Electrochemical Approaches for the Recovery of Metals from Electronic Waste: A Critical Review

Electrochemical lithium extraction from hectorite ore

Electrochemical technologies add a unique dimension for ore refinement, representing tunable methods that can integrate with renewable energy sources and existing downstream process flows. However, the development of electrochemical extraction technologies has been impeded by the technological maturity of hydro- and pyro-metallurgy, as well as the electrical insulating properties of many metal oxide ores. The fabrication and use of carbon/insulating material composite electrodes has been a longstanding method to enable electrochemical activation. Here, using real hectorite ore, we employ this technical approach to fabricate hectorite-carbon black composite electrodes (HCCEs) and achieve electrochemical activation of hectorite. Anodic polarization results in lithium-ion release through a multi-step chemical and electrochemical mechanism that results in 50.7 ± 4.4% removal of lithium from HCCE, alongside other alkaline ions. This technical proof-of-concept study underscores that electrochemical activation of ores can facilitate lattice deterioration and ion removal from ores.

Breaking barriers in electrodeposition: Novel eco-friendly approach based on utilization of deep eutectic solvents

This review article provides a comprehensive examination of the innovative approaches emerging from using deep eutectic solvents (DESs) in electrodeposition techniques. Through an in-depth exploration of fundamental principles, the study highlights the advantages of DESs as electrolytes, including reduced toxicity, enhanced control over deposition parameters, and specific influences on morphology. By showcasing specific studies and experimental findings, the article offers tangible evidence of the superior performance of DES-based electrodeposition methods. Key findings reveal that DESs utilization enables eco-friendly electrodeposition of noble metal and transition metal coatings, coatings of their alloys and composites, as well as electrodeposition of semiconductor and photovoltaic alloy coatings; while also addressing challenges such as hydrogen evolution in conventional electrolytes. Notably, DES-based electrolytes facilitate the formation of electrodeposits with unique nanostructures and improve the stability of colloidal systems for composite coatings. The article contains invaluable tables detailing electrolyte compositions, electrodeposition conditions, and deposition results for a diverse array of metals, alloys, and composites, serving as a practical handbook for researchers and industry practitioners. In conclusion, the review underscores the transformative impact of DESs on electrodeposition techniques and emphasizes the prospects for future advancements in surface modification and material synthesis.

Solar-assisted selective separation and recovery of precious group metals from deactivated air purification catalysts

The mitigation of environmental and energy crises could be advanced by reclaiming platinum group precious metals (PGMs) from decommissioned air purification catalysts. However, the complexity of catalyst composition and the high chemical inertness of PGMs significantly impede this process. Consequently, recovering PGMs from used industrial catalysts is crucial and challenging. This study delves into an environmentally friendly approach to selectively recover PGMs from commercial air purifiers using photocatalytic redox technology. Our investigation focuses on devising a comprehensive strategy for treating three-way catalysts employed in automotive exhaust treatment. By meticulously pretreating and modifying reaction conditions, we achieved noteworthy results, completely dissolving and separating rhodium (Rh), palladium (Pd), and platinum (Pt) within a 12-h time frame. Importantly, the solubility selectivity persists despite the remarkably similar physicochemical properties of Rh, Pd, and Pt. To bolster the environmental sustainability of our method, we harness sunlight as the energy source to activate the photocatalysts, facilitating the complete dissolution of precious metals under natural light irradiation. This eco-friendly recovery approach demonstrated on commercial air purifiers, exhibits promise for broader application to a diverse range of deactivated air purification catalysts, potentially enabling implementation on a large scale.

