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Berg C, Busch S, Alawiyah MD, Finger M, Ihling N, Paquet-Durand O, Hitzmann B, Büchs J. Advancing 2D fluorescence online monitoring in microtiter plates by separating scattered light and fluorescence measurement, using a tunable emission monochromator. Biotechnol Bioeng 2023; 120:2925-2939. [PMID: 37350126 DOI: 10.1002/bit.28474] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/18/2023] [Revised: 06/07/2023] [Accepted: 06/08/2023] [Indexed: 06/24/2023]
Abstract
Online fluorescence monitoring has become a key technology in modern bioprocess development, as it provides in-depth process knowledge at comparably low costs. In particular, the technology is widely established for high-throughput microbioreactor cultivation systems, due to its noninvasive character. For microtiter plates, previously also multi-wavelength 2D fluorescence monitoring was developed. To overcome an observed limitation of fluorescence sensitivity, this study presents a modified spectroscopic setup, including a tunable emission monochromator. The new optical component enables the separation of the scattered and fluorescent light measurements, which allows for the adjustment of integration times of the charge-coupled device detector. The resulting increased fluorescence sensitivity positively affected the performance of principal component analysis for spectral data of Escherichia coli batch cultivation experiments with varying sorbitol concentration supplementation. In direct comparison with spectral data recorded at short integration times, more biologically consistent signal dynamics were calculated. Furthermore, during partial least square regression for E. coli cultivation experiments with varying glucose concentrations, improved modeling performance was observed. Especially, for the growth-uncoupled acetate concentration, a considerable improvement of the root-mean-square error from 0.25 to 0.17 g/L was achieved. In conclusion, the modified setup represents another important step in advancing 2D fluorescence monitoring in microtiter plates.
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Affiliation(s)
- Christoph Berg
- AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Aachen, Germany
| | - Selma Busch
- AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Aachen, Germany
| | - Muthia Dewi Alawiyah
- AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Aachen, Germany
| | - Maurice Finger
- AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Aachen, Germany
| | - Nina Ihling
- AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Aachen, Germany
| | - Olivier Paquet-Durand
- Department of Process Analytics & Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Bernd Hitzmann
- Department of Process Analytics & Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Jochen Büchs
- AVT-Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Aachen, Germany
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2
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Anker M, Yousefi-Darani A, Zettel V, Paquet-Durand O, Hitzmann B, Krupitzer C. Online Monitoring of Sourdough Fermentation Using a Gas Sensor Array with Multivariate Data Analysis. Sensors (Basel) 2023; 23:7681. [PMID: 37765737 PMCID: PMC10536588 DOI: 10.3390/s23187681] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/07/2023] [Revised: 08/22/2023] [Accepted: 08/26/2023] [Indexed: 09/29/2023]
Abstract
Sourdough can improve bakery products' shelf life, sensory properties, and nutrient composition. To ensure high-quality sourdough, the fermentation has to be monitored. The characteristic process variables for sourdough fermentation are pH and the degree of acidity measured as total titratable acidity (TTA). The time- and cost-intensive offline measurement of process variables can be improved by utilizing online gas measurements in prediction models. Therefore, a gas sensor array (GSA) system was used to monitor the fermentation process of sourdough online by correlation of exhaust gas data with offline measurement values of the process variables. Three methods were tested to utilize the extracted features from GSA to create the models. The most robust prediction models were achieved using a PCA (Principal Component Analysis) on all features and combined two fermentations. The calibrations with the extracted features had a percentage root mean square error (RMSE) from 1.4% to 12% for the pH and from 2.7% to 9.3% for the TTA. The coefficient of determination (R2) for these calibrations was 0.94 to 0.998 for the pH and 0.947 to 0.994 for the TTA. The obtained results indicate that the online measurement of exhaust gas from sourdough fermentations with gas sensor arrays can be a cheap and efficient application to predict pH and TTA.
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Affiliation(s)
- Marvin Anker
- Department of Food Informatics and Computational Science Hub, University of Hohenheim, 70599 Stuttgart, Germany;
| | - Abdolrahim Yousefi-Darani
- Department of Process Analytics and Cereal Science, University of Hohenheim, 70599 Stuttgart, Germany; (A.Y.-D.); (O.P.-D.); (B.H.)
| | - Viktoria Zettel
- Department of Process Analytics and Cereal Science, University of Hohenheim, 70599 Stuttgart, Germany; (A.Y.-D.); (O.P.-D.); (B.H.)
| | - Olivier Paquet-Durand
- Department of Process Analytics and Cereal Science, University of Hohenheim, 70599 Stuttgart, Germany; (A.Y.-D.); (O.P.-D.); (B.H.)
| | - Bernd Hitzmann
- Department of Process Analytics and Cereal Science, University of Hohenheim, 70599 Stuttgart, Germany; (A.Y.-D.); (O.P.-D.); (B.H.)
