermetallic phases can form, which was confirmed on the derivate curve of the thermal analysis, and SEM-EDS and XRD analyses.
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Affiliation(s)
- Cezary Rapiejko
- Faculty of Mechanical Engineering, Lodz University of Technology, Stefanowskiego 1/15, 90-537 Lodz, Poland
| | - Dominik Mikusek
- Faculty of Mechanical Engineering, Lodz University of Technology, Stefanowskiego 1/15, 90-537 Lodz, Poland
| | - Bartłomiej Januszewicz
- Faculty of Mechanical Engineering, Lodz University of Technology, Stefanowskiego 1/15, 90-537 Lodz, Poland
| | - Krzysztof J. Kubiak
- School of Mechanical Engineering, University of Leeds, Woodhouse Lance, Leeds LS2 9JT, UK
| | - Tadeusz Pacyniak
- Faculty of Mechanical Engineering, Lodz University of Technology, Stefanowskiego 1/15, 90-537 Lodz, Poland
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Towards a Circular Economy: Study of the Mechanical, Thermal, and Electrical Properties of Recycled Polypropylene and Their Composite Materials. Polymers (Basel) 2022; 14:polym14245482. [PMID: 36559849 PMCID: PMC9781673 DOI: 10.3390/polym14245482] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/29/2022] [Revised: 12/08/2022] [Accepted: 12/12/2022] [Indexed: 12/23/2022] Open
Abstract
This research focuses on the mechanical properties of polypropylene (PP) blended with recycled PP (rPP) at various concentrations. The rPP can be added at up to 40 wt% into the PP matrix without significantly affecting the mechanical properties. MFI of blended PP increased with increasing rPP content. Modulus and tensile strength of PP slightly decreased with increased rPP content, while the elongation at break increased to up to 30.68% with a 40 wt% increase in rPP content. This is probably caused by the interfacial adhesion of PP and rPP during the blending process. The electrical conductivity of materials was improved by adding carbon black into the rPP matrices. It has a significant effect on the mechanical and electrical properties of the composites. Stress-strain curves of composites changed from ductile to brittle behaviors. This could be caused by the poor interfacial interaction between rPP and carbon black. FTIR spectra indicate that carbon black did not have any chemical reactions with the PP chains. The obtained composites exhibited good performance in the electrical properties tested. Finally, DSC results showed that rPP and carbon black could act as nucleating agents and thus increase the degree of crystallinity of PP.
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