Integrated assessment of the chemical, microbiological and ecotoxicological effects of a bio-packaging end-of-life in compost

The present study aimed to i) assess the disintegration of a novel bio-packaging during aerobic composting (2 and 6 % tested concentrations) and evaluate the resulting compost ii) analyse the ecotoxicity of bioplastics residues on earthworms; iii) study the microbial communities during composting and in 'earthworms' gut after their exposure to bioplastic residues; iv) correlate gut microbiota with ecotoxicity analyses; v) evaluate the chemico-physical characterisation of bio-packaging after composting and earthworms' exposure. Both tested concentrations showed disintegration of bio-packaging close to 90 % from the first sampling time, and compost chemical analyses identified its maturity and stability at the end of the process. Ecotoxicological assessments were then conducted on Eisenia fetida regarding fertility, growth, genotoxic damage, and impacts on the gut microbiome. The bioplastic residues did not influence the earthworms' fertility, but DNA damages were measured at the highest bioplastic dose tested. Furthermore bioplastic residues did not significantly affect the bacterial community during composting, but compost treated with 2 % bio-packaging exhibited greater variability in the fungal communities, including Mortierella, Mucor, and Alternaria genera, which can use bioplastics as a carbon source. Moreover, bioplastic residues influenced gut bacterial communities, with Paenibacillus, Bacillus, Rhizobium, Legionella, and Saccharimonadales genera being particularly abundant at 2 % bioplastic concentration. Higher concentrations affected microbial composition by favouring different genera such as Pseudomonas, Ureibacillus, and Streptococcus. For fungal communities, Pestalotiopsis sp. was found predominantly in earthworms exposed to 2 % bioplastic residues and is potentially linked to its role as a microplastics degrader. After composting, Attenuated Total Reflection analysis on bioplastic residues displayed evidence of ageing with the formation of hydroxyl groups and amidic groups after earthworm exposure.

Starch-Based Functional Films Enhanced with Bacterial Nanocellulose for Smart Packaging: Physicochemical Properties, pH Sensitivity and Colorimetric Response

Starch-based pH-sensing films with bacterial nanocellulose (BNC) and red cabbage anthocyanins (RCA) as active components were investigated in this research. Their structural, physical, surface and colorimetric properties were analyzed, mainly as a function of BNC concentration. The aim of the research was to relate the changes in the intermolecular interactions between the components of the films (starch, anthocyanins and BNC) to the physical, surface and colorimetric properties that are important for the primary intended application of the produced films as pH indicators in smart packaging. The results showed that maize starch (MS) was more suitable as a matrix for the stabilization of anthocyanins compared to potato starch (PS). PS-based films showed a lower value of water contact angle than MS-based films, indicating stronger hydrophilicity. The swelling behavior results indicate that the concentrations of BNC in MS-based films (cca 10%) and the concentration of about 50% BNC in PS-based films are required if satisfactory properties of the indicator in terms of stability in a wet environment are to be achieved. The surface free energy results of PS-based films with BNC were between 62 and 68 mJ/m2 and with BNC and RCA between 64 and 68 mJ/m2; for MS-based films, the value was about 65 mJ/m2 for all samples with BNC and about 68 mJ/m2 for all samples with BNC and RCA. The visual color changes after immersion in different buffer solutions (pH 2.0-10.5) showed a gradual transition from red/pink to purple, blue and green for the observed samples. Films immersed in different buffers showed lower values of 2 to 10 lightness points (CIE L*) for PS-based films and 10 to 30 lightness points for MS-based films after the addition of BNC. The results of this research can make an important contribution to defining the influence of intermolecular interactions and structural changes on the physical, surface and colorimetric properties of bio-based pH indicators used in smart packaging applications.

Bioplastic Production from Agri-Food Waste through the Use of Haloferax mediterranei: A Comprehensive Initial Overview

The research on bioplastics (both biobased and biodegradable) is steadily growing and discovering environmentally friendly substitutes for conventional plastic. This review highlights the significance of bioplastics, analyzing, for the first time, the state of the art concerning the use of agri-food waste as an alternative substrate for biopolymer generation using Haloferax mediterranei. H. mediterranei is a highly researched strain able to produce polyhydroxybutyrate (PHB) since it can grow and produce bioplastic in high-salinity environments without requiring sterilization. Extensive research has been conducted on the genes and pathways responsible for PHB production using H. mediterranei to find out how fermentation parameters can be regulated to enhance cell growth and increase PHB accumulation. This review focuses on the current advancements in utilizing food waste as a substitute for costly substrates to reduce feedstock expenses. Specifically, it examines the production of biomass and the recovery of PHB from agri-food waste. Furthermore, it emphasizes the characterization of PHB and the significance of hydroxyvalerate (HV) abundance in the formation of Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) copolymer. The downstream processing options are described, and the crucial factors associated with industrial scale-up are assessed, including substrates, bioreactors, process parameters, and bioplastic extraction and purification. Additionally, the economic implications of various options are discussed.

