Phase Evolution of Hybrid Alkali Sulfate-Activated Ground-Granulated Blast Furnace Slag Cements

In this study, a hybrid alkali-activated ground-granulated cement consisting of 70% blast furnace slag (GGBFS) and 30% Portland cement (PC) activated with sodium sulfate was studied. Results were compared with those of a blended system without an activator. The addition of the activator significantly increased the kinetics and degree of reaction of these cements, particularly at early curing ages (2 days), without leading to significant changes in the phase assemblage. The main reaction product formed was an aluminum-substituted calcium silicate hydrate (C-A-S-H) type gel, with a Ca/Si ratio comparable to that of the activator-free blended cement; however, in the presence of the activator, sorption of sulfur was observed in the C-A-S-H phase. The formation of secondary phases including ettringite and Ca- or Mg-rich layered double hydroxides was also identified in these cements depending on the curing age and activation addition. This study demonstrates the effectiveness of sodium sulfate in accelerating the phase assemblage evolution in high-GGBFS-content PC-blended cements without leading to significant changes in the reaction products formed, particularly at advanced curing ages. This represents a step forward in the development of cements with a reduced clinker factor.

Report of RILEM TC 281-CCC: outcomes of a round robin on the resistance to accelerated carbonation of Portland, Portland-fly ash and blast-furnace blended cements

Many (inter)national standards exist to evaluate the resistance of mortar and concrete to carbonation. When a carbonation coefficient is used for performance comparison of mixtures or service life prediction, the applied boundary conditions during curing, preconditioning and carbonation play a crucial role, specifically when using latent hydraulic or pozzolanic supplementary cementitious materials (SCMs). An extensive interlaboratory test (ILT) with twenty two participating laboratories was set up in the framework of RILEM TC 281-CCC 'Carbonation of Concrete with SCMs'. The carbonation depths and coefficients determined by following several (inter)national standards for three cement types (CEM I, CEM II/B-V, CEM III/B) both on mortar and concrete scale were statistically compared. The outcomes of this study showed that the carbonation rate based on the carbonation depths after 91 days exposure, compared to 56 days or less exposure duration, best approximates the slope of the linear regression and those 91 days carbonation depths can therefore be considered as a good estimate of the potential resistance to carbonation. All standards evaluated in this study ranked the three cement types in the same order of carbonation resistance. Unfortunately, large variations within and between laboratories complicate to draw clear conclusions regarding the effect of sample pre-conditioning and carbonation exposure conditions on the carbonation performance of the specimens tested. Nevertheless, it was identified that fresh and hardened state properties alone cannot be used to infer carbonation resistance of the mortars or concretes tested. It was also found that sealed curing results in larger carbonation depths compared to water curing. However, when water curing was reduced from 28 to 3 or 7 days, higher carbonation depths compared to sealed curing were observed. This increase is more pronounced for CEM I compared to CEM III mixes. The variation between laboratories is larger than the potential effect of raising the CO₂ concentration from 1 to 4%. Finally, concrete, for which the aggregate-to-cement factor was increased by 1.79 in comparison with mortar, had a carbonation coefficient 1.18 times the one of mortar.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1617/s11527-022-01927-7.

Capillary Imbibition in Cementitious Materials: Effect of Salts and Exposure Condition

Concrete structures are often exposed to harsh environmental conditions during their service life. Therefore, the investigation of transport properties and deterioration of concrete in different environments is an important topic. This paper reports the influence of salts (NaCl and Na₂SO₄) and exposure conditions (ideal laboratory (20 °C, 95% RH), a city and sea environment; including sheltered and exposed conditions) on capillary imbibition in cementitious materials with different water to cement ratios (0.4 and 0.6). First, the pore structure was assessed by water absorption under vacuum, torrent permeability, resistivity, and moisture content. The second part revolves around the capillary imbibition phenomenon with different imbibition liquids (water, NaCl, and Na₂SO₄). The results showed that, among the studied exposure conditions, sheltered conditions resulted in the largest porosity values and capillary imbibition rates (CIR). The influence of the imbibing liquid on the CIR depends on the w/c of the concrete. The CIR value for samples with a w/c of 0.4 is lower for Na₂SO₄ as imbibing liquid in comparison to water and NaCl. The sulfates might cause a pore blocking effect leading to a decreased CIR. For concrete with a w/c of 0.6, there was no significant difference between the different imbibition liquids. The influence of the pore blocking effect is probably smaller due to the larger porosity in this case. The findings of this research are important to understand the influence of real-life exposure conditions and therefore the influence of relative humidity, temperature, carbonation, and chloride ingress on the capillary imbibition phenomenon.