Drivers and Pathways for the Recovery of Critical Metals from Waste-Printed Circuit Boards

The ever-increasing importance of critical metals (CMs) in modern society underscores their resource security and circularity. Waste-printed circuit boards (WPCBs) are particularly attractive reservoirs of CMs due to their gamut CM embedding and ubiquitous presence. However, the recovery of most CMs is out of reach from current metal-centric recycling industries, resulting in a flood loss of refined CMs. Here, 41 types of such spent CMs are identified. To deliver a higher level of CM sustainability, this work provides an insightful overview of paradigm-shifting pathways for CM recovery from WPCBs that have been developed in recent years. As a crucial starting entropy-decreasing step, various strategies of metal enrichment are compared, and the deployment of artificial intelligence (AI) and hyperspectral sensing is highlighted. Then, tailored metal recycling schemes are presented for the platinum group, rare earth, and refractory metals, with emphasis on greener metallurgical methods contributing to transforming CMs into marketable products. In addition, due to the vital nexus of CMs between the environment and energy sectors, the upcycling of CMs into electro-/photo-chemical catalysts for green fuel synthesis is proposed to extend the recycling chain. Finally, the challenges and outlook on this all-round upgrading of WPCB recycling are outlined.

Physicochemical reactions in e-waste recycling

Electronic waste (e-waste) recycling is becoming a global concern owing to its immense quantity, hazardous character and the potential loss of valuable metals. The many processes involved in e-waste recycling stem from a mixture of physicochemical reactions, and understanding the principles of these reactions can lead to more efficient recycling methods. In this Review, we discuss the principles behind photochemistry, thermochemistry, mechanochemistry, electrochemistry and sonochemistry for metal recovery, polymer decomposition and pollutant elimination from e-waste. We also discuss how these processes induce or improve reaction rates, selectivity and controllability of e-waste recycling based on thermodynamics and kinetics, free radicals, chemical bond energy, electrical potential regulation and more. Lastly, key factors, limitations and suggestions for improvements of these physicochemical reactions for e-waste recycling are highlighted, wherein we also indicate possible research directions for the future.

A biogenic hydrogel to recover Au(III) from electronic waste

In the course of this investigation, we undertook the contemplation of a green chemistry paradigm with the express intent of procuring valuable metal, namely gold, from electronic waste (e-waste). In pursuit of this overarching objective, we conceived a procedural framework consisting of two pivotal stages. As an initial stage, we introduced a physical separation procedure relying on the utilization of the Eddy current separator, prior to embarking on the process of leaching from e-waste. Subsequent to the partitioning of metals from the non-metal constituents of waste printed circuit boards (PCB), we initiated an investigation into the hydrogel derived from basil seeds (Ocimum basilicum L.), utilizing it as a biogenic sorbent medium. The thorough characterization of hydrogel extracted from basil seeds involved the application of an array of analytical techniques, encompassing FTIR, XRD, SEM, and BET. The batch sorption experiments show more than 90% uptake in the pH range of 2-5. The sorption capacity of the hydrogel material was evaluated as 188.44 mg g-1 from the Langmuir Isotherm model. The potential interference stemming from a spectrum of other ions, encompassing Al, Cu, Ni, Zn, Co, Cr, Fe, Mn, and Pb was systematically examined. Notably, the sole instance of interference in the context of adsorption of gold ions was observed to be associated with the presence of lead. The application of the hydrogel demonstrated a commendable efficiency in the recovery of Au(III) from the leached solution derived from the waste PCB.

Can e-waste recycling provide a solution to the scarcity of rare earth metals? An overview of e-waste recycling methods

Recycling e-waste is seen as a sustainable alternative to compensate for the limited natural rare earth elements (REEs) resources and the difficulty of accessing these resources. Recycling facilitates the recovery of valuable products and minimizes emissions during their transportation. Numerous studies have been reported on e-waste recycling using various techniques, including thermo-, hydro- and biometallurgical approaches. However, each approach still has technical, economic, social, or environmental limitations. This review highlights the potential of recycling e-waste, including outlining the current unutilized potential of REE recycling from different e-waste components. An in-depth analysis of e-waste generation on a global scale and Australian scenario, along with various hazardous impacts on ecosystem and human health, is reported. In addition, a comprehensive summary of various metal recovery processes and their merits and demerits is also presented. Lifecycle analysis for recovering REEs from e-waste indicate a positive environmental impact when compared to REEs produced from virgin sources. In addition, recovering REEs form secondary sources eliminated ca. 1.5 times radioactive waste, as seen in production from primary sources scenario. The review outcome demonstrates the increasing potential of REE recycling to overcome critical challenges, including issues over supply security and localized dependency.

