Removal of Arsenate by Fixed-Bed Columns Using Chitosan-Magnetite Hydrogel Beads and Chitosan Hydrogel Beads: Effect of the Operating Conditions on Column Efficiency

Fixed-bed columns packed with chitosan-magnetite (ChM) hydrogel and chitosan (Ch) hydrogel were used for the removal of arsenate ions from aqueous solutions at a pH of 7.0. The effect of flow rate (13, 20, and 25 mL/h), height of the columns (13 and 33 cm), and initial arsenate concentration (2, 5 and 10 mg/L) on the column's efficiency for the removal of As(V) is reported. The maximum adsorption capacity (qb), obtained before the allowed concentration of contaminant is exceeded, the adsorption capacity (qe) when the column is exhausted, and the mass transfer zone were determined. With this information, the efficiency of the column was calculated, which is given by the HL/HLUB ratio. The higher this ratio, the higher the efficiency of the column. The highest efficiency and the highest uptake capacity value at breakthrough point were obtained when using the lower flow rate, lower initial arsenate concentration, and longer bed length. When 33 cm-high columns were fed with a 10 mg As(V)/L solution at 13 mL/h, the maximum uptake capacity values at exhaustion obtained for Ch and ChM were 1.24 and 3.84 mg/g, respectively. A pH increase of the solution at the column's exit was observed and is attributed to the proton transfer from the aqueous solution to the amino and hydroxyl groups of chitosan. The incorporation of magnetite into Ch hydrogels significantly increases their capacity to remove As(V) due to the formation of complexes between arsenic and the magnetite surface. Experimental data were fitted to the Thomas model, the Yoon-Nelson model and the Bohart-Adams model using non-linear regression analysis.

Removal of Methylene Blue from Wastewater by Waste Roots from the Arsenic-Hyperaccumulator Pteris vittata: Fixed Bed Adsorption Kinetics

Phytoremediation of arsenic-contaminated water was successfully conducted by means of the perennial fern Pteris vittate, which is an arsenic-hyperaccumulator plant able to grow in hydroponic cultures. In order to avoid the costs linked to the disposal of As-contaminated biomass, in this work, Pteris vittata waste roots were tested as a low-cost bio-adsorbent for the removal of methylene blue (MB) from water in a fixed-bed adsorption configuration. As a matter of fact, methylene blue can negatively impact the growth and health of algae and plants by blocking light from reaching them in water, which can alter their normal biological processes. Previous works have already shown the potentiality of such material toward the uptake of methylene blue; however, all the studies conducted were just focused on batch-mode experiments. In this work, column runs were carried out at 20 °C, evaluating the bed void fraction for each test and hence estimating the apparent density of the material (300 g/L). The breakthrough curves collected were fitted by means of a mathematical model based on the linear driving force (LDF) approximation to obtain information on the mass transfer mechanism occurring in the system. A relation for the product between the LDF mass transfer coefficient and the solid specific surface (kLDFas) with respect to the Reynolds (Re) dimensionless number was obtained (kLDFas=0.45Re). The range of validity of such expression was Re<0.025. Its applicability was deeply discussed: in such conditions, the technology is ready to be tested at larger scales.

Fixed-Bed Adsorption of Lead from Aqueous Solution Using Chitosan-Coated Bentonite

In this study, fixed-bed adsorption of Pb(II) from an aqueous solution using chitosan-coated bentonite (CCB) was investigated. Characterization of CCB was performed using Fourier transform infrared spectroscopy (FT-IR) and scanning electron microscopy (SEM). The effects of varying bed height (1.3 to 4.3 cm), flow rate (0.20 to 0.60 mL/min), and initial concentration (500 to 1500 mg/L) on the length of mass transfer zone (Z_m) and adsorption capacity at breakthrough (q_b) and exhaustion (q_e) were examined. Low flow rate and high bed height were determined to cause a longer time to reach breakthrough and exhaustion. Meanwhile, the fixed-bed system was observed to quickly attain breakthrough and exhaustion under high initial concentrations. Kinetic column models such as the Thomas, Yoon-Nelson, and Clark models were used to predict the breakthrough curves. High R² values (0.9758 ≤ R² ≤ 0.8087) were attained for the Thomas model, which indicates that there is good agreement between experimental data and linear plots generated by the Thomas model. Moreover, the Thomas model is best in describing the breakthrough curves of Pb(II) removal under a fixed-bed system.

