Removal of total petroleum hydrocarbons from oil-based drilling cuttings by a heat activation persulfate-based process

Oil-based drilling cuttings (OBDC) are typical hazardous wastes generated during shale gas extraction. In this study, two persulfate-based advanced oxidation processes (AOPs), heat/PMS and heat/PDS, have been used to treat OBDC. The results showed that for the heat/PMS process, within a certain range, the oxidant dosage, temperature, and reaction time were significantly positively correlated with the degree of total petroleum hydrocarbon (TPH) removal. When these parameters were increased from their initial values to 3.57 mmol/g, 70°C, and 80 min, respectively, TPH removal rates increased significantly, by 20.95%, 18.68%, and 16.41%, respectively. However, further increases in these parameters had little effect on the TPH removal rate. Similar observations were made for the heat/PDS process. There are other differences between the two processes, including that the heat/PDS process required less oxidant to reach an effective activation state than the heat/PMS process, but required a higher temperature and a longer reaction time. Fourier-transform infrared spectrometry and gas chromatography-mass spectrometry have shown that both processes could effectively remove the light components of linear paraffins contained in OBDC. The heat/PMS process performed significantly better than the heat/PDS process in removing aromatic hydrocarbons and long-chain alkanes. Scanning electron microscopy, energy-dispersive spectrometry, and X-ray diffraction analysis implied that the elemental and mineral compositions of OBDC were not significantly modified by reaction in the heat/PMS and heat/PDS processes. This study may provide theoretical support for the technological development of heat activation and persulfate-based AOPs to remove TPH from OBDC.

Ultrasonication-flotation-advanced oxidation tertiary treatment of oil-based drilling cuttings

The treatment of oil-based drilling cuttings (OBDCs) with high oil content is difficult. In this study, a tertiary treatment of ultrasonication-flotation-advanced oxidation for treating OBDCs with a high oil content of 20.10 wt% was proposed for the first time. All stages of the treatment processes were optimised. The recommended parameters for ultrasonication at room temperature were a mass ratio of OBDCs to the degreaser of 1:8, an ultrasonication power of 600 W and treatment time of 30 min. After the ultrasonication treatment, the oil content of the OBDCs decreased from 20.10 wt% to 5.00 wt%. Flotation was performed at room temperature with a mass ratio of OBDCs to the degreaser of 1:10, a stirring speed of 400 rpm, an aeration head aperture of 3 μm and airflow rate of 400 mL/min under N2 injection for 60 min. After the flotation treatment, the oil content of the OBDCs decreased from 5.00 wt% to 2.01 wt%. Advanced oxidation was performed at room temperature with a mass ratio of OBDCs to water of 1:10, 3.57 wt% sodium persulphate in water, 4.17 wt% ferrous sulphate heptahydrate in water and ultrasonication power of 1000 W for 100 min. Following the advanced oxidation treatment, the oil content of the OBDCs decreased from 2.01 wt% to 0.58 wt%. The results of this study provide a new method and idea for treating OBDCs with high oil content.

Oil-based drilling cuttings pyrolysis residues at a typical shale gas drilling field in Chongqing: pollution characteristics and environmental risk assessment

With the rapid development of unconventional natural gas such as shale gas, many oil-based drilling cuttings and their pyrolysis residues are produced, which are defined as hazardous wastes. In this paper, the pollution status of petroleum hydrocarbons and the leaching toxicity of eight heavy metals (Pb, Cr, Zn, Mn, Cu, Cd, Ni, and Hg) in the pyrolysis residues were studied. The ecological risk and human health risk were evaluated in the scenario where pyrolytic residues were used for paving as building materials. The results showed that the content of petroleum hydrocarbons in the pyrolysis residues was 7643.16 ± 169.67 mg/kg. Zn in the pyrolysis residues was extremely polluted, Pb was moderately polluted, Cr, Cu, As were slightly polluted, and the leaching toxicity was far below the standard value. In the ecological risk assessment, the comprehensive potential ecological risk of multiple heavy metals in the pyrolysis residues was low. On the other hand, the pyrolysis residues had no non-carcinogenic risk to adults under the condition of paving, but there was an obvious non-carcinogenic risk to children, and the carcinogenic risk of adults and children was within an acceptable range. In addition, aiming at reducing the health risk of the population, suggestions were put forward to reduce the exposure risk of the population and the content of heavy metals in the pyrolysis residue, which provided a scientific reference for the standardized management of the pyrolysis residue of oil-based drilling cuttings and the research on the corresponding treatment process.