Driving sustainable circular economy in electronics: A comprehensive review on environmental life cycle assessment of e-waste recycling

E-waste, encompassing discarded materials from outdated electronic equipment, often ends up intermixed with municipal solid waste, leading to improper disposal through burial and incineration. This improper handling releases hazardous substances into water, soil, and air, posing significant risks to ecosystems and human health, ultimately entering the food chain and water supply. Formal e-waste recycling, guided by circular economy models and zero-discharge principles, offers potential solutions to this critical challenge. However, implementing a circular economy for e-waste management due to chemical and energy consumption may cause environmental impacts. Consequently, advanced sustainability assessment tools, such as Life Cycle Assessment (LCA), have been applied to investigate e-waste management strategies. While LCA is a standardized methodology, researchers have employed various routes for environmental assessment of different e-waste management methods. However, to the authors' knowledge, there lacks a comprehensive study focusing on LCA studies to discern the opportunities and limitations of this method in formal e-waste management strategies. Hence, this review aims to survey the existing literature on the LCA of e-waste management under a circular economy, shedding light on the current state of research, identifying research gaps, and proposing future research directions. It first explains various methods of managing e-waste in the circular economy. This review then evaluates and scrutinizes the LCA approach in implementing the circular bioeconomy for e-waste management. Finally, it proposes frameworks and procedures to enhance the applicability of the LCA method to future e-waste management research. The literature on the LCA of e-waste management reveals a wide variation in implementing LCA in formal e-waste management, resulting in diverse results and findings in this field. This paper underscores that LCA can pinpoint the environmental hotspots for various pathways of formal e-waste recycling, particularly focusing on metals. It can help address these concerns and achieve greater sustainability in e-waste recycling, especially in pyrometallurgical and hydrometallurgical pathways. The recovery of high-value metals is more environmentally justified compared to other metals. However, biometallurgical pathways remain limited in terms of environmental studies. Despite the potential for recycling e-waste into plastic or glass, there is a dearth of robust background in LCA studies within this sector. This review concludes that LCA can offer valuable insights for decision-making and policy processes on e-waste management, promoting environmentally sound e-waste recycling practices. However, the accuracy of LCA results in e-waste recycling, owing to data requirements, subjectivity, impact category weighting, and other factors, remains debatable, emphasizing the need for more uncertainty analysis in this field.

Cellulose nanofibers (CNFs) in the recycling of nickel and cadmium battery metals using electrodeposition

Cellulose nanofibers (CNFs) were employed in the aqueous electrodeposition of nickel and cadmium for battery metal recycling. The electrowinning of mixed Ni-Cd metal ion recycling solutions demonstrated that cadmium with a purity of over 99% could be selectively extracted while leaving the nickel in the solution. Two types of CNFs were evaluated: negatively charged CNFs (a-CNF) obtained through acid hydrolysis (-75 μeq. g-1) and positively charged CNFs (q-CNF) functionalized with quaternary ammonium groups (+85 μeq. g-1). The inclusion of CNFs in the Ni-Cd electrolytes induced growth of cm-sized dendrites in conditions where dendrites were otherwise not observed, or increased the degree of dendritic growth when it was already present to a lesser extent. The augmented dendritic growth correlated with an increase in deposition yields of up to 30%. Additionally, it facilitated the formation of easily detachable dendritic structures, enabling more efficient processing on a large scale and enhancing the recovery of the toxic cadmium metal. Regardless of the charged nature of the CNFs, both negatively and positively charged CNFs led to a significant formation of protruding cadmium dendrites. When deposited separately, dendritic growth and increased deposition yields remained consistent for the cadmium metal. However, dendrites were not observed during the deposition of nickel; instead, uniformly deposited layers were formed, albeit at lower yields (20%), when positively charged CNFs were present. This paper explores the potential of utilizing cellulose and its derivatives as the world's largest biomass resource to enhance battery metal recycling processes.