Benchmarking of Scale-X Bioreactor System in Lentiviral and Adenoviral Vector Production

We have previously produced viral vectors (lentiviral vector, adenoviral vector, and adeno-associated viral vector) in small and in commercial scale in adherent cells using Pall fixed-bed iCELLis^® bioreactor. Recently, a company called Univercells has launched a new fixed-bed bioreactor with the same cell growth surface matrix material, but with different fixed-bed structure than is used in iCELLis bioreactor. We sought to compare the new scale-X™ hydro bioreactor (2.4 m²) and iCELLis Nano system (2.67 m²) to see if the difference has any effect on cell growth or lentiviral vector and adenoviral vector productivity. Runs were performed using parameters optimized for viral vector production in iCELLis Nano bioreactor. Cell growth was monitored by counting nuclei, as well as by following glucose consumption and lactate production. In both bioreactor systems, cells grew well, and the cell distribution was found quite homogeneous in scale-X bioreactor. Univercells scale-X bioreactor was proven to be at least equally efficient or even improved in both lentiviral vector and adenoviral vector production. Based on the results, the same protocol and parameters used in viral vector production in iCELLis bioreactor can also be successfully used for the production in scale-X bioreactor system.

Removal of Cu(II) by Fixed-Bed Columns Using Alg-Ch and Alg-ChS Hydrogel Beads: Effect of Operating Conditions on the Mass Transfer Zone

The removal of Cu(II) ions from aqueous solutions at a pH of 5.0 was carried out using fixed-bed columns packed with alginate-chitosan (Alg-Ch) or alginate-chitosan sulfate (Alg-ChS) hydrogel beads. The effect of the initial Cu(II) concentration, flow rate, pH, and height of the column on the amount of Cu removed by the column at the breakpoint and at the exhaustion point is reported. The pH of the solution at the column's exit was initially higher than that at the entrance, and then decreased slowly. This pH increase was attributed to proton transfer from the aqueous solution to the amino and COO^- groups of the hydrogel. The effect of operating conditions on the mass transfer zone (MTZ) and the length of the unused bed (H_LUB) is reported. At the lower flow rate and lower Cu(II) concentration used, the MTZ was completely developed and the column operated efficiently; by increasing column height, the MTZ has a better opportunity to develop fully. Experimental data were fitted to the fixed-bed Thomas model using a non-linear regression analysis and a good correspondence between experimental and Thomas model curves was observed.

Simultaneous Adsorption of Malachite Green and Methylene Blue Dyes in a Fixed-Bed Column Using Poly(Acrylonitrile-Co-Acrylic Acid) Modified with Thiourea

Proper remediation of aquatic environments contaminated by toxic organic dyes has become a research focus globally for environmental and chemical engineers. This study evaluates the adsorption potential of a polymer-based adsorbent, thiourea-modified poly(acrylonitrile-co-acrylic acid) (T-PAA) adsorbent, for the simultaneous uptake of malachite green (MG) and methylene blue (MB) dye ions from binary system in a continuous flow adsorption column. The influence of inlet dye concentrations, pH, flow rate, and adsorbent bed depth on adsorption process were investigated, and the breakthrough curves obtained experimentally. Results revealed that the sorption capacity of the T-PAA for MG and MB increase at high pH, concentration and bed-depth. Thomas, Bohart-Adams, and Yoon-Nelson models constants were calculated to describe MG and MB adsorption. It was found that the three dynamic models perfectly simulate the adsorption rate and behavior of cationic dyes entrapment. Finally, T-PAA adsorbent demonstrated good cyclic stability. It can be regenerated seven times (or cycles) with no significant loss in adsorption potential. Overall, the excellent sorption capacity and multiple usage make T-PAA polymer an attractive adsorbent materials for treatment of multicomponent dye bearing effluent in a fixed-bed column system.

Effective treatment of residue of acrylic acid production using a fluid-bed/fixed-bed system with low energy consumption

In order to effectively deal with large amounts of complex organic pollutants in the harmful distillation residues with low energy consumption, a novel two-stage fluid-bed/fixed-bed system was designed to catalyze oxidation of acrylic acid production residue. The effects of fluid-bed temperature, gaseous hourly space velocity (GHSV), and oxygen excess rate on the purification of acrylic acid production residue in the two-stage fluid-bed/fixed-bed system were studied to prove the feasibility of the method. The chemical oxygen demand (COD) of the discharged liquid was <100 mg/L, and the volatile organic compounds (VOCs) of the discharged gas amounted to <10 mg/m³ with a fluid-bed temperature of 380°C, emulsified residue's GHSV of 0.28 L/(kg_cat ·hr), and O₂ excessive rate of more than 4.32. The result of techno-economics indicates the feasibility of the long-term operation of process. Results further illustrate the advantages of the proposed two-stage fluid-bed/fixed-bed system, which can treat acrylic acid production residue with high efficiency (COD < 100 mg/L, VOCs < 10 mg/m³ ) and low energy consumption (~24,856 kw·hr/ton) in the chemical industry. PRACTITIONER POINTS: A novel two-stage fluid-bed/fixed-bed system was developed for acrylic acid production residue treatment. No extra energy was required at low temperature in the two-stage fluid-bed/fixed-bed system. Purification of residue could be finished at low temperature by the catalytic pyrolysis and catalytic oxidation process. The two-stage system did not produce toxic gases and particulate matters.