Green Synthesis of Bioplastics from Microalgae: A State-of-the-Art Review

The synthesis of conventional plastics has increased tremendously in the last decades due to rapid industrialization, population growth, and advancement in the use of modern technologies. However, overuse of these fossil fuel-based plastics has resulted in serious environmental and health hazards by causing pollution, global warming, etc. Therefore, the use of microalgae as a feedstock is a promising, green, and sustainable approach for the production of biobased plastics. Various biopolymers, such as polyhydroxybutyrate, polyurethane, polylactic acid, cellulose-based polymers, starch-based polymers, and protein-based polymers, can be produced from different strains of microalgae under varying culture conditions. Different techniques, including genetic engineering, metabolic engineering, the use of photobioreactors, response surface methodology, and artificial intelligence, are used to alter and improve microalgae stocks for the commercial synthesis of bioplastics at lower costs. In comparison to conventional plastics, these biobased plastics are biodegradable, biocompatible, recyclable, non-toxic, eco-friendly, and sustainable, with robust mechanical and thermoplastic properties. In addition, the bioplastics are suitable for a plethora of applications in the agriculture, construction, healthcare, electrical and electronics, and packaging industries. Thus, this review focuses on techniques for the production of biopolymers and bioplastics from microalgae. In addition, it discusses innovative and efficient strategies for large-scale bioplastic production while also providing insights into the life cycle assessment, end-of-life, and applications of bioplastics. Furthermore, some challenges affecting industrial scale bioplastics production and recommendations for future research are provided.

Characterization of Polylactic Acid Biocomposites Filled with Native Starch Granules from Dioscorea remotiflora Tubers

Biocomposites were fabricated utilizing polylactic acid (PLA) combined with native starch sourced from mountain's yam (Dioscorea remotiflora Knuth), an underexplored tuber variety. Different starch compositions (7.5, 15.0, 22.5, and 30.0 wt.%) were blended with PLA in a batch mixer at 160 °C to produce PLA/starch biocomposites. The biocomposites were characterized by analyzing their morphology, particle size distribution, thermal, X-ray diffraction (XDR), mechanical, and dynamic mechanical (DMA) properties, water absorption behavior, and color. The results showed that the amylose content of Dioscorea remotiflora starch was 48.43 ± 1.4%, which corresponds to a high-amylose starch (>30% of amylose). Particle size analysis showed large z-average particle diameters (Dz0) of the starch granules (30.59 ± 3.44 μm). Scanning electron microscopy (SEM) images showed oval-shaped granules evenly distributed throughout the structure of the biocomposite, without observable agglomeration or damage to its structure. XDR and DMA analyses revealed an increase in the crystallinity of the biocomposites as the proportion of the starch increased. The tensile modulus (E) underwent a reduction, whereas the flexural modulus (Eflex) increased with the amount of starch incorporated. The biocomposites with the highest Eflex were those with a starch content of 22.5 wt.%, which increased by 8.7% compared to the neat PLA. The water absorption of the biocomposites demonstrated a higher uptake capacity as the starch content increased. The rate of water absorption in the biocomposites followed the principles of Fick's Law. The novelty of this work lies in its offering an alternative for the use of high-amylose mountain's yam starch to produce low-cost bioplastics for different applications.

Organic waste-to-bioplastics: Conversion with eco-friendly technologies and approaches for sustainable environment