| | - Christian Krupitzer
- Department of Food Informatics and Computational Science Hub, University of Hohenheim, 70599 Stuttgart, Germany;
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3
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Berg C, Herbst L, Gremm L, Ihling N, Paquet-Durand O, Hitzmann B, Büchs J. Assessing the capabilities of 2D fluorescence monitoring in microtiter plates with data-driven modeling for secondary substrate limitation experiments of Hansenula polymorpha. J Biol Eng 2023; 17:12. [PMID: 36782293 PMCID: PMC9926666 DOI: 10.1186/s13036-023-00332-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/02/2022] [Accepted: 02/06/2023] [Indexed: 02/15/2023] Open
Abstract
BACKGROUND Non-invasive online fluorescence monitoring in high-throughput microbioreactors is a well-established method to accelerate early-stage bioprocess development. Recently, single-wavelength fluorescence monitoring in microtiter plates was extended to measurements of highly resolved 2D fluorescence spectra, by introducing charge-coupled device (CCD) detectors. Although introductory experiments demonstrated a high potential of the new monitoring technology, an assessment of the capabilities and limits for practical applications is yet to be provided. RESULTS In this study, three experimental sets introducing secondary substrate limitations of magnesium, potassium, and phosphate to cultivations of a GFP-expressing H. polymorpha strain were conducted. This increased the complexity of the spectral dynamics, which were determined by 2D fluorescence measurements. The metabolic responses upon growth limiting conditions were assessed by monitoring of the oxygen transfer rate and extensive offline sampling. Using only the spectral data, subsequently, partial least-square (PLS) regression models for the key parameters of glycerol, cell dry weight, and pH value were generated. For model calibration, spectral data of only two cultivation conditions were combined with sparse offline sampling data. Applying the models to spectral data of six cultures not used for calibration, resulted in an average relative root-mean-square error (RMSE) of prediction between 6.8 and 6.0%. Thus, while demanding only sparse offline data, the models allowed the estimation of biomass accumulation and glycerol consumption, even in the presence of more or less pronounced secondary substrate limitation. CONCLUSION For the secondary substrate limitation experiments of this study, the generation of data-driven models allowed a considerable reduction in sampling efforts while also providing process information for unsampled cultures. Therefore, the practical experiments of this study strongly affirm the previously claimed advantages of 2D fluorescence spectroscopy in microtiter plates.
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Affiliation(s)
- Christoph Berg
- grid.1957.a0000 0001 0728 696XAVT - Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Laura Herbst
- grid.1957.a0000 0001 0728 696XAVT - Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Lisa Gremm
- grid.1957.a0000 0001 0728 696XAVT - Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Nina Ihling
- grid.1957.a0000 0001 0728 696XAVT - Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074 Aachen, Germany
| | - Olivier Paquet-Durand
- grid.9464.f0000 0001 2290 1502Department of Process Analytics & Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstraße 23, 70599 Stuttgart, Germany
| | - Bernd Hitzmann
- grid.9464.f0000 0001 2290 1502Department of Process Analytics & Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstraße 23, 70599 Stuttgart, Germany
| | - Jochen Büchs
- AVT - Aachener Verfahrenstechnik, Biochemical Engineering, RWTH Aachen University, Forckenbeckstraße 51, 52074, Aachen, Germany.
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Babor M, Paquet-Durand O, Kohlus R, Hitzmann B. Modeling and optimization of bakery production scheduling to minimize makespan and oven idle time. Sci Rep 2023; 13:235. [PMID: 36604451 PMCID: PMC9816168 DOI: 10.1038/s41598-022-26866-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/09/2022] [Accepted: 12/21/2022] [Indexed: 01/07/2023] Open
Abstract
Makespan dominates the manufacturing expenses in bakery production. The high energy consumption of ovens also has a substantial impact, which bakers may overlook. Bakers leave ovens running until the final product is baked, allowing them to consume energy even when not in use. It results in energy waste, increased manufacturing costs, and CO2 emissions. This paper investigates three manufacturing lines from small and medium-sized bakeries to find optimum makespan and ovens' idle time (OIDT). A hybrid no-wait flow shop scheduling model considering the constraints that are most common in bakeries is proposed. To find optimal solutions, non-dominated sorting genetic algorithm (NSGA-II), strength Pareto evolutionary algorithm (SPEA2), generalized differential evolution (GDE3), improved multi-objective particle swarm optimization (OMOPSO), and speed-constrained multi-objective particle swarm optimization (SMPSO) were used. The experimental results show that the shortest makespan does not always imply the lowest OIDT. Even the optimized solutions have up to 231 min of excess OIDT, while the makespan is the shortest. Pareto solutions provide promising trade-offs between makespan and OIDT, with the best-case scenario reducing OIDT by 1348 min while increasing makespan only by 61 min from the minimum possible makespan. NSGA-II outperforms all other algorithms in obtaining a high number of good-quality solutions and a small number of poor-quality solutions, followed by SPEA2 and GDE3. In contrast, OMOPSO and SMPSO deliver the worst solutions, which become pronounced as the problem complexity grows.