Evaluating the metal recovery potential of coal fly ash based on sequential extraction and machine learning

Given the depletion of metal resources and the potential leaching of toxic elements from solid waste, secondary recovery of metal from solid waste is essential to achieve coordinated development of resources and the environment. In this study, hybrid models combining the gradient boosting decision tree and particle swarm optimization algorithm were constructed and compared based on two different datasets. Additionally, a new, quantitative evaluation index for metal recovery potential (MRP) was proposed. The results showed that the model constructed using more elemental properties could more accurately predict metal fractions in coal fly ash (CFA) with an R² value of 0.88 achieved on the testing set. The MRP index revealed that the DAT sample had the greatest recovery potential (MRP = 43,311.70). Ca was easier to recover due to its high concentration and presence mostly in soluble fractions. Model post-analysis highlighted that the elemental properties and total concentrations generally exerted a greater influence on the metal fractions. The innovative evaluation strategy based on machine learning and sequential extraction presented in this work provides an important reference for maximizing metal recovery from CFA to achieve environmental and economic benefits with the goal of sustainable development.

Remediation of metals and plastic from e-waste by iron mine indigenous acidophilic bacteria

The growing consumption of electrical and electronic equipment leads to high amounts of electronic waste (e-waste), which is now considered the fastest-growing waste stream at the national and international levels. As well as being a potential secondary resource due to its precious metals content, e-waste also contains strategic metals and plastics. For instance, mobile phones have about 25-55% plastic substances. A few studies have been performed to investigate the potential of indigenous bacteria in metals' bioleaching from the polluted environment. Heterotrophic bioleaching potential in acidic conditions had been preliminarily investigated. Two soil types of iron ore were considered the source of indigenous bacteria. Despite the acidophilic nature of the bacterial consortium, they continued their leaching activity regardless of alkaline conditions. Maximum biorecovery rate related to copper (4%) responding to the main soil, owing to the higher copper content of mobile phone waste. Chromium had the least recovery rate (⩽0.002%). Overall, the maximum metal recovery rate was 4.7%, achieved by tailing heterotrophs at an e-waste loading of 10 g l^-1. Statistical analysis had shown that there was no significant difference between the metal recovery rates and soil type or even the solid-liquid ratio (p > 0.05). Although acidophilic indigenous heterotrophs could not be an appropriate alternative for a large amount of metal recovery process, they might have considerable potential in the bioremediation of e-waste plastic fractions and metals in low concentrations simultaneously.

Hydrogen Sulphide Sequestration with Metallic Ions in Acidic Media Based on Chitosan/sEPDM/Polypropylene Composites Hollow Fiber Membranes System

This paper presents the preparation and characterization of composite membranes based on chitosan (Chi), sulfonated ethylene-propylene-diene terpolymer (sEPDM), and polypropylene (PPy), and designed to capture hydrogen sulfide. The Chi/sEPDM/PPy composite membranes were prepared through controlled evaporation of a toluene dispersion layer of Chi:sEPDM 1;1, w/w, deposited by immersion and under a slight vacuum (100 mmHg) on a PPy hollow fiber support. The composite membranes were characterized morphologically, structurally, and thermally, but also from the point of view of their performance in the process of hydrogen sulfide sequestration in an acidic media solution with metallic ion content (Cu²⁺, Cd²⁺, Pb²⁺, and/or Zn²⁺). The operational parameters of the pertraction were the pH, pM, matrix gas flow rate, and composition. The results of pertraction from synthetic gases mixture (nitrogen, methane, carbon dioxide) indicated an efficient removal of hydrogen sulfide through the prepared composite membranes, as well as its immobilization as sulfides. The sequestration and the recuperative separation, as sulfides from an acid medium, of the hydrogen sulfide reached up to 96%, decreasing in the order: CuS > PbS > CdS > ZnS.