Effect of the Mechanical Load on the Carbonation of Concrete: A Review of the Underlying Mechanisms, Test Methods, and Results

As one of the major causes of concrete deterioration, the carbonation of concrete has been widely investigated over recent decades. In recent years, the effect of mechanical load on carbonation has started to attract more attention. The load-induced variations in crack pattern and pore structure have a significant influence on CO₂ transport which determines the carbonation rate. With different types of load, the number, orientation, and position of the induced cracks can be different, which will lead to different carbonation patterns. In this review paper, the carbonation in cracked and stress-damaged concrete is discussed first. Then, literature about the effect of sustained load during carbonation is compared in terms of load type and load level. Finally, the advantages and disadvantages of possible test methods for investigating the effect of sustained load on carbonation are discussed with respect to loading devices, load compensation, and specimen size.

Elastic Wave Monitoring of Cementitious Mixtures Including Internal Curing Mechanisms

The mitigation of autogenous shrinkage in cementitious materials by internal curing has been widely studied. By the inclusion of water reservoirs, in form of saturated lightweight aggregates or superabsorbent polymers, additional water is provided to the hydrating matrix. The onset of water release is of high importance and determines the efficiency of the internal curing mechanism. However, the monitoring of it poses problems as it is a process that takes place in the microstructure. Using acoustic emission (AE) sensors, the internal curing process is monitored, revealing its initiation and intensity, as well as the duration. In addition, AE is able to capture the water evaporation from saturated specimens. By ultrasonic testing, differences in the hydration kinetics are observed imposed by the different methods of internal curing. The results presented in this paper show the sensitivity of combined AE and ultrasound experiments to various fundamental mechanisms taking place inside cementitious materials and demonstrate the ability of acoustic emission to evaluate internal curing in a non-destructive and easily implementable way.

Chemical Shrinkage of Low Water to Cement (w/c) Ratio CEM I and CEM III Cement Pastes Incorporating Silica Fume and Filler

Chemical shrinkage (CS) is the reason behind early age cracking, a common problem for concrete with low water to cement ratios (w/c < 0.35) known as Ultra-High- and High-Performance Concrete (U-HPC). However, to avoid the crack development initiated by autogenous shrinkage, a precise measurement of CS is required, as the values obtained can determine the correct amount of internal curing agent to be added in the mixture to avoid crack formation. ASTM C1608 is the standardized method for performing CS tests. In this study, recommendations are provided to improve the reliability of results obtained with this standard method, such as good compaction of samples and the use of superplasticizer (SP) for low w/c ratios (≤0.2). Cement pastes with CEM I and CEM III have been tested at different w/c ratios equal to 0.2, 0.3 and 0.4 with and without the addition of superplasticizer. CS results following ASTM-C1608 dilatometry showed that the presence of mineral additions such as silica fume and filler reduced the chemical shrinkage, while CS increased with increasing w/c. Low w/c ratio pastes of CEM III had slightly higher CS rates than CEM I, while the opposite was noticed at higher w/c. SEM images illustrated the importance of a careful compaction and SP use.

Insight into the secondary imbibition rate of concrete and its relationship with curing time

Long-term capillary imbibition in cementitious materials is relevant to describe their durable behaviour. Many structures are exposed to long-term contact with moisture, such as foundations or wastewater installations. After several weeks, when capillary rise is no longer progressing, a distinguished change in the slope (from the mass gain - fourth root of time relation) is noticed. Primary and secondary imbibition rates (PIR and SIR, respectively) can be obtained from such behaviour. Contrary to the widely investigated PIR, usually defined as the capillary absorption rate, the SIR has been scarcely examined. Data from literature of tests in concrete lasting more than 7 days is very limited. To form a better view of this process, we contrasted values of SIR and porosity (water accessible porosity under vacuum and intrudable porosity by mercury intrusion porosimetry). Moreover, we used statistical inference to evaluate the evolution of the SIR of mixes with different composition and curing age. This paper presents the effect of curing on the SIR and the relation between porosity changes and SIR. Despite the decrease in capillary porosity and intrudable porosity, SIR increases with curing time. This is probably due to a connection between SIR and the increasing C-S-H content with time.

