Current state of sludge production, management, treatment and disposal in China

Characterization of electrodes modified with sludge-derived biochar and its performance of electrocatalytic oxidation of azo dyes

Pyrolysis of waste sludge in sewage treatment can achieve a substantial reduction in solid waste and obtain sludge-based biochars with multiple functions. However, the electrochemical properties of sludge-derived biochar as electrode modification material and the electrocatalytic ability of biochar-modified electrodes are still unclear. In this study, sludge-based biochars were prepared at various pyrolysis temperatures (400 °C, 500 °C, 600 °C, 700 °C, and 800 °C) and then were cast on glassy carbon electrodes to fabricate composite biochar-electrodes (GC400, GC500, GC600, GC700, and GC800). The results of elemental analysis and Raman spectra showed that sludge-based biochar prepared at higher temperatures exhibited higher aromaticity and degree of defect structures. And the results of cyclic voltammetry and electrochemical impedance spectra confirmed that biochar-modified electrodes prepared at higher temperatures (>600 °C) possessed better electrocatalytic activity and electrochemical stability, and their higher oxygen evolution potential than control test could improve the electrocatalytic efficiency. In the electrocatalytic oxidation of methyl orange, the removal rate with GC800 was the highest, reaching 94.49% within 240 min, and the removal rates with other composite electrodes were 90.61% (GC700) > 86.96% (GC600) > 80.32% (GC). The free radical quenching experiment revealed that the electrocatalytic degradation of methyl orange mainly depended on the indirect oxidation of hydroxyl radicals generated by electrocatalysis, accounting for 81.3% of the removal rate. The biochar-modified electrode not only greatly improved the electrocatalytic ability of the electrode for the degradation of azo dyes, but also achieved the recycling application of products after pyrolysis of sludge waste.

Basic Research on Co-treatment of Municipal Solid Waste Incineration Fly Ash and Municipal Sludge for Energy-Saving Melting

MSWI fly ash and municipal sludge are solid wastes. Melting vitrification treatment was a resource utilization method. However, the flow temperature of grate furnace MSWI fly ash and municipal sludge was high (>1325 °C), which increased the energy consumption in the melting process. MSWI fly ash contained a large amount of CaO, and municipal sludge contained a large amount of SiO₂, Al₂O₃, and Fe₂O_3. The temperature of melting vitrification can be reduced using these two kinds of CITY garbage as raw materials to change the proportion of ingredients. The eutectic characteristics of MSWI fly ash and municipal sludge and the phase diagrams of CaO-SiO₂-Al₂O₃ (C-S-A) and CaO-SiO₂-Al₂O₃-Fe₂O₃ (C-S-A-F) were analyzed in this paper. It established a low melting point mixing system. The results showed that when the amount of municipal sludge was 50-70%, the flow temperature of the mixtures was <1215 °C, which was significantly lower than that of MSWI fly ash (1490 °C) and municipal sludge (1325 °C). The optimal range of low melting point components was 14.1-36.3% CaO, 21.6-40.4% SiO₂, 6.7-12.6% Al₂O₃, and 6.3-11.4% Fe₂O₃. At 400-1400 °C, the minerals in the mixtures mainly changed as follows: CaCO₃ + SiO₂ + Al₂O₃ → Ca₂SiO₄ + Ca₃SiO₅ + Ca₂Al₂SiO₇ + Ca₃Al₂O₆ + Ca₁₂Al₁₄O₃₃ → CaAl₂Si₂O₈. In the melting experiment, with the increase in temperature, most of the phases in the mixtures might become amorphous. Therefore, the low melting point phase anorthite (CaAl₂Si₂O₈) only accounted for a small part of the final molten product.

Recycling of municipal sewage sludge incineration fly ash based on (NH4) 2SO4 roasting-acid leaching and filling PP matrix process

Sludge incineration is one of the most efficient sludge treatment methods. The fly ash produced by incineration must be handled further since it has a significant number of heavy metals. In this study, the chemical composition of sewage sludge incineration fly ash (SSA) generated from Zhejiang in various months was identified by XRD, X-ray fluorescence spectrometer (XRF), and SEM analyzes. The SSA were treated by a (NH₄)₂SO₄ roasting-acid leaching process to determine its effect on the elimination performance of heavy metals. The SSA content on the mechanical properties and heavy metal leaching of modified SSA-filled PP composite were also studied. Results show (NH₄)₂SO₄ roasting-acid leaching process has a good effect of eliminating heavy metals, with the highest leaching of Zn of 86.4%. The presence of sodium stearate modifier increases activation index of SSA and then improves the compatibility of SSA particles in PP, resulting for the composites have relatively excellent mechanical properties. For the toxicity characteristic leaching procedure (TCLP) test, modified SSA particles can be effectively encapsulated with PP resins, which have a considerable inhibitory effect on heavy metal leaching. This process from this study provides a reference for sewage sludge treatment by using modified SSA as a polymer filler to achieve the immobilization of heavy metals and the resource recycling.