Physical, Static, and Kinetic Analysis of the Electrochemical Deposition Process for the Recovery of Heavy Metal from Industrial Wastewater

Through the electrodeposition technique, toxic metals in wastewater can be removed and deposited on a chosen substrate with excellent selectivity. In this work, we use this technique to extract lead cations from simulated wastewater by using fluorine-doped tin oxide (FTO) substrate at various temperatures. In situ tracking of lead nucleation at advanced stages has been achieved by chronoamperometry. According to the experimental results, the theoretical models developed to study the kinetic growth of lead deposits in 2D and 3D are in good agreement. Nucleation rate and growth rate constants, for example, were found to be strongly influenced by temperature. Cottrell's equation is used to calculate the diffusion coefficient. X-ray diffraction, scanning electron microscopy, and energy-dispersiveX-ray techniques were used to investigate and characterize the lead deposits. The reported results could provide insight into the optimization of electrodeposition processes for heavy metal recovery from wastewater and electronic wastes.

Efficient Electrocatalyst Nanoparticles from Upcycled Class II Capacitors

To move away from fossil fuels, the electrochemical reaction plays a critical role in renewable energy sources and devices. The anodic oxygen evolution reaction (OER) is always coupled with these reactions in devices but suffers from large energy barriers. Thus, it is important for developing efficient OER catalysts with low overpotential. On the other hand, there are large amounts of metals in electronic waste (E-waste), especially various transition metals that are promising alternatives for catalyzing OER. Hence, this work, which focuses on upcycling Class II BaTiO3 Multilayer Ceramic Capacitors, of which two trillion were produced in 2011 alone. We achieved this by first using a green solvent extraction method that combined the ionic liquid Aliquat® 336 and hydrochloride acid to recover a mixed solution of Ni, Fe and Cu cations, and then using such a solution to synthesize high potential catalysts NiFe hydroxide and NiCu hydroxide for OER. NiFe-hydroxide has been demonstrated to have faster OER kinetics than the NiCu-hydroxide and commercial c-RuO2. In addition, it showed promising results after the chronopotentiometry tests that outperform c-RuO2.

Recovery of Metals from Electronic Waste-Printed Circuit Boards by Ionic Liquids, DESs and Organophosphorous-Based Acid Extraction

The extraction of metals from waste printed circuit boards (WPCBs) with ionic liquids (ILs), Deep Eutectic Solvents (DESs) and organophosphorous-based acid (Cyanex 272) has been presented. The study was undertaken to assess the effectiveness of the application of the new leaching liquids, and the new method of extraction of metals from the leachate and the solid phase with or without the leaching process. Solvent extraction from the liquid leachate phase has been studied in detail with popular ILs, such as tetraoctylphosphonium bromide, {[P_8,8,8,8][Br] and tributyltetradecylphosphonium chloride, [P_4,4,4,14][Cl] using Aqueous Biphasic Systems (ABS) method. Trihexyltetradecylphosphonium bis(2,4,4-trimethylpentyl) phosphinate, [P_6,6,6,14][Cyanex272], ([P_6,6,6,14][BTMPP]), trihexyltetradecylphosphonium thiocyanate, [P_6,6,6,14][SCN], methyltrioctylammonium chloride (Aliquat 336), as well as bis(2,4,4-trimethylpentyl)phosphinic acid (Cyanex 272) were also used in the extraction of metals from the leachate. Two DESs (1) {choline chloride + lactic acid, 1:2} and (2) {choline chloride + malonic acid, 1:1} were used in the extraction of metals from the solid phase. The extraction behavior of metals with DESs was compared with that performed with three new bi-functional ILs: didecyldimethylammonium salicylate, [N_10,10,1,1][Sal], didecyldimethylammonium bis(2-ethylhexyl) phosphate, [N_10,10,1,1][D2EHPA], and didecyldimethylammonium bis(2,4,4-trimethylpentyl) phosphinate, [N_10,10,1,1][Cyanex272]. The [P_6,6,6,14][Cyanex272]/toluene and (Cyanex 272 + diethyl phosphite ester) mixtures exhibited a high extraction efficiency of about 50–90% for different metal ions from the leachate. High extraction efficiency of about 90–100 wt% with the ABS method using the mixture {[P_8,8,8,8][Br], or [P_4,4,4,14][Cl] + NaCl + H₂O₂ + post-leaching liquid phase} was obtained. The DES 2 revealed the efficiency of copper extraction, E_Cu = 15.8 wt% and silver, E_Ag = 20.1 wt% at pH = 5 from the solid phase after the thermal pre-treatment and acid leaching. The solid phase extraction efficiency after thermal pre-treatment only was (E_Cu = 9.6 wt% and E_Ag = 14.2 wt%). The use of new bi-functional ILs did not improve the efficiency of the extraction of metal ions from the solid phase. Process factors such as solvent concentration, extraction additives, stripping and leaching methods, temperature, pH and liquid/solid as well as organic/water ratios were under control. For all the systems, the selectivity and distribution ratios were described. The proposed extraction processes can represent alternative paths in new technologies for recovering metals from electronic secondary waste.

