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Experimental Research on the Anti-Reflection Crack Performance of Basalt Fiber Modified Rubber Asphalt Stress-Absorbing Layer. MATERIALS (BASEL, SWITZERLAND) 2024; 17:2013. [PMID: 38730820 PMCID: PMC11084747 DOI: 10.3390/ma17092013] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/19/2024] [Revised: 04/21/2024] [Accepted: 04/23/2024] [Indexed: 05/13/2024]
Abstract
Reflection cracks are one of the most common problems in semi-rigid base pavement. Setting a stress absorption layer can effectively delay the occurrence of reflection cracks, but further improvement is still needed in its interlayer bonding performance and anti-reflection crack performance. Considering the excellent crack resistance of basalt fibers and the good elastic recovery ability of rubber asphalt, it is considered worthwhile to incorporate them into traditional stress absorption layers to improve performance. To simulate the actual pavement layer effect, composite specimens consisting of a cement-stabilized macadam base + basalt fiber rubber asphalt stress-absorbing layer + AC-20 asphalt mixture surface layer were prepared to evaluate their performance through interlayer direct shear tests, interlayer tensile tests, three-point bending tests, and overlay tests (OTs). To determine the optimal fiber blending combination, four fiber lengths (3 cm, 6 cm, 9 cm, 12 cm) and four fiber proportions (120 g/m2, 140 g/m2, 160 g/m2, 180 g/m2) were selected respectively. The specific effects of basalt fibers with different lengths and dosages were analyzed. The results show that compared with the absence of fibers, the improvement of interlayer bonding performance of rubber asphalt with basalt fibers is not significant, and it has certain limitations; however, the improvement of anti-reflective crack performance is significant, with an increase of up to 305.5%. This indicates that the network structure formed by basalt fibers and rubber asphalt stress absorption layer can effectively absorb and disperse external loads, causing an excellent crack resistance effect. Meanwhile, the results indicate that the main factor affecting its interlayer bonding strength and anti-reflective crack performance is the fiber content. Based on the comprehensive analysis of the performance and economy of the stress absorption layer of basalt fiber rubber asphalt, the optimal fiber parameter combination recommended is as fiber length 9 cm and fiber content 160 g/m2. These results can provide a reference for the design and performance evaluation of basalt fiber rubber asphalt stress absorption layer, and have certain application value.
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Enhancing Concrete Mechanical Properties through Basalt Fibers and Calcium Sulfate Whiskers: Optimizing Compressive Strength, Elasticity, and Pore Structure. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1706. [PMID: 38612219 PMCID: PMC11012661 DOI: 10.3390/ma17071706] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/23/2024] [Revised: 03/25/2024] [Accepted: 04/04/2024] [Indexed: 04/14/2024]
Abstract
To study the effects of basalt fibers (BFs), calcium sulfate whiskers (CSWs), and modified calcium sulfate whiskers (MCSWs) on the compressive strength and dynamic modulus of elasticity of concrete, this paper utilizes Mercury Intrusion Porosimetry (MIP) to measure the microstructure of concrete and calculate the fractal dimension of pore surface area. The results indicate that both CSWs and BFs can increase the compressive strength of concrete. CSWs can enhance the dynamic modulus of elasticity of concrete, while the effect of BFs on the dynamic modulus of elasticity is not significant. The improvement in compressive strength and dynamic modulus of elasticity provided by MCSWs is significantly greater than that provided by CSWs. Both CSWs and BFs can effectively improve the pore structure of concrete and have a significant impact on the surface fractal dimension. CSWs inhibit the formation of ink-bottle pores, while BFs increase the number of ink-bottle pores. Due to the ink-bottle pore effect, the fractal dimension of the capillary pore surface is generally greater than three, lacking fractal characteristics. The compressive strength and dynamic modulus of elasticity of concrete have a good correlation with the fractal dimensions of large pores and transition pores.