Petrochemical-based synthetic plastics poses a threat to humans, wildlife, marine life and the environment. Given the magnitude of eventual depletion of petrochemical sources and global environmental pollution caused by the manufacturing of synthetic plastics such as polyethylene (PET) and polypropylene (PP), it is essential to develop and adopt biopolymers as an environment friendly and cost-effective alternative to synthetic plastics. Research into bioplastics has been gaining traction as a way to create a more sustainable and eco-friendlier environment with a reduced environmental impact. Biodegradable bioplastics can have the same characteristics as traditional plastics while also offering additional benefits due to their low carbon footprint. Therefore, using organic waste from biological origin for bioplastic production not only reduces our reliance on edible feedstock but can also effectively assist with solid waste management. This review aims at providing an in-depth overview on recent developments in bioplastic-producing microorganisms, production procedures from various organic wastes using either pure or mixed microbial cultures (MMCs), microalgae, and chemical extraction methods. Low production yield and production costs are still the major bottlenecks to their deployment at industrial and commercial scale. However, their production and commercialization pose a significant challenge despite such potential. The major constraints are their production in small quantity, poor mechanical strength, lack of facilities and costly feed for industrial-scale production. This review further explores several methods for producing bioplastics with the aim of encouraging researchers and investors to explore ways to utilize these renewable resources in order to commercialize degradable bioplastics. Challenges, future prospects and Life cycle assessment of bioplastics are also highlighted. Utilizing a variety of bioplastics obtained from renewable and cost-effective sources (e.g., organic waste, agro-industrial waste, or microalgae) and determining the pertinent end-of-life option (e.g., composting or anaerobic digestion) may lead towards the right direction that assures the sustainable production of bioplastics.

Development of Antibacterial Thermoplastic Starch with Natural Oils and Extracts: Structural, Mechanical and Thermal Properties

In this study, the influence of the incorporation of eucalyptus (EO), tea tree (TT) and rosemary (RO) essential oils and Chiriyuyo extract (CE) on the structure and properties of thermoplastic starch (TPS) obtained from potato starch, glycerin and water was evaluated. All oils and the extract were used at a concentration of 0.5 g/100 g of TPS, while for TT, the effect of the concentration was also studied. The mixtures obtained were processed by extrusion and thermocompression molding. The sheets were characterized by XRD, FTIR, TGA, SEM and analyses of their mechanical properties, antimicrobial characteristics and biodegradability. The results show that the use of small concentrations of the oils in 70TPS does not induce changes in the TPS structure according to the results of XRD, FTIR and TGA, with each essential oil and CE affecting the mechanical properties unevenly, although in all cases, antimicrobial activity was obtained, and the biodegradability of TPS in soil was not modified. An increase in the concentration of TT in 60TPS causes marked changes in the crystallinity of TPS, providing a greater modulus with a higher concentration of TT. Regardless of the amount of TT, all sheets maintain antimicrobial characteristics, and their biodegradation in soil is delayed with a higher oil content.

Recent progress of bioplastics in their properties, standards, certifications and regulations: A review

The environmental impact associated with fossil fuel-based polymers has paved the way to explore biopolymer-based plastics, their properties, and their applications. Bioplastics are polymeric materials that are greatly interesting due to their eco-friendlier and non-toxic nature. In recent years, exploring the different sources of bioplastics and their applications has become one of the active research areas. Biopolymer-based plastics have applications in food packaging, pharmaceuticals, electronics, agricultural, automotive and cosmetic sectors. Bioplastics are considered safe, but there are several economic and legal challenges to implementing them. Hence, this review aims to i) outline the terminology associated with bioplastics, its global market, major sources, types and properties of bioplastics, ii) discuss the major bioplastic waste management and recovery options, iii) provide the major standards and certifications regarding bioplastics, iv) explore the various country-wise regulations and restrictions associated with bioplastics, and v) enumerate the various challenges and limitations associated with bioplastics and future directions. Therefore, providing adequate knowledge about various bioplastics, their properties and regulatory aspects can be of great importance in the industrialization, commercialization and globalization of bioplastics to replace petroleum-based products.

The Potential Applications of Reinforced Bioplastics in Various Industries: A Review

The introduction of bioplastics has been an evolution for plastic industry since conventional plastics have been claimed to cause several environmental issues. Apart from its biodegradability, one of the advantages can be identified of using bioplastic is that they are produced by renewal resources as the raw materials for synthesis. Nevertheless, bioplastics can be classified into two types, which are biodegradable and non-biodegradable, depending on the type of plastic that is produced. Although some of the bioplastics are non-biodegradable, the usage of biomass in synthesising the bioplastics helps in preserving non-renewable resources, which are petrochemical, in producing conventional plastics. However, the mechanical strength of bioplastic still has room for improvement as compared to conventional plastics, which is believed to limit its application. Ideally, bioplastics need to be reinforced for improving their performance and properties to serve their application. Before 21st century, synthetic reinforcement has been used to reinforce conventional plastic to achieve its desire properties to serve its application, such as glass fiber. Owing to several issues, the trend has been diversified to utilise natural resources as reinforcements. There are several industries that have started to use reinforced bioplastic, and this article focuses on the advantages of using reinforced bioplastic in various industries and its limitations. Therefore, this article aims to study the trend of reinforced bioplastic applications and the potential applications of reinforced bioplastics in various industries.