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Affiliation(s)
- Majharulislam Babor
- Institute of Food Science and Biotechnology, Department of Process Analytics and Cereal Science, University of Hohenheim, 70599, Stuttgart, Germany.
| | - Olivier Paquet-Durand
- grid.9464.f0000 0001 2290 1502Institute of Food Science and Biotechnology, Department of Process Analytics and Cereal Science, University of Hohenheim, 70599 Stuttgart, Germany
| | - Reinhard Kohlus
- grid.9464.f0000 0001 2290 1502Institute of Food Science and Biotechnology, Department of Process Engineering and Food Powders, University of Hohenheim, 70599 Stuttgart, Germany
| | - Bernd Hitzmann
- grid.9464.f0000 0001 2290 1502Institute of Food Science and Biotechnology, Department of Process Analytics and Cereal Science, University of Hohenheim, 70599 Stuttgart, Germany
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5
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Yousefi-Darani A, Paquet-Durand O, Von Wrochem A, Classen J, Tränkle J, Mertens M, Snelders J, Chotteau V, Mäkinen M, Handl A, Kadisch M, Lang D, Dumas P, Hitzmann B. Generic Chemometric Models for Metabolite Concentration Prediction Based on Raman Spectra. Sensors (Basel) 2022; 22:5581. [PMID: 35898085 PMCID: PMC9332195 DOI: 10.3390/s22155581] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/27/2022] [Revised: 07/20/2022] [Accepted: 07/22/2022] [Indexed: 06/15/2023]
Abstract
Chemometric models for on-line process monitoring have become well established in pharmaceutical bioprocesses. The main drawback is the required calibration effort and the inflexibility regarding system or process changes. So, a recalibration is necessary whenever the process or the setup changes even slightly. With a large and diverse Raman dataset, however, it was possible to generate generic partial least squares regression models to reliably predict the concentrations of important metabolic compounds, such as glucose-, lactate-, and glutamine-indifferent CHO cell cultivations. The data for calibration were collected from various cell cultures from different sites in different companies using different Raman spectrophotometers. In testing, the developed “generic” models were capable of predicting the concentrations of said compounds from a dilution series in FMX-8 mod medium, as well as from an independent CHO cell culture. These spectra were taken with a completely different setup and with different Raman spectrometers, demonstrating the model flexibility. The prediction errors for the tests were mostly in an acceptable range (<10% relative error). This demonstrates that, under the right circumstances and by choosing the calibration data carefully, it is possible to create generic and reliable chemometric models that are transferrable from one process to another without recalibration.
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Affiliation(s)
- Abdolrahim Yousefi-Darani
- Department of Process Analytics und Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (A.Y.-D.); (A.V.W.); (B.H.)
| | - Olivier Paquet-Durand
- Department of Process Analytics und Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (A.Y.-D.); (A.V.W.); (B.H.)
| | - Almut Von Wrochem
- Department of Process Analytics und Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (A.Y.-D.); (A.V.W.); (B.H.)
| | - Jens Classen
- Bayer AG, L Kaiser-Wilhelm-Allee 1, 51373 Leverkusen, Germany; (J.C.); (J.T.)
| | - Jens Tränkle
- Bayer AG, L Kaiser-Wilhelm-Allee 1, 51373 Leverkusen, Germany; (J.C.); (J.T.)
| | - Mario Mertens
- Sanofi, Cipalstraat 8, 2440 Geel, Belgium; (M.M.); (J.S.)
| | | | - Veronique Chotteau
- Department of Industrial Biotechnology, School of Engineering Sciences in Chemistry, Biotechnology and Health, Royal Institute of Technology (KTH), 109 06 Stockholm, Sweden; (V.C.); (M.M.)
| | - Meeri Mäkinen
- Department of Industrial Biotechnology, School of Engineering Sciences in Chemistry, Biotechnology and Health, Royal Institute of Technology (KTH), 109 06 Stockholm, Sweden; (V.C.); (M.M.)
| | - Alina Handl
- Rentschler Biopharma SE, Erwin-Rentschler-Street 21, 88471 Laupheim, Germany; (A.H.); (M.K.); (D.L.)
| | - Marvin Kadisch
- Rentschler Biopharma SE, Erwin-Rentschler-Street 21, 88471 Laupheim, Germany; (A.H.); (M.K.); (D.L.)
| | - Dietmar Lang
- Rentschler Biopharma SE, Erwin-Rentschler-Street 21, 88471 Laupheim, Germany; (A.H.); (M.K.); (D.L.)
| | | | - Bernd Hitzmann
- Department of Process Analytics und Cereal Science, Institute for Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (A.Y.-D.); (A.V.W.); (B.H.)