Addressing the need for standardization of test methods for self-healing concrete: an inter-laboratory study on concrete with macrocapsules

Development and commercialization of self-healing concrete is hampered due to a lack of standardized test methods. Six inter-laboratory testing programs are being executed by the EU COST action SARCOS, each focusing on test methods for a specific self-healing technique. This paper reports on the comparison of tests for mortar and concrete specimens with polyurethane encapsulated in glass macrocapsules. First, the pre-cracking method was analysed: mortar specimens were cracked in a three-point bending test followed by an active crack width control technique to restrain the crack width up to a predefined value, while the concrete specimens were cracked in a three-point bending setup with a displacement-controlled loading system. Microscopic measurements showed that with the application of the active control technique almost all crack widths were within a narrow predefined range. Conversely, for the concrete specimens the variation on the crack width was higher. After pre-cracking, the self-healing effect was characterized via durability tests: the mortar specimens were tested in a water permeability test and the spread of the healing agent on the crack surfaces was determined, while the concrete specimens were subjected to two capillary water absorption tests, executed with a different type of waterproofing applied on the zone around the crack. The quality of the waterproofing was found to be important, as different results were obtained in each absorption test. For the permeability test, 4 out of 6 labs obtained a comparable flow rate for the reference specimens, yet all 6 labs obtained comparable sealing efficiencies, highlighting the potential for further standardization.

The Contribution of Elastic Wave NDT to the Characterization of Modern Cementitious Media

To mitigate autogenous shrinkage in cementitious materials and simultaneously preserve the material's mechanical performance, superabsorbent polymers and nanosilica are included in the mixture design. The use of the specific additives influences both the hydration process and the hardened microstructure, while autogenous healing of cracks can be stimulated. These three stages are monitored by means of non-destructive testing, showing the sensitivity of elastic waves to the occurring phenomena. Whereas the action of the superabsorbent polymers was evidenced by acoustic emission, the use of ultrasound revealed the differences in the developed microstructure and the self-healing of cracks by a comparison with more commonly performed mechanical tests. The ability of NDT to determine these various features renders it a promising measuring method for future characterization of innovative cementitious materials.

First Large Scale Application with Self-Healing Concrete in Belgium: Analysis of the Laboratory Control Tests

Due to the negative impact of construction processes on the environment and a decrease in investments, there is a need for concrete structures to operate longer while maintaining their high performance. Self-healing concrete has the ability to heal itself when it is cracked, thereby protecting the interior matrix as well as the reinforcement steel, resulting in an increased service life. Most research has focused on mortar specimens at lab-scale. Yet, to demonstrate the feasibility of applying self-healing concrete in practice, demonstrators of large-scale applications are necessary. A roof slab of an inspection pit was cast with bacterial self-healing concrete and is now in normal operation. As a bacterial additive to the concrete, a mixture called MUC+, made out of a Mixed Ureolytic Culture together with anaerobic granular bacteria, was added to the concrete during mixing. This article reports on the tests carried out on laboratory control specimens made from the same concrete batch, as well as the findings of an inspection of the roof slab under operating conditions. Lab tests showed that cracks at the bottom of specimens and subjected to wet/dry cycles had the best visual crack closure. Additionally, the sealing efficiency of cracked specimens submersed for 27 weeks in water, measured by means of a water permeability setup, was at least equal to 90%, with an efficiency of at least 98.5% for the largest part of the specimens. An inspection of the roof slab showed no signs of cracking, yet favorable conditions for healing were observed. So, despite the high healing potential that was recorded during lab experiments, an assessment under real-life conditions was not yet possible.

