Hydrothermal carbonization of anaerobically digested maize silage

A comparison of product yields and inorganic content in process streams following thermal hydrolysis and hydrothermal processing of microalgae, manure and digestate

Thermal hydrolysis and hydrothermal processing show promise for converting biomass into higher energy density fuels. Both approaches facilitate the extraction of inorganics into the aqueous product. This study compares the behaviour of microalgae, digestate, swine and chicken manure by thermal hydrolysis and hydrothermal processing at increasing process severity. Thermal hydrolysis was performed at 170°C, hydrothermal carbonisation (HTC) was performed at 250°C, hydrothermal liquefaction (HTL) was performed at 350°C and supercritical water gasification (SCWG) was performed at 500°C. The level of nitrogen, phosphorus and potassium in the product streams was measured for each feedstock. Nitrogen is present in the aqueous phase as organic-N and NH3-N. The proportion of organic-N is higher at lower temperatures. Extraction of phosphorus is linked to the presence of inorganics such as Ca, Mg and Fe in the feedstock. Microalgae and chicken manure release phosphorus more easily than other feedstocks.

Conversion of tomato-peel waste into solid fuel by hydrothermal carbonization: Influence of the processing variables

In this work, the influence of the variables temperature, residence time, and biomass/water ratio on the hydrothermal carbonization (HTC) of tomato peel was investigated. The implementation of a Design of Experiments - Response Surface Methodology approach allowed to identify the importance of each variable, as well as their interactions, in both the reactivity (solid yield) and energy densification (increase in higher heating value). The HTC residence time and specially temperature had a major effect on the process, increasing the solid yield and promoting energy densification. Ratio had a minor effect although under certain temperature and time conditions, it was a decisive parameter. Solid yields in the range 27.6% and 87.7% with corresponding high heating values 23.6-34.6 MJ kg(-1) were obtained. From the statistical processing of the experimental data obtained pseudo-second order models were developed. It was proven that these approaches envisaged the hydrochar final characteristics successfully. From the elemental analysis and the FTIR spectra, it was possible to investigate the HTC pathway, which was defined as a combination of several processes; considering dehydration and decarboxylation reactions and especially lignin depolimerization reactions, which lead to the formation of monomeric radicals. Moreover, the surface morphology of selected hydrochars by Scanning Electron Microscopy (SEM) showed the original structure scaffold, with minor changes between hydrochars prepared under different conditions.

Impact of pigeon pea biochar on cadmium mobility in soil and transfer rate to leafy vegetable spinach

Introduction of heavy metals in the environment by various anthropogenic activities has become a potential treat to life. Among the heavy metals, cadmium (Cd) shows relatively high soil mobility and has high phyto-mammalian toxicity. Integration of soil remediation and ecosystem services, such as carbon sequestration in soils through organic amendments, may provide an attractive land management option for contaminated sites. The application of biochar in agriculture has recently received much attention globally due to its associated multiple benefits, particularly, long-term carbon storage in soil. However, the application of biochar from softwood crop residue for heavy metal immobilization, as an alternative to direct field application, has not received much attention. Hence, a pot experiment was conducted to study the effect of pigeon pea biochar on cadmium mobility in a soil-plant system in cadmium-spiked sandy loam soil. The biochar was prepared from pigeon pea stalk through a slow pyrolysis method at 300 °C. The experiment was designed with three levels of Cd (0, 5, and 10 mg Cd kg(-1) soil) and three levels of biochar (0, 2.5, and 5 g kg(-1) soil) using spinach as a test crop. The results indicate that with increasing levels of applied cadmium at 5 and 10 mg kg(-1) soil, the dry matter yield (DMY) of spinach leaf decreased by 9.84 and 18.29 %, respectively. However, application of biochar (at 2.5 and 5 g kg(-1) soil) significantly increased the dry matter yield of spinach leaf by 5.07 and 15.02 %, respectively, and root by 14.0 and 24.0 %, respectively, over the control. Organic carbon content in the post-harvest soil increased to 34.9 and 60.5 % due to the application of biochar 2.5 and 5 g kg(-1) soil, respectively. Further, there was a reduction in the diethylene triamine pentaacetic acid (DTPA)-extractable cadmium in the soil and in transfer coefficient values (soil to plant), as well as its concentrations in spinach leaf and root, indicating that cadmium mobility was decreased due to biochar application. This study shows that pigeon pea biochar has the potential to increase spinach yield and reduce cadmium mobility in contaminated sandy soil.