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The Properties of High-Performance Concrete with Manganese Slag under Salt Action. MATERIALS (BASEL, SWITZERLAND) 2024; 17:1483. [PMID: 38611998 PMCID: PMC11012844 DOI: 10.3390/ma17071483] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/13/2024] [Revised: 03/17/2024] [Accepted: 03/20/2024] [Indexed: 04/14/2024]
Abstract
Manganese slag (MS) containing a certain amount of active hydration substances may be used as a kind of cementitious material. In the present study, we measured the mass, the relative dynamic modulus of elasticity (RDME), and the flexural and compressive strengths of MS high-performance concrete (MS-HPC) with added basalt fibers exposed to NaCl freeze-thaw cycles (N-FCs), NaCl dry-wet alternations (N-DAs), and Na2SO4 dry-wet alternations (NS-DAs). Scanning electron microscope energy-dispersive spectrometer (SEM-EDS) spectra, thermogravimetric analysis (TG) curves, and X-ray diffraction spectroscopy (XRD) curves were obtained. The mass ratio of MS ranged from 0% to 40%. The volume ratio of basalt fibers varied from 0% to 2%. We found that, as a result of salt action, the mass loss rate (MLR) exhibited linear functions which were inversely correlated with the mass ratio of MS and the volume ratio of basalt fibers. After salt action, MLR increased by rates of 0~56.3%, but this increase was attenuated by the addition of MS and basalt fibers. Corresponding increases in RDME exhibited a linear function which was positively correlated with MS mass ratios in a range of 0~55.1%. The addition of MS and basalt fibers also led to decreased attenuation of mechanical strength, while the addition of MS led to increased levels of flocculent hydration products and the elements Mn, Mg, and Fe. CaClOH and CaSO4 crystals were observed in XRD curves after N-DA and NS-DA actions, respectively. Finally, the addition of MS resulted in increased variation in TG values. However, the opposite result was obtained when dry-wet actions were exerted.
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Effect of Basalt Fiber Diameter on the Properties of Asphalt Mastic and Asphalt Mixture. MATERIALS (BASEL, SWITZERLAND) 2023; 16:6711. [PMID: 37895693 PMCID: PMC10608427 DOI: 10.3390/ma16206711] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/24/2023] [Revised: 10/10/2023] [Accepted: 10/14/2023] [Indexed: 10/29/2023]
Abstract
In this study, basalt fiber having two types of diameters (16 μm and 25 μm) was selected and added to asphalt mastic and asphalt mixtures using different fiber proportions. The influences of fiber diameters and proportions on the properties of asphalt mastic and mixtures were studied. The adhesion behavior of the fiber-asphalt mastic (FAM) interface was evaluated by a monofilament pullout test, and the rheological properties of FAM were evaluated by temperature sweep, linear amplitude sweep, and bending beam rheological tests. In addition, the high-temperature stability, intermediate and low-temperature cracking resistance, and water stability of fiber-modified mixtures were studied by wheel tracking, ideal cracking, a low-temperature bending beam, and a water-immersed Marshall test. The results showed that the interface adhesion behavior between 16 μm fiber and asphalt mastic was more likely in the fiber failure mode at both -12 °C and 25 °C. Adding basalt fiber can significantly improve the high-temperature and fatigue properties of asphalt mastics. Moreover, 16 μm fiber had a better modifying effect on asphalt mastic than 25 μm fiber. The same enhancement trend can be observed in asphalt mixtures. Basalt fibers with 16 μm diameters can improve the high-temperature performance of asphalt mixtures more significantly. In addition, 16 μm fiber could sharply enhance the cracking performance of the mixtures at intermediate and low temperatures, while the enhancing effect of 25 μm fiber on the mixture is insignificant, though both diameters of the fibers have a minor effect on the water stability.
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Enhancing Strength and Sustainability: Evaluating Glass and Basalt Fiber-Reinforced Biopolyamide as Alternatives for Petroleum-Based Polyamide Composite. Polymers (Basel) 2023; 15:3400. [PMID: 37631458 PMCID: PMC10459869 DOI: 10.3390/polym15163400] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/01/2023] [Revised: 08/05/2023] [Accepted: 08/10/2023] [Indexed: 08/27/2023] Open
Abstract
This study aims to analyze strength properties and low-cycle dynamic tests of composite materials modified with glass and basalt fibers. Biopolyamide 4.10 was used as the matrix, and the fiber contents were 15, 30, and 50% by weight. Static tensile tests, impact tests, and determination of mechanical hysteresis loops were carried out as strength tests. The length of the fibers in the produced composites and their processing properties were determined. The composite materials were compared with commercially available glass fiber-reinforced composites with 30 and 50% fiber contents. The results showed that such composites can successfully replace composite materials based on petroleum-based polymeric materials, providing high strength properties and reducing the negative environmental impact by using renewable sources. Composites with 30% basalt fiber composition were characterized by higher tensile strength by about 60% compared to commercially available composites with 30% glass fiber composition and an almost doubly increased Young's modulus. Increasing the content of basalt fibers to 50% results in a further increase in strength properties. Despite the lower tensile strength compared to polyamide 6 with 50% glass fiber content, basalt fibers provided an approximately 10% higher modulus of elasticity.
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Evaluation and Comparison of Mechanical Properties of Heat Polymerized Acrylic Resin After Reinforcement of Different Fibers in Different Patterns: An In Vitro Study. Cureus 2023; 15:e39564. [PMID: 37378173 PMCID: PMC10292184 DOI: 10.7759/cureus.39564] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/30/2023] [Accepted: 05/15/2023] [Indexed: 06/29/2023] Open
Abstract
INTRODUCTION Most denture fractures occur within the mouth due to resin flexural fatigue. For example, the deep labial notch at the high labial frenum causes denture breakage, as can deep scratches and generated processing stresses. The rising cost of annual prosthetic repairs is evidence that the problem of total denture fracture has not been solved. The purpose of this investigation was to evaluate the relative improvement in flexural strength between heat-cured polymethyl methacrylate (PMMA) resin reinforced with glass fibers (GF) and basalt fibers (BF) of varied orientations. MATERIAL AND METHODS A total of 150 heat-cured acrylic resin specimens of 65x10x3 mm dimension were prepared, 30 of which were left unreinforced (Group A), 30 of which were reinforced with GF in transverse pattern (Group B), 30 of which were reinforced with GF in meshwork pattern (Group C), 30 of which were reinforced with BF in transverse pattern (Group D), and 30 of which were reinforced with BF in meshwork pattern (Group E). All of the samples were put through flexural strength testing on the universal testing machine. One-way ANOVA and the Tukey-Kramer various correlation test (= 0.05) were used in SPSS for Windows to look at the facts. RESULTS The mean flexural strength for Group A was 46.26±2.26 MPa, 64.98±1.53 MPa for Group B, 76.45±2.67 MPa for Group C, 54.22±2.24 MPa for Group D, and 59.02±2.38 MPa for Group E. Flexural strength was impacted by both the kind of BF and GF reinforcement (F = 768.316, P = 0.001). CONCLUSION Within the limitation of the current research, BF reinforcement outperforms GF reinforcement and unreinforced heat-cured acrylic resin in terms of flexural strength.
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Basalt Fiber Reinforced Concrete: A Compressive Review on Durability Aspects. MATERIALS (BASEL, SWITZERLAND) 2023; 16:429. [PMID: 36614766 PMCID: PMC9822047 DOI: 10.3390/ma16010429] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/19/2022] [Revised: 12/13/2022] [Accepted: 12/27/2022] [Indexed: 06/17/2023]
Abstract
The creation of sustainable composites reinforced with natural fibers has recently drawn the interest of both industrial and academics. Basalt fiber (BF) stands out as the most intriguing among the natural fibers that may be utilized as reinforcement due to their characteristics. Numerous academics have conducted many tests on the strength, durability, temperature, and microstructure characteristics of concrete reinforced with BF and have found promising results. However, because the information is dispersed, readers find it problematic to assess the advantages of BF reinforced concrete, which limits its applications. Therefore, a condensed study that provides the reader with an easy route and summarizes all pertinent information is needed. The purpose of this paper (Part II) is to undertake a compressive assessment of basalt fiber reinforced concrete's durability features. The results show that adding BF significantly increased concrete durability. The review also identifies a research deficiency that must be addressed before BF is used in practice.
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Flexural Capacity of Concrete Beams with Basalt Fiber-Reinforced Polymer Bars and Stirrups. MATERIALS (BASEL, SWITZERLAND) 2022; 15:8270. [PMID: 36431755 PMCID: PMC9696718 DOI: 10.3390/ma15228270] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/14/2022] [Revised: 11/09/2022] [Accepted: 11/15/2022] [Indexed: 06/16/2023]
Abstract
The flexural properties of six 120 × 300 × 4500 mm concrete beams reinforced with bars made from basalt fiber-reinforced polymer (BFRP) basalt fibers and concrete stirrups were investigated. The beams contained different concrete compositions (with or without basalt fibers). Steel and BFRP bars were used as longitudinal and shear reinforcement. As expected, all the beams failed by the crushing of the concrete in the top compression fibers because of using BFRP bars. Beams with BFRP bars should be designed to fail by concrete crushing because it is safer than a brittle failure of the bars. The beams with composite reinforcement were characterized by the greatest number of cracks with the largest crack width. The use of basalt fibers resulted in slightly reduced cracks in beams. The most significant deflections were recorded for the beams with BFRC composite reinforcement, the smallest for FRC beams. Adding basalt fibers to the concrete resulted in slightly reduced deflection of FRC beams compared to RC beams and significantly reduced deflection compared to BFRC beams. Results showed that introducing basalt fibers to the concrete increased curvature ductility of these beams. A theoretical analysis of flexural capacity showed that the ACI standard design is more similar to experimental values (0.87). A more restrictive standard, as it turns out, is the fib Model Code (0.68).
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Computational Modeling of Polymer Matrix Based Textile Composites. Polymers (Basel) 2022; 14:polym14163301. [PMID: 36015558 PMCID: PMC9415990 DOI: 10.3390/polym14163301] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/12/2022] [Revised: 08/08/2022] [Accepted: 08/09/2022] [Indexed: 11/18/2022] Open
Abstract
A simple approach to the multiscale analysis of a plain weave reinforced composite made of basalt fabrics bonded to a high performance epoxy resin L285 Havel is presented. This requires a thorough experimental program to be performed at the level of individual constituents as well as formulation of an efficient and reliable computational scheme. The rate-dependent behavior of the polymer matrix is examined first providing sufficient data needed in the calibration step of the generalized Leonov model, which in turn is adopted in numerical simulations. Missing elastic properties of basalt fibers are derived next using nanoindentation. A series of numerical tests is carried out at the level of yarns to promote the ability of a suitably modified Mori–Tanaka micromechanical model to accurately describe the nonlinear viscoelastic response of unidirectional fibrous composites. The efficiency of the Mori–Tanaka method is then exploited in the formulation of a coupled two scale computational scheme, while at the level of textile ply the finite element computational homogenization is assumed, the two-point averaging format of the Mori–Tanaka method is applied at the level of yarn to serve as a stress updater in place of another finite element model representing the yarn microstructure as typical of FE2 based multiscale approach. Several numerical simulations are presented to support the proposed modeling methodology.
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Chemical Recycling of Vacuum-Infused Thermoplastic Acrylate-Based Composites Reinforced by Basalt Fabrics. Polymers (Basel) 2022; 14:polym14061083. [PMID: 35335416 PMCID: PMC8954778 DOI: 10.3390/polym14061083] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/04/2022] [Revised: 02/25/2022] [Accepted: 03/03/2022] [Indexed: 02/06/2023] Open
Abstract
The objective of this work was to compare the material recovered from different chemical recycling methodologies for thermoplastic acrylate-based composites reinforced by basalt fabrics and manufactured by vacuum infusion. Recycling was done via chemical dissolution with a preselected adapted solvent. The main goal of the study was to recover undamaged basalt fabrics in order to reuse them as reinforcements for "second-generation" composites. Two protocols were compared. The first one is based on an ultrasound technique, the second one on mechanical stirring. Dissolution kinetics as well as residual resin percentages were evaluated. Several parameters such as dissolution duration, dissolution temperature, and solvent/composite ratio were also studied. Recycled fabrics were characterized through SEM observations. Mechanical and thermomechanical properties of second-generation composites were determined and compared to those of virgin composites (called "first-generation" composites). The results show that the dissolution protocol using a mechanical stirring is more adapted to recover undamaged fabrics with no residual resin on their surface. Moreover, corresponding second-generation composites display equivalent mechanical properties than first generation ones.
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The Effect of Steel and Basalt Fibers on the Shear Behavior of Double-Span Fiber Reinforced Concrete Beams. MATERIALS 2021; 14:ma14206090. [PMID: 34683681 PMCID: PMC8538286 DOI: 10.3390/ma14206090] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/26/2021] [Revised: 09/24/2021] [Accepted: 10/11/2021] [Indexed: 11/25/2022]
Abstract
This study investigates the effects of adding different types of fibers to concrete mixes on the shear behavior of double-span fiber-reinforced concrete beams with or without shear reinforcement. As a part of the experimental study, a total of twenty-seven natural-scale double-span beams were tested. The beams, made of concrete with steel or basalt fiber, with fiber dosages of 78.5 and 5 kg/m3, were tested under shear force. The three tested series consisted of three beams with dimensions of 120 × 300 × 4150 mm, with various numbers of stirrups and contents of fiber reinforcement. During the tests, the shear capacity of the elements was determined. The values of support reactions, deflection in the middle of the span of both beam spans, deformations on the surface of the concrete member in the middle of the span in the compressive and tensile zone, and cracking (crack development and crack width) were also measured. The beams were tested using a digital image correlation (DIC) technique. Test results show that shear capacity increases in beams made of concrete with steel (1.87) or basalt fibers (1.23). Moreover, the failure mode changes from shear (brittle) to flexure-shear (less brittle). The experimental shear capacity of beams was compared with the theoretical values predicted by different design codes, i.e., fib Model Code 2010 and RILEM TC 162-TDF 2003. The results show that all the design codes underestimate the contribution of fiber-reinforced concrete beams to shear resistance and greatly overestimate the contribution of shear reinforcement.
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Hybrid Polymer Composites of Bio-Based Bast Fibers with Glass, Carbon and Basalt Fibers for Automotive Applications-A Review. Molecules 2020; 25:molecules25214933. [PMID: 33113848 PMCID: PMC7662593 DOI: 10.3390/molecules25214933] [Citation(s) in RCA: 14] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/27/2020] [Revised: 10/21/2020] [Accepted: 10/22/2020] [Indexed: 11/16/2022] Open
Abstract
Composites with reinforcements based on bast fibers such as flax, hemp and kenaf offer many advantages such as weight reduction, improved specific impact, flexural, acoustic properties, and balanced performance to cost that can be achieved by properly designing the material composition. Their position is well established, especially in the nonstructural automotive applications. However, in structural applications of composites, their mechanical property profile is not comparable to the dominant reinforcements such as glass and carbon fibers. The low mechanical properties of these composites could be improved by hybridization that involves adding high-performance fibers to the bast fiber composites that could improve the low mechanical performance of the bast fiber composites. The review presented in this article provides an overview of the developments in the field of hybrid polymer composites composed of bio-based bast fibers with glass, carbon, and basalt fibers. The focus areas are the composite manufacturing methods, the influence of hybridization on the mechanical properties, and the applications of hybrid composites.
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Hybrid Cellulose-Basalt Polypropylene Composites with Enhanced Compatibility: The Role of Coupling Agent. Molecules 2020; 25:molecules25194384. [PMID: 32987669 PMCID: PMC7583013 DOI: 10.3390/molecules25194384] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/28/2020] [Revised: 09/21/2020] [Accepted: 09/22/2020] [Indexed: 11/16/2022] Open
Abstract
This study deals with the development and optimization of hybrid composites integrating microcrystalline cellulose and short basalt fibers in a polypropylene (PP) matrix to maximize the mechanical properties of resulting composites. To this aim, the effects of two different coupling agents, endowed with maleic anhydride (MA-g(grafted)-PP) and acrylic acid (AA-g-PP) functionalities, on the composite properties were investigated as a function of their amount. Tensile, flexural, impact and heat deflection temperature tests highlighted the lower reactivity and effectiveness of AA-g-PP, regardless of reinforcement type. Hybrid formulations with basalt/cellulose (15/15) and with 5 wt. % of MA-g-PP displayed remarkable increases in tensile strength and modulus, flexural strength and modulus, and notched Charpy impact strength, of 45% and 284%, 97% and 263%, and 13%, in comparison with neat PP, respectively. At the same time, the thermo-mechanical stability was enhanced by 65% compared to neat PP. The results of this study, if compared with the ones available in the literature, reveal the ability of such a combination of reinforcements to provide materials suitable for automotive applications with environmental benefits.
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Reactive Powder Concrete Containing Basalt Fibers: Strength, Abrasion and Porosity. MATERIALS 2020; 13:ma13132948. [PMID: 32630228 PMCID: PMC7372488 DOI: 10.3390/ma13132948] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 06/04/2020] [Revised: 06/24/2020] [Accepted: 06/29/2020] [Indexed: 11/17/2022]
Abstract
The paper presents the test results of basalt fiber impact on a compressive and flexural strength, resistance to abrasion and porosity of Reactive Powder Concrete (RPC). The reasons for testing were interesting mechanical properties of basalt fibers, the significant tensile strength and flexural strength, and in particular the resistance to high temperatures, as well as a relatively small number of RPC tests performed with those fibers and different opinions regarding the impact of those fibers on concrete strength. The composition of the concrete mix was optimized to obtain the highest packing density of particles in the composite, based on the optimum particle size distribution curve acc. to Funk. Admixture of basalt fibers was used in quantity 2, 3, 6, 8 and 10 kg/m3, length 12 mm and diameter 18 µm. A low water-to-binder ratio, i.e., from 0.24, was obtained through application of a polycarboxylate-based superplasticizer. The introduction of up to 10 kg/m3 of basalt fibers to RPC mix was proved to be possible, while keeping the same w/c ratio equal to 0.24, with a slight loss of workability of the concrete mix as the content of fibers increased. It was found that the increase of the fiber content in RPC to 10 kg/m3, despite the w/c ratio was kept the same, caused reduction of the concrete compressive strength by 18.2%, 7.8% and 13.6%, after 2, 7, and 28 days respectively. Whereas, the flexural strength of RPC increased gradually (maximum by 15.9%), along with the fiber quantity increase up to 6 kg/m3, and then it reduced (maximum by 17.7%), as the fiber content in the concrete was further increased. The reduction of RPC compressive strength, along with the increase in basalt fibers content, leads to the increase of the total porosity, as well as the change in pore volume distribution. The reduction of RPC abrasion resistance was demonstrated along with the increase of basalt fibers content, which was explained by the compressive strength reduction of that concrete. A linear relation between the RPC abrasion resistance and the compressive strength involves a high determination coefficient equal to 0.97.
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The Influences of Moisture on the Mechanical, Morphological and Thermogravimetric Properties of Mineral Wool Made from Basalt Glass Fibers. MATERIALS 2020; 13:ma13102392. [PMID: 32455960 PMCID: PMC7288152 DOI: 10.3390/ma13102392] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/15/2020] [Revised: 05/11/2020] [Accepted: 05/19/2020] [Indexed: 11/30/2022]
Abstract
Mineral wool made from basalt fibers is frequently used as an insulating material in construction systems. In this study, both unused mineral wool and wool obtained from the softened roofing area were comprehensively analyzed in a laboratory using different characterization techniques. Firstly, the initial water content and compressive strength at 10% deformation were determined. Secondly, microstructure and surface chemical composition were analyzed by scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDX). To study heterogeneities near the fiber surface and to examine cross-sectional composition, a scanning transmission electron microscope (STEM) was used. Finally, to verify possible reasons for resin degradation, thermogravimetric analysis and differential scanning colometry (TGA-DSC) were simultaneously carried out. The results show that natural aging under high humidity and thermal fluctuations greatly affected the surface morphology and chemical composition of the fibrous composite. Phenol-formaldehyde and other hydrophobic compounds that protect fibers against moisture and give compressive resistance were found to be degraded.
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Polypropylene/Basalt Fabric Laminates: Flexural Properties and Impact Damage Behavior. Polymers (Basel) 2020; 12:polym12051079. [PMID: 32397249 PMCID: PMC7285130 DOI: 10.3390/polym12051079] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/27/2020] [Revised: 05/07/2020] [Accepted: 05/07/2020] [Indexed: 11/16/2022] Open
Abstract
Recently, the growing interests into the environmental matter are driving the research interest to the development of new eco-sustainable composite materials toward the replacement of synthetic reinforcing fibers with natural ones and exploiting the intrinsic recyclability of thermoplastic resins even for uses in which thermosetting matrices are well consolidated (e.g., naval and aeronautical fields). In this work, polypropylene/basalt fabric composite samples were prepared by film stacking and compression molding procedures. They have been studied in terms of flexural and low-velocity impact behavior. The influence related to the matrix modification with a pre-optimized amount of maleic anhydride grafted PP as coupling agent was studied. The mechanical performances of the composite systems were compared with those of laminates consisting of the pure matrix and obtained by hot-pressing of PP pellets and PP films used in the stacking procedure. Results, on one side, demonstrated a slight reduction of both static and dynamic parameters at the break for specimens from superimposed films to ones prepared from PP pellets. Moreover, an outstanding improvement of mechanical performances was shown in the presence of basalt layers, especially for compatibilized samples.
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Mechanical and Hydrothermal Aging Behaviour of Polyhydroxybutyrate-Co-Valerate (PHBV) Composites Reinforced by Natural Fibres. Molecules 2019; 24:molecules24193538. [PMID: 31574925 PMCID: PMC6803978 DOI: 10.3390/molecules24193538] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/31/2019] [Revised: 09/20/2019] [Accepted: 09/27/2019] [Indexed: 11/18/2022] Open
Abstract
Biodegradable composites based on poly (3-hydroxybutyrate-co-3-hydroxyvalerate), reinforced with 7.5% or 15% by weight of wood fibers (WF) or basalt fibers (BF) were fabricated by injection molding. BF reinforced composites showed improvement in all properties, whereas WF composites showed an increase in Young’s modulus values, but a drop in strength and impact properties. When compared with the unmodified polymer, composites with 15% by weight of BF showed an increase of 74% in Young’s modulus and 41% in impact strength. Furthermore, the experimentally measured values of Young’s modulus were compared with values obtained in various theoretical micromechanical models. The Haplin-Kardas model was found to be in near approximation to the experimental data. The morphological aspect of the biocomposites was studied using scanning electron microscopy to obtain the distribution and interfacial adhesion of the fibers. Additionally, biodegradation tests of the biocomposites were performed in saline solution at 40 °C by studying the weight loss and mechanical properties. It was observed that the presence of fibers affects the rate of water absorption and the highest rate was seen for composites with 15% by weight of WF. This is dependent on the nature of the fiber. After both the first and second weeks mechanical properties decreased slightly about 10%.
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Environmental Impact of Textile Reinforced Concrete Facades Compared to Conventional Solutions-LCA Case Study. MATERIALS 2019; 12:ma12193194. [PMID: 31569478 PMCID: PMC6803943 DOI: 10.3390/ma12193194] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 09/03/2019] [Revised: 09/23/2019] [Accepted: 09/27/2019] [Indexed: 12/04/2022]
Abstract
Pitch-faced concrete is becoming a very popular element of modern architecture in the 21st century. In particular, the demand for concrete facades is increasing globally. On the other hand, climate change, environmental degradation, and limited resources are motivations for sustainable building materials. The construction industry is one the highest emitters of CO2 and other greenhouse gases, in which concrete plays a major role. Thus, reduction in the volume of concrete consumption is essential to control greenhouse gases. One approach to this problem is to use textile reinforced concrete (TRC). The main aim of the present study was to compare the subtle TRC facade made of three different types of technical textile rovings (glass, carbon, and basalt) with ordinary facades reinforced by steel reinforcement (ORC). The goal was to compare the basic environmental impact potential according to product category rules (PCR) for concrete structures. The functional unit was defined as an experimental facade with an area of 60 m2 and a 100-year lifespan. Inventory data were elaborated for concrete, steel, and textile fiber production; the building site; service life; demolition; and final disposal. The main life cycle assessment (LCA) parameters were global warming potential (GWP), ozone depletion (ODP), acidification (AP), eutrophication (EP), abiotic depletion (ADP), and photochemical oxidant creation (POCP). All the data used in the work were related to Czech Republic. Textile reinforced concrete facades appeared to be more environmentally friendly in four of six impact categories by an average of 30%. The results of the present study revealed that, in comparison to ORC, TRC has a lower environmental impact for the given conditions and thus good potential for use in sustainable construction.
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Impact of Basalt Filler on Thermal and Mechanical Properties, as Well as Fire Hazard, of Silicone Rubber Composites, Including Ceramizable Composites. MATERIALS 2019; 12:ma12152432. [PMID: 31366158 PMCID: PMC6696494 DOI: 10.3390/ma12152432] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/16/2019] [Revised: 07/26/2019] [Accepted: 07/26/2019] [Indexed: 12/03/2022]
Abstract
This article illustrates the impact of basalt filler, both in the form of basalt flakes and basalt fibers, on thermal and mechanical properties, as well as on the fire hazard, of silicone rubber (SR) composites, including ceramizable composites. In addition to basalt filler, ceramizable composites contain mineral fillers in their composition in the form of silica and calcium carbonate, inorganic fluxes such as zinc borate and glass frit, and melamine cyanurate as a flame retardant. The obtained composites were analyzed from the point of view of their morphology, rheological and thermal properties, flammability, and mechanical properties before and after the ceramization process. The obtained research results indicate that the basalt filler has an unambiguous impact on the improvement of thermal properties and the reduction of flammability in the analyzed composites. The results of morphological analyses of ceramizable composites before and after the process of their ceramization indicate a definite impact of the basalt filler on the structure of the formed ceramic layer. An increase in its homogeneity exerts a direct impact on the improvement of its mechanical parameters.
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Effect of gamma irradiation on the physical and structural properties of basalt fiber. Microsc Res Tech 2019; 82:643-650. [PMID: 30698301 DOI: 10.1002/jemt.23210] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2018] [Revised: 11/26/2018] [Accepted: 12/12/2018] [Indexed: 11/08/2022]
Abstract
Digital holographic interferometry (DHI), X-ray diffraction (XRD), Fourier transform infrared spectrometry (FTIR) and scanning electron microscopy (SEM) were used to study the effects of gamma irradiation on the physical and structural properties of basalt fibers. For this purpose, set samples of basalt fibers were subjected to different doses of gamma irradiation (3, 10, 25, and 40 kGy). The Mach-Zehnder interferometer was used to capture holographic patterns which are used then to determine the unwrapped phase. From the unwrapped phase distributions, the optical path difference within the irradiated basalt samples was determined. Thus, refractive indices, and birefringence of irradiated basalt fibers were determined at different irradiation doses using DHI method. XRD technique was used to investigate the effect of irradiation doses on the crystalline behavior of fibers. FTIR was performed to each of the basalt samples to evaluate the changes in the surface chemical properties due to radiation exposure doses. The morphology of irradiated fibers was examined using SEM. The results indicate that basalt fiber has a resistance to gamma radiation. There are no significant effects on the physical, structural and chemical properties were demonstrated of basalt fibers in the doses range of irradiation.
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Mechanical Property Tests and Strength Formulas of Basalt Fiber Reinforced Recycled Aggregate Concrete. MATERIALS 2018; 11:ma11101851. [PMID: 30274170 PMCID: PMC6213439 DOI: 10.3390/ma11101851] [Citation(s) in RCA: 25] [Impact Index Per Article: 4.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/24/2018] [Revised: 09/25/2018] [Accepted: 09/26/2018] [Indexed: 11/16/2022]
Abstract
In order to investigate the influence of basalt fibers (BFs) on the mechanical performance of recycled aggregate concrete (RAC), some groups of RAC specimens were first tested involving different types of fibers such as carbon fibers, steel fibers, polypropylene fibers and hybrid fibers. The main four indices for the investigation consisted of cube compressive strengths, axial compressive strengths, splitting tensile strengths and Young’s modulus. The effects of fiber volume fractions on the RAC slumps were also discussed. Meanwhile, the mechanical properties and failure modes of the BF-reinforced RAC were compared with those of other fiber-reinforced RAC and common concrete (CC). Subsequently the optimal volume fractions of BFs were explored for different mechanical properties within the volume fraction range of 0–0.2%. The back propagation neural networks were further applied to predict and validate the optimal BF fractions. Lastly, the general strength formulas, as well as the elastic modulus formula, for BF-reinforced RAC were deducted based on the specimen test results. It is found that the addition of fibers may improve the failure modes of RAC and different fibers present positive or negative effects on the mechanical properties. The optimal volume fractions of BF with respect to the four mechanical indices are 0.1%, 0.15%, 0.1% and 0.2% respectively. The proposed strength and elastic modulus formulas of BF-reinforced RAC provide satisfactory predictions with the test results and thus can be used as a reference in practice.
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