Discussing Different Approaches for the Time-Zero as Start for Autogenous Shrinkage in Cement Pastes Containing Superabsorbent Polymers

Many studies have already been published concerning autogenous shrinkage in cementitious materials. Still, no consensus can be found in the literature regarding the determination of the time-zero to initiate the recording of autogenous shrinkage. With internal curing agents, a correct evaluation of their efficiency depends on an appropriate choice of the time-zero. This study investigates different approaches to estimate the time-zero for cement paste mixtures with and without superabsorbent polymers as internal curing agents. The initial and final setting times were determined by an electronic Vicat and ultrasonic pulse velocity measurements (UPV); the transition point between the fluid and solid state was determined from the autogenous strain curve; the development of the capillary pressure was also studied. The choice of time-zero before the transition point led to higher values of shrinkage strain that should not be taken into account for autogenous shrinkage. A negligible difference was found between the strains when the final setting time and the transition point were taken as time-zero. Considering the artefacts and practical issues involving the different methods, the use of the transition point from the autogenous strain curve is the most suitable technique for determining the time-zero.

Accelerated and natural carbonation of concrete with high volumes of fly ash: chemical, mineralogical and microstructural effects

Today, a rather poor carbonation resistance is being reported for high-volume fly ash (HVFA) binder systems. This conclusion is usually drawn from accelerated carbonation experiments conducted at CO₂ levels that highly exceed the natural atmospheric CO₂ concentration of 0.03-0.04%. However, such accelerated test conditions may change the chemistry of the carbonation reaction (and the resulting amount of CH and C-S-H carbonation), the nature of the mineralogical phases formed (stable calcite versus metastable vaterite, aragonite) and the resulting porosity and pore size distribution of the microstructure after carbonation. In this paper, these phenomena were studied on HVFA and fly ash + silica fume (FA + SF) pastes after exposure to 0.03-0.04%, 1% and 10% CO₂ using thermogravimetric analysis, quantitative X-ray diffraction and mercury intrusion porosimetry. It was found that none of these techniques unambiguously revealed the reason for significantly underestimating carbonation rates at 1% CO₂ from colorimetric carbonation test results obtained after exposure to 10% CO₂ that were implemented in a conversion formula that solely accounts for the differences in CO₂ concentration. Possibly, excess water production due to carbonation at too high CO₂ levels with a pore blocking effect and a diminished solubility for CO₂ plays an important role in this.

Nitrite producing bacteria inhibit reinforcement bar corrosion in cementitious materials

Chemicals and synthetic coatings are widely used to protect steel against corrosion. Bio-based corrosion inhibition strategies can be an alternative in the arising bioeconomy era. To maintain the good state of steel reinforcement in cracked concrete, microbe-based self-healing cementitious composites (MSCC) have been developed. Yet, proposed strategies involve reasonably slow crack filling by biomineralization and thus risk the possible rebar corrosion during crack healing. Here we upgrade the rebar protection to a higher level by combining MSCC with microbial induced corrosion inhibition. Presented NO₃^- reducing bacterial granules inhibit rebar corrosion by producing the anodic corrosion inhibitor NO₂^- and meanwhile heal a 300-µm-wide crack in 28 days. During 120 days exposure to 0.5 M Cl^- solution, the rebars in cracked MSCC keep showing open circuit potentials above the critical value of -250 mV and they lose less than 2% of the total rebar material which corresponds to half the material loss in cracked plain mortar. Overall, the obtained rebar protection performance is comparable with that of uncracked mortar and mortar containing chemical inhibitor, hence the microbe-based system becomes an alternative to the traditional methods.

Characterization of methacrylated polysaccharides in combination with amine-based monomers for application in mortar

Smart pH-responsive superabsorbent polymers (SAPs) could be useful for self-healing of cracks in mortar. They will swell minimally during the alkaline conditions of mixing, leading to only small macro-pores but will swell stronger with a lower pH when water enters the cracks. As such, polysaccharides (alginate, chitosan and agarose) were methacrylated and cross-linked with amine-based monomers (dimethylaminoethyl methacrylate and dimethylaminopropyl methacrylamide) to induce a varying pH-sensitivity. These materials showed a strong cross-linking efficiency and induced moisture uptake capacities up to 122% at 95% relative humidity with a negligible hysteresis. Additionally, interesting pH-responsive swelling capacities were obtained, especially for SAPs based on chitosan and agarose with values up to 110gwater/gSAP. Most of these materials showed limited hydrolysis in cement filtrate solutions, making them very promising for use in mortar.