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6
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Alemneh ST, Emire SA, Jekle M, Paquet-Durand O, von Wrochem A, Hitzmann B. Application of Two-Dimensional Fluorescence Spectroscopy for the On-Line Monitoring of Teff-Based Substrate Fermentation Inoculated with Certain Probiotic Bacteria. Foods 2022; 11:foods11081171. [PMID: 35454758 PMCID: PMC9025233 DOI: 10.3390/foods11081171] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/28/2022] [Revised: 04/08/2022] [Accepted: 04/13/2022] [Indexed: 12/31/2022] Open
Abstract
There is increasing demand for cereal-based probiotic fermented beverages as an alternative to dairy-based products due to their limitations. However, analyzing and monitoring the fermentation process is usually time consuming, costly, and labor intensive. This research therefore aims to apply two-dimensional (2D)-fluorescence spectroscopy coupled with partial least-squares regression (PLSR) and artificial neural networks (ANN) for the on-line quantitative analysis of cell growth and concentrations of lactic acid and glucose during the fermentation of a teff-based substrate. This substrate was inoculated with mixed strains of Lactiplantibacillus plantarum A6 (LPA6) and Lacticaseibacillus rhamnosus GG (LCGG). The fermentation was performed under two different conditions: condition 1 (7 g/100 mL substrate inoculated with 6 log cfu/mL) and condition 2 (4 g/100 mL substrate inoculated with 6 log cfu/mL). For the prediction of LPA6 and LCGG cell growth, the relative root mean square error of prediction (pRMSEP) was measured between 2.5 and 4.5%. The highest pRMSEP (4.5%) was observed for the prediction of LPA6 cell growth under condition 2 using ANN, but the lowest pRMSEP (2.5%) was observed for the prediction of LCGG cell growth under condition 1 with ANN. A slightly more accurate prediction was found with ANN under condition 1. However, under condition 2, a superior prediction was observed with PLSR as compared to ANN. Moreover, for the prediction of lactic acid concentration, the observed values of pRMSEP were 7.6 and 7.7% using PLSR and ANN, respectively. The highest error rates of 13 and 14% were observed for the prediction of glucose concentration using PLSR and ANN, respectively. Most of the predicted values had a coefficient of determination (R2) of more than 0.85. In conclusion, a 2D-fluorescence spectroscopy combined with PLSR and ANN can be used to accurately monitor LPA6 and LCGG cell counts and lactic acid concentration in the fermentation process of a teff-based substrate. The prediction of glucose concentration, however, showed a rather high error rate.
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Affiliation(s)
- Sendeku Takele Alemneh
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, 70599 Stuttgart, Germany; (S.T.A.); (O.P.-D.); (A.v.W.)
| | - Shimelis Admassu Emire
- Food Engineering, Addis Ababa Institute of Technology, Addis Ababa University, Addis Ababa 1000, Ethiopia;
| | - Mario Jekle
- Department of Plant-Based Foods, Institute of Food Science and Biotechnology, University of Hohenheim, 70599 Stuttgart, Germany;
| | - Olivier Paquet-Durand
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, 70599 Stuttgart, Germany; (S.T.A.); (O.P.-D.); (A.v.W.)
| | - Almut von Wrochem
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, 70599 Stuttgart, Germany; (S.T.A.); (O.P.-D.); (A.v.W.)
| | - Bernd Hitzmann
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, 70599 Stuttgart, Germany; (S.T.A.); (O.P.-D.); (A.v.W.)
- Correspondence:
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Mburu M, Komu C, Paquet-Durand O, Hitzmann B, Zettel V. Chia Oil Adulteration Detection Based on Spectroscopic Measurements. Foods 2021; 10:foods10081798. [PMID: 34441575 PMCID: PMC8392156 DOI: 10.3390/foods10081798] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/30/2021] [Revised: 07/28/2021] [Accepted: 08/03/2021] [Indexed: 10/28/2022] Open
Abstract
Chia oil is a valuable source of omega-3-fatty acids and other nutritional components. However, it is expensive to produce and can therefore be easily adulterated with cheaper oils to improve the profit margins. Spectroscopic methods are becoming more and more common in food fraud detection. The aim of this study was to answer following questions: Is it possible to detect chia oil adulteration by spectroscopic analysis of the oils? Is it possible to identify the adulteration oil? Is it possible to determine the amount of adulteration? Two chia oils from local markets were adulterated with three common food oils, including sunflower, rapeseed and corn oil. Subsequently, six chia oils obtained from different sites in Kenya were adulterated with sunflower oil to check the results. Raman, NIR and fluorescence spectroscopy were applied for the analysis. It was possible to detect the amount of adulterated oils by spectroscopic analysis, with a minimum R2 of 0.95 for the used partial least square regression with a maximum RMSEPrange of 10%. The adulterations of chia oils by rapeseed, sunflower and corn oil were identified by classification with a median true positive rate of 90%. The training accuracies, sensitivity and specificity of the classifications were over 90%. Chia oil B was easier to detect. The adulterated samples were identified with a precision of 97%. All of the classification methods show good results, however SVM were the best. The identification of the adulteration oil was possible; less than 5% of the adulteration oils were difficult to detect. In summary, spectroscopic analysis of chia oils might be a useful tool to identify adulterations.