Catalysing electrowinning of copper from E-waste: A critical review

Smart technologies and digitalisation have increased the consumption of scarce metals that threaten the sustainability of intricated industries. Additionally, the growing streams of waste electrical and electronic equipment (e-waste) are significant hazards to public health and the environment. Thus, there is an escalating need to recover metals from e-waste for sustainable management of metal resources. Hydrometallurgical processing of e-waste, involving copper (Cu) leaching and its subsequent recovery from pregnant leach solution (PLS) via electrowinning, has emerged as an efficient strategy to close the recycling loop. Electrowinning from PLS demonstrated higher Cu recovery efficiency and operational feasibility with a lower reagent use and lesser waste generation. Nevertheless, multiple issues challenged its practical implementation, including selective recovery of Cu from PLS containing mixed metals and high energy consumption. This review (1) identifies the factors affecting Cu electrowinning from PLS; (2) evaluates the composition of lixiviants influencing Cu electrowinning; (3) appraises various catalysts developed for enhancing Cu electrodeposition; and (4) reviews coupled systems that minimised process energy consumption. From the literature review, electrocatalysts are prospective candidates for improving Cu electrowinning as they reduced the cathodic reduction overpotentials, enhanced surface reaction kinetics and increased current efficiency. Other catalysts, including bioelectrocatalysts and photoelectrocatalysts, are applicable for dilute electrolytes with further investigations required to validate their feasibility. The coupled systems, including slurry electrolysis, bioelectrochemical systems and coupled redox fuel cells, minimise process energy requirements by systematically coupling the cathodic reduction reaction with suitable anodic oxidation reactions having thermodynamically low overpotentials. Among these systems, slurry electrolysis utilising a single-step processing of e-waste is feasible for commericalisation though operational challenges must be addressed to improve its sustainability. The other systems require further studies to improve their scalability. It provides an important direction for energy-efficient Cu electrowinning from PLS, ultimately promoting a circular economy for the scarce metal resources.

Ionic Mass Transfer at Point Electrodes Located at Cathode Support Plate in an Electrorefining Cell in Presence of Rectangular Turbulent Promoters

Current density plays a major role in deciding the plant size, current efficiency, and energy consumption in electrorefining cells. In general, operating current density will be 40% of the limiting current density. Forced circulation of the electrolyte in the presence of promoters improves the mass transfer coefficient. In the present study, rectangular turbulence promoters are fitted at the bottom side of the cell to improve the mass transfer coefficient at the cathode support plate. The limiting current density technique is used to measure the mass transfer coefficient. The variables covered in the present study are the effects of flow rate, promoter height, and spacing among the promoters. The electrolyte consists of copper sulfate and sulphuric acid. At a regulated flow rate, the electrolyte is pumped from the recirculation tank to the cell through an intermediate overhead tank. The limiting current density increased with an increasing flow rate in the presence of promoters, and thus the overall mass transfer coefficient on the cathode support plate also improved. With an increase in the flow rate of the electrolyte from 6.67 × 10−6 to 153.33 m3/s, limiting current density increased from 356.8 to 488.8 A/m2 for spacing of 0.30 m, with a promoter height of 0.01 m. However, it is noteworthy that when the promoter height is increased from 0.01 to 0.07 m, the overall mass transfer coefficient is found to increase up to 60%, but with the further increase in the promoter height to 0.30 m the mass transfer coefficient starts to decrease. Therefore, the optimized cell parameters are established in this work. The current sustainable concept of employing rectangular turbulence promoters will bring benefits to any precious metal refining or electrowinning tank house electrolytes.