Agro-industrial waste to solid biofuel through hydrothermal carbonization

In this paper, the use of grape marc for energy purposes was investigated. Grape marc is a residual lignocellulosic by-product from the winery industry, which is present in every world region where vine-making is addressed. Among the others, hydrothermal carbonization was chosen as a promising alternative thermochemical process, suitable for the treatment of this high moisture substrate. Through a 50 mL experimental apparatus, hydrothermal carbonization tests were performed at several temperatures (namely: 180, 220 and 250 °C) and residence times (1, 3, 8 h). Analyses on both the solid and the gaseous phases obtained downstream of the process were performed. In particular, solid and gas yields versus the process operational conditions were studied and the obtained hydrochar was evaluated in terms of calorific value, elemental analysis, and thermal stability. Data testify that hydrochar form grape marc presents interesting values of HHV (in the range 19.8-24.1 MJ/kg) and physical-chemical characteristics which make hydrochar exploitable as a solid biofuel. In the meanwhile, the amount of gases produced is very small, if compared to other thermochemical processes. This represents an interesting result when considering environmental issues. Statistical analysis of data allows to affirm that, in the chosen range of operational conditions, the process is influenced more by temperature than residence time. These preliminary results support the option of upgrading grape marc toward its energetic valorisation through hydrothermal carbonization.

Characterization of potassium hydroxide (KOH) modified hydrochars from different feedstocks for enhanced removal of heavy metals from water

Hydrochars produced from different feedstocks (sawdust, wheat straw, and corn stalk) via hydrothermal carbonization (HTC) and KOH modification were used as alternative adsorbents for aqueous heavy metals remediation. The chemical and physical properties of the hydrochars and KOH-treated hydrochars were characterized, and the ability of hydrochars for removal of heavy metals from aqueous solutions as a function of reaction time, pH, and initial contaminant concentration was tested. The results showed that KOH modification of hydrochars might have increased the aromatic and oxygen-containing functional groups, such as carboxyl groups, resulting in about 2-3 times increase of cadmium sorption capacity (30.40-40.78 mg/g) compared to that of unmodified hydrochars (13.92-14.52 mg/g). The sorption ability among different feedstocks after modification was as the following: sawdust > wheat straw > corn stack. Cadmium sorption kinetics on modified hydrochars could be interpreted with a pseudo-second order, and sorption isotherm was simulated with Langmuir adsorption model. High cadmium uptake on modified hydrochars was observed over the pH range of 4.0-8.0, while for other heavy metals (Pb(2+), Cu(2+), and Zn(2+)) the range was 4.0-6.0. In a multi-metal system, the sorption capacity of heavy metals by modified hydrochars was also higher than that by unmodified ones and followed the order of Pb(II) > Cu(II) > Cd(II) > Zn(II). The results suggest that KOH-modified hydrochars can be used as a low cost, environmental-friendly, and effective adsorbent for heavy metal removal from aqueous solutions.

Characterization of products from hydrothermal carbonization of orange pomace including anaerobic digestibility of process liquor

In this study, the effect of the temperature and reaction time on hydrothermal carbonization (HTC) of orange pomace was investigated. In addition, a set of anaerobic batch tests were performed to determine the resulting biogas and methane potential of the spent liquor. Hydrochar yields followed a decreasing trend with the increasing temperature, whereas reaction time had no considerably effect on the yield. The evolution of the H/C and O/C atomic ratios from the raw material to the hydrochars suggested that dehydration reactions prevail during HTC. The hydrochars tended to become enriched in Ca, Mg and P minerals by increasing HTC temperature. The heavy metal contents in hydrochars were found below limits and no PAH compound was detected. Anaerobic digestion tests showed that the aqueous phase from HTC can be used as feedstocks for biogas production.

Effect of pyrochar and hydrochar amendments on the mineralization of the herbicide isoproturon in an agricultural soil

Carbon (C)-rich, solid products from pyrolysis (pyrochars) and hydrothermal carbonization (HTC, hydrochars) are expected to reduce the bioavailability and bioaccessibility of pesticides as side effect of soil addition. To compare effects of different feedstocks (digestate, miscanthus, woodchips) and production processes (pyrolysis at 750°C, HTC at 200°C and 250°C), (14)C-labeled isoproturon (IPU) was applied at 0.75 kg ha(-)(1) to loamy sand amended either with 0.5% or 5% pyrochars or hydrochars, which was then incubated for 50d. Mineralization of IPU was measured as (14)C-CO2 released from soil-char composites. Pore-water and methanol extractable (14)C-IPU was quantified as well as non-extractable (14)C-residues (NER). Furthermore, C mineralization of pyrochars, hydrochars and feedstocks was studied to assess the relationship between IPU bioaccessibility and char decomposability. In pure soil, 8.1% of applied IPU was mineralized after 50d. This was reduced more strongly in pyrochar treatments (81 ± 6% reduction) than in hydrochar treatments (56 ± 25% reduction). Different feedstocks had no significantly different effect when 5% char was added, but their effect was significant and dependent on the production process in 0.5% amendments. Pesticide binding can occur by surface sorption as well as by diffusion and subsequent occlusion in micropores. The latter can be expected to result in high amounts of NER, as it was observed in the pyrochar treatments. Hydrochars were less stable than pyrochars and contained lower amounts of NER. Thus, in hydrochar amended soils, better accessibility of IPU to microbial degradation may be a result of full char decomposition within decades ensuring controlled pesticide degradation.