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Affiliation(s)
- Monica Mburu
- Institute of Food Bioresources Technology, Dedan Kimathi University of Technology, Private Bag, Dedan Kimathi, Nyeri 10143, Kenya; (M.M.); (C.K.)
| | - Clement Komu
- Institute of Food Bioresources Technology, Dedan Kimathi University of Technology, Private Bag, Dedan Kimathi, Nyeri 10143, Kenya; (M.M.); (C.K.)
| | - Olivier Paquet-Durand
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (O.P.-D.); (B.H.)
| | - Bernd Hitzmann
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (O.P.-D.); (B.H.)
| | - Viktoria Zettel
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599 Stuttgart, Germany; (O.P.-D.); (B.H.)
- Correspondence: ; Tel.: +49-711-459-24460
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Mburu M, Paquet-Durand O, Hitzmann B, Zettel V. Spectroscopic analysis of chia seeds. Sci Rep 2021; 11:9253. [PMID: 33927250 PMCID: PMC8085002 DOI: 10.1038/s41598-021-88545-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/25/2020] [Accepted: 04/13/2021] [Indexed: 11/09/2022] Open
Abstract
Chia seeds are becoming more and more popular in modern diets. In this contribution NIR and 2D-fluorescence spectroscopy were used to determine their nutritional values, mainly fat and protein content. 25 samples of chia seeds were analysed, whereof 9 samples were obtained from different regions in Kenya, 16 samples were purchased in stores in Germany and originated mostly from South America. For the purchased samples the nutritional information of the package was taken in addition to the values obtained for fat and protein, which were determined at the Hohenheim Core Facility. For the first time the NIR and fluorescence spectroscopy were used for the analysis of chia. For the spectral evaluation two different pre-processing methods were tested. Baseline correction with subsequent mean-centring lead to the best results for NIR spectra whereas SNV (standard normal variate transformation) was sufficient for the evaluation of fluorescence spectra. When combining NIR and fluorescence spectra, the fluorescence spectra were also multiplied with a factor to adjust the intensity levels. The best prediction results for the evaluation of the combined spectra were obtained for Kenyan samples with prediction errors below 0.2 g/100 g. For all other samples the absolute prediction error was 0.51 g/100 g for fat and 0.62 g/100 g for protein. It is possible to determine the amount of protein and fat of chia seeds by fluorescence and NIR spectroscopy. The combination of both methods is beneficial for the predictions. Chia seeds from Kenya had similar protein and lipid contents as South American seeds.
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Affiliation(s)
- Monica Mburu
- Institute of Food Bioresources Technology, Dedan Kimathi University of Technology, Private Bag, Dedan Kimathi, Nyeri, Kenya
| | - Olivier Paquet-Durand
- Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599, Stuttgart, Germany
| | - Bernd Hitzmann
- Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599, Stuttgart, Germany
| | - Viktoria Zettel
- Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Garbenstr. 23, 70599, Stuttgart, Germany.
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Yousefi-Darani A, Paquet-Durand O, Hinrichs J, Hitzmann B. Cover Feature: Parameter and state estimation of backers yeast cultivation with a gas sensor array and unscented Kalman filter. Eng Life Sci 2021; 21:169. [PMID: 33716615 DOI: 10.1002/elsc.202170028] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022] Open
Abstract
DOI: 10.1002/elsc.202000058 Successful operation, control and optimization of biotechnological process depend on reliable real-time available measurements of the process variables. Although some hardware sensors are readily available, they often have several drawbacks: cost, sample destruction, discrete-time measurements, processing delay, sterilization, disturbances in the hydrodynamic conditions inside the bioreactor, etc. It is therefore of interest to use software sensors [29, 30]. The central idea behind a soft sensor is to use easily accessible on-line data for the estimation of other process variables that are either difficult to measure or only measured at low frequency [30]. The figure illustrates a software sensor for on-line monitoring of substrate and biomass production in backers yeast cultivation. For details see article DOI 10.1002/elsc.202000058 on page 169.