Thermoplastic starch (TPS) bioplastic, the green solution for single-use petroleum plastic food packaging - A review

Plastic throughout the years is now one of the biggest world commodities and also the largest pollution to have an environmental impact, accumulating in landfills and also leaching into water systems and oceans. Especially with the shift to single-use disposable plastic, evermore positions plastics as the number one novel entity that pollutes the earth. This shift is also consistent in the food packaging industry. Managing plastic waste is still an issue at large, while the process of pyrolysis incineration still requires an obscene amount of energy that also does not resolve the problems with its environmental impact, the cost of mechanical-chemical degradation even outweighs the cost of producing the materials, and biodegradation process is a very slow and long process. Converting to bioplastics is one of the potential solutions to the global plastic issue. This review covers the potentials, limitations, challenges, progress and advancements of bioplastics, especially thermoplastic starch (starch-based bioplastic) in their efforts to replace petroleum plastics in food packaging and smart food packaging, especially for single-use (disposable) food packaging.

Influence of 3D Printing Conditions on Some Physical-Mechanical and Technological Properties of PCL Wood-Based Polymer Parts Manufactured by FDM

The paper investigates the influence of some 3D printing conditions on some physical-mechanical and technological properties of polycaprolactone (PCL) wood-based biopolymer parts manufactured by FDM. Parts with 100% infill and the geometry according to ISO 527 Type 1B were printed on a semiprofessional desktop FDM printer. A full factorial design with three independent variables at three levels was considered. Some physical-mechanical properties (weight error, fracture temperature, ultimate tensile strength) and technological properties (top and lateral surface roughness, cutting machinability) were experimentally assessed. For the surface texture analysis, a white light interferometer was used. Regression equations for some of the investigated parameters were obtained and analysed. Higher printing speeds than those usually reported in the existing literature dealing with wood-based polymers' 3D printing had been tested. Overall, the highest level chosen for the printing speed positively influenced the surface roughness and the ultimate tensile strength of the 3D-printed parts. The cutting machinability of the printed parts was investigated by means of cutting force criteria. The results showed that the PCL wood-based polymer analysed in this study had lower machinability than natural wood.

Fabrication of starch-based packaging materials

This chapter aims to provide the reader with some information about the possibility of starch as a suitable substitute for synthetic polymers in biodegradable food packaging. This is due to the starch has good characteristics which are great biodegradability, low cost and also easy to gain from natural resources. However, some of technical challenges are also introduced before starch-based polymers can be used in more applications. These technical challenges involved preparation methods and incorporation of additives and these are being summarized in this topic. Hence, the enhancement of starch can be done in order to prepare innovative starch-based biodegradable materials.

Potential Perspectives and Sustainability of Bioplastics Developed from Horticulture

In recent times, bioplastics have become an integrated sustainable alternative to plastic management to lessen the dependency on fossil fuels as well as better plastic disposal methods. Through this study, the focus is laid upon the dire need for developing bio-plastics for transforming to a sustainable future as bio-plastics are renewable, more feasible, and a sustainable option when compared to the high-energy consuming conventional oil-based plastics. Bioplastics might not be a one-stop solution for all environmental issues caused by plastics, but it will be a beneficial step for expanding biodegradable polymer as society's current concerns about the environment makes this an ideal time for further growth of biopolymers. Moreover, the potential market for agricultural materials in bioplastics is leading to an economic push toward the growth of the bioplastic industry, thus providing better alternatives for a future sustainable environment. The objective of the review is to provide detailed knowledge about plastics obtained from various renewable sources, their production, life cycle, market share, applications, and roles to act as a sustainable source of synthetic plastics, thereby featuring various possibilities and potentialities of bioplastics to perform as an alternative solution for waste reduction.

Environmental impacts of post-consumer plastic wastes: Treatment technologies towards eco-sustainability and circular economy

The huge amounts of plastic production (millions of tons) are carried out all around world every year and EU is one of the biggest consumers of these products. In 2021, recycling rate of plastic wastes around 32.5% in the EU and the rest end up on their journey in landfills and oceans that lead to environmental pollution which is a crucial global concern. Thus, it is important to take necessary steps to control the use of such plastic and to sustainably dispose them. One of the solutions to the problem is to use a better alternative to plastics which doesn't degrade land, water or air nor affects living organisms. Circular economy is another answer to this problem, it would ensure prevention of post-consumer plastic waste from getting formed. In addition, sustainable disposal approaches for plastic waste such as pyrolysis, plasma gasification, photocatalytic degradation, and production of value-added products from polymer waste can be explored. These recycling methods has huge potential for research and studies and can play a crucial in eliminating post-consumer plastic waste. This review paper aims to discuss the environmental effects of post-consumer plastic wastes as well as the emerging approaches for the treatment of these environmental wastes towards eco-sustainability and circular economy.