Effects of hydrothermal treatment on organic compositions, structural properties, dewatering and biogas production of raw and digested sludge

The effects of hydrothermal treatment (HTT) under different temperatures and time (120 °C to 250 °C, 10 min to 60 min) on organic matter solubilization and structure changes of secondary sludge (SS) and digested sludge (DS), as well as downstream dewatering and anaerobic digestion were investigated. The results showed that organic matter solubilization increased significantly at 120 °C to 170 °C, then decreased at 200 °C to 250 °C. The organic matter solubilization during HTT showed no obvious difference for two sludge, but for the different organic components. The polysaccharides are easier to be dissolved than protein, which was manifested by the higher dissolution rate at low temperature. The protein was the main soluble component for both of hydrothermal SS and DS, which accounted for 44 % to 64 % of soluble chemical oxygen demand (SCOD). The decrease of residual extracellular polymeric substances (EPS) content and increase of N-acetylglucosamine and DNA concentrations indicated that sludge EPS and cell wall structure were damaged at 170 °C, which contributed to the high organic matter solubilization. Nitrogen balance and molecular weight distribution indicated the concentrations of soluble organic components were the combined result of dissolution and hydrolysis reaction. The hydrolysis and polymerization reaction were intensified at 170 °C to 250 °C, which was verified by the COD balance and molecular weight transformation. The hydrothermal time could further facilitate the organics dissolution and hydrolysis based on the effect of hydrothermal temperature. The EPS structure damage also contributed to the high percentage of free moisture, resulting in enhanced dewaterability. The highest methane production was 298.1 mL CH₄/g VS_add for DS hydrothermally treated at 170 °C, which were 125 % and 9.8 % higher than SS and SS-HTT, respectively. This study provided an insight into the general mechanism of HTT and the application of different HTT and AD configurations.

A safe haven of SARS-CoV-2 in the environment: Prevalence and potential transmission risks in the effluent, sludge, and biosolids

The novel coronavirus, SARS-CoV-2, which has caused millions of death globally is recognized to be unstable and recalcitrant in the environment, especially in the way it has been evolving to form new and highly transmissible variants. Of particular concerns are human-environment interactions and the handling and reusing the environmental materials, such as effluents, sludge, or biosolids laden with the SARS-CoV-2 without adequate treatments, thereby suggesting potential transmission and health risks. This study assesses the prevalence of SARS-CoV-2 RNA in effluents, sludge, and biosolids. Further, we evaluate the environmental, ecological, and health risks of reusing these environmental materials by wastewater/sludge workers and farmers. A systematic review of literature from the Scopus database resulted in a total of 21 articles (11 for effluents, 8 for sludge, and 2 for biosolids) that met the criteria for meta-analysis, which are then subdivided into 30 meta-analyzed studies. The prevalence of SAR-CoV-2 RNA in effluent and sludge based on random-effect models are 27.51 and 1012.25, respectively, with a 95% CI between 6.14 and 48.89 for the effluent, and 104.78 and 1019.71 for the sludge. However, the prevalence of SARS-CoV-2 RNA in the biosolids based on the fixed-effect model is 30.59, with a 95% CI between 10.10 and 51.08. The prevalence of SARS-CoV-2 RNA in environmental materials indicates the inefficiency in some of the treatment systems currently deployed to inactivate and remove the novel virus, which could be a potential health risk concern to vulnerable wastewater workers in particular, and the environmental and ecological issues for the population at large. This timely review portends the associated risks in handling and reusing environmental materials without proper and adequate treatments.

Enhancing two-phase anaerobic digestion of mixture of primary and secondary sludge by adding granular activated carbon (GAC): Evaluating acidogenic and methanogenic efficiency

Although the granular activated carbon (GAC) has been proved to enhance conventional single-phase anaerobic digestion (AD), how it impacts on acidogenic and methanogenic fermentation is still unknown. In this study, GAC was introduced to elevate the efficiency of two-phase AD, with mixture of primary and secondary sludge as substrate. Five dosages: 0, 0.1, 0.3, 0.5 and 0.7 g GAC/g TSS (Total Suspended Solids) were investigated to determine influences of GAC. The variations of biogas (hydrogen and methane), volatile fatty acids (VFAs), organics degradation and transformation in extracellular polymeric substances (EPS) and dissolved organic matters (DOM) were analyzed. Modified Gompertz model and first-order reaction equation was applied to analyze the kinetics of biogas yield and VFAs utilization, respectively. Sludge reduction, electrical conductance and pH were also quantified to evaluate the system performance. The results showed that GAC could improve two-phase AD performance by enhancing methane production and organics conversion.