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Paquet-Durand O, Yousefi Darani A, Hitzmann B. Online state prediction of
S. cerevisiae
cultivation purely based on ethanol gas sensors and an extended Kalman filter. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202055246] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- O. Paquet-Durand
- University of Hohenheim Process Analytics and Cereal Science Garbenstr. 23 70599 Stuttgart Germany
| | - A. Yousefi Darani
- University of Hohenheim Process Analytics and Cereal Science Garbenstr. 23 70599 Stuttgart Germany
| | - B. Hitzmann
- University of Hohenheim Process Analytics and Cereal Science Garbenstr. 23 70599 Stuttgart Germany
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Yousefi-Darani A, Paquet-Durand O, Hitzmann B. Real‐time monitoring of ethanol concentration during
Saccharomyces cerevisiae
cultivation. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202055478] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- A. Yousefi-Darani
- University of Hohenheim Process Analytics and Cereal Science Garbenstr. 23 70599 Stuttgart Germany
| | - O. Paquet-Durand
- University of Hohenheim Process Analytics and Cereal Science Garbenstr. 23 70599 Stuttgart Germany
| | - B. Hitzmann
- University of Hohenheim Process Analytics and Cereal Science Garbenstr. 23 70599 Stuttgart Germany
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Zettel V, Kollemparembil A, Paquet-Durand O, Hitzmann B. Anwendung der Fluoreszenzspektroskopie zur Überwachung von Reis‐Sauerteig‐Fermentationen. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202055317] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- V. Zettel
- Universität Hohenheim Prozessanalytik und Getreidewissenschaft Garbenstr. 23 70599 Stuttgart Deutschland
| | - A. M. Kollemparembil
- Universität Hohenheim Prozessanalytik und Getreidewissenschaft Garbenstr. 23 70599 Stuttgart Deutschland
| | - O. Paquet-Durand
- Universität Hohenheim Prozessanalytik und Getreidewissenschaft Garbenstr. 23 70599 Stuttgart Deutschland
| | - B. Hitzmann
- Universität Hohenheim Prozessanalytik und Getreidewissenschaft Garbenstr. 23 70599 Stuttgart Deutschland
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Abstract
In the era of technology and digitalization, the process industries are undergoing a digital transformation. The available process models, advance sensor technologies, enhanced computational power and a broad set of data analytical techniques enable solid bases for digital transformation in the biopharmaceutical industry.Among various data analytical techniques, the Kalman filter and its non-linear extensions are powerful tools for prediction of reliable process information. The combination of the Kalman filter with a virtual representation of the bioprocess, called digital twin, can provide real-time available process information. Incorporation of such variables in process operation can provide improved control performance with enhanced productivity.In this chapter the linear discrete Kalman filter, the extended Kalman filter and the unscented Kalman filters are described and a brief overview of applications of the Kalman filter and its non-linear extensions to bioreactors are presented. Furthermore, in a case study an example of the digital twin of the backer's yeast batch cultivation process is presented. A digital twin of a bioreactor mirrors the processes of the real bioreactor. It contains the physical parts, the process model and prediction algorithm to predict the bioprocess variables. These values could be used for optimization and control of the process.
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Affiliation(s)
- Abdolrahim Yousefi-Darani
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany.
| | - Olivier Paquet-Durand
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
| | - Bernd Hitzmann
- Department of Process Analytics and Cereal Science, Institute of Food Science and Biotechnology, University of Hohenheim, Stuttgart, Germany
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14
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Yousefi-Darani A, Paquet-Durand O, Hitzmann B. Application of fuzzy logic control for the dough proofing process. Food and Bioproducts Processing 2019. [DOI: 10.1016/j.fbp.2019.02.006] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Paquet-Durand O, Assawarajuwan S, Hitzmann B. Optimales Design eines Zufütterungsprofils für eine Hefe-Kultivierung zur bestmöglichen Parameterbestimmung basierend auf der Cramer-Rao unteren Grenze. CHEM-ING-TECH 2018. [DOI: 10.1002/cite.201855199] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- O. Paquet-Durand
- Universität Hohenheim; Prozessanalytik und Getreidewissenschaft; Garbenstraße 23 70599 Stuttgart Deutschland
| | - S. Assawarajuwan
- Universität Hohenheim; Prozessanalytik und Getreidewissenschaft; Garbenstraße 23 70599 Stuttgart Deutschland
| | - B. Hitzmann
- Universität Hohenheim; Prozessanalytik und Getreidewissenschaft; Garbenstraße 23 70599 Stuttgart Deutschland
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16
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Paquet-Durand O, Hitzmann B. Optimale Versuchsplanung basierend auf Monte-Carlo-Simulationen zur Parameterfehlerschätzung einer Folgereaktion erster Ordnung. CHEM-ING-TECH 2018. [DOI: 10.1002/cite.201855998] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- O. Paquet-Durand
- Universität Hohenheim; Prozessanalytik und Getreidewissenschaft; Garbenstraße 23 70599 Stuttgart Deutschland
| | - B. Hitzmann
- Universität Hohenheim; Prozessanalytik und Getreidewissenschaft; Garbenstraße 23 70599 Stuttgart Deutschland