A Comprehensive Study on Starch Nanoparticle Potential as a Reinforcing Material in Bioplastic

Starch can be found in the stems, roots, fruits, and seeds of plants such as sweet potato, cassava, corn, potato, and many more. In addition to its original form, starch can be modified by reducing its size. Starch nanoparticles have a small size and large active surface area, making them suitable for use as fillers or as a reinforcing material in bioplastics. The aim of reinforcing material is to improve the characteristics of bioplastics. This literature study aims to provide in-depth information on the potential use of starch nanoparticles as a reinforcing material in bioplastic packaging. This study also reviews starch size reduction methods including acid hydrolysis, nanoprecipitation, milling, and others; characteristics of the nano-starch particle; and methods to produce bioplastic and its characteristics. The use of starch nanoparticles as a reinforcing material can increase tensile strength, reduce water vapor and oxygen permeability, and increase the biodegradability of bioplastics. However, the use of starch nanoparticles as a reinforcing material for bioplastic packaging still encounters obstacles in its commercialization efforts, due to high production costs and ineffectiveness.

Leads and hurdles to sustainable microbial bioplastic production

Indiscriminate usage, disposal and recalcitrance of petroleum-based plastics have led to its accumulation leaving a negative impact on the environment. Bioplastics, particularly microbial bioplastics serve as an ecologically sustainable solution to nullify the negative impacts of plastics. Microbial production of biopolymers like Polyhydroxyalkanoates, Polyhydroxybutyrates and Polylactic acid using renewable feedstocks as well as industrial wastes have gained momentum in the recent years. The current study outlays types of bioplastics, their microbial sources and applications in various fields. Scientific evidence on bioplastics has suggested a unique range of applications such as industrial, agricultural and medical applications. Though diverse microorganisms such as Alcaligenes latus, Burkholderia sacchari, Micrococcus species, Lactobacillus pentosus, Bacillus sp., Pseudomonas sp., Klebsiella sp., Rhizobium sp., Enterobacter sp., Escherichia sp., Azototobacter sp., Protomonas sp., Cupriavidus sp., Halomonas sp., Saccharomyces sp., Kluyveromyces sp., and Ralstonia sp. are known to produce bioplastics, the industrial production of bioplastics is still challenging. Thus this paper also provides deep insights on the advancements made to maximise production of bioplastics using different approaches such as metabolic engineering, rDNA technologies and multitude of cultivation strategies. Finally, the constraints to microbial bioplastic production and the future directions of research are briefed. Hence the present review emphasizes on the importance of using bioplastics as a sustainable alternative to petroleum based plastic products to diminish environmental pollution.

Tailoring the Barrier Properties of PLA: A State-of-the-Art Review for Food Packaging Applications

It is now well recognized that the production of petroleum-based packaging materials has created serious ecological problems for the environment due to their resistance to biodegradation. In this context, substantial research efforts have been made to promote the use of biodegradable films as sustainable alternatives to conventionally used packaging materials. Among several biopolymers, poly(lactide) (PLA) has found early application in the food industry thanks to its promising properties and is currently one of the most industrially produced bioplastics. However, more efforts are needed to enhance its performance and expand its applicability in this field, as packaging materials need to meet precise functional requirements such as suitable thermal, mechanical, and gas barrier properties. In particular, improving the mass transfer properties of materials to water vapor, oxygen, and/or carbon dioxide plays a very important role in maintaining food quality and safety, as the rate of typical food degradation reactions (i.e., oxidation, microbial development, and physical reactions) can be greatly reduced. Since most reviews dealing with the properties of PLA have mainly focused on strategies to improve its thermal and mechanical properties, this work aims to review relevant strategies to tailor the barrier properties of PLA-based materials, with the ultimate goal of providing a general guide for the design of PLA-based packaging materials with the desired mass transfer properties.