Characterization of methacrylated alginate and acrylic monomers as versatile SAPs

Superabsorbent polymers (SAPs) based on polysaccharides, especially alginate, could offer a valuable solution in a plethora of applications going from drug delivery to self-healing concrete. This has already been proven with both calcium alginate and methacrylated alginate combined with acrylic acid. In this manuscript, the effect of varying the degree of methacrylation and use of a combination of acrylic acid and acrylamide is investigated to explore the effects on the relevant SAP characteristics. The materials showed high gel fractions and a strong swelling capacity up to 630g_water/g_SAP, especially for superabsorbent polymers with a low degree of substitution. The SAPs also showed only a limited hydrolysis in aqueous and cement filtrate solutions.

Crack Mitigation in Concrete: Superabsorbent Polymers as Key to Success?

Cracking is a major concern in building applications. Cracks may arise from shrinkage, freeze/thawing and/or structural stresses, amongst others. Several solutions can be found but superabsorbent polymers (SAPs) seem to be interesting to counteract these problems. At an early age, the absorbed water by the SAPs may be used to mitigate autogenous and plastic shrinkage. The formed macro pores may increase the freeze/thaw resistance. The swelling upon water ingress may seal a crack from intruding fluids and may regain the overall water-tightness. The latter water may promote autogenous healing. The use of superabsorbent polymers is thus very interesting. This review paper summarizes the current research and gives a critical note towards the use of superabsorbent polymers in cementitious materials.

A Novel Design of Autonomously Healed Concrete: Towards a Vascular Healing Network

Concrete is prone to crack formation in the tensile zone, which is why steel reinforcement is introduced in these zones. However, small cracks could still arise, which give liquids and gasses access to the reinforcement causing it to corrode. Self-healing concrete repairs and seals these small (300 µm) cracks, preventing the development of corrosion. In this study, a vascular system, carrying the healing agent, is developed. It consists of tubes connected to a 3D printed distribution piece. This distribution piece has four outlets that are connected to the tubes and has one inlet, which is accessible from outside. Several materials were considered for the tubes, i.e., polymethylmethacrylate, starch, inorganic phosphate cement and alumina. Three-point-bending and four-point-bending tests proved that self-healing and multiple self-healing is possible with this developed vascular system.

Quantification of the Service Life Extension and Environmental Benefit of Chloride Exposed Self-Healing Concrete

Formation of cracks impairs the durability of concrete elements. Corrosion inducing substances, such as chlorides, can enter the matrix through these cracks and cause steel reinforcement corrosion and concrete degradation. Self-repair of concrete cracks is an innovative technique which has been studied extensively during the past decade and which may help to increase the sustainability of concrete. However, the experiments conducted until now did not allow for an assessment of the service life extension possible with self-healing concrete in comparison with traditional (cracked) concrete. In this research, a service life prediction of self-healing concrete was done based on input from chloride diffusion tests. Self-healing of cracks with encapsulated polyurethane precursor formed a partial barrier against immediate ingress of chlorides through the cracks. Application of self-healing concrete was able to reduce the chloride concentration in a cracked zone by 75% or more. As a result, service life of steel reinforced self-healing concrete slabs in marine environments could amount to 60-94 years as opposed to only seven years for ordinary (cracked) concrete. Subsequent life cycle assessment calculations indicated important environmental benefits (56%-75%) for the ten CML-IA (Center of Environmental Science of Leiden University-Impact Assessment) baseline impact indicators which are mainly induced by the achievable service life extension.

Application of bacteria in concrete: a critical evaluation of the current status

Microbially induced carbonate precipitation has been tested over more than a decade as a technique to enhance concrete properties. Mainly bacteria following the pathways of urea decomposition, oxidation of organic acids, or nitrate reduction have been studied for this purpose. For bacteria mixed into fresh concrete, it is difficult to prove that they actively contribute to calcium carbonate precipitation and the effects on concrete strength are variable. Application of bacteria for surface consolidation has been shown to reduce water absorption and increase durability. Microbial self-healing of cracks in concrete shows promising results at the laboratory scale. Especially the use of self-protected mixed cultures opens perspectives for practical application. However, their self-healing efficiency needs to be further proven in larger concrete elements, and under non-ideal conditions. The use of denitrifying cultures for concurrent self-healing and production of corrosion inhibiting nitrites is a promising new strategy.

Combinatory approach of methacrylated alginate and acid monomers for concrete applications

Polysaccharides, and especially alginate, can be useful for self-healing of cracks in concrete. Instead of weak electrostatic bonds present within calcium alginate, covalent bonds, by methacrylation of the polysaccharides, will result in mechanically stronger superabsorbent polymers (SAPs). These methacrylated alginate chains as backbone are combined with two acrylic monomers in a varying molar fraction. These SAPs show a moisture uptake capacity up to 110% their own weight at a relative humidity of 95%, with a negligible hysteresis. The swelling capacity increased (up to 246 times its own weight) with a decreasing acrylic acid/2 acrylamido-2-methylpropane sulfonic acid ratio. The SAPs also showed a thermal stability up to 200°C. Interestingly, the SAP composed of alginate and acrylic acid exerted a very limited decrease in compressive strength (up to 7% with addition of 1wt% SAP) rendering this material interesting for the envisaged self-healing application.

Neutron Radiography Based Visualization and Profiling of Water Uptake in (Un)cracked and Autonomously Healed Cementitious Materials

Given their low tensile strength, cement-based materials are very susceptible to cracking. These cracks serve as preferential pathways for corrosion inducing substances. For large concrete infrastructure works, currently available time-consuming manual repair techniques are not always an option. Often, one simply cannot reach the damaged areas and when making those areas accessible anyway (e.g., by redirecting traffic), the economic impacts involved would be enormous. Under those circumstances, it might be useful to have concrete with an embedded autonomous healing mechanism. In this paper, the effectiveness of incorporating encapsulated high and low viscosity polyurethane-based healing agents to ensure (multiple) crack healing has been investigated by means of capillary absorption tests on mortar while monitoring the time-dependent water ingress with neutron radiography. Overall visual interpretation and water front/sample cross-section area ratios as well as water profiles representing the area around the crack and their integrals do not show a preference for the high or low viscosity healing agent. Another observation is that in presence of two cracks, only one is properly healed, especially when using the latter healing agent. Exposure to water immediately after release of the healing agent stimulates the foaming reaction of the polyurethane and ensures a better crack closure.

Self-protected nitrate reducing culture for intrinsic repair of concrete cracks

Attentive monitoring and regular repair of concrete cracks are necessary to avoid further durability problems. As an alternative to current maintenance methods, intrinsic repair systems which enable self-healing of cracks have been investigated. Exploiting microbial induced CaCO₃ precipitation (MICP) using (protected) axenic cultures is one of the proposed methods. Yet, only a few of the suggested healing agents were economically feasible for in situ application. This study presents a NO3− reducing self-protected enrichment culture as a self-healing additive for concrete. Concrete admixtures Ca(NO₃)₂ and Ca(HCOO)₂ were used as nutrients. The enrichment culture, grown as granules (0.5–2 mm) consisting of 70% biomass and 30% inorganic salts were added into mortar without any additional protection. Upon 28 days curing, mortar specimens were subjected to direct tensile load and multiple cracks (0.1–0.6 mm) were achieved. Cracked specimens were immersed in water for 28 days and effective crack closure up to 0.5 mm crack width was achieved through calcite precipitation. Microbial activity during crack healing was monitored through weekly NOx analysis which revealed that 92 ± 2% of the available NO3− was consumed. Another set of specimens were cracked after 6 months curing, thus the effect of curing time on healing efficiency was investigated, and mineral formation at the inner crack surfaces was observed, resulting in 70% less capillary water absorption compared to healed control specimens. In conclusion, enriched mixed denitrifying cultures structured in self-protecting granules are very promising strategies to enhance microbial self-healing.

Application of modified-alginate encapsulated carbonate producing bacteria in concrete: a promising strategy for crack self-healing

Self-healing concrete holds promising benefits to reduce the cost for concrete maintenance and repair as cracks are autonomously repaired without any human intervention. In this study, the application of a carbonate precipitating bacterium Bacillus sphaericus was explored. Regarding the harsh condition in concrete, B. sphaericus spores were first encapsulated into a modified-alginate based hydrogel (AM-H) which was proven to have a good compatibility with the bacteria and concrete regarding the influence on bacterial viability and concrete strength. Experimental results show that the spores were still viable after encapsulation. Encapsulated spores can precipitate a large amount of CaCO3 in/on the hydrogel matrix (around 70% by weight). Encapsulated B. sphaericus spores were added into mortar specimens and bacterial in situ activity was demonstrated by the oxygen consumption on the mimicked crack surface. While specimens with free spores added showed no oxygen consumption. This indicates the efficient protection of the hydrogel for spores in concrete. To conclude, the AM-H encapsulated carbonate precipitating bacteria have great potential to be used for crack self-healing in concrete applications.