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Yousefi-Darani A, Paquet-Durand O, Hitzmann B, Zettel V. Real-time automated control system for dough fermentation. CHEM-ING-TECH 2018. [DOI: 10.1002/cite.201855231] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- A. R. Yousefi-Darani
- University of Hohenheim,; Department of Process Analysis and Cereal Technology; Garbenstraße 23 70599 Stuttgart Germany
| | - O. Paquet-Durand
- University of Hohenheim,; Department of Process Analysis and Cereal Technology; Garbenstraße 23 70599 Stuttgart Germany
| | - B. Hitzmann
- University of Hohenheim,; Department of Process Analysis and Cereal Technology; Garbenstraße 23 70599 Stuttgart Germany
| | - V. Zettel
- University of Hohenheim,; Department of Process Analysis and Cereal Technology; Garbenstraße 23 70599 Stuttgart Germany
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18
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Yousefi-Darani A, Paquet-Durand O, Zettel V, Hitzmann B. Closed loop control system for dough fermentation based on image processing. J FOOD PROCESS ENG 2018. [DOI: 10.1111/jfpe.12801] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
Affiliation(s)
- Abdolrahim Yousefi-Darani
- Institute of Food Science and Biotechnology, Department Of Process Analytics and Cereal Science; University of Hohenheim; Stuttgart Germany
| | - Olivier Paquet-Durand
- Institute of Food Science and Biotechnology, Department Of Process Analytics and Cereal Science; University of Hohenheim; Stuttgart Germany
| | - Viktoria Zettel
- Institute of Food Science and Biotechnology, Department Of Process Analytics and Cereal Science; University of Hohenheim; Stuttgart Germany
| | - Bernd Hitzmann
- Institute of Food Science and Biotechnology, Department Of Process Analytics and Cereal Science; University of Hohenheim; Stuttgart Germany
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19
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Paquet-Durand O, Hitzmann B. Optimale Versuchsplanung mittels Bootstrapping. CHEM-ING-TECH 2017. [DOI: 10.1002/cite.201600097] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Olivier Paquet-Durand
- Universität Hohenheim; Lehrstuhl Prozessanalytik und Getreidewissenschaften; Institut für Lebensmittelwissenschaft und Biotechnologie; Garbenstraße 23 70599 Stuttgart Deutschland
| | - Bernd Hitzmann
- Universität Hohenheim; Lehrstuhl Prozessanalytik und Getreidewissenschaften; Institut für Lebensmittelwissenschaft und Biotechnologie; Garbenstraße 23 70599 Stuttgart Deutschland
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Paquet-Durand O, Assawarajuwan S, Hitzmann B. Artificial neural network for bioprocess monitoring based on fluorescence measurements: Training without offline measurements. Eng Life Sci 2017; 17:874-880. [PMID: 32624835 DOI: 10.1002/elsc.201700044] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/28/2017] [Revised: 04/26/2017] [Accepted: 05/17/2017] [Indexed: 12/21/2022] Open
Abstract
The feasibility of using a feed-forward neural network in combination with 2D fluorescence spectroscopy to monitor the state of Saccharomyces cerevisiae fermentation was investigated. The main point is that for the backpropagation training of the neural network, no offline measurement value was used, which is the ordinary approach. Instead, a theoretical model of the process has been applied to simulate the process state (biomass, glucose, and ethanol concentration) at any given time. However, the kinetic parameters of the simulation model are unknown at the beginning of the training. It will be demonstrated that the kinetic parameters of the theoretical process model as well as the parameters of the feed-forward neural network to predict the process state from 2D fluorescence spectra can be acquired from the 2D fluorescence spectra alone. Offline measurements are not actually required. The resulting trained neural network can predict the process state as accurate as a conventionally (with offline measurements) trained neural network. The calculated parameters result in a simulation model that is at least as accurate as a model with parameters acquired by least squares fitting to the offline measurements.
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Affiliation(s)
- Olivier Paquet-Durand
- Department of Process Analytics and Cereal Science Institute of Food Science and Biotechnology University of Hohenheim Stuttgart Germany
| | - Supasuda Assawarajuwan
- Department of Process Analytics and Cereal Science Institute of Food Science and Biotechnology University of Hohenheim Stuttgart Germany
| | - Bernd Hitzmann
- Department of Process Analytics and Cereal Science Institute of Food Science and Biotechnology University of Hohenheim Stuttgart Germany
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Zettel V, Ahmad MH, Beltramo T, Hermannseder B, Hitzemann A, Nache M, Paquet-Durand O, Schöck T, Hecker F, Hitzmann B. Supervision of Food Manufacturing Processes Using Optical Process Analyzers - An Overview. ChemBioEng Reviews 2016. [DOI: 10.1002/cben.201600013] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
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Zettel V, Brandner S, Paquet-Durand O, Takacs R, Hecker F, Jekle M, Hussein M, Becker T, Hitzmann B. Der intelligente Gärschrank - Einfluss der Herstellungsparameter auf die Produktqualität. CHEM-ING-TECH 2016. [DOI: 10.1002/cite.201650387] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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23