Embedded Target Filler and Natural Fibres as Interface Agents in Controlling the Stretchability of New Starch and PVOH-Based Materials for Rethinked Sustainable Packaging

A structuring solution converting starch into a multiphase polymeric material was obtained through a melt compounding sequence, which can be irreversibly shaped by thermoforming into rethinked, sustainable packaging, based on the physical modification of starch with polyvinyl alcohol (PVOH), target fillers, (CaCO3 and wood flour), and a good plasticizer compatible with the polar components. Polymeric material can be thermoformed if it can be stretched without breaking in the positive temperature range, have functional properties required by the application, and keep its shape and properties after stretching for more than six months. The properties of the selected quaternary starch-based compound, fulfil the requirements for a thermoformable polymeric material due to the chemical compatibility between the components and the compounding in a selected procedure and optimal conditions wich ensure a comfortable miscibility . Most likely, the obtained miscibility can be explained only by the arrangement of the wood flour at the interface, where it acts as compatibilizer with a main role in structuring the new starch-based materials. The compatibilizer role of the wood flour was proved for the quaternary selected blend by the changing of the thermal degradation mechanism, from one with two stages for binary and tertiary blends, to one consisting of a single stage: decreasing till elimination of morphological defects, the reproducibility of the mechanical properties, stretching without breaking, and dimensional stability after stretching. Future studies will aim to achieve revised packaging for applications that require higher strength properties.

Effect of (bio)plastics on soil environment: A review

The contribution of improperly disposed plastic wastes is globally evaluated at the level of 30% and these wastes make a particular threat to all living creatures. Thus, the evaluation of the possible impacts of plastic particles on the biotic part of ecosystems has become increasingly important in recent years. As a result, the growing number of publications concerning this subject has been observed since 2018. This paper aims to review the advances in studies on the effect of petroleum-derived plastic and bioplastic particles, taken together in the term (bio)plastics, on the terrestrial ecosystem, particularly on soil biota. It is the first review, in which both petroleum-derived plastics and bioplastics were analysed regarding their potential impacts on the soil compartment. Petroleum-derived plastics were more frequently studied than bioplastics and among analysed papers about 18% concern bioplastics. It was found that (bio)plastics did not affect the germination of seeds. However, they might contribute to the delay in germination processes. Both inhibitory and stimulating effects were observed in relation to the growth of roots and stems. (Bio)plastic microparticles did not inhibit the biochemical activity of nitrifiers and transformation of carbon compounds. Earthworms were predominantly used organisms to test the effect of petroleum-derived plastics on soil biota but there are hardly any data about bioplastics. Petroleum-derived microplastics present in soil at concentrations up to 1000 mg kg^-1 usually neither cause to the mortality of earthworms nor affect their reproduction. Micro- and nanoparticles of petroleum-derived plastics could be accumulated in the earthworm intestine and transferred in the food chain. Summarizing, a high variability of results and often appearing lack of dose-dependence relationships hamper the final evaluation of the ecotoxicity of (bio)plastics simultaneously creating a need to develop the ecotoxicological studies on (bio)plastics, especially including these on the effect of bioplastics on soil animals.

Upcycling Biodegradable PVA/Starch Film to a Bacterial Biopigment and Biopolymer

Meeting the challenge of circularity for plastics requires amenability to repurposing post-use, as equivalent or upcycled products. In a compelling advancement, complete circularity for a biodegradable polyvinyl alcohol/thermoplastic starch (PVA/TPS) food packaging film was demonstrated by bioconversion to high-market-value biopigments and polyhydroxybutyrate (PHB) polyesters. The PVA/TPS film mechanical properties (tensile strength (σ_u), 22.2 ± 4.3 MPa; strain at break (ε_u), 325 ± 73%; and Young’s modulus (E), 53–250 MPa) compared closely with low-density polyethylene (LDPE) grades used for food packaging. Strong solubility of the PVA/TPS film in water was a pertinent feature, facilitating suitability as a carbon source for bioprocessing and microbial degradation. Biodegradability of the film with greater than 50% weight loss occurred within 30 days of incubation at 37 °C in a model compost. Up to 22% of the PVA/TPS film substrate conversion to biomass was achieved using three bacterial strains, Ralstonia eutropha H16 (Cupriavidus necator ATCC 17699), Streptomyces sp. JS520, and Bacillus subtilis ATCC6633. For the first time, production of the valuable biopigment (undecylprodigiosin) by Streptomyces sp. JS520 of 5.3 mg/mL and the production of PHB biopolymer at 7.8% of cell dry weight by Ralstonia eutropha H16 from this substrate were reported. This low-energy, low-carbon post-use PVA/TPS film upcycling model approach to plastic circularity demonstrates marked progress in the quest for sustainable and circular plastic solutions.