Evaluation of natural colonisation of cementitious materials: effect of bioreceptivity and environmental conditions

Incorporation of living organisms, such as photosynthetic organisms, on the structure envelope has become a priority in the area of architecture and construction due to aesthetical, economic and ecological advantages. Important research efforts are made to achieve further improvements, such as for the development of cementitious materials with an enhanced bioreceptivity to stimulate biological growth. Previously, the study of the bioreceptivity of cementitious materials has been carried out mainly under laboratory conditions although field-scale experiments may present different results. This work aims at analysing the colonisation of cementitious materials with different levels of bioreceptivity by placing them in three different environmental conditions. Specimens did not present visual colonisation, which indicates that environmental conditions have a greater impact than intrinsic properties of the material at this stage. Therefore, it appears that in addition to an optimized bioreceptivity of the concrete (i.e., composition, porosity and roughness), extra measures are indispensable for a rapid development of biological growth on concrete surfaces. An analysis of the colonisation in terms of genus and quantity of the most representative microorganisms found on the specimens for each location was carried out and related to weather conditions, such as monthly average temperature and total precipitation, and air quality in terms of NOx, SO2, CO and O3. OPC-based specimens presented a higher colonisation regarding both biodiversity and quantity. However, results obtained in a previous experimental programme under laboratory conditions suggested a higher suitability of Magnesium Phosphate Cement-based (MPC-based) specimens for algal growth. Consequently, carefully considering the environment and the relationships between the different organisms present in an environment is vital for successfully using a cementitious material as a substrate for biological growth.

Industrial Application of Biological Self-healing Concrete: Challenges and Economical Feasibility

Self-healing concrete has been scrutinized by several researchers and some industrial concrete producers in relation to the remediation of the occurrence of micro-cracks. Such cracks are a quite well known problem that can lead to corrosion of the steel reinforcement and thus to the possible failure of the entire concrete structure. The need to repair these cracks as soon as possible leads to maintenance costs which can be of the order of €130 (direct costs) per m3 of concrete. Recent scientific studies indicate that a Microbial Induced Carbonate Precipitation (MICP), using microbial spores as active agent, can be an alternative for the actual repair methods. However, the production of bacterial spores is yet imposing considerable costs. According to some concrete producers they would be willing to pay about €15 to €20 per m3 of concrete for a bio-based self-healing product. However, the actual cost of spores production and encapsulation represent a total cost which is orders of magnitude higher. This article analyzes the costs for the biological self-healing in concrete and evaluates the industrial challenges it faces. There is an urgent need to develop the production of a bio-additive at much lower costs to make the biological self-healing industrial applicable. Axenic production and a possible non-axenic process to obtain ureolytic spores were analyzed and the costs calculations are presented in this paper.

Bioreceptivity evaluation of cementitious materials designed to stimulate biological growth

Ordinary Portland cement (OPC), the most used binder in construction, presents some disadvantages in terms of pollution (CO2 emissions) and visual impact. For this reason, green roofs and façades have gain considerable attention in the last decade as a way to integrate nature in cities. These systems, however, suffer from high initial and maintenance costs. An alternative strategy to obtain green facades is the direct natural colonisation of the cementitious construction materials constituting the wall, a phenomenon governed by the bioreceptivity of such material. This work aims at assessing the suitability of magnesium phosphate cement (MPC) materials to allow a rapid natural colonisation taking carbonated OPC samples as a reference material. For that, the aggregate size, the w/c ratio and the amount of cement paste of mortars made of both binders were modified. The assessment of the different bioreceptivities was conducted by means of an accelerated algal fouling test. MPC samples exhibited a faster fouling compared to OPC samples, which could be mainly attributed to the lower pH of the MPC binder. In addition to the binder, the fouling rate was governed by the roughness and the porosity of the material. MPC mortar with moderate porosity and roughness appears to be the most feasible material to be used for the development of green concrete walls.

Self-Healing in Cementitious Materials-A Review

Concrete is very sensitive to crack formation. As wide cracks endanger the durability, repair may be required. However, these repair works raise the life-cycle cost of concrete as they are labor intensive and because the structure becomes in disuse during repair. In 1994, C. Dry was the first who proposed the intentional introduction of self-healing properties in concrete. In the following years, several researchers started to investigate this topic. The goal of this review is to provide an in-depth comparison of the different self-healing approaches which are available today. Among these approaches, some are aimed at improving the natural mechanism of autogenous crack healing, while others are aimed at modifying concrete by embedding capsules with suitable healing agents so that cracks heal in a completely autonomous way after they appear. In this review, special attention is paid to the types of healing agents and capsules used. In addition, the various methodologies have been evaluated based on the trigger mechanism used and attention has been paid to the properties regained due to self-healing.

Photocatalytic activity of titanium dioxide nanoparticle coatings applied on autoclaved aerated concrete: effect of weathering on coating physical characteristics and gaseous toluene removal

Autoclaved aerated concrete has been coated by TiO(2) nanoparticles through a dip-coating (DC) and a novel vacuum saturation (VS) method to investigate the weathering resistance and gaseous toluene removal potential of both coating types. The effect of intensive weathering - corresponding to a period of about 25 years - on the coating characteristics was studied in terms of TiO(2) content, coating thickness and color changes. Toluene removal was investigated in a lab-scale flow-through photoreactor at 24°C and 52% relative humidity, and results obtained immediately after application of the coatings and after two weathering stages were compared. Weathering of the DC and VS coated samples resulted into a decrease of the coating layer thickness of more than 98%, confirmed by a decline in TiO(2) content by more than 99% and 93%, respectively. Surprisingly, toluene removal efficiencies before and after weathering kept constant at about 95% for both coating types, corresponding to an elimination rate of 60-70 mg/(m(2)h) at an initial toluene concentration of 15 ppm(v) and a gas residence time of 3 min. Increasing the toluene load by applying higher toluene inlet concentrations (up to 35 ppm(v)) and lower gas residence times (1 min) did decrease the toluene removal efficiency to 32-41%, but elimination rates increased up to 214 mg/(m(2)h), being a factor of 1.6-4.5 times higher than reported in recent work.

Influence of pore structure on the effectiveness of a biogenic carbonate surface treatment for limestone conservation

A ureolytic biodeposition treatment was applied to five types of limestone in order to investigate the effect of pore structure on the protective performance of a biogenic carbonate surface treatment. Protective performance was assessed by means of transport and degradation processes, and the penetration depth of the treatment was visualized by microtomography. Pore size governs bacterial adsorption and hence the location and amount of carbonate precipitated. This study indicated that in macroporous stone, biogenic carbonate formation occurred to a larger extent and at greater depths than in microporous stone. As a consequence, the biodeposition treatment exhibited the greatest protective performance on macroporous stone. While precipitation was limited to the outer surface of microporous stone, biogenic carbonate formation occurred at depths of greater than 2 mm for Savonnières and Euville. For Savonnières, the presence of biogenic carbonate resulted in a 20-fold decreased rate of water absorption, which resulted in increased resistance to sodium sulfate attack and to freezing and thawing. While untreated samples were completely degraded after 15 cycles of salt attack, no damage was observed in biodeposition-treated Savonnières. From this study, it is clear that biodeposition is very effective and more feasible for macroporous stones than for microporous stones.

Bio-deposition of a calcium carbonate layer on degraded limestone by Bacillus species

To obtain a restoring and protective calcite layer on degraded limestone, five different strains of the Bacillus sphaericus group and one strain of Bacillus lentus were tested for their ureolytic driven calcium carbonate precipitation. Although all the Bacillus strains were capable of depositing calcium carbonate, differences occurred in the amount of precipitated calcium carbonate on agar plate colonies. Seven parameters involved in the process were examined: calcite deposition on limestone cubes, pH increase, urea degrading capacity, extracellular polymeric substances (EPS)-production, biofilm formation, zeta-potential and deposition of dense crystal layers. The strain selection for optimal deposition of a dense CaCO(3) layer on limestone, was based on decrease in water absorption rate by treated limestone. Not all of the bacterial strains were effective in the restoration of deteriorated Euville limestone. The best calcite precipitating strains were characterised by high ureolytic efficiency, homogeneous calcite deposition on limestone cubes and a very negative zeta-potential.