Enhancement of WEEE Management Practices in MTN Phone Village, Rumukurushi, Port Harcourt, Nigeria

Informal recycling has been a source of challenges to a mobile telephone network (MTN) phone village in Rumukurushi, Port Harcourt, Nigeria, and several locations in developing countries. In order to bring a lasting solution to the menace of informal recycling in this location, the study proposed a new waste electrical and electronic equipment (WEEE) management system. The system comprises the application of two key concepts. The first concept includes limiting the activities of informal recyclers to WEEE collection only. This implies WEEE treatment, dismantling, etc., are carried out by government-approved agencies and experts. The second concept involves the application of the just-in-time (JIT) management concept for managing WEEE. The concept ensures that WEEE is only requested from the recycler or the individuals in possession of it and only on demand. The study adopted a qualitative research approach. Data collection and analysis were achieved via semi-structured phone interviews and thematic analysis, respectively. The outcome of the study limits the activities of the informal recyclers to WEEE collection. Informal recyclers gain revenue from collection. A reduction in the waiting time of workers and WEEE storage space is achieved. This offers safety, efficiency, and an increased productivity. This will help to revolutionise the WEEE management system in the location.

Dismantling of Printed Circuit Boards Enabling Electronic Components Sorting and Their Subsequent Treatment Open Improved Elemental Sustainability Opportunities

This critical review focuses on advanced recycling strategies to enable or increase recovery of chemical elements present in waste printed circuit boards (WPCBs). Conventional recycling involves manual removal of high value electronic components (ECs), followed by raw crushing of WPCBs, to recover main elements (by weight or value). All other elements remain unrecovered and end up highly diluted in post-processing wastes or ashes. To retrieve these elements, it is necessary to enrich the waste streams, which requires a change of paradigm in WPCB treatment: the disassembly of WPCBs combined with the sorting of ECs. This allows ECs to be separated by composition and to drastically increase chemical element concentration, thus making their recovery economically viable. In this report, we critically review state-of-the-art processes that dismantle and sort ECs, including some unpublished foresight from our laboratory work, which could be implemented in a recycling plant. We then identify research, business opportunities and associated advanced retrieval methods for those elements that can therefore be recovered, such as refractory metals (Ta, Nb, W, Mo), gallium, or lanthanides, or those, such as the platinum group elements, that can be recovered in a more environmentally friendly way than pyrometallurgy. The recovery methods can be directly tuned and adapted to the corresponding stream.

Influence of Electrolyte Impurities from E-Waste Electrorefining on Copper Extraction Recovery

In order to reflect possible issues in future sole e-waste processing, an electrolyte of complex chemical composition reflecting system of sole e-waste processing was obtained by following a specially designed pyro-electrometallurgical method. The obtained non-standard electrolyte was further used for the purpose of comprehensive metal interference evaluation on the copper solvent extraction (SX) process. Optimization of the process included a variation of several process parameters, allowing determination of the effect of the most abundant and potentially the most influential impurities (Ni, Sn, Fe, and Zn) and 14 other trace elements. Moreover, comparing three commercial extractants of different active chelating groups, it was determined that branched aldoxime reagent is favorable for Cu extraction from the chemically complex system, as can be expected in future e-waste recycling. The results of this study showed that, under optimal conditions of 20 vol.% extractant concentration, feed pH 1.5, O/A ratio 3, and 10-min phase contact time, 88.1% of one stage Cu extraction was achieved. Co-extraction of the Fe, Zn, Ni, and Sn was under 8%, while Pb and trace elements were negligible. Optimal conditions (H2SO4 180 g/L, O/A = 2, and contact time 5 min) enabled 95.3% Cu stripping and under 6% of the most influential impurities. In addition, an impurity monitoring and distribution methodology enabled a better understanding and design of the process for the more efficient valorization of metals from e-waste.