Rice husks and their hydrochars cause unexpected stress response in the nematode Caenorhabditis elegans: reduced transcription of stress-related genes

Currently, char substrates gain a lot of interest since soils amended with such substrates are being discussed to increase in fertility and productivity, water retention, and mitigation of greenhouse gases. Char substrates can be produced by carbonization of organic matter. Among different process conditions, temperature is the main factor controlling the occurrence of organic and inorganic contaminants such as phenols and furfurals, which may affect target and non-target organisms. The hydrochar produced at 200 °C contained both furfural and phenol with concentrations of 282 and 324 mg kg(-1) in contrast to the 300 °C hydrochar, which contained only phenol with a concentration of 666 mg kg(-1). By washing with acetone and water, these concentrations were significantly reduced. In this study, the potential toxic effects of hydrochars on the free-living nematode Caenorhabditis elegans were investigated via gene transcription studies using the following four matrices: (i) raw rice husk, (ii) unwashed rice char, (iii) acetone/water washed rice char, and (iv) the wash water of the two rice chars produced at 200 and 300 °C via hydrothermal carbonization (HTC). Furthermore, genetically modified strains, where the green fluorescent protein (GFP) gene sequence is linked to a reporter gene central in specific anti-stress regulations, were also exposed to these matrices. Transgenic worms exposed to hydrochars showed very weak, if any, fluorescence, and expression of the associated RNAs related to stress response and biotransformation genes was surprisingly downregulated. Similar patterns were also found for the raw rice husk. It is hypothesized that an unidentified chemical trigger exists in the rice husk, which is not destroyed during the HTC process. Therefore, the use of GFP transgenic nematode strains cannot be recommended as a general rapid monitoring tool for farmers treating their fields with artificial char. However, it is hypothesized that the observed reduced transcriptional response with the subsequent lack of energy-consuming stress response is an energy-saving mechanism in the exposed nematodes. If this holds true in future studies, this finding opens the window to an innovative new field of stress ecology.

Production, characterization, and biogas application of magnetic hydrochar from cellulose

Hydrothermal carbonization (HTC) produces carbon-rich nano-micro size particles. In this study, magnetic hydrochar (MHC) was prepared from model compound cellulose by simply adding ferrites during HTC. The effects of ferrites on HTC were evaluated by characterizing solid MHC and corresponding process liquid. Additionally, magnetic stability of MHC was tested by magnetic susceptibility method. Finally, MHC was used as support media for anaerobic films in anaerobic digestion (AD). Ash-free mass yield was around 50% less in MHC than hydrochar produced without ferrites at any certain HTC reaction condition, where organic part of MHC is mainly carbon. In fact, amorphous hydrochar was growing on the surface of inorganic ferrites. MHC maintained magnetic susceptibility regardless of reaction time at reaction temperature 250°C. Pronounced inhibitory effects of magnetic hydrochar occurred during start-up of AD but diminished with prolong AD times. Visible biofilms were observed on the MHC by laser scanning microscope after AD.

Hydrothermal carbonization (HTC) of wheat straw: influence of feedwater pH prepared by acetic acid and potassium hydroxide

In this study, influence of feedwater pH (2-12) was studied for hydrothermal carbonization (HTC) of wheat straw at 200 and 260°C. Acetic acid and KOH were used as acidic and basic medium, respectively. Hydrochars were characterized by elemental and fiber analyses, SEM, surface area, pore volume and size, and ATR-FTIR, while HTC process liquids were analyzed by HPLC and GC. Both hydrochar and HTC process liquid qualities vary with feedwater pH. At acidic pH, cellulose and elemental carbon increase in hydrochar, while hemicellulose and pseudo-lignin decrease. Hydrochars produced at pH 2 feedwater has 2.7 times larger surface area than that produced at pH 12. It also has the largest pore volume (1.1 × 10(-1) ml g(-1)) and pore size (20.2 nm). Organic acids were increasing, while sugars were decreasing in case of basic feedwater, however, phenolic compounds were present only at 260°C and their concentrations were increasing in basic feedwater.

Application of biochar for the removal of pollutants from aqueous solutions

In recent years, many studies have been devoted to investigate the application of biochar for pollutants removal from aqueous solutions. Biochar exhibits a great potential to efficiently tackle water contaminants considering the wide availability of feedstock, low-cost and favorable physical/chemical surface characteristics. This review provides an overview of biochar production technologies, biochar properties, and recent advances in the removal of heavy metals, organic pollutants and other inorganic pollutants using biochar. Experimental studies related to the adsorption behaviors of biochar toward various contaminants, key affecting factors and the underlying mechanisms proposed to explain the adsorption behaviors, have been comprehensively reviewed. Furthermore, research gaps and uncertainties that exist in the use of biochar as an adsorbent are identified. Further research needs for biochar and potential areas for future application of biochars are also proposed.

Hydrothermal carbonization of off-specification compost: a byproduct of the organic municipal solid waste treatment

The possibility to apply the hydrothermal carbonization (HTC) process to off-specification compost (EWC 19.05.03) at present landfilled was investigated in this work. The aim was to produce a carbonaceous solid fuel for energy valorization, with the perspective of using HTC as a complementary technology to common organic waste treatments. Thus, samples of EWC 19.05.03 produced by a composting plant were processed through HTC in a batch reactor. Analytical activities allowed to characterize the HTC products and their yields. The hydrochar was characterized in terms of heating value, thermal stability and C, H, O, N, S and ash content. The liquid phase was characterized in terms of total organic carbon and mineral content. The composition of the gas phase was measured. Results show that the produced hydrochar has a great potentiality for use as solid fuel.