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Zettel V, Brandner S, Paquet-Durand O, Takacs R, Hecker F, Jekle M, Hussein M, Becker T, Hitzmann B. Der intelligente Gärschrank - Implementierung einer Onlineüberwachung des Fermentationsprozesses mittels digitaler Bildverarbeitung. CHEM-ING-TECH 2016. [DOI: 10.1002/cite.201650389] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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24
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Zettel V, Paquet-Durand O, Hecker F, Hitzmann B. Der intelligente Gärschrank - Modellbasierte Gärführung. CHEM-ING-TECH 2016. [DOI: 10.1002/cite.201650388] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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25
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Zettel V, Ahmad MH, Hitzemann A, Nache M, Paquet-Durand O, Schöck T, Hecker F, Hitzmann B. Optische Prozessanalysatoren für die Lebensmittelindustrie. CHEM-ING-TECH 2016. [DOI: 10.1002/cite.201500097] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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26
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Paquet-Durand O, Zettel V, Kohlus R, Hitzmann B. Optimal design of experiments and measurements of the water sorption process of wheat grains using a modified Peleg model. J FOOD ENG 2015. [DOI: 10.1016/j.jfoodeng.2015.06.025] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Paquet-Durand F, Sahaboglu A, Dietter J, Paquet-Durand O, Hitzmann B, Ueffing M, Ekström PAR. How long does a photoreceptor cell take to die? Implications for the causative cell death mechanisms. Adv Exp Med Biol 2014; 801:575-81. [PMID: 24664746 DOI: 10.1007/978-1-4614-3209-8_73] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Abstract
The duration of cell death may allow deducing the underlying degenerative mechanism. To find out how long a photoreceptor takes to die, we used the rd1 mouse model for retinal neurodegeneration, which is characterized by phosphodiesterase-6 (PDE6) dysfunction and photoreceptor death triggered by high cGMP levels. Based on cellular data on the progression of cGMP accumulation, cell death, and survival, we created a mathematical model to simulate the temporal development of the degeneration and the clearance of dead cells. Both cellular data and modelling suggested that at the level of the individual cell, the degenerative process was rather slow, taking around 80 h to complete. Organotypic retinal explant cultures derived from wild-type animals and exposed to the selective PDE6 inhibitor zaprinast, confirmed the surprisingly long duration of an individual photoreceptor cell's death. We briefly discuss the possibility to link different cell death stages and their temporal progression to specific enzymatic activities known to be causally connected to cell death. This in turn opens up new perspectives for the treatment of inherited retinal degeneration, both in terms of therapeutic targets and temporal windows-of-opportunity.
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Affiliation(s)
- F Paquet-Durand
- François Paquet-Durand, Institute for Ophthalmic Research, University of Tübingen, Röntgenweg 11, 72076, Tübingen, Germany,
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Sahaboglu A, Paquet-Durand O, Dietter J, Dengler K, Bernhard-Kurz S, Ekström PAR, Hitzmann B, Ueffing M, Paquet-Durand F. Retinitis pigmentosa: rapid neurodegeneration is governed by slow cell death mechanisms. Cell Death Dis 2013; 4:e488. [PMID: 23392176 PMCID: PMC3593146 DOI: 10.1038/cddis.2013.12] [Citation(s) in RCA: 52] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/09/2012] [Revised: 12/21/2012] [Accepted: 01/03/2013] [Indexed: 12/31/2022]
Abstract
For most neurodegenerative diseases the precise duration of an individual cell's death is unknown, which is an obstacle when counteractive measures are being considered. To address this, we used the rd1 mouse model for retinal neurodegeneration, characterized by phosphodiesterase-6 (PDE6) dysfunction and photoreceptor death triggered by high cyclic guanosine-mono-phosphate (cGMP) levels. Using cellular data on cGMP accumulation, cell death, and survival, we created mathematical models to simulate the temporal development of the degeneration. We validated model predictions using organotypic retinal explant cultures derived from wild-type animals and exposed to the selective PDE6 inhibitor zaprinast. Together, photoreceptor data and modeling for the first time delineated three major cell death phases in a complex neuronal tissue: (1) initiation, taking up to 36 h, (2) execution, lasting another 40 h, and finally (3) clearance, lasting about 7 h. Surprisingly, photoreceptor neurodegeneration was noticeably slower than necrosis or apoptosis, suggesting a different mechanism of death for these neurons.
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Affiliation(s)
- A Sahaboglu
- Institute for Ophthalmic Research, University of Tübingen, Tübingen, Germany
| | - O Paquet-Durand
- Institute of Food Science and Biotechnology, University of Stuttgart Hohenheim, Stuttgart, Germany
| | - J Dietter
- Institute for Ophthalmic Research, University of Tübingen, Tübingen, Germany
| | - K Dengler
- Skin Clinic, University of Tübingen, Tübingen, Germany
| | - S Bernhard-Kurz
- Institute for Ophthalmic Research, University of Tübingen, Tübingen, Germany
| | - P AR Ekström
- Department of Clinical Sciences, Lund, University of Lund, Lund, Sweden
| | - B Hitzmann
- Institute of Food Science and Biotechnology, University of Stuttgart Hohenheim, Stuttgart, Germany
| | - M Ueffing
- Institute for Ophthalmic Research, University of Tübingen, Tübingen, Germany
| | - F Paquet-Durand
- Institute for Ophthalmic Research, University of Tübingen, Tübingen, Germany
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