A Gross-Margin Model for Defining Technoeconomic Benchmarks in the Electroreduction of CO2

A stable metal-azolate framework with cyclic tetracopper(I) clusters for highly selective electroreduction of CO2 to C2 products

It is of great significance for constructing electrocatalysts with accurate structures and compositions to pinpoint the active sites, thereby improving the C 2 products (C 2 H 4 , C 2 H 5 OH and CH 3 COOH) selectivity during electrocatalytic CO 2 reduction raction. Here, we report a tetracopper(I) cluster-based metal-organic framework that exhibits long-term stability and remarkable performance for electroreduction CO 2 towards C 2 products in an H-type cell with a maximum Faradaic efficiency (FE) of 72%, and delivers a current density of 350 mA cm -2 with a FE(C 2 ) up to 46% in a flow cell device, outperforming most of the Cu-based electrocatalysts such as Cu derivatives and Cu nanostructured materials. Importantly, no obvious degradation was observed at 350 mA cm -2 over 20 hours of continuous operation, strengthening the practicability. In-situ infrared spectroscopy analysis showed the cooperative effect of adjacent Cu(I) ions in tetracopper(I) cluster may promote the C-C coupling to generate C 2 products.

Ag@Pd bimetallic structures for enhanced electrocatalytic CO2 conversion to CO: an interplay between the strain effect and ligand effect

Electrochemical CO₂ reduction reactions provide a promising path to effectively convert CO₂ into valuable chemicals and fuels for industries. Among the many CO₂ conversion catalysts, Pd stands out as a promising catalyst for effective CO₂ to CO conversion. Here, using the misfit strain strategy, Ag@Pd bimetallic nanoparticles with different Pd overlayer contents were prepared as CO₂ reduction catalysts. By varying the Pd overlayer content, all the Ag@Pd bimetallic nanoparticles exhibited superior CO₂ conversion performance over their Pd and Ag nanoparticle counterparts. An optimal Pd-to-Ag ratio of 1.5 : 1 yielded the highest CO faradaic efficiency of 94.3% at -0.65 V vs. RHE with a high CO specific current density of 3.9 mA cm^-2. It was found that the Pd content can substantially affect the interplay between the strain effect and ligand effect, resulting in optimized binding properties of the reaction intermediates on the catalyst surface, thereby enhancing the CO₂ reduction performance.

Metalloporphyrin-Linked Mercurated Graphynes for Ultrastable CO2 Electroreduction to CO with Nearly 100% Selectivity at a Current Density of 1.2 A cm-2

The electrochemical reduction reaction of carbon dioxide (CO₂RR) to the desired feedstocks with a high faradaic efficiency (FE) and high stability at a high current density is of great importance but challenging owing to its poor electrochemical stability and competition with the hydrogen evolution reaction (HER). Guided by theoretical calculations, herein, a series of novel metalloporphyrin-linked mercurated graphynes (Hg-MTPP) were designed as electrocatalysts for CO₂RR, since the mercurated graphyne blocks induce a high HER overpotential. Notably, Hg-CoTPP was synthesized and produced a maximum CO FE of 95.6% at -0.76 V (vs reversible hydrogen electrode (RHE)) in an H-type cell, and a CO FE of 91.2% even at -1.26 V (vs RHE), due to a great suppression of HER. The Hg-CoTPP combined with N-doped graphene (Hg-CoTPP/NG) was able to achieve a high CO FE of nearly 100% at a current density of 1.2 A cm^-2 and particularly a ground-breaking stability of over 360 h at around 420 mA cm^-2 in a flow-type cell. Further experimental and computational results revealed that the mercurated graphyne of Hg-CoTPP brings a high HER overpotential and tunes the d-band electronic states of the metal center that make the d-band center closer to the Fermi level, thus enhancing the bonding of *COOH intermediates on Hg-CoTPP. The introduction of NG could shorten the Co-N coordination bonds, which enhances electron transfer to the metal center to lower the energy barrier for *COOH. Our results illustrated that Hg-MTPP could serve as a new class of two-dimensional (2D) materials and provide a design concept for developing efficient electrocatalysts for CO₂RR in commercial applications.

Surface Coverage as an Important Parameter for Predicting Selectivity Trends in Electrochemical CO2 Reduction

The electrochemical CO2 reduction reaction (CO2RR) is important for a sustainable future. Key insights into the reaction pathways have been obtained by density functional theory (DFT) analysis, but so far, DFT has been unable to give an overall understanding of selectivity trends without important caveats. We show that an unconsidered parameter in DFT models of electrocatalysts-the surface coverage of reacting species-is crucial for understanding the CO2RR selectivities for different surfaces. Surface coverage is a parameter that must be assumed in most DFT studies of CO2RR electrocatalysts, but so far, only the coverage of nonreacting adsorbates has been treated. Explicitly treating the surface coverage of reacting adsorbates allows for an investigation that can more closely mimic operating conditions. Furthermore, and of more immediate importance, the use of surface coverage-dependent adsorption energies allows for the extraction of ratios of adsorption energies of CO2RR intermediates (COOHads and HCOOads) that are shown to be predictive of selectivity and are not susceptible to systematic errors. This approach allows for categorization of the selectivity of several monometallic catalysts (Pt, Pd, Au, Ag, Zn, Cu, Rh, W, Pb, Sn, In, Cd, and Tl), even problematic ones such as Ag or Zn, and does so by only considering the adsorption energies of known intermediates. The selectivity of the further reduction of COOHads can now be explained by a preference for Tafel or Heyrovsky reactions, recontextualizing the nature of selectivity of some catalysts. In summary, this work resolves differences between DFT and experimental studies of the CO2RR and underlines the importance of surface coverage.

Photocatalytic CO2 Conversion Using Metal-Containing Coordination Polymers and Networks: Recent Developments in Material Design and Mechanistic Details

International guidelines have progressively addressed global warming which is caused by the greenhouse effect. The greenhouse effect originates from the atmosphere’s gases which trap sunlight which, as a consequence, causes an increase in global surface temperature. Carbon dioxide is one of these greenhouse gases and is mainly produced by anthropogenic emissions. The urgency of removing atmospheric carbon dioxide from the atmosphere to reduce the greenhouse effect has initiated the development of methods to covert carbon dioxide into valuable products. One approach that was developed is the photocatalytic transformation of CO2. Photocatalysis addresses environmental issues by transferring CO2 into value added chemicals by mimicking the natural photosynthesis process. During this process, the photocatalytic system is excited by light energy. CO2 is adsorbed at the catalytic metal centers where it is subsequently reduced. To overcome several obstacles for achieving an efficient photocatalytic reduction process, the use of metal-containing polymers as photocatalysts for carbon dioxide reduction is highlighted in this review. The attention of this manuscript is directed towards recent advances in material design and mechanistic details of the process using different polymeric materials and photocatalysts.

A New Pathway for CO2 Reduction Relying on the Self-Activation Mechanism of Boron-Doped Diamond Cathode

By means of an initial electrochemical carbon dioxide reduction reaction (eCO₂RR), both the reaction current and Faradaic efficiency of the eCO₂RR on boron-doped diamond (BDD) electrodes were significantly improved. Here, this effect is referred to as the self-activation of BDD. Generally, the generation of carbon dioxide radical anions (CO₂ ^•-) is the most recognized pathway leading to the formation of hydrocarbons and oxygenated products. However, the self-activation process enabled the eCO₂RR to take place at a low potential, that is, a low energy, where CO₂ ^•- is hardly produced. In this work, we found that unidentate carbonate and carboxylic groups were identified as intermediates during self-activation. Increasing the amount of these intermediates via the self-activation process enhances the performance of eCO₂RR. We further evaluated this effect in long-term experiments using a CO₂ electrolyzer for formic acid production and found that the electrical-to-chemical energy conversion efficiency reached 50.2% after the BDD self-activation process.

Characterizing CO2 Reduction Catalysts on Gas Diffusion Electrodes: Comparing Activity, Selectivity, and Stability of Transition Metal Catalysts

Continued advancements in the electrochemical reduction of CO₂ (CO₂RR) have emphasized that reactivity, selectivity, and stability are not explicit material properties but combined effects of the catalyst, double-layer, reaction environment, and system configuration. These realizations have steadily built upon the foundational work performed for a broad array of transition metals performed at 5 mA cm^-2, which historically guided the research field. To encompass the changing advancements and mindset within the research field, an updated baseline at elevated current densities could then be of value. Here we seek to re-characterize the activity, selectivity, and stability of the five most utilized transition metal catalysts for CO₂RR (Ag, Au, Pd, Sn, and Cu) at elevated reaction rates through electrochemical operation, physical characterization, and varied operating parameters to provide a renewed resource and point of comparison. As a basis, we have employed a common cell architecture, highly controlled catalyst layer morphologies and thicknesses, and fixed current densities. Through a dataset of 88 separate experiments, we provide comparisons between CO-producing catalysts (Ag, Au, and Pd), highlighting CO-limiting current densities on Au and Pd at 72 and 50 mA cm^-2, respectively. We further show the instability of Sn in highly alkaline environments, and the convergence of product selectivity at elevated current densities for a Cu catalyst in neutral and alkaline media. Lastly, we reflect upon the use and limits of reaction rates as a baseline metric by comparing catalytic selectivity at 10 versus 200 mA cm^-2. We hope the collective work provides a resource for researchers setting up CO₂RR experiments for the first time.

The integration of bio-catalysis and electrocatalysis to produce fuels and chemicals from carbon dioxide

The dependence on fossil fuels has caused excessive emissions of greenhouse gases (GHGs), leading to climate changes and global warming. Even though the expansion of electricity generation will enable a wider use of electric vehicles, biotechnology represents an attractive route for producing high-density liquid transportation fuels that can reduce GHG emissions from jets, long-haul trucks and ships. Furthermore, to achieve immediate alleviation of the current environmental situation, besides reducing carbon footprint it is urgent to develop technologies that transform atmospheric CO₂ into fossil fuel replacements. The integration of bio-catalysis and electrocatalysis (bio-electrocatalysis) provides such a promising avenue to convert CO₂ into fuels and chemicals with high-chain lengths. Following an overview of different mechanisms that can be used for CO₂ fixation, we will discuss crucial factors for electrocatalysis with a special highlight on the improvement of electron-transfer kinetics, multi-dimensional electrocatalysts and their hybrids, electrolyser configurations, and the integration of electrocatalysis and bio-catalysis. Finally, we prospect key advantages and challenges of bio-electrocatalysis, and end with a discussion of future research directions.

Electro-Conversion of Carbon Dioxide to Valuable Chemicals in a Membrane Electrode Assembly

Electro-conversion of carbon dioxide (CO2) into valuable chemicals is an efficient method to deal with excessive CO2 in the atmosphere. However, undesirable CO2 reaction kinetics in the bulk solution strongly limit current density, and thus it is incompetent in market promotion. Flow cell technology provides an insight into uplifting current density. As an efficient flow cell configuration, membrane electrode assembly (MEA) has been proposed and proven as a viable technology for scalable CO2 electro-conversion, promoting current density to several hundred mA/cm2. In this review, we systematically reviewed recent perspectives and methods to put forward the utilization of state-of-the-art MEA to convert CO2 into valuable chemicals. Configuration design, catalysts nature, and flow media were discussed. At the end of this review, we also presented the current challenges and the potential directions for potent MEA design. We hope this review could offer some clear, timely, and valuable insights on the development of MEA for using wastewater-produced CO2.

Electroreduction of CO2 toward High Current Density

Carbon dioxide (CO2) electroreduction offers an attractive pathway for converting CO2 to valuable fuels and chemicals. Despite the existence of some excellent electrocatalysts with superior selectivity for specific products, these reactions are conducted at low current densities ranging from several mA cm−2 to tens of mA cm−2, which are far from commercially desirable values. To extend the applications of CO2 electroreduction technology to an industrial scale, long-term operations under high current densities (over 200 mA cm−2) are desirable. In this paper, we review recent major advances toward higher current density in CO2 reduction, including: (1) innovations in electrocatalysts (engineering the morphology, modulating the electronic structure, increasing the active sites, etc.); (2) the design of electrolyzers (membrane electrode assemblies, flow cells, microchannel reactors, high-pressure cells, etc.); and (3) the influence of electrolytes (concentration, pH, anion and cation effects). Finally, we discuss the current challenges and perspectives for future development toward high current densities.

Exploring dopant effects in stannic oxide nanoparticles for CO2 electro-reduction to formate

The electrosynthesis of formate from CO₂ can mitigate environmental issues while providing an economically valuable product. Although stannic oxide is a good catalytic material for formate production, a metallic phase is formed under high reduction overpotentials, reducing its activity. Here, using a fluorine-doped tin oxide catalyst, a high Faradaic efficiency for formate (95% at 100 mA cm⁻²) and a maximum partial current density of 330 mA cm⁻² (at 400 mA cm⁻²) is achieved for the electroreduction of CO₂. Furthermore, the formate selectivity (≈90%) is nearly constant over 7 days of operation at a current density of 100 mA cm⁻². In-situ/operando spectroscopies reveal that the fluorine dopant plays a critical role in maintaining the high oxidation state of Sn, leading to enhanced durability at high current densities. First-principle calculation also suggests that the fluorine-doped tin oxide surface could provide a thermodynamically stable environment to form HCOO* intermediate than tin oxide surface. These findings suggest a simple and efficient approach for designing active and durable electrocatalysts for the electrosynthesis of formate from CO₂.

Though stannic oxides can catalyze CO₂ electroreduction to formate, the stability of these catalysts has been limited. Here, the authors demonstrate stable fluorine-doped SnO2 materials toward formate production at current densities of >300 mA/cm².

Deciphering Distinct Overpotential-Dependent Pathways for Electrochemical CO2 Reduction Catalyzed by an Iron-Terpyridine Complex

[Fe(tpyPY2Me)]²⁺ ([Fe]²⁺) is a homogeneous electrocatalyst for converting CO₂ into CO featuring low overpotentials of <100 mV, near-unity selectivity, and high activity with turnover frequencies faster than 100 000 s^-1. To identify the origins of its exceptional performance and inform future catalyst design, we report a combined computational and experimental study that establishes two distinct mechanistic pathways for electrochemical CO₂ reduction catalyzed by [Fe]²⁺ as a function of applied overpotential. Electrochemical data shows the formation of two catalytic regimes at low (η_TOF/2 of 160 mV) and high (η_TOF/2 of 590 mV) overpotential plateaus. We propose that at low overpotentials [Fe]²⁺ undergoes a two-electron reduction, two-proton-transfer mechanism (electrochemical-electrochemical-chemical-chemical, EECC), where turnover occurs through the dicationic iron complex, [Fe]²⁺. Computational analysis supports the importance of the singlet ground-state electronic structure for CO₂ binding and that the rate-limiting step is the second protonation in this low-overpotential regime. When more negative potentials are applied, an additional electron-transfer event occurs through either a stepwise or proton-coupled electron-transfer (PCET) pathway, enabling catalytic turnover from the monocationic iron complex ([Fe]⁺) via an electrochemical-chemical-electrochemical-chemical (ECEC) mechanism. Comparison of experimental kinetic data obtained from variable controlled potential electrolysis (CPE) experiments with direct product detection with calculated rates obtained from the energetic span model supports the PCET pathway as the most likely mechanism. Moreover, we build upon this mechanistic understanding to propose the design of an improved ligand framework that is predicted to stabilize the key transition states identified in our study and explore their electronic structures using an energy decomposition analysis. Taken together, this work highlights the value of synergistic computational/experimental approaches to decipher mechanisms of new electrocatalysts and direct the rational design of improved platforms.

Efficient CO2 Electroreduction over Silver Hollow Fiber Electrode

Electrocatalytic reduction of CO2 to fuels and chemicals is one of the most attractive routes for CO2 utilization. However, low efficiency and poor stability restrict the practical application of most conventional electrocatalysts. Here, a silver hollow fiber electrode is presented as a novel self-supported gas diffusion electrode for efficient and stable CO2 electroreduction to CO. A CO faradaic efficiency of over 92% at current densities of above 150 mA∙cm−2 is achieved in 0.5 M KHCO3 for over 100 h, which is comparable to the most outstanding Ag-based electrocatalysts. The electrochemical results suggest the excellent electrocatalytic performance of silver hollow fiber electrode is attributed to the unique pore structures providing abundant active sites and favorable mass transport, which not only suppresses the competitive hydrogen evolution reaction (HER) but also facilitates the CO2 reduction kinetics.

Immobilization strategies for porphyrin-based molecular catalysts for the electroreduction of CO2

The ever-growing level of carbon dioxide (CO2) in our atmosphere, is at once a threat and an opportunity. The development of sustainable and cost-effective pathways to convert CO2 to value-added chemicals is central to reducing its atmospheric presence. Electrochemical CO2 reduction reactions (CO2RRs) driven by renewable electricity are among the most promising techniques to utilize this abundant resource; however, in order to reach a system viable for industrial implementation, continued improvements to the design of electrocatalysts is essential to improve the economic prospects of the technology. This review summarizes recent developments in heterogeneous porphyrin-based electrocatalysts for CO2 capture and conversion. We specifically discuss the various chemical modifications necessary for different immobilization strategies, and how these choices influence catalytic properties. Although a variety of molecular catalysts have been proposed for CO2RRs, the stability and tunability of porphyrin-based catalysts make their use particularly promising in this field. We discuss the current challenges facing CO2RRs using these catalysts and our own solutions that have been pursued to address these hurdles.

Efficient CO2 Electroreduction to Ethanol by Cu3 Sn Catalyst

Electrochemical carbon dioxide reduction to ethanol suggests a potential strategy to reduce the CO₂ level and generate valuable liquid fuels, while the development of low-cost catalysts with high activity and selectivity remains a major challenge. In this work, a bimetallic, low-entropy state Cu₃ Sn catalyst featuring efficient electrocatalytic CO₂  reduction to ethanol is developed. This low-entropy state Cu₃ Sn catalyst allows a high Faradaic efficiency of 64% for ethanol production, distinctively from the high-entropy state Cu₆ Sn₅  catalyst with the main selectivity toward producing formate. At an industry-level current density of -900 mA cm^-2 , the Cu₃ Sn catalyst exhibited excellent stability for over 48 h in a membrane-electrode based electrolyzer. Theoretical calculations indicate that the high ethanol selectivity on Cu₃ Sn is attributed to its enhanced adsorption of several key intermediates in the ethanol production pathway. Moreover, the life-cycle assessment reveals that using the Cu₃ Sn electrocatalyst, an electrochemical CO₂ -to-ethanol electrolysis system powered by wind electricity can lead to a global warming potential of 120 kg_CO2-eq for producing 1 ton of ethanol, corresponding to a 55% reduction of carbon emissions compared to the conventional bio-ethanol process.

Considering the Influence of Polymer-Catalyst Interactions on the Chemical Microenvironment of Electrocatalysts for the CO2 Reduction Reaction

The electrochemical CO₂ reduction reaction (CO₂RR) is an attractive method for capturing intermittent renewable energy sources in chemical bonds, and converting waste CO₂ into value-added products with a goal of carbon neutrality. Our group has focused on developing polymer-encapsulated molecular catalysts, specifically cobalt phthalocyanine (CoPc), as active and selective electrocatalysts for the CO₂RR. When CoPc is adsorbed onto a carbon electrode and encapsulated in poly(4-vinylpyridine) (P4VP), its activity and reaction selectivity over the competitive hydrogen evolution reaction (HER) are enhanced by three synergistic effects: a primary axial coordination effect, a secondary reaction intermediate stabilization effect, and an outer-coordination proton transport effect. We have studied multiple aspects of this system using electrochemical, spectroscopic, and computational tools. Specifically, we have used X-ray absorption spectroscopy measurements to confirm that the pyridyl residues from the polymer are axially coordinated to the CoPc metal center, and we have shown that increasing the σ-donor ability of nitrogen-containing axial ligands results in increased activity for the CO₂RR. Using proton inventory studies, we showed that proton delivery in the CoPc-P4VP system is controlled via a proton relay through the polymer matrix. Additionally, we studied the effect of catalyst, polymer, and graphite powder loading on CO₂RR activity and determined best practices for incorporating carbon supports into catalyst-polymer composite films.In this Account, we describe these studies in detail, organizing our discussion by three types of microenvironmental interactions that affect the catalyst performance: ligand effects of the primary and secondary sphere, substrate transport of protons and CO₂, and charge transport from the electrode surface to the catalyst sites. Our work demonstrates that careful electroanalytical study and interpretation can be valuable in developing a robust and comprehensive understanding of catalyst performance. In addition to our work with polymer encapsulated CoPc, we provide examples of similar surface-adsorbed molecular and solid-state systems that benefit from interactions between active catalytic sites and a polymer system. We also compare the activity results from our systems to other results in the CoPc literature, and other examples of molecular CO₂RR catalysts on modified electrode surfaces. Finally, we speculate how the insights gained from studying CoPc could guide the field in designing other polymer-electrocatalyst systems. As CO₂RR technologies become commercially viable and expand into the space of flow cells and gas-diffusion electrodes, we propose that overall device efficiency may benefit from understanding and promoting synergistic polymer-encapsulation effects in the microenvironment of these catalyst systems.

Evaluation of novel ZnO–Ag cathode for CO2 electroreduction in solid oxide electrolyser

CO2 and steam/CO2 electroreduction to CO and methane in solid oxide electrolytic cells (SOEC) has gained major attention in the past few years. This work evaluates, for the very first time, the performance of two different ZnO–Ag cathodes: one where ZnO nanopowder was mixed with Ag powder for preparing the cathode ink (ZnOmix–Ag cathode) and the other one where Ag cathode was infiltrated with a zinc nitrate solution (ZnOinf –Ag cathode). ZnOmix–Ag cathode had a better distribution of ZnO particles throughout the cathode, resulting in almost double CO generation while electrolysing both dry CO2 and H2/CO2 (4:1 v/v). A maximum overall CO2 conversion of 48% (in H2/CO2) at 1.7 V and 700 °C clearly indicated that as low as 5 wt% zinc loading is capable of CO2 electroreduction. It was further revealed that for ZnOinf –Ag cathode, most of CO generation took place through RWGS reaction, but for ZnOmix–Ag cathode, it was the synergistic effect of both RWGS reaction and CO2 electrolysis. Although ZnOinf –Ag cathode produced trace amount of methane at higher voltages, with ZnOmix–Ag cathode, there was absolutely no methane. This seems to be due to strong electronic interaction between Zn and Ag that might have suppressed the catalytic activity of the cathode towards methanation.

CuBi electrocatalysts modulated to grow on derived copper foam for efficient CO2-to-formate conversion

Electrochemical reduction of CO₂ to fuels and chemicals is an effective way to reduce greenhouse gas emissions and alleviate the energy crisis, but the highly active catalysts necessary for this reaction under mild conditions are still rare. In this work, we grew CuBi bimetallic catalysts on derived copper foam substrates by co-electrodeposition, and then investigated the correlation between co-electrodeposition potential and electrochemical performance in CO₂-to-formate conversion. Results showed that the bimetallic catalyst formed at a low potential of - 0.6 V vs. AgCl/Ag electrode achieved the highest formate Faradaic efficiency (FE_formate) of 94.4% and a current density of 38.5 mA/cm² at a low potential of - 0.97 V vs. reversible hydrogen electrode (RHE). Moreover, a continuous-flow membrane electrode assembly reactor also enabled the catalyst to show better performance (a FE_formate of 98.3% at 56.6 mA/cm²) than a traditional H-type reaction cell. This work highlights the vital impact of co-electrodeposition potential on catalyst performance and provides a basis for the modulated growth of bimetallic catalysts on substrates. It also shows the possibility of preparing Bi-based catalysts with no obvious decrease in catalytic activity that have been partially replaced with more economic copper.

High-throughput parallelized testing of membrane electrode assemblies for CO2 reduction

High-throughput characterization of electrochemical reactions can accelerate discovery and optimization cycles, and provide the data required for further acceleration via machine-learning guided experiment planning. There are a range of high...

Oxygen depolarised cathode as a learning platform for CO2 gas diffusion electrodes

Oxygen depolarised cathode technology in support of achieving CO2 gas diffusion electrodes industrial performance.

The inchoate horizon of electrolyzer designs, membranes and catalysts towards highly efficient electrochemical reduction of CO2 to formic acid

This review explores the recent advances in CO2 reactor configurations, components, membranes and electrocatalysts for HCOOH generation and draw readers attention to construct the economic, scalable and energy efficient CO2R electrolyzers.

Electrochemical reaction of CO2 to CO on a catalyst coated cation exchange membrane enabled by ammonium proton shuttling

CO2 reduction (CO2RR) can convert CO2 into feedstock for the chemical industry. In a novel operation mode NH4+ ions locally buffer the pH on a cation exchange membrane (CEM) and thereby enable efficient CO2RR on an Ag-coated CEM cathode.

Designing a Zn-Ag Catalyst Matrix and Electrolyzer System for CO2 Conversion to CO and Beyond

CO₂ emissions can be transformed into high-added-value commodities through CO₂ electrocatalysis; however, efficient low-cost electrocatalysts are needed for global scale-up. Inspired by other emerging technologies, the authors report the development of a gas diffusion electrode containing highly dispersed Ag sites in a low-cost Zn matrix. This catalyst shows unprecedented Ag mass activity for CO production: -614 mA cm^-2 at 0.17 mg of Ag. Subsequent electrolyte engineering demonstrates that halide anions can further improve stability and activity of the Zn-Ag catalyst, outperforming pure Ag and Au. Membrane electrode assemblies are constructed and coupled to a microbial process that converts the CO to acetate and ethanol. Combined, these concepts present pathways to design catalysts and systems for CO₂ conversion toward sought-after products.

Techno-economic assessment of emerging CO2 electrolysis technologies

Recycling of waste CO₂ to bulk chemicals has a tremendous potential for the decarbonization of the chemical industry. Quantitative analysis of the prospects of this technology is hindered by the lack of flexible techno-economic assessment (TEA) models that enable evaluation of the processing costs under different deployment scenarios. In this protocol, we explain how to convert literature data into metrics useful for evaluation of the emerging electrolysis technologies, derive TEA models, and illustrate their use with a CO₂-to-ethylene example.

For complete details on the use and execution of this protocol, please refer to Barecka et al. (2021a).

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Evaluation of the operational and investment costs for CO₂ electrolysis

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Tool is applicable for low- and high-temperature electrolysis

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Guidelines for selection of experimental data to include in the model

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Recommended for the evaluation of CO2R system scale-up potential

Morphological Stability of Copper Surfaces under Reducing Conditions

Though copper is a capable electrocatalyst for the CO₂ reduction reaction (CO2RR), it rapidly deactivates to produce mostly hydrogen. A current hypothesis as to why this occurs is that potential-induced morphological restructuring takes place, leading to a redistribution of the facets at the interface resulting in a shift in the catalytic activity to favor the hydrogen evolution reaction over CO2RR. Here, we investigate the veracity of this hypothesis by studying the changes in the voltammetry of various copper surfaces, specifically the three principal orientations and a polycrystalline surface, after being subjected to strongly cathodic conditions. The basal planes were chosen as model catalysts, while polycrystalline copper was included as a means of investigating the overall behavior of defect-rich facets with many low coordination steps and kink sites. We found that all surfaces exhibited (perhaps surprisingly) high stability when subjected to strongly cathodic potentials in a concentrated alkaline electrolyte (10 M NaOH). Proof for morphological stability under CO2RR-representative conditions (60 min at -0.75 V in 0.5 M KHCO₃) was obtained from identical location scanning electron microscopy, where the mesoscopic morphology for a nanoparticle-covered copper surface was found unchanged to within the instrument accuracy. Observed changes in voltammetry under such conditions, we found, were not indicative of a redistribution of surface sites but of electrode fouling. Besides impurities, we show that (brief) exposure to oxygen or oxidizing conditions (i.e., 1 min) leads to copper exhibiting changing morphology upon cathodic treatment which, we posit, is ultimately the reason why many groups report the evolution of copper morphology during CO2RR: accidental oxidation/reduction cycles.

Dynamic Restructuring of Cu-Doped SnS2 Nanoflowers for Highly Selective Electrochemical CO2 Reduction to Formate

With ever-increasing energy consumption and continuous rise in atmospheric CO₂ concentration, electrochemical reduction of CO₂ into chemicals/fuels is becoming a promising yet challenging solution. Sn-based materials are identified as attractive electrocatalysts for the CO₂ reduction reaction (CO₂ RR) to formate but suffer from insufficient selectivity and activity, especially at large cathodic current densities. Herein, we demonstrate that Cu-doped SnS₂ nanoflowers can undergo in situ dynamic restructuring to generate catalytically active S-doped Cu/Sn alloy for highly selective electrochemical CO₂ RR to formate over a wide potential window. Theoretical thermodynamic analysis of reaction energetics indicates that the optimal electronic structure of the Sn active site can be regulated by both S-doping and Cu-alloying to favor formate formation, while the CO and H₂ pathways will be suppressed. Our findings provide a rational strategy for electronic modulation of metal active site(s) for the design of active and selective electrocatalysts towards CO₂ RR.

Towards Sustainable Oxalic Acid from CO2 and Biomass

To quickly and drastically reduce CO2 emissions and meet our ambitions of a circular future, we need to develop carbon capture and storage (CCS) and carbon capture and utilization (CCU) to deal with the CO2 that we produce. While we have many alternatives to replace fossil feedstocks for energy generation, for materials such as plastics we need carbon. The ultimate circular carbon feedstock would be CO2 . A promising route is the electrochemical reduction of CO2 to formic acid derivatives that can subsequently be converted into oxalic acid. Oxalic acid is a potential new platform chemical for material production as useful monomers such as glycolic acid can be derived from it. This work is part of the European Horizon 2020 project "Ocean" in which all these steps are developed. This Review aims to highlight new developments in oxalic acid production processes with a focus on CO2 -based routes. All available processes are critically assessed and compared on criteria including overall process efficiency and triple bottom line sustainability.

Advances and Challenges for the Electrochemical Reduction of CO2 to CO: From Fundamentals to Industrialization

The electrochemical carbon dioxide reduction reaction (CO₂ RR) provides an attractive approach to convert renewable electricity into fuels and feedstocks in the form of chemical bonds. Among the different CO₂ RR pathways, the conversion of CO₂ into CO is considered one of the most promising candidate reactions because of its high technological and economic feasibility. Integrating catalyst and electrolyte design with an understanding of the catalytic mechanism will yield scientific insights and promote this technology towards industrial implementation. Herein, we give an overview of recent advances and challenges for the selective conversion of CO₂ into CO. Multidimensional catalyst and electrolyte engineering for the CO₂ RR are also summarized. Furthermore, recent studies on the large-scale production of CO are highlighted to facilitate industrialization of the electrochemical reduction of CO₂ . To conclude, the remaining technological challenges and future directions for the industrial application of the CO₂ RR to generate CO are highlighted.

Regulation of functional groups on graphene quantum dots directs selective CO2 to CH4 conversion

A catalyst system with dedicated selectivity toward a single hydrocarbon or oxygenate product is essential to enable the industrial application of electrochemical conversion of CO2 to high-value chemicals. Cu is the only known metal catalyst that can convert CO2 to high-order hydrocarbons and oxygenates. However, the Cu-based catalysts suffer from diverse selectivity. Here, we report that the functionalized graphene quantum dots can direct CO2 to CH4 conversion with simultaneous high selectivity and production rate. The electron-donating groups facilitate the yield of CH4 from CO2 electro-reduction while electron-withdrawing groups suppress CO2 electro-reduction. The yield of CH4 on electron-donating group functionalized graphene quantum dots is positively correlated to the electron-donating ability and content of electron-donating group. The graphene quantum dots functionalized by either -OH or -NH2 functional group could achieve Faradaic efficiency of 70.0% for CH4 at -200 mA cm-2 partial current density of CH4. The superior yield of CH4 on electron-donating group- over the electron-withdrawing group-functionalized graphene quantum dots possibly originates from the maintenance of higher charge density of potential active sites (neighboring C or N) and the interaction between the electron-donating group and key intermediates. This work provides insight into the design of active carbon catalysts at the molecular scale for the CO2 electro-reduction.

A Semi-artificial Photoelectrochemical Tandem Leaf with a CO2 -to-Formate Efficiency Approaching 1

Semi-artificial photoelectrochemistry can combine state-of-the-art photovoltaic light-absorbers with enzymes evolved for selective fuel-forming reactions such as CO₂ reduction, but the overall performance of such hybrid systems has been limited to date. Here, the electrolyte constituents were first tuned to establish an optimal local environment for a W-formate dehydrogenase to perform electrocatalysis. The CO₂ reductase was then interfaced with a triple cation lead mixed-halide perovskite through a hierarchically structured porous TiO₂ scaffold to produce an integrated photocathode achieving a photocurrent density of -5 mA cm^-2 at 0.4 V vs. the reversible hydrogen electrode during simulated solar light irradiation. Finally, the combination with a water-oxidizing BiVO₄ photoanode produced a bias-free integrated biophotoelectrochemical tandem device (semi-artificial leaf) with a solar CO₂ -to-formate energy conversion efficiency of 0.8 %.