Becoming Sustainable, The New Frontier in Soft Robotics

The advancement of technology has a profound and far-reaching impact on the society, now penetrating all areas of life. From cradle to grave, one is supported by and depends on a wide range of electronic and robotic appliances, with an ever more intimate integration of the digital and biological spheres. These advances, however, often come at the price of negatively impacting our ecosystem, with growing demands on energy, contributions to greenhouse gas emissions and environmental pollution-from production to improper disposal. Mitigating these adverse effects is among the grand challenges of the society and at the forefront of materials research. The currently emerging forms of soft, biologically inspired electronics and robotics have the unique potential of becoming not only like their natural antitypes in performance and capabilities, but also in terms of their ecological footprint. This review outlines the rise of sustainable materials in soft and bioinspired robotics, targeting all robotic components from actuators to energy storage and electronics. The state-of-the-art in biobased robotics spans flourishing fields and applications ranging from microbots operating in vivo to biohybrid machines and fully biodegradable yet resilient actuators. These first steps initiate the evolution of robotics and guide them into a sustainable future.

Green Design of Novel Starch-Based Packaging Materials Sustaining Human and Environmental Health

A critical overview of current approaches to the development of starch-containing packaging, integrating the principles of green chemistry (GC), green technology (GT) and green nanotechnology (GN) with those of green packaging (GP) to produce materials important for both us and the planet is given. First, as a relationship between GP and GC, the benefits of natural bioactive compounds are analyzed and the state-of-the-art is updated in terms of the starch packaging incorporating green chemicals that normally help us to maintain health, are environmentally friendly and are obtained via GC. Newer approaches are identified, such as the incorporation of vitamins or minerals into films and coatings. Second, the relationship between GP and GT is assessed by analyzing the influence on starch films of green physical treatments such as UV, electron beam or gamma irradiation, and plasma; emerging research areas are proposed, such as the use of cold atmospheric plasma for the production of films. Thirdly, the approaches on how GN can be used successfully to improve the mechanical properties and bioactivity of packaging are summarized; current trends are identified, such as a green synthesis of bionanocomposites containing phytosynthesized metal nanoparticles. Last but not least, bioinspiration ideas for the design of the future green packaging containing starch are presented.

Recent advances in the sustainable design and applications of biodegradable polymers

The progression of plastic pollution is a global concern. "Reuse, reduce and recycle" offers a solution to the burdening issue, although not enough to curb the rampant use of plastics. Biodegradable plastics are gaining acceptability in agriculture and food packaging industries; nevertheless, they occupy a rather small section of the plastic market. This review summarizes recent advances in the development of biodegradable plastics and their safe degradation potentials. Here, biodegradable plastics have been categorized and technology and developments in the field of biopolymers, their applicability, degradation and role in sustainable development has been reviewed. Also, the use of natural polymers with improved mechanical and physical properties that brings them at par with their counterparts has been discussed. Biodegradable polymers add value to the industries that would help in achieving sustainable development and consequently reinforce green economy, reducing the burden of greenhouse gases in the environment and valorisation of waste biomass.

Review of the Most Important Methods of Improving the Processing Properties of Starch toward Non-Food Applications

Starch is the second most abundantly available natural polymer in the world, after cellulose. If we add its biodegradability and non-toxicity to the natural environment, it becomes a raw material very attractive for the food and non-food industries. However, in the latter case, mainly due to the high hydrophilicity of starch, it is necessary to carry out many more or less complex operations and processes. One of the fastest growing industries in the last decade is the processing of biodegradable materials for packaging purposes. This is mainly due to awareness of producers and consumers about the dangers of unlimited production and the use of non-degradable petroleum polymers. Therefore, in the present review, an attempt was made to show the possibilities and limitations of using starch as a packaging material. The most important physicochemical features of this biopolymer are discussed, and special attention is paid to more or less environmentally friendly methods of improving its processing properties.

From high oleic vegetable oils to hydrophobic starch derivatives: II. Physicochemical, processing and environmental properties

Medium-substituted esters of starch and higher fatty acids, structurally identified in the first part of paper were subjected to further analyses, mainly to check application potential. In order to determine the possibility of using the esters in the packaging industry, the glycerol-plasticized starch esters were extruded on a single screw extruder in the form of a film. The mechanical properties tests consisted of tensile and tear strength. Hydrophobicity, water absorption and oil absorption were checked as the processing and functional properties. Environmental tests, such as phytotoxicity on monocotyledonous and dicotyledonous plants and biodegradability in soil under strictly controlled conditions of the vegetation hall were carried out. Esterification increased the hydrophobicity of the starch and the tensile and tear strength, without losing important environmental features such as biodegradability and non-toxicity. The obtained polymer materials give hope for their use in the production of new ecofriendly and biodegradable packaging.