Removal of toxic metals from sewage sludge by EDTA in a closed-loop washing process

Sewage sludge (SS) is a potential resource for P and other nutrients, but often contaminated with metals. SS containing Pb-102, Zn-968, Cu-267, Cr-101, Mn-222, and Fe-8374 mg kg^-1 was washed in a batch process for 1 h with a recycled washing solution containing 50 mmol L^-1 of recycled EDTA and 50 mmol L^-1 H₂SO₄, solid/liquid ratio 1/7 (w/V). After solid/liquid separation, the washed SS was further rinsed 3-times with cleansed recycled solutions. EDTA and process solutions were recycled/cleansed in a pH gradient of 12.5-2.0 imposed by addition of CaO and H₂SO₄ (the ReSoil® method). EDTA, recycled as ineffective Ca-EDTA, was activated by capturing Ca with H₂SO₄. The process was closed-looped, no wastewater was generated, solid waste was centrifuged away. 10 consecutive SS washing batches preserved the quality of the process solutions. Metals were mainly removed from the SS organic fraction, the average removal was Pb-35, Zn-59, Cu-60, Cr-19, Mn-25, and Fe-1%. Washing reduced the leachability of Cu and Cr from SS by 13.4 and 3.5 times, but increased the leachability of Pb, Zn, Mn, and Fe by 2.5, 3.8, 1.9, and 1.6 times, respectively. Metal concentrations in the leachates were below the limits stipulated as hazardous. The content of accessible P and K in washed SS decreased by 24 and 45%, and the total N decreased by 10%. Overall, the results prove the feasibility of the novel SS washing process.

Dehydration effect of freeze-thaw on sludge: Temperature spatio-temporal distribution and multi-scale evaluation

The freeze-thaw vacuum method for conditioning pretreated sludge has been proved that it not only has greater dewatering efficiency but also is more ecologically friendly. In this paper, the experiment is improved to address shortcomings in previous freeze-thaw vacuum approach for sludge treatment. The spatio-temporal distribution relationship of distance-time-temperature is developed and divided into two stages by numerically fitting the temperature change of freezing tubes in the sludge. It is expected to guide the time control of large-scale frozen sludge in practical engineering applications to achieve optimal dewatering treatment. Furthermore, the performance of dehydration after the model test is evaluated on multi-scale: settlement and mechanical properties (macroscopic perspective), mean particle size (mesoscopic perspective), and SEM microstructure (microscopic perspective). The results reveal that the improved sludge treatment method of alternating freeze-thaw vacuum procedures, using both prefabricated horizontal drains (PHDs) and prefabricated vertical drains (PVDs), substantially benefits the sludge dewatering and reduction. This method results in an unparalleled volume reduction of 63.51% and a water content reduction to 58.54%. Moreover, in-situ vane shearing strength of the sludge obtained from the improved test meets the strength requirement for the landfill final cover soil, demonstrating that the method is superior in improving mechanical properties.

Anaerobic Co-Digestion with Food Waste: A Possible Alternative to Overcome the Energy Deficit of Sludge Thermal Pretreatment

Thermal pretreatment (TP) was an effective method to improve the anaerobic digestion of waste-activated sludge. In order to balance the energy consumption of sludge TP integrated with anaerobic digestion, food waste was introduced as a co-substrate to achieve an energy self-sustainable sludge treatment system. An anaerobic biodegradability test was performed using thermal pretreated sludge and food waste in order to clarify the kinetics and mechanism of co-digestion, especially the synergetic effect on specific methane yield. The prominent synergetic effect was an initial acceleration of cumulative methane production by 20.7-23.8% observed during the first 15 days. The modified Gompertz model presented a better agreement of the experimental results, and it was a suitable tool for methane production prediction of mono- and co-digestion. The energy assessment showed that co-digestion with food waste was a sustainable solution. When the moisture content of the TP sludge was 80-90%, the energy compensation required was about 0.04-0.22 t VS_Foodwaste/t VS_Sludge, which could maintain the integration of neutral or even positive energy between TP and anaerobic digestion.