Investigating the role of feedstock properties and process conditions on products formed during the hydrothermal carbonization of organics using regression techniques

The purpose of this study is to develop regression models that describe the role of process conditions and feedstock chemical properties on carbonization product characteristics. Experimental data were collected and compiled from literature-reported carbonization studies and subsequently analyzed using two statistical approaches: multiple linear regression and regression trees. Results from these analyses indicate that both the multiple linear regression and regression tree models fit the product characteristics data well. The regression tree models provide valuable insight into parameter relationships. Relative weight analyses indicate that process conditions are more influential to the solid yields and liquid and gas-phase carbon contents, while feedstock properties are more influential on the hydrochar carbon content, energy content, and the normalized carbon content of the solid.

Hydrothermal carbonisation of sewage sludge: effect of process conditions on product characteristics and methane production

Hydrothermal carbonisation of primary sewage sludge was carried out using a batch reactor. The effect of temperature and reaction time on the characteristics of solid (hydrochar), liquid and gas products, and the conditions leading to optimal hydrochar characteristics were investigated. The amount of carbon retained in hydrochars decreased as temperature and time increased with carbon retentions of 64-77% at 140 and 160°C, and 50-62% at 180 and 200°C. Increasing temperature and treatment time increased the energy content of the hydrochar from 17 to 19 MJ/kg but reduced its energy yield from 88% to 68%. Maillard reaction products were identified in the liquid fractions following carbonisations at 180 and 200°C. Theoretical estimates of the methane yields resulting from the anaerobic digestion of the liquid by-products are also presented and optimal reaction conditions to maximise these identified.

Pyrochars and hydrochars differently alter the sorption of the herbicide isoproturon in an agricultural soil

Carbonaceous material from pyrolysis (pyrochars) and hydrothermal carbonization (hydrochars) are applied to soil to improve soil fertility and carbon sequestration. As a positive side effect, the mobility of pesticides and the risk of groundwater contamination can be minimized. However, the impact of various raw materials on the sorption capacity of different pyrochars and hydrochars is poorly understood. Thus, sorption experiments were performed with (14)C-labeled isoproturon (IPU, 0.75 kg ha(-1)) in a loamy sand soil amended with either pyrochar or hydrochar (0.5% and 5% dry weight, respectively). Carbonaceous materials were produced from three different raw materials: corn digestate, miscanthus, woodchips of willow and poplar. After 72 h of incubation, a sequential extraction procedure was conducted to quantify in situ IPU bioavailability, total amount of extractable IPU, and non-extractable pesticide residues (NER). Added char amount, carbonization type, and raw materials had statistically significant effects on the sorption of IPU. The amount of in situ available IPU was reduced by a factor of 10-2283 in treatments with pyrochar and by a factor of 3-13 in hydrochar treatments. The surface area of the charred material was the most predictive variable of IPU sorption to char amended soil. Some physical and chemical char properties tend to correlate with pore water-, methanol- or non-extractable IPU amounts. Due to a low micro-porosity and ash content, high water extractable carbon contents and O-functional groups of hydrochars, the proportion of NER in hydrochar amended soils was considerably lower than in soil amended with pyrochars.

Using liquid waste streams as the moisture source during the hydrothermal carbonization of municipal solid wastes

Hydrothermal carbonization (HTC) is a thermal conversion process that can be an environmentally beneficial approach for the conversion of municipal solid wastes to value-added products. The influence of using activated sludge and landfill leachate as initial moisture sources during the carbonization of paper, food waste and yard waste over time at 250°C was evaluated. Results from batch experiments indicate that the use of activated sludge and landfill leachate are acceptable alternative supplemental liquid sources, ultimately imparting minimal impact on carbonization product characteristics and yields. Regression results indicate that the initial carbon content of the feedstock is more influential than any of the characteristics of the initial liquid source and is statistically significant when describing the relationship associated with all evaluated carbonization products. Initial liquid-phase characteristics are only statistically significant when describing the solids energy content and the mass of carbon in the gas-phase. The use of these alternative liquid sources has the potential to greatly increase the sustainability of the carbonization process. A life cycle assessment is required to quantify the benefits associated with using these alternative liquid sources.

Effect of hydrothermally carbonized char application on trace gas emissions from two sandy soil horizons

The application of biochar to soil is a potential tool for the long-term sequestration of C and a possible mitigation of greenhouse gas (GHG) emissions. Among the various processes available to produce biochar, hydrothermal carbonization is one technique that is suitable for moist feedstock like digestates from biogas production. The aim of this study was to investigate the stability of C and emissions of NO after the addition of (i) digested wheat ( L.) straw (digestate) and (ii) hydrothermally carbonized (HTC) char of wheat straw as well as (iii) HTC char of digested wheat straw to two soil horizons that differed in C content. The HTC chars were obtained from wheat straw and digested wheat straw that were hydrothermally carbonized at 230°C for 6 h. The digestate and HTC chars were mixed with soil and incubated in 125-mL vessels. The GHG emissions of CO and NO were measured at regular intervals. Additionally, after 108 d, N was applied in the form of NHNO equivalent to 100 kg N ha. After 500 d of incubation, the digestate had lost 34% of C, while the soil mixture with the corresponding HTC char lost 12% of C in the form of CO from the topsoil. The estimated bi-exponential half-life of the recalcitrant C was more than 50% longer for the carbonized material than for the untreated digestate. The NO emissions from both HTC chars were significantly reduced compared with untreated digestate. The reductions were up to 64% for the topsoil and 60% for the subsoil samples. These laboratory results show that HTC holds the potential to increase the C stability of fermented and carbonized biomasses and to reduce NO emissions.

Use of biochars in anaerobic digestion

This study investigated the behavior of biochars from pyrolysis (pyrochar) and hydrothermal carbonization (hydrochar) in anaerobic digestion regarding their degradability and their effects on biogas production and ammonia inhibition. A batch fermentation experiment (42°C, 63 days) was conducted in 100mL syringes filled with 30 g inoculum, 2g biochar and four levels of total ammonium nitrogen (TAN). For pyrochar, no clear effect on biogas production was observed, whereas hydrochar increased the methane yield by 32%. This correlates with the hydrochar's larger fraction of anaerobically degradable carbon (10.4% of total carbon, pyrochar: 0.6%). Kinetic and microbiota analyses revealed that pyrochar can prevent mild ammonia inhibition (2.1 g TANk g(-1)). Stronger inhibitions (3.1-6.6 g TAN kg(-1)) were not mitigated, neither by pyrochar nor by hydrochar. Future research should pay attention to biochar-microbe interactions and the effects in continuously-fed anaerobic digesters.

Characterization of biocoals and dissolved organic matter phases obtained upon hydrothermal carbonization of brewer's spent grain

The wet biomass brewer's spent grain was subjected to hydrothermal carbonization to produce biocoal. Mass balance considerations indicate for about two thirds of the organic carbon of the input biomass to be transferred into the biocoal. The van Krevelen plot refers to a high degree of defunctionalization with decarboxylation prevailing over dehydration. Calorific data revealed a significant energy densification of biocoals as compared to the input substrate. Sorption coefficients of organic analytes covering a wide range of hydrophobicities and polarities on biocoal were similar to those for dissolved humic acids. Data from GC/MS analysis indicated that phenols and benzenediols along with fatty acids released from bound lipids during the hydrothermal process constituted abundant products. Our findings demonstrate that the brewer's spent grain by-product is a good feedstock for hydrothermal carbonization to produce biocoal, the latter offering good prospects for energetic and soil-improving application fields.

Evaluation of integrated anaerobic digestion and hydrothermal carbonization for bioenergy production

Lignocellulosic biomass is one of the most abundant yet underutilized renewable energy resources. Both anaerobic digestion (AD) and hydrothermal carbonization (HTC) are promising technologies for bioenergy production from biomass in terms of biogas and HTC biochar, respectively. In this study, the combination of AD and HTC is proposed to increase overall bioenergy production. Wheat straw was anaerobically digested in a novel upflow anaerobic solid state reactor (UASS) in both mesophilic (37 °C) and thermophilic (55 °C) conditions. Wet digested from thermophilic AD was hydrothermally carbonized at 230 °C for 6 hr for HTC biochar production. At thermophilic temperature, the UASS system yields an average of 165 LCH4/kgVS (VS: volatile solids) and 121 L CH4/kgVS at mesophilic AD over the continuous operation of 200 days. Meanwhile, 43.4 g of HTC biochar with 29.6 MJ/kgdry_biochar was obtained from HTC of 1 kg digestate (dry basis) from mesophilic AD. The combination of AD and HTC, in this particular set of experiment yield 13.2 MJ of energy per 1 kg of dry wheat straw, which is at least 20% higher than HTC alone and 60.2% higher than AD only.

Hydrothermal carbonization and torrefaction of grape pomace: a comparative evaluation

Grape pomace was treated by hydrothermal carbonization (sub-critical water, 175-275°C) and torrefaction (nitrogen atmosphere, 250 and 300°C), with mass yield of solid product (char) ranging between 47% and 78%, and energy densification ratio to 1.42-1.15 of the original feedstock. The chars were characterised with respect to their fuel properties, morphological and structural properties and combustion characteristics. The hydrothermal carbonization produced the char with greater energy density than torrefaction. The chars from torrefaction were found to be more aromatic in nature than that from hydrothermal carbonization. Hydrothermal carbonization process produced the char having high combustion reactivity. Most interesting was the finding that aqueous phase from hydrothermal carbonization had antioxidant activity. The results obtained in this study showed that HTC appears to be promising process for a winery waste having high moisture content.

Kinetics of the hydrothermal treatment of tannin for producing carbonaceous microspheres

Aqueous solutions of condensed tannins were submitted to hydrothermal carbonization (HTC) in a stainless steel autoclave, and the kinetics of hydrothermal carbon formation was investigated by changing several parameters: amount of tannin (0.5; 1.0; 1.5; 2.0 g in 16 mL of water), HTC temperature (130, 160, 180 and 200°C) and reaction times (from 1 to 720 h). The morphology and the structure of the tannin-based hydrothermal carbons were studied by TEM, krypton adsorption at -196°C and helium pycnometry. These materials presented agglomerated spherical particles, having surface areas ranging from 0.6 to 10.0 m(2) g(-1). The chemical composition of the hydrothermal carbons was found to be constant and independent of reaction time. HTC kinetics of tannin were determined and shown to correspond to first-order reaction. Temperature-dependent measurements led to an activation energy of 91 kJ mol(-1) for hydrothermal conversion of tannin into carbonaceous microspheres separable by centrifugation.

Chemical and morphological changes in hydrochars derived from microcrystalline cellulose and investigated by chromatographic, spectroscopic and adsorption techniques

Hydrothermal carbonization (HTC) can be used for converting the biomass into a carbon-rich material, whose application as a fuel requires higher heating value, whereas soil amendment needs stable carbon. This work was focused on the characterization of hydrochars derived from microcrystalline cellulose. The chars were investigated using elemental analysis, Brunauer-Emmett-Teller technique, nuclear magnetic resonance spectroscopy, Raman, Fourier transform infrared, and electron spin resonance spectroscopy. Severity in temperature between 230 and 270°C with reaction times between 2 and 10 h only affect the carbon content moderately. The results show that aromatization of HTC chars correlates well with temperature, which was further supported by the increase of organic radicals with decreasing g values at higher temperatures. Based on these results, the energetic use of chars favors mild HTC (T<230°C and t≤6 h), while the soil amendement favors serve conditions (T≥230°C, and t>6 h).

Resembling a "natural formation pattern" of chlorinated dibenzo-p-dioxins by varying the experimental conditions of hydrothermal carbonization

Until several years ago dioxins were considered as just an unwanted by product of anthropogenic activities and stigmatized as the symbol of man-made environmental pollution. Natural processes, such as forest fires, can emit dioxins, but compared to industrial processes, usually very low quantities are emitted. However after a case of food contamination occurred in the United States of America in 1996 caused by kaolinitic clay a discussion on the provenience started. Besides the relatively high concentration also an unusual PCDD/F distribution pattern was found in these ball clay samples. This specific pattern related to none of the known anthropogenic sources for these contaminants and, in relation to a supposed natural formation, later it was named "natural formation pattern". Hydrothermal carbonization (HTC) can transform biomass within hours into a brown coal-like product which resembles naturally occurring coal formation. HTC can also transform an already present PCDD/F contamination in a way to obtain a "natural formation pattern" characterized by an unusual high ratio between 1,2,3,7,8,9-HxCDD and 1,2,3,6,7,8-HxCDD and the absence of almost all chlorinated dibenzofurans. By varying the experimental conditions of the HTC process applied to sewage sludge samples contaminated with PCDD/Fs from anthropogenic sources, beside the "natural formation pattern" at a temperatures of 255 °C, a remarkable increase of the toxicity based on WHO-TEQ was observed.

Genotoxic and phytotoxic risk assessment of fresh and treated hydrochar from hydrothermal carbonization compared to biochar from pyrolysis

Biochar is discussed as an option for climate change mitigation via C sequestration and may promote sustainable resource efficiency. Large-scale field trials and commercial business with char materials have already started. Therefore char materials have to be assessed for toxic compounds. We tested genotoxic effects of different hydrochars and biochars with the Tradescantia micronucleus test. For this purpose chromosomal aberrations in pollen cells of Tradescantia in the form of micronuclei were evaluated microscopically after defined exposition to extracts from char materials. Hydrochars from hydrothermal carbonization mostly exhibited significantly negative results. Additional germination experiments with hydrochar showed total germination inhibition at additions above five percent v/v in comparison to biochar. However, biological post-treatment of previously toxic hydrochar was successful and toxic effects were eliminated completely. Some post-treated hydrochars even showed growth stimulating effects. Our results clearly demonstrate the necessity of risk assessment with bioindicators. The chosen tests procedures can contribute to biochar and hydrochar characterization for safe application.

Properties and degradability of hydrothermal carbonization products

Biomass carbonized via hydrothermal carbonization (HTC) yields a liquid and a carbon (C)-rich solid called hydrochar. In soil, hydrochars may act as fertilizers and promote C sequestration. We assumed that the chemical composition of the raw material (woodchips, straw, grass cuttings, or digestate) determines the properties of the liquid and solid HTC products, including their degradability. Additionally, we investigated whether easily mineralizable organic components adsorbed on the hydrochar surface influence the degradability of the hydrochars and could be removed by repetitive washing. Carbon mineralization was measured as CO production over 30 d in aerobic incubation experiments with loamy sand. Chemical analysis revealed that most nutrients were preferably enriched in the liquid phase. The C mineralization of hydrochars from woodchips (2% of total C added), straw (3%), grass (6%), and digestate (14%) were dependent on the raw material carbonized and were significantly lower (by 60-92%; < 0.05) than the mineralization of the corresponding raw materials. Washing of the hydrochars significantly decreased mineralization of digestate-hydrochar (up to 40%) but had no effect on mineralization rates of the other three hydrochars. Variations in C mineralization between different hydrochars could be explained by multiple factors, including differences in the O/C-H/C ratios, C/N ratios, lignin content, amount of oxygen-containing functional groups, and pH. In contrast to the solids, the liquid products were highly degradable, with 61 to 89% of their dissolved organic C being mineralized within 30 d. The liquids may be treated aerobically (e.g., for nutrient recovery).

Hydrothermal reactions of agricultural and food processing wastes in sub- and supercritical water: a review of fundamentals, mechanisms, and state of research

Hydrothermal (HT) reactions of agricultural and food-processing waste have been proposed as an alternative to conventional waste treatment technologies due to allowing several improvements in terms of process performance and energy and economical advantages, especially due to their great ability to process high moisture content biomass waste without prior dewatering. Complex structures of wastes and unique properties of water at higher temperatures and pressures enable a variety of physical-chemical reactions and a wide spectra of products. This paper's aim is to give extensive information about the fundamentals and mechanisms of HT reactions and provide state of the research of agri-food waste HT conversion.

Hydrothermal carbonization of agricultural residues

The work presented in this article addresses the application of hydrothermal carbonization (HTC) to produce a solid fuel named HTC-Biochar, whose characteristics are comparable to brown coal. Several batch HTC experiments were performed using agricultural residues (AR) as substrates, commonly treated in farm-based biogas plants in Germany. Different AR were used in different combinations with other biomass residues. The biogas potential from the resulting process water was also determined. The combination of different AR lead to the production of different qualities of HTC-Biochars as well as different mass and energy yields. Using more lignocellulosic residues lead to higher mass and energy yields for the HTC-Biochar produced. Whilst residues rich in carbohydrates of lower molecular weight such as corn silage and dough residues lead to the production of a HTC-Biochar of better quality and more similar to brown coal. Process water achieved a maximum of 16.3 L CH4/kg FM (fresh matter).

Recovery of Value-Added Products from Hydrothermal Carbonization of Sewage Sludge

This paper is about the conversion of wet waste stream into valuable products via thermal processing. Hydrothermal carbonization of sewage sludge was carried out at 200°C and 2.1 MPa in a closed reactor for 1–6 h. Main products were in solid and liquid phases. The resulting hydrochar was shown to have H/C and O/C ratios moving towards natural lignite, improved energetic content, and adsorption property in terms of iodine number. The aqueous solution was found to contain high concentration of plant food nutrients, especially nitrogen and potassium. They may be desirable for subsequent fuel and chemical production as well as applications in agriculture. The study shows that valuable products can be generated successfully from sewage sludge using hydrothermal carbonization.

Influence of reaction time and temperature on product formation and characteristics associated with the hydrothermal carbonization of cellulose

Studies have demonstrated that hydrothermal carbonization of biomass and waste streams results in the formation of beneficial materials/resources with minimal greenhouse gas production. Data necessary to understand how critical process conditions influence carbonization mechanisms, product formation, and associated environmental implications are currently lacking. The purpose of this work is to hydrothermally carbonize cellulose at different temperatures and to systematically sample over a 96-h period to determine how changes in reaction temperature influence product evolution. Understanding cellulose carbonization will provide insight to carbonization of cellulosic biomass and waste materials. Results from batch experiments indicate that the majority of cellulose conversion occurs between the first 0.5-4h, and faster conversion occurs at higher temperatures. Data collected over time suggest cellulose solubilization occurs prior to conversion. The composition of solids recovered after 96h is similar at all temperatures, consisting primarily of sp(2) carbons (furanic and aromatic groups) and alkyl groups.

Chemical, structural and combustion characteristics of carbonaceous products obtained by hydrothermal carbonization of palm empty fruit bunches

A carbon-rich solid product, denoted as hydrochar, was synthesized by hydrothermal carbonization (HTC) of palm oil empty fruit bunch (EFB), at different pre-treatment temperatures of 150, 250 and 350 °C. The conversion of the raw biomass to its hydrochar occurred via dehydration and decarboxylation processes. The hydrochar produced at 350 °C had the maximum energy-density (>27 MJ kg(-1)) with 68.52% of raw EFB energy retained in the char. To gain a detailed insight into the chemical and structural properties, carbonaceous hydrochar materials were characterized by FE-SEM, FT-IR, XRD and Brunauer-Emmett-Teller (BET) analyses. This work also investigated the influence of hydrothermally treated hydrochars on the co-combustion characteristics of low rank Indonesian coal. Conventional thermal gravimetric analysis (TGA) parameters, kinetics and activation energy of different hydrochar and coal blends were estimated. Our results show that solid hydrochars improve the combustion of low rank coals for energy generation.

Industrial symbiosis: corn ethanol fermentation, hydrothermal carbonization, and anaerobic digestion

The production of dry-grind corn ethanol results in the generation of intermediate products, thin and whole stillage, which require energy-intensive downstream processing for conversion into commercial animal feed products. Hydrothermal carbonization of thin and whole stillage coupled with anaerobic digestion was investigated as alternative processing methods that could benefit the industry. By substantially eliminating evaporation of water, reductions in downstream energy consumption from 65% to 73% were achieved while generating hydrochar, fatty acids, treated process water, and biogas co-products providing new opportunities for the industry. Processing whole stillage in this manner produced the four co-products, eliminated centrifugation and evaporation, and substantially reduced drying. With thin stillage, all four co-products were again produced, as well as a high quality animal feed. Anaerobic digestion of the aqueous product stream from the hydrothermal carbonization of thin stillage reduced chemical oxygen demand (COD) by more than 90% and converted 83% of the initial COD to methane. Internal use of this biogas could entirely fuel the HTC process and reduce overall natural gas usage.

Hydrothermally carbonized plant materials: patterns of volatile organic compounds detected by gas chromatography

The nature and concentrations of volatile organic compounds (VOCs) in chars generated by hydrothermal carbonization (HTC) is of concern considering their application as soil amendment. Therefore, the presence of VOCs in solid HTC products obtained from wheat straw, biogas digestate and four woody materials was investigated using headspace gas chromatography. A variety of potentially harmful benzenic, phenolic and furanic volatiles along with various aldehydes and ketones were identified in feedstock- and temperature-specific patterns. The total amount of VOCs observed after equilibration between headspace and char samples produced at 270°C ranged between 2000 and 16,000μg/g (0.2-1.6wt.%). Depending on feedstock 50-9000μg/g of benzenes and 300-1800μg/g of phenols were observed. Substances potentially harmful to soil ecology such as benzofurans (200-800μg/g) and p-cymene (up to 6000μg/g in pine wood char) exhibited concentrations that suggest restrained application of fresh hydrochar as soil amendment or for water purification.

Thermogravimetric investigation of hydrochar-lignite co-combustion

Co-combustion of hydrochar with lignite was investigated by means of thermogravimetric analysis. Hydrochars were produced from coconut fibers and eucalyptus leaves under hydrothermal conditions at 250°C. The hydrochar was added in varying amounts to lignite for combustion. The results indicated that hydrothermal treatment decreased the volatile matter content and increased the fixed carbon content of the biomaterials. The elevated energy density and decreased ash content of the hydrochar improved its combustion behavior when co-fired with lignite for energy production. The hydrochars derived from coconut fiber and eucalyptus leaves had similar chemical compositions and showed similar influences on lignite combustion. Hydrochar addition increased the burnout and shortened the combustion range of the hydrochar-lignite blends. High combustion efficiency was observed due to the synergistic interactions between hydrochar and lignite during the co-combustion process. A kinetic study showed that the combustion process of hydrochar-lignite blends followed first-order reaction rates.

Hydrothermal carbonization of lignocellulosic biomass

Hydrothermal carbonization (HTC) is a novel thermochemical conversion process to convert lignocellulosic biomass into value-added products. HTC processes were studied using two different biomass feedstocks: corn stalk and Tamarix ramosissima. The treatment brought an increase of the higher heating values up to 29.2 and 28.4 MJ/kg for corn stalk and T. ramosissima, respectively, corresponding to an increase of 66.8% and 58.3% as compared to those for the raw materials. The resulting lignite-like solid products contained mainly lignin with a high degree of aromatization and a large amount of oxygen-containing groups. Liquid products extracted with ethyl acetate were analyzed by gas chromatography-mass spectrometry. The identified degradation products were phenolic compounds and furan derivatives, which may be desirable feedstocks for biodiesel and chemical production. Based on these results, HTC is considered to be a potential treatment in a lignocellulosic biomass refinery.

Thermal conversion of municipal solid waste via hydrothermal carbonization: comparison of carbonization products to products from current waste management techniques

Hydrothermal carbonization (HTC) is a novel thermal conversion process that may be a viable means for managing solid waste streams while minimizing greenhouse gas production and producing residual material with intrinsic value. HTC is a wet, relatively low temperature (180-350 °C) thermal conversion process that has been shown to convert biomass to a carbonaceous residue referred to as hydrochar. Results from batch experiments indicate HTC of representative waste materials is feasible, and results in the majority of carbon (45-75% of the initially present carbon) remaining within the hydrochar. Gas production during the batch experiments suggests that longer reaction periods may be desirable to maximize the production of energy-favorable products. If using the hydrochar for applications in which the carbon will remain stored, results suggest that the gaseous products from HTC result in fewer g CO(2)-equivalent emissions than the gases associated with landfilling, composting, and incineration. When considering the use of hydrochar as a solid fuel, more energy can be derived from the hydrochar than from the gases resulting from waste degradation during landfilling and anaerobic digestion, and from incineration of food waste. Carbon emissions resulting from the use of the hydrochar as a fuel source are smaller than those associated with incineration, suggesting HTC may serve as an environmentally beneficial alternative to incineration. The type and extent of environmental benefits derived from HTC will be dependent on hydrochar use/the purpose for HTC (e.g., energy generation or carbon storage).