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Chen L, Lin C, Shi D, Huang X, Zheng Q, Nie J, Ma M. Fully automatic transfer and measurement system for structural superlubric materials. Nat Commun 2023; 14:6323. [PMID: 37816725 PMCID: PMC10564961 DOI: 10.1038/s41467-023-41859-6] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/15/2022] [Accepted: 09/18/2023] [Indexed: 10/12/2023] Open
Abstract
Structural superlubricity, a state of nearly zero friction and no wear between two contact surfaces under relative sliding, holds immense potential for research and application prospects in micro-electro-mechanical systems devices, mechanical engineering, and energy resources. A critical step towards the practical application of structural superlubricity is the mass transfer and high throughput performance evaluation. Limited by the yield rate of material preparation, existing automated systems, such as roll printing or massive stamping, are inadequate for this task. In this paper, a machine learning-assisted system is proposed to realize fully automated selective transfer and tribological performance measurement for structural superlubricity materials. Specifically, the system has a judgment accuracy of over 98% for the selection of micro-scale graphite flakes with structural superlubricity properties and complete the 100 graphite flakes assembly array to form various pre-designed patterns within 100 mins, which is 15 times faster than manual operation. Besides, the system is capable of automatically measuring the tribological performance of over 100 selected flakes on Si3N4, delivering statistical results for new interface which is beyond the reach of traditional methods. With its high accuracy, efficiency, and robustness, this machine learning-assisted system promotes the fundamental research and practical application of structural superlubricity.
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Aghajani Hashjin M, Zarshad S, Motejadded Emrooz HB, Sadeghzadeh S. Enhanced atmospheric water harvesting efficiency through green-synthesized MOF-801: a comparative study with solvothermal synthesis. Sci Rep 2023; 13:16983. [PMID: 37813977 PMCID: PMC10562380 DOI: 10.1038/s41598-023-44367-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2023] [Accepted: 10/06/2023] [Indexed: 10/11/2023] Open
Abstract
Adsorption-based atmospheric water harvesting has emerged as a compelling solution in response to growing global water demand. In this context, Metal-organic frameworks (MOFs) have garnered considerable interest due to their unique structure and intrinsic porosity. Here, MOF 801 was synthesized using two different methods: solvothermal and green room temperature synthesis. Comprehensive characterization indicated the formation of MOF-801 with high phase purity, small crystallite size, and excellent thermal stability. Nitrogen adsorption-desorption analysis revealed that green-synthesized MOF-801 possessed an 89% higher specific surface area than its solvothermal-synthesized counterpart. Both adsorbents required activation at a minimum temperature of 90 °C for optimal adsorption performance. Additionally, green-synthesized MOF-801 demonstrated superior adsorption performance compared to solvothermal-synthesized MOF-801, attributed to its small crystal size (around 66 nm), more hydrophilic functional groups, greater specific surface area (691.05 m2/g), and the possibility of having a higher quantity of defects. The maximum water adsorption capacity in green-synthesized MOF-801 was observed at 25 °C and 80% relative humidity, with a value of 41.1 g/100 g, a 12% improvement over the solvothermal-synthesized MOF-801. Remarkably, even at a 30% humidity level, green-synthesized MOF-801 displayed a considerable adsorption capacity of 31.5 g/100 g. Importantly, MOF-801 exhibited long-term effectiveness in multiple adsorption cycles without substantial efficiency decline.
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Gao M, Jang Y, Ding L, Gao Y, Dai S, Dai Z, Yu G, Yang W, Wang F. Mechanism of the noncatalytic oxidation of soot using in situ transmission electron microscopy. Nat Commun 2023; 14:6256. [PMID: 37802991 PMCID: PMC10558545 DOI: 10.1038/s41467-023-41726-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/14/2023] [Accepted: 09/15/2023] [Indexed: 10/08/2023] Open
Abstract
Soot generation is a major challenge in industries. The elimination of soot is particularly crucial to reduce pollutant emissions and boost carbon conversion. The mechanisms for soot oxidation are complex, with quantified models obtained under in situ conditions still missing. We prepare soot samples via noncatalytic partial oxidation of methane. Various oxidation models are established based on the results of in situ transmission electron microscopy experiments. A quantified maturity parameter is proposed and used to categorize the soot particles according to the nanostructure at various maturity levels, which in turn lead to different oxidation mechanisms. To tackle the challenges in the kinetic analysis of soot aggregates, a simplification model is proposed and soot oxidation rates are quantified. In addition, a special core-shell separation model is revealed through in situ analysis and kinetic studies. In this study, we obtain important quantified models for soot oxidation under in situ conditions.
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Skiba J, Kulczyk M, Przybysz-Gloc S, Skorupska M, Kobus M, Nowak K. Effect of microstructure refinement of pure copper on improving the performance of electrodes in electro discharge machining (EDM). Sci Rep 2023; 13:16686. [PMID: 37794092 PMCID: PMC10550982 DOI: 10.1038/s41598-023-43584-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/21/2023] [Accepted: 09/26/2023] [Indexed: 10/06/2023] Open
Abstract
The paper presents an analysis of the impact of plastic deformation using hydrostatic extrusion (HE) on the structural, mechanical and functional properties of pure copper for use as electrodes in the process of electro discharge machining (EDM). As part of the research, copper was subjected to the HE process with the maximum cumulative true strain equal to ɛcum = 3.89 obtained in 5 stages. The result was, a refinement of the microstructure with the grains elongated in the direction of extrusion, with a cross-sectional size of d2 = 228 nm. As the obtained material can be potentially used in the process of electro discharge machining, the copper specimens after the HE process were subjected to a comprehensive analysis to determine the mechanical, physical and functional properties of the material. A significant increase in strength (UTS) and yield strength (YS) of the HE-processed copper was obtained, reaching respectively UTS = 464 MPa and YS = 456 MPa at the maximum strain of ɛ = 3.89. Despite the clear strain-induced strengthening of the material, a very high electrical conductivity of not less than 97% was obtained. The electrodes made of copper after HE process have reduced erosion wear while maintaining a comparable or better quality of the machined surface. The best results were obtained for finish machining, where the electrical discharge wear was lower by 60% compared to the electrode made of non-processed copper. In addition, an improvement in the surface quality after the EDM process by 25% was observed when using the HE-processed electrodes.
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Trzciński K, Zarach Z, Szkoda M, Nowak AP, Berent K, Sawczak M. Controlling crystallites orientation and facet exposure for enhanced electrochemical properties of polycrystalline MoO 3 films. Sci Rep 2023; 13:16668. [PMID: 37794143 PMCID: PMC10550991 DOI: 10.1038/s41598-023-43800-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/26/2023] [Accepted: 09/28/2023] [Indexed: 10/06/2023] Open
Abstract
This study focuses on the development and optimization of MoO3 films on commercially available FTO substrates using the pulsed laser deposition (PLD) technique. By carefully selecting deposition conditions and implementing post-treatment procedures, precise control over crystallite orientation relative to the substrate is achieved. Deposition at 450 °C in O2 atmosphere results in random crystallite arrangement, while introducing argon instead of oxygen to the PLD chamber during the initial stage of sputtering exposes the (102) and (011) facets. On the other hand, room temperature deposition leads to the formation of amorphous film, but after appropriate post-annealing treatment, the (00k) facets were exposed. The deposited films are studied using SEM and XRD techniques. Moreover, electrochemical properties of FTO/MoO3 electrodes immersed in 1 M AlCl3 aqueous solution are evaluated using cyclic voltammetry and electrochemical impedance spectroscopy. The results demonstrate that different electrochemical processes are promoted based on the orientation of crystallites. When the (102) and (011) facets are exposed, the Al3+ ions intercalation induced by polarization is facilitated, while the (00k) planes exposure leads to the diminished hydrogen evolution reaction overpotential.
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Sacco G, Mercuri M, Hornung R, Visser H, Lorato I, Pisa S, Dolmans G. A SISO FMCW radar based on inherently frequency scanning antennas for 2-D indoor tracking of multiple subjects. Sci Rep 2023; 13:16701. [PMID: 37794080 PMCID: PMC10551012 DOI: 10.1038/s41598-023-41541-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/24/2023] [Accepted: 08/28/2023] [Indexed: 10/06/2023] Open
Abstract
The contextual non-invasive monitoring and tracking of multiple human targets for health and surveillance purposes is an increasingly investigated application. Radars are good candidates, since they are able to remotely monitor people without raising privacy concerns. However, radar systems are typically based on complex architectures involving multiple channels and antennas, such as multiple-input and multiple-output (MIMO) or electronic beam scanning, resulting also in a high power consumption. In contrast with existing technologies, this paper proposes a single-input and single-output (SISO) frequency-modulated continuous wave (FMCW) radar in combination with frequency scanning antennas for tracking multiple subjects in indoor environments. A data processing method is also presented for angular separation and clutter removal. The system was successfully tested in five realistic indoor scenarios involving paired subjects, which were either static or moving along predefined paths varying their range and angular position. In all scenarios, the radar was able to track the targets, reporting a maximum mean absolute error (MAE) of 20 cm and 5.64[Formula: see text] in range and angle, respectively. Practical applications arise for ambient assisted living, telemedicine, smart building applications and surveillance.
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Jemelka J, Palka K, Janicek P, Slang S, Jancalek J, Kurka M, Vlcek M. Solution processed multi-layered thin films of Ge 20Sb 5S 75 and Ge 20Sb 5Se 75 chalcogenide glasses. Sci Rep 2023; 13:16609. [PMID: 37789107 PMCID: PMC10547712 DOI: 10.1038/s41598-023-43772-w] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/02/2023] [Accepted: 09/28/2023] [Indexed: 10/05/2023] Open
Abstract
Solution processed non-toxic Ge20Sb5Se75 chalcogenide glass thin films were deposited using spin-coating method from n-propylamine-methanol solvent mixture in specular optical quality. Optical properties, composition, structure, and chemical resistance were studied in dependence on the annealing temperature. Significant increase of refractive index and chemical resistance caused by thermoinduced structural polymerization and release of organic residua were observed. The high chemical resistance of hard-baked thin films allowed repeated direct depositions by spin-coating, increasing total thickness. Multilayered thin films of amorphous Ge20Sb5Se75 and Ge20Sb5S75 were also successfully prepared by direct deposition for the first time. Solution based deposition of non-toxic Ge20Sb5Se75 thin films in specular optical quality significantly widens the applicability of solution processed chalcogenide glass thin films. Moreover, solution based direct deposition of different glasses on hard-baked thin films opens the way to simple and cost-effective preparation of more sophisticated optical elements (e.g. beam splitters, photonic mirrors).
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Zhang J, Pan X, Guo J, Bian J, Kang J. Analysis of the static and dynamic characteristics of the electro-hydraulic pressure servo valve of robot. Sci Rep 2023; 13:15553. [PMID: 37731039 PMCID: PMC10511563 DOI: 10.1038/s41598-023-42860-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/22/2022] [Accepted: 09/15/2023] [Indexed: 09/22/2023] Open
Abstract
In this study, we comprehensively investigate the structure and operational principles of the Rotary Direct Drive Electro-Hydraulic Pressure Servo Valve (RDDPV). Our objective is to establish the dynamics equations governing the motor, slide valve, and bias mechanism of the valve. Additionally, we construct a mathematical model for the servo valve controller, while ensuring the linearization of the controller model. Furthermore, we conduct an in-depth analysis of the static characteristics of the valve, including linearity, dead zone, hysteresis loop, and zero drift. Regarding the dynamic characteristics, we establish a dynamic mathematical model for the RDDPV valve. Subsequently, we subject the servo valve to analysis with a focus on frequency response and dynamic response, using the control current as the input and the pressure as the output. To perform these analyses, we employ the software package SIMULINK of MATLAB, facilitating dynamic simulations. Remarkably, the simulation results exhibit the valve's conformity to design requirements, underscoring its suitability for subsequent research and development endeavors. Through our rigorous investigation, we offer essential technical support for the forthcoming stages of the valve's research and development, thereby laying a robust foundation for its further advancement.
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Storti F, Bonfadini S, Criante L. Simplified 3D hydrodynamic flow focusing for lab-on-chip single particle study. Sci Rep 2023; 13:14671. [PMID: 37673905 PMCID: PMC10482855 DOI: 10.1038/s41598-023-40430-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2023] [Accepted: 08/10/2023] [Indexed: 09/08/2023] Open
Abstract
Accurately control of the position of a fluid and particle within lab-on-a-chip platform is a critical prerequisite for many downstream analysis processes, such as detection, trapping and separation, moving the sensing at the single-particle level. With the development of microfluidic fabrication technology, particle/cell focusing has shifted from two to three dimensions. 3D hydrodynamic focusing, which sorts and aligns the incoming cloud of particles so that they pass through the interrogation area one by one, enables new possibilities and breakthroughs in the single-cell analysis system. Despite the excellent results shown in literature, there is still a lack of a device that can simultaneously fulfilling the requirements of high throughput, compactness, high integrability, and ease of use operation to become a widely accepted work center for biomedical research and clinical applications. Here, we proposed a unique 3D flow focusing microfluidic device buried in fused silica substrate that potentially combines all this advantages. By designing a sample channel suspended inside a larger buffer channel, manufactured by exploiting the laser-assisted micromachine technique, a not size-dependent focusing capability is shown. A spatially and temporally stable central flow of a mixture of 15 μm and 6 μm PS particles to a 1 μm PS microsphere solution has been obtained with high accuracy. Finally, to test the achievable focusing resolution, the chip was tested for the detection of Escherichia Coli bacteria in water solution as proof of concept of biological application.
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Jiang X, Koike R. High gravity material extrusion system and extruded polylactic acid performance enhancement. Sci Rep 2023; 13:14224. [PMID: 37648752 PMCID: PMC10469200 DOI: 10.1038/s41598-023-40018-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/06/2023] [Accepted: 08/03/2023] [Indexed: 09/01/2023] Open
Abstract
Additive manufacturing (AM) has gained significant attention in recent years owing to its ability to quickly and easily fabricate complex shapes and geometries that are difficult or impossible to achieve with traditional manufacturing methods. This study presents the development of a high-gravity material extrusion (HG-MEX) system, which generates a high-gravity field through centrifugal acceleration. In this process, the material is dissolved by heating the nozzle and subsequently deposited on the construction platform. The primary objective of this research is to evaluate the positive effects of gravity on material extrusion (MEX), which is a key aspect of AM. To accomplish this, a combined machine comprising a MEX unit and centrifuge is constructed. This HG-MEX system is used to analyze and reflect the influence of gravity on the material extrusion. The experimental evaluations demonstrate that the application of high gravity is a promising approach to improve the shape accuracy and performance of the parts fabricated through MEX. Notably, our results confirm the feasibility of utilizing MEX under high gravity to enhance performance in AM processes.
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61
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Zheng H, Guo H, Pang T, Guo Z, Guo X. A module classification method for light industrial equipment based on improved NSGA2-FCM algorithm. Sci Rep 2023; 13:13789. [PMID: 37612438 PMCID: PMC10447435 DOI: 10.1038/s41598-023-39116-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/04/2023] [Accepted: 07/20/2023] [Indexed: 08/25/2023] Open
Abstract
In response to the problem that it is easy to fall into local optimum when using the traditional clustering algorithm to divide the modules, this paper improves the initialisation strategy of the NSGA2 algorithm and combines it with the FCM algorithm to propose an improved NSGA2-FCM algorithm for clustering analysis. Firstly, the FBS mapping is used to model the functional structure of the product system and identify the relationship between the product functional structures. Secondly, a correlation synthesis matrix is constructed based on the relationships between the module division drivers. Finally, the improved NSGA2-FCM algorithm is applied to cluster analysis of the product to derive the best module division scheme. The algorithm avoids falling into local optima by optimising the initialisation strategy of the NSGA2 algorithm, while using the FCM algorithm to improve the accuracy of the clustering. This allows the algorithm to explore the solution space more effectively when finding the best module partitioning solution. Finally, the effectiveness of the algorithm for module classification of light industrial equipment is verified using beer fermenters as a case study.
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Honda S. Organocatalytic vat-ring-opening photopolymerization enables 3D printing of fully degradable polymers. Commun Chem 2023; 6:170. [PMID: 37605041 PMCID: PMC10442406 DOI: 10.1038/s42004-023-00985-4] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/31/2023] [Accepted: 08/16/2023] [Indexed: 08/23/2023] Open
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Vićentijević M, Jakšić M, Suligoj T. Implantation site design for large area diamond quantum device fabrication. Sci Rep 2023; 13:13483. [PMID: 37596364 PMCID: PMC10439203 DOI: 10.1038/s41598-023-40785-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/22/2023] [Accepted: 08/16/2023] [Indexed: 08/20/2023] Open
Abstract
With the number of qubits increasing with each new quantum processor design, it is to be expected that the area of the future quantum devices will become larger. As diamond is one of the promising materials for solid state quantum devices fabricated by ion implantation, we developed a single board diamond detector/preamplifier implantation system to serve as a testbed for implantation sites of different areas and geometry. We determined that for simple circular openings in a detector electrode, the uniformity of detection of the impinging ions increases as the area of the sites decreases. By altering the implantation site design and introducing lateral electric field, we were able to increase the area of the implantation site by an order of magnitude, without decreasing the detection uniformity. Successful detection of 140 keV copper ions that penetrate on average under 100 nm was demonstrated, over the 800 µm2 area implantation site (large enough to accommodate over 2 × 105 possible qubits), with 100% detection efficiency. The readout electronics of the implantation system were calibrated by a referent 241Am gamma source, achieving an equivalent noise charge value of 48 electrons, at room temperature, less than 1% of the energy of impinging ions.
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Park SH, Lei L, D'Souza D, Zipkin R, DiMartini ET, Atzampou M, Lallow EO, Shan JW, Zahn JD, Shreiber DI, Lin H, Maslow JN, Singer JP. Efficient electrospray deposition of surfaces smaller than the spray plume. Nat Commun 2023; 14:4896. [PMID: 37580341 PMCID: PMC10425365 DOI: 10.1038/s41467-023-40638-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/22/2022] [Accepted: 08/02/2023] [Indexed: 08/16/2023] Open
Abstract
Electrospray deposition (ESD) is a promising technique for depositing micro-/nano-scale droplets and particles with high quality and repeatability. It is particularly attractive for surface coating of costly and delicate biomaterials and bioactive compounds. While high efficiency of ESD has only been successfully demonstrated for spraying surfaces larger than the spray plume, this work extends its utility to smaller surfaces. It is shown that by architecting the local "charge landscape", ESD coatings of surfaces smaller than plume size can be achieved. Efficiency approaching 100% is demonstrated with multiple model materials, including biocompatible polymers, proteins, and bioactive small molecules, on both flat and microneedle array targets. UV-visible spectroscopy and high-performance liquid chromatography measurements validate the high efficiency and quality of the sprayed material. Here, we show how this process is an efficient and more competitive alternative to other conformal coating mechanisms, such as dip coating or inkjet printing, for micro-engineered applications.
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Poloni E, Grigat F, Eberhart M, Leiser D, Sautière Q, Ravichandran R, Delahaie S, Duernhofer C, Hoerner I, Hufgard F, Loehle S. An open carbon-phenolic ablator for scientific exploration. Sci Rep 2023; 13:13135. [PMID: 37573464 PMCID: PMC10423272 DOI: 10.1038/s41598-023-40351-x] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/12/2023] [Accepted: 08/09/2023] [Indexed: 08/14/2023] Open
Abstract
Space exploration missions rely on ablative heat shields for the thermal protection of spacecraft during atmospheric entry flights. While dedicated research is needed for future missions, the scientific community has limited access to ablative materials typically used in aerospace. In this paper, we report the development of the HEFDiG Ablation-Research Laboratory Experiment Material (HARLEM), a carbon-phenolic ablator designed to supply the need for ablative materials in laboratory experiments. HARLEM is manufactured using polyacrylonitrile-based carbon fiber preforms and a simplified processing route for phenolic impregnation. We characterized the thermal protection performance of HARLEM in arcjet experiments conducted in the plasma wind tunnel PWK1 of the Institute of Space Systems at the University of Stuttgart. We assessed the performance of the new material by measuring surface recession rate and temperature using photogrammetry and thermography setups during the experiments, respectively. Our results show that HARLEM's thermal protection performance is comparable to legacy carbon-phenolic ablators that have been validated in different arcjet facilities or in-flight, as demonstrated by calculations of the effective heat of ablation and scanning electron microscopy of as-produced samples. In-house manufacturing of carbon-phenolic ablators enables the addition of embedded diagnostics to ablators, allowing for the acquisition of data on internal pressure and more sophisticated pyrolysis analysis techniques.
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66
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Thomas A, Durmaz AR, Alam M, Gumbsch P, Sack H, Eberl C. Materials fatigue prediction using graph neural networks on microstructure representations. Sci Rep 2023; 13:12562. [PMID: 37532871 PMCID: PMC10397301 DOI: 10.1038/s41598-023-39400-2] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/13/2023] [Accepted: 07/25/2023] [Indexed: 08/04/2023] Open
Abstract
The local prediction of fatigue damage within polycrystals in a high-cycle fatigue setting is a long-lasting and challenging task. It requires identifying grains tending to accumulate plastic deformation under cyclic loading. We address this task by transcribing ferritic steel microtexture and damage maps from experiments into a microstructure graph. Here, grains constitute graph nodes connected by edges whenever grains share a common boundary. Fatigue loading causes some grains to develop slip markings, which can evolve into microcracks and lead to failure. This data set enables applying graph neural network variants on the task of binary grain-wise damage classification. The objective is to identify suitable data representations and models with an appropriate inductive bias to learn the underlying damage formation causes. Here, graph convolutional networks yielded the best performance with a balanced accuracy of 0.72 and a F1-score of 0.34, outperforming phenomenological crystal plasticity (+ 68%) and conventional machine learning (+ 17%) models by large margins. Further, we present an interpretability analysis that highlights the grains along with features that are considered important by the graph model for the prediction of fatigue damage initiation, thus demonstrating the potential of such techniques to reveal underlying mechanisms and microstructural driving forces in critical grain ensembles.
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Fumeaux N, Almeida CP, Demuru S, Briand D. Organic electrochemical transistors printed from degradable materials as disposable biochemical sensors. Sci Rep 2023; 13:11467. [PMID: 37454190 PMCID: PMC10349802 DOI: 10.1038/s41598-023-38308-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/08/2023] [Accepted: 07/06/2023] [Indexed: 07/18/2023] Open
Abstract
Transient electronics hold promise in reducing electronic waste, especially in applications that require only a limited lifetime. While various degradable electronic and physical sensing devices have been proposed, there is growing interest in the development of degradable biochemical sensors. In this work, we present the development of an organic electrochemical transistor (OECT) with degradable electrodes, printed on an eco- and bioresorbable substrate. The influence of the design and materials for the contacts, channel and gate of the transducer, namely poly(3,4-ethylene dioxythiophene):polystyrene sulfonate (PEDOT:PSS) and carbon, is systematically evaluated for the development of OECT-based transient biosensors. The sensing capabilities of the electrochemical transistors are demonstrated with ionic solutions as well as for the enzyme-based detection of glucose. The disposable OECTs show comparable performance to their non-degradable counterparts. Their integration with highly conductive degradable and printable zinc tracks is studied for the realization of interconnects. These eco-friendly OECTs may find applications as disposable and sustainable biochemical sensors, and constitute a step towards bioresorbable biosensors.
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Macknojia AZ, Ayyagari A, Shevchenko E, Berman D. MXene/graphene oxide nanocomposites for friction and wear reduction of rough steel surfaces. Sci Rep 2023; 13:11057. [PMID: 37422461 PMCID: PMC10329690 DOI: 10.1038/s41598-023-37844-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/16/2023] [Accepted: 06/28/2023] [Indexed: 07/10/2023] Open
Abstract
Development of solid lubricant materials that render reliable performance in ambient conditions, are amenable to industrial size and design complexities, and work on engineered surfaces is reported. These coatings are composed of Ti3C2Tx-Graphene Oxide blends, spray-coated onto bearing steel surfaces. The tribological assessment was carried out in ambient environmental conditions and high contact pressures in a ball-on-disc experimental set-up. The evaluation yielded that the use of Ti3C2Tx-Graphene-Oxide coatings led to substantial reduction in friction down to 0.065 (at 1 GPa contact pressure and 100 mm/s) in comparison to the uncoated of single-component-coated surfaces, surpassing the state-of-the-art. The coatings also provided excellent protection against wear loss of the substrate and counter-face. The results were explained based on the observations from Raman spectroscopy, scanning electron microscopy, transmission electron microscopy, and nanoindentation measurements. In operando formation of a dense, hard and stiff, dangling-bond-saturated tribolayer was observed to be the reason for the sustained lubricity even at high test loads and sliding speeds. This report presents the holistic exploration and correlation of structure-property-processing pertaining to the advancement of solid lubrication science.
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Behera S. Pure edge-contact devices on single-layer-CVD-graphene integrated into a single chip. Sci Rep 2023; 13:10588. [PMID: 37391542 PMCID: PMC10313717 DOI: 10.1038/s41598-023-37487-1] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/17/2023] [Accepted: 06/22/2023] [Indexed: 07/02/2023] Open
Abstract
We present a simple and cost-effective fabrication technique for on-chip integration of pure edge contact two-terminal (2T) and Graphene field effect transistor (GFET) devices with low contact resistance and nonlinear characteristics based on single-layer chemical-vapor-deposited (CVD) graphene. We use a smart print-based mask projection technique with a 10X magnification objective lens for maskless lithography followed by thermal evaporation of the contact material Cr-Pd-Au through three different angles (90° and ± 45°) using a customized inclined-angle sample-holder to control the angle during normal incidence evaporation for edge-contact to graphene. Our fabrication technique, graphene quality, and contact geometry enable pure metal contact to 2D single-layer graphene allowing electron transport through the 1D atomic edge of graphene. Our devices show some signatures of edge contact to graphene in terms of very low contact resistance of 23.5 Ω, the sheet resistance of 11.5 Ω, and sharp nonlinear voltage-current characteristics (VCC) which are highly sensitive to the bias voltage. This study may find application in future graphene-integrated chip-scale passive or active low-power electronic devices.
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Kumar RSN, Ramirez AV, Verding P, Nivelle P, Renner F, D’Haen J, Deferme W. Deposition of ultra-thin coatings by a nature-inspired Spray-on-Screen technology. COMMUNICATIONS ENGINEERING 2023; 2:42. [PMCID: PMC10955976 DOI: 10.1038/s44172-023-00093-0] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/20/2022] [Accepted: 06/14/2023] [Indexed: 06/19/2024]
Abstract
Nanometre-thick, ultrathin coatings applied over a large area are of paramount importance for various application fields such as biomedicine, space and automotive, organic electronics, memory devices, or energy storage devices. So far wet chemical deposition as a cost-effective, scalable, and versatile method can only be used for thicker deposits. Here the formation of uniform ultra-thin coatings with thicknesses below 15 nm using a nature-inspired, roll-to-roll compatible Spray-on-Screen (SoS) technology is reported. For this, the finite micro-droplet generation of Ultrasonic Spray Coating (USSC) is combined with the coating formation from a screen printing mesh. Hydrophobic micro-threads of the mesh, resembling the micro-hair on the legs of water striders, produce millidroplets from micro droplets, and when applying an external pressure to the mesh, dynamic wetting is enforced. The proposed technology is applicable for a wide variety of substrates and applications. It is shown by theory and experiment that ultra-thin coatings below 5 nm homogeneous over a large area can be deposited without the use of extended ink formulation or high substrate temperatures during or after deposition. This simple yet effective technique enables the deposition of ultra-thin films on any substrates, and is very promising to fabricate the organic, inorganic electronics devices and batteries cost effectively. Rachith Kumar and coworkers report a bio-inspired coating technique able to deposit uniform films with thicknesses below 15 nm on various substrates. This method will not require the use of extended ink formulation or high substrate temperature as existing techniques do, potentially reducing the fabrication cost of future electronic devices and batteries.
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Yang X, Penn G, Yu LH, Huang X, Smaluk V, Shaftan T. Twin-pulse seeding enables pump-probe capabilities in the EUV to soft X-ray spectrum at synchrotron light sources. Sci Rep 2023; 13:5261. [PMID: 37002336 PMCID: PMC10066403 DOI: 10.1038/s41598-023-32496-6] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/31/2022] [Accepted: 03/28/2023] [Indexed: 04/03/2023] Open
Abstract
Having previously reported that separating the two stages of echo-enabled harmonic generation (EEHG) with one or more bending magnet (BM) sections allows the BMs to serve as the desired source of momentum compaction, here we demonstrate that this arrangement can greatly reduce the total energy modulation required by any 4th generation synchrotron light source, leading to higher repetition rates as well as stronger coherent radiation output power, with significant benefits. Since the EEHG beamline performance is mainly determined by the momentum compaction, beam emittances and beta functions of a storage ring lattice, allowing for different separations between the two stages is a straightforward way to increase the momentum compaction of chicane 1. This also enables pump-probe capabilities in a novel context, where twin-pulse seeding on the same electron bunch would allow two distinct radiation pulses with an adjustable delay in the range of 0.1 to 10 ps. In the twin-pulse seeding scheme, the same electron bunch could undergo modulation from two distinct laser pulses. Later stages would produce independent harmonics in subsequent straight sections. There are two variations of this twin-pulse seeding scheme, supporting different scientific applications. With a common modulation in stage 1, the first option allows simultaneously two independent radiation sources, with a full coverage of the EUV (2.5 to 50 nm) to soft X-ray (1.25 to 2.5 nm) spectrum; for the second option, the same stage 2 undulator could generate two coherent pulses both fitting within the FEL bandwidth, or at distinct harmonics. We present particle tracking simulation studies based on the APS-U lattice, including quantum excitation and radiation damping. These simulations indicate that there is no degradation of the modulated longitudinal phase space even when the two stages are separated by as many as 10 BM sections.
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Volk AA, Epps RW, Yonemoto DT, Masters BS, Castellano FN, Reyes KG, Abolhasani M. AlphaFlow: autonomous discovery and optimization of multi-step chemistry using a self-driven fluidic lab guided by reinforcement learning. Nat Commun 2023; 14:1403. [PMID: 36918561 PMCID: PMC10015005 DOI: 10.1038/s41467-023-37139-y] [Citation(s) in RCA: 20] [Impact Index Per Article: 20.0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/28/2022] [Accepted: 03/02/2023] [Indexed: 03/16/2023] Open
Abstract
Closed-loop, autonomous experimentation enables accelerated and material-efficient exploration of large reaction spaces without the need for user intervention. However, autonomous exploration of advanced materials with complex, multi-step processes and data sparse environments remains a challenge. In this work, we present AlphaFlow, a self-driven fluidic lab capable of autonomous discovery of complex multi-step chemistries. AlphaFlow uses reinforcement learning integrated with a modular microdroplet reactor capable of performing reaction steps with variable sequence, phase separation, washing, and continuous in-situ spectral monitoring. To demonstrate the power of reinforcement learning toward high dimensionality multi-step chemistries, we use AlphaFlow to discover and optimize synthetic routes for shell-growth of core-shell semiconductor nanoparticles, inspired by colloidal atomic layer deposition (cALD). Without prior knowledge of conventional cALD parameters, AlphaFlow successfully identified and optimized a novel multi-step reaction route, with up to 40 parameters, that outperformed conventional sequences. Through this work, we demonstrate the capabilities of closed-loop, reinforcement learning-guided systems in exploring and solving challenges in multi-step nanoparticle syntheses, while relying solely on in-house generated data from a miniaturized microfluidic platform. Further application of AlphaFlow in multi-step chemistries beyond cALD can lead to accelerated fundamental knowledge generation as well as synthetic route discoveries and optimization.
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Brombal L, Arfelli F, Menk RH, Rigon L, Brun F. PEPI Lab: a flexible compact multi-modal setup for X-ray phase-contrast and spectral imaging. Sci Rep 2023; 13:4206. [PMID: 36918574 PMCID: PMC10014955 DOI: 10.1038/s41598-023-30316-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/14/2022] [Accepted: 02/21/2023] [Indexed: 03/15/2023] Open
Abstract
This paper presents a new flexible compact multi-modal imaging setup referred to as PEPI (Photon-counting Edge-illumination Phase-contrast imaging) Lab, which is based on the edge-illumination (EI) technique and a chromatic detector. The system enables both X-ray phase-contrast (XPCI) and spectral (XSI) imaging of samples on the centimeter scale. This work conceptually follows all the stages in its realization, from the design to the first imaging results. The setup can be operated in four different modes, i.e. photon-counting/conventional, spectral, double-mask EI, and single-mask EI, whereby the switch to any modality is fast, software controlled, and does not require any hardware modification or lengthy re-alignment procedures. The system specifications, ranging from the X-ray tube features to the mask material and aspect ratio, have been quantitatively studied and optimized through a dedicated Geant4 simulation platform, guiding the choice of the instrumentation. The realization of the imaging setup, both in terms of hardware and control software, is detailed and discussed with a focus on practical/experimental aspects. Flexibility and compactness (66 cm source-to-detector distance in EI) are ensured by dedicated motion stages, whereas spectral capabilities are enabled by the Pixirad-1/Pixie-III detector in combination with a tungsten anode X-ray source operating in the range 40-100 kVp. The stability of the system, when operated in EI, has been verified, and drifts leading to mask misalignment of less than 1 [Formula: see text]m have been measured over a period of 54 h. The first imaging results, one for each modality, demonstrate that the system fulfills its design requirements. Specifically, XSI tomographic images of an iodine-based phantom demonstrate the system's quantitativeness and sensibility to concentrations in the order of a few mg/ml. Planar XPCI images of a carpenter bee specimen, both in single and double-mask modes, demonstrate that refraction sensitivity (below 0.6 [Formula: see text]rad in double-mask mode) is comparable with other XPCI systems based on microfocus sources. Phase CT capabilities have also been tested on a dedicated plastic phantom, where the phase channel yielded a 15-fold higher signal-to-noise ratio with respect to attenuation.
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Khodadoost M, Hayati M, Abbasi H. Investigation of temperature variations on a Class-E inverter and proposing a compensation circuit to prevent harmful effects on biomedical implants. Sci Rep 2023; 13:4017. [PMID: 36899049 PMCID: PMC10006177 DOI: 10.1038/s41598-023-31076-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/07/2022] [Accepted: 03/06/2023] [Indexed: 03/12/2023] Open
Abstract
In this paper, a Class-E inverter and a thermal compensation circuit for wireless power transmission in biomedical implants are designed, simulated, and fabricated. In the analysis of the Class-E inverter, the voltage-dependent non-linearities of Cds, Cgd, and RON as well as temperature-dependent non-linearity of RON of the transistor are considered simultaneously. Close agreement of theoretical, simulated and experimental results confirmed the validity of the proposed approach in taking into account these nonlinear effects. The paper investigated the effect of temperature variations on the characteristics of the inverter. Since both the output power and efficiency decrease with increasing temperature, a compensation circuit is proposed to keep them constant within a wide temperature range to enable its application as a reliable power source for medical implants in harsh environments. Simulations were performed and the results confirmed that the compensator enables significant improvements by maintaining the power and efficiency almost constant (8.46 ± 0.14 W and 90.4 ± 0.2%) within the temperature range of - 60 to 100 °C. Measurements performed at 25 °C and 80 °C with and without the compensation circuit were in good agreement with the theoretical and simulation results. The obtained measured output power and efficiency at 25 °C are equal to 7.42 W and 89.9%.
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Robust flexural performance and fracture behavior of TiO 2 decorated densified bamboo as sustainable structural materials. Nat Commun 2023; 14:1234. [PMID: 36871036 PMCID: PMC9985615 DOI: 10.1038/s41467-023-36939-6] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/18/2022] [Accepted: 02/24/2023] [Indexed: 03/06/2023] Open
Abstract
High-performance, fast-growing natural materials with sustainable and functional features currently arouse significant attention. Here, facile processing, involving delignification, in situ hydrothermal synthesis of TiO2 and pressure densification, is employed to transform natural bamboo into a high-performance structural material. The resulting TiO2-decorated densified bamboo exhibits high flexural strength and elastic stiffness, with both properties more than double that of natural bamboo. Real-time acoustic emission reveals the key role of the TiO2 nanoparticles in enhancing the flexural properties. The introduction of nanoscale TiO2 is found to markedly increase the degree of oxidation and the formation of hydrogen bonds in bamboo materials, leading to extensive interfacial failure between the microfibers, a micro-fibrillation process that results in substantial energy consumption and high fracture resistance. This work furthers the strategy of the synthetic reinforcement of fast-growing natural materials, which could lead to the expanded applications of sustainable materials for high-performance structural applications.
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