Degradation of petroleum pollutants in oil-based drilling cuttings using an Fe2+-based Fenton-like advanced oxidation processes

Oil-based drilling cuttings (OBDC) contain a large amount of total petroleum hydrocarbon (TPH) pollutants, which are hazardous to the environment. In this study, Fe²⁺-activating hydrogen peroxide (Fe²⁺/H₂O₂), peroxymonosulfate (Fe²⁺/PMS), and peroxydisulfate (Fe²⁺/PDS) advanced oxidation processes (AOPs) were used to treat OBDC due to the difference in the degradation capacity of TPH caused by the type of free radical generated and effective activation conditions observed for the different oxidants studied. The results showed that the oxidant concentration, Fe²⁺ dosage, and reaction time in the three AOPs were greatly positively correlated with the TPH removal rate in a certain range. The initial pH value had a significant effect on the Fe²⁺/H₂O₂ process, and its TPH removal rate was negatively correlated in the pH range from 3 to 11. However, the Fe²⁺/PMS and Fe²⁺/PDS processes only displayed lower TPH removal rates under neutral conditions and tolerated a wider range of pH conditions. The optimal TPH removal rates observed for the Fe²⁺/H₂O₂, Fe²⁺/PMS, and Fe²⁺/PDS processes were 45.04%, 42.75%, and 44.95%, respectively. Fourier transform infrared spectrometer and gas chromatography-mass spectrometer analysis showed that the alkanes in OBDC could be effectively removed using the three processes studied, and their degradation ability toward straight-chain alkanes was in the order of Fe²⁺/PMS > Fe²⁺/PDS > Fe²⁺/H₂O₂, among which Fe²⁺/PMS exhibited the optimal removal effect for aromatic hydrocarbons. Scanning electron microscope, energy dispersive spectroscopy, and X-ray diffraction results showed no significant changes in the elemental and mineral composition of OBDC before and after treatment. Therefore, this study provided a theoretical reference for the effective degradation of TPH pollutants in OBDC.

Regional distribution, properties, treatment technologies, and resource utilization of oil-based drilling cuttings: A review

Oil-based drilling cuttings (OBDC) are hazardous wastes produced during the extensive use of oil-based drilling mud in oil and gas exploration and development. They have strong mutagenic, carcinogenic, and teratogenic effects and need to be properly disposed of to avoid damaging the natural environment. This paper reviews the recent research progress on the regional distribution, properties, treatment technologies, and resource utilization of OBDC. The advantages and disadvantages of different technologies for removing petroleum pollutants from OBDC were comprehensively analyzed, and required future developments in treatment technologies were proposed.

Emissions of BTEXs, NMHC, PAHs, and PCDD/Fs from Co-processing of Oil-based Drilling Cuttings in Brick Kilns

Oil-based drilling cuttings (OBDC) produced from shale gas development is a hazardous waste that have high calorific values and should be disposed of properly. Burning bricks with OBDC is a promising co-disposal method; however, organic pollutants emitted during this process have not received sufficient attention. In this study, the composition and combustion characteristics of OBDC were determined, and the emissions of typical organic pollutants when burning bricks with the addition of OBDC were investigated; these included benzene series compounds (BTEXs), non-methane total hydrocarbons (NMHC), polycyclic aromatic hydrocarbons (PAHs), and polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs). The results showed that OBDC comprised large amounts of alkanes and aromatic hydrocarbons, and combusted mainly in the temperature range of 145-450 °C with an ignition temperature of 145 °C. The co-processing 10% OBDC increased the concentrations of toluene, NMHC, and PAHs in the flue gases by ∼1000%, ∼500%, and 200%, respectively, compared to the control experiment; however, their emission concentrations were within the limits set by the Integrated emission standards of air pollutants of Chongqing. It is worth noting that 26.443 ng/Nm³ PCDD/Fs with a total toxicity of 0.709 ng I-TEQ/Nm³ was generated from the co-processing 10% OBDC, which was ascribed to the high content of chlorine and aromatic hydrocarbons in the OBDC-promoted PCDD/Fs formed during the burning and cooling processes. Though PCDD/Fs in flue gas exceeded the 0.5 ng I-TEQ/Nm³ limit prescribed in the Pollution control standard for hazardous wastes incineration of China, the realistic emission of PCDD/Fs is expected to meet with this emission limit after desulfurization treatment as PCDD/Fs can be absorbed by gypsum. It is recommended that a lower amount of OBDC is added to reduce PCDD/F formation at the source and to take more efficient air pollution control system in order to reach a stricter emission limit of 0.1 ng I-TEQ/Nm³ in EU and USA. Cycling flue gas may also be an effective method to reduce other organic pollutants. Under these conditions, co-processing OBDC in brick kilns can be achieved without serious environmental pollution, making it a potential method for disposal and utilization.

The study on pyrolysis of oil-based drilling cuttings by microwave and electric heating

In this paper, the following questions were investigated: the proportion of mass loss, the mass fraction of oil, the structure, composition and ultimate analysis of solid residues and gas products. By comparing the treatment effect of using both microwave and electric as the source of heat to dispose the oil-based drilling cuttings (OBDC), the advantages of microwave heating treatment were demonstrated. Meanwhile, the composition of liquid products by microwave pyrolysis was analyzed. The results show that the microwave heating is better than electric heating and the former can promote the pyrolysis of petroleum hydrocarbons. The results of component analysis of the liquid products from OBDC by microwave pyrolysis show that C12∼C20 components pyrolyze at 500 °C. At the same time, a mass of C21∼C24 components volatilize. At the temperature above 500 °C, the thermal cracking reactions of >C25 components occur and a maximum content of paraffin in liquid products is obtained. As the temperature increases, the components obtained by pyrolysis become more and more complex.