Calcium carbonate synthesis from Kambara reactor desulphurization slag via indirect carbonation for CO2 capture and utilization

In this work, industrial Kambara reactor desulphurization slag (KR slag) was indirectly carbonated. The effects of leaching time, leaching temperature, leaching agent types, and leaching agent concentration on the leaching ratio of calcium from KR slag were investigated. Subsequently, precipitated calcium carbonate (PCC) was synthesized by bubbling CO2 gas (flow rate of 15 mL/min) into 400 mL leaching solutions at 40 °C for 120 min with magnetic stirring at 300 rpm. It is found that calcium in KR slag can be selectively extracted using a diluted solution of ammonium acetate (CH3COONH4) or ammonium chloride (NH4Cl), while ammonium sulfate ((NH4)2SO4) solution is not suitable as leaching agent due to the formation of slightly soluble calcium sulfate (CaSO4). The leaching ratio of calcium is improved by extending the leaching time or increasing the leaching solvent concentration. However, leaching temperature has little effect on calcium extraction. After carbonating the NH4Cl- and CH3COONH4-leachate for 120 min, calcite and vaterite type PCC with a purity of 99% is synthesized. Each gram of KR slag can produce 0.794 g and 0.803 g PCC using NH4Cl and CH3COONH4 leaching agents respectively. Calculations show that 349.6 kg CO2 is captured by per ton of KR slag. The CO2 capture capacity of KR slag is significantly higher compared with previously studied materials.

In-situ electrical conductivity monitoring of slag solidification during continuous cooling for slag recycling

Large volumes of steel slag are produced annually, leading to significant environmental protection and sustainable development issues. An online technology to monitor the solidification process of steel slag can assist in obtaining the right mineralogy to valorize these slags or render them harmless. For this purpose, we investigated the electrical properties and microstructural relationships of a CaO-Al₂O₃-SiO₂-MgO (CASM) slag during cooling using an innovative setup. The electrical impedance was determined over the frequency range of 20 Hz to 300 kHz at two cooling rates, and the solidification behaviour was observed simultaneously by confocal scanning laser microscopy (CSLM). Four zones can be distinguished in the conductivity-temperature curves for the slag cooled at 10 °C/min, whereas only two distinct zones are visible at 100 °C/min. The liquid fraction of the slag has a significant impact on the slag conductivity during cooling. The electrical conductivity is, therefore, an accurate indicator of the solidification degree. Different theoretical and empirical models were evaluated on their ability to relate the bulk conductivity of the slag to the liquid fraction. The empirical Archie's model proved to be the most suitable model for relating the bulk conductivity of the slag to the liquid fraction. In-situ electrical conductivity measurements during cooling can provide an online assessment of the slag solidification process, including indicating the appearance of solid precipitates, monitoring the growth of crystals, indicating complete solidification when no liquid phase remains, and indicating the cooling rate.