Narrowing the Gap for Bioplastic Use in Food Packaging: An Update

Plastic production has outgrown most other man-made materials, with more than 90% being petroleum-based and nonbiodegradable. Packaging, primarily food packaging, consumes the most plastic and is the largest contributor to municipal solid waste. In addition, its dependence on crude oil feedstock makes the plastic industry unsustainable and renders plastic markets vulnerable to oil price volatility. Therefore, the development of bioalternatives to conventional plastics is now a priority of the food packaging industry. Bioplastics are polymers that are either biobased (fully or partially), or biodegradable, or both. This review aims to provide an insightful overview of the most recent research and development successes in bioplastic materials, focusing on food packaging applications. Bioplastics are compared to their conventional counterparts with respect to their mechanical, thermal, barrier, and processability properties. The gaps between bio- and conventional plastics in food packaging are elucidated. Potential avenues for improving bioplastic properties to broaden their food packaging applications are critically examined. Furthermore, two of the most controversial topics on bioplastic alternatives, sustainability assessment and their impact on the plastic waste management system, are discussed.

Physical, Barrier, Mechanical, and Biodegradability Properties of Modified Starch Films with Nut By-Products Extracts

Starch-based films with phenolic extracts could replace the use of petroleum-based plastics. In this study, octenyl succinate starch (OSS) films with pecan nutshell extract (PSE) or hazelnut skin extract (HSE) were prepared. The water resistance, as well as the optical, physical, mechanical, and biodegradable properties of these films, were investigated. The PSE and HSE improved the water resistance (decreasing the solubility to 17% and increasing the contact angle to 96.80°) and UV-light barrier properties of the films. For PSE and HSE, as their concentrations increased, the film rigidity decreased since these extracts acted as plasticizers. Micrographs obtained by scanning electron microscopy (SEM) depicted a homogeneous surface as a result of extracts dispersion through the polymeric matrix and the interactions between the phenolic compounds (PC) of the extracts and the OSS. The phenolic extracts from nut by-products and octenyl succinic anhydride (OSA) starch could be used to develop films to replace the conventional plastics.

Obtaining and Characterisation of Starch-Based Edible Films Incorporating Honey, Propolis and Bee Bread

This research investigates the physical-chemical, sensorial and mechanical characteristics of starch-based edible films incorporating three types of bee hive products: honey, propolis and bee bread, in concentrations varying from 1% to 3%, reported to starch. The results indicates an increasing of films moisture, water activity, ash content and acidity, in the order: honey<propolis<bee bread, all values increasing with the increasing of hive products percentage into the control film; aw is remaining at very low values, under 0.4. Sensorial analysis indicated honey as the better suited for improving taste and flavour and bee bread for increasing colour intensity of the films; the sensorial characteristics are maintained during 30 days of films storage, in all cases. Compared with the control starch-based film (which is elastic, brittle and hard), the films containing 2% bee hive products are elasto-plastic and more resistant to penetration, the resistance increasing in the order: bee bread<propolis<honey.

Corn and Rice Starch-Based Bio-Plastics as Alternative Packaging Materials

Due to the negative environmental impacts of synthetic plastics, the development of biodegradable plastics for both industrial and commercial applications is essential today. Researchers have developed various starch-based composites for different applications. The present work investigates the corn and rice starch-based bioplastics for packaging applications. Various samples of bioplastics are produced, with different compositions of corn and rice starch, glycerol, citric acid, and gelatin. The tensile properties were improved after adding rice starch. However, water absorption and water solubility were reduced. On the basis of these results, the best sample was analyzed for thickness testing, biodegradability properties, SEM, hydrophilicity, thermogravimetric analysis, and sealing properties of bioplastic. The results show the suitability of rice and corn-based thermoplastic starch for packaging applications.

Bio- and Fossil-Based Polymeric Blends and Nanocomposites for Packaging: Structure⁻Property Relationship

In the present review, the possibilities for blending of commodities and bio-based and/or biodegradable polymers for packaging purposes has been considered, limiting the analysis to this class of materials without considering blends where both components have a bio-based composition or origin. The production of blends with synthetic polymeric materials is among the strategies to modulate the main characteristics of biodegradable polymeric materials, altering disintegrability rates and decreasing the final cost of different products. Special emphasis has been given to blends functional behavior in the frame of packaging application (compostability, gas/water/light barrier properties, migration, antioxidant performance). In addition, to better analyze the presence of nanosized ingredients on the overall behavior of a nanocomposite system composed of synthetic polymers, combined with biodegradable and/or bio-based plastics, the nature and effect of the inclusion of bio-based nanofillers has been investigated.