Enhanced technology for sewage sludge advanced dewatering from an engineering practice perspective: A review

The increasing production of sludge poses significant environmental risks. Sludge disposal and transport are costly because of the high water content (WC). Reducing the WC of sludge is the most efficient strategy to decrease treatment costs. However, the sludge contains a large amount of hydrophilic organic matter, causing poor dewaterability. Therefore, research on preconditioning and mechanical dewatering has great significance for advanced sludge dewatering. In this study, the features of sludge, the advantages and disadvantages of preconditioning methods, and the action mechanisms (including physical, chemical, and biological preconditioning) are thoroughly described. In addition, the dewatering principle and engineering applications of mechanical dewatering techniques are introduced in this manuscript, especially the application of vacuum preloading as an in-situ dewatering technology in sludge. Finally, cost analysis of different conditioning and mechanical dewatering methods is conducted to explore their application feasibility. This manuscript provides new insights for engineering applications of preconditioning methods and mechanical dewatering technology.

Study of Solidifying Surplus Sludge as Building Material Using Ordinary Portland Cement

In an attempt to effectively utilize a multitude of surplus sludge from sewage treatment plants, ordinary Portland cement was used to solidify the dry surplus sludge as a building material. The dry surplus sludge and cement were mixed at different proportions with a certain dosage of water and then cured for 3–60 days at room temperature. The unconfined compression strength (RC) of solidified blocks was investigated with respect to the effects of the ratio of liquid to solid (Rl/S), surplus sludge dosage (DS), the dosage of sodium silicate (DNa2SiO3), and the proportion of fly ash (WF). The fabricated solidified blocks were characterized by scanning electron microscopy (SEM), Fourier transform-infrared spectroscopy (FT-IR), and X-ray Diffraction Analysis (XRD). The results demonstrated that RC at 60 days reduced obviously with the increase in Rl/s when Ds was given, whereas RC reduced with DS increased to 15.0 wt% from 5.0 wt% for solidified blocks. When DS was 5.0 wt%, RC of 28 days was reduced from 20.87 MPa to 14.50 MPa, with an increase in Rl/s from 0.35 to 0.55. For the given Rl/s, such as Rl/s = 0.35, RC at 60 days was 23.75 MPa, 2.80 MPa, and 2.50 MPa when DS were 5.0 wt%, 10.0 wt%, and 15.0 wt%, respectively, which were relatively lower in comparison to that of Portland cement solidified blocks without surplus sludge (51.40 MPa). In addition, the addition of Na2SiO3 and fly ash was favorable in terms of improving the RC for solidified blocks. RC of 60 days increased initially and then reduced with the increase in DNa2SiO3 from 0.0 wt% to 9.0 wt% at Rl/s = 0.45 and DS = 5.0 wt%. At DNa2SiO3 = 7.5 wt%, Rl/s = 0.45, and DS = 5.0 wt%, the highest RC value of 34.70 MPa was achieved after being cured for 60 days. Furthermore, RC of 60 days increased initially and then reduced with WF increasing from 0.0 wt% to 25.0 wt%, and the highest RC value of 34.35 MPa was achieved at WF = 10.0 wt%, Rl/s = 0.45, and DS = 5.0 wt%. At the ratio of DNa2SiO3 = 7.50 wt%, Rl/S = 0.35, WF = 20 wt%, DS = 15.0 wt% and M = 1.00, RC of 28 days reached 26.70 MPa. With these values, the utilization of sludge utilized (DS = 15.0 wt%) was increased by double compared with DS = 5.0 wt% (20.87 MPa). To investigate the effect of environmental temperature on the mechanical properties and mass of solidified blocks, the freeze-thaw cycling experiment was carried out. The RC of 28 days and the mass of the solidified block reduced with the number of freeze-thaw cycles, increasing for solidified blocks with DS of 5.0 wt%, 10.0 wt%, and 15.0 wt%, manifesting a decrease of 25.60%, 32.30%, and 40.60% for RC and 3.40%, 4.10%, and 4.90% for mass, respectively. This work provides sufficient evidence that surplus sludge has a huge potential application for building materials from the perspective of improving their mechanical properties. It provides an important theoretical basis for the disposal as well as efficient utilization of sludge.

Influence of alternating electric field on deep dewatering of municipal sludge and changes of extracellular polymeric substance during dewatering

A self-prepared experimental device made of plexiglass with alternating power supply system was used to study the deep dewatering of municipal dewatered sludge. Considering the reduction rate of sludge water content (W_r) as the index, factors affecting enhanced electric settlement of sludge such as exchange electrode method, voltage gradient, sludge thickness, and mechanical pressure were studied, and the dewatering mechanism was elucidated. The single-factor experiment combined with the surface response method based on the Box-Behnken central experimental design was performed. With W_r as the response value, the voltage gradient conditions, time ratio, and sludge thickness were optimized. Pearson correlation analysis showed that the reduction of proteins/polysaccharides was beneficial to improving the sludge dewatering effect. Tightly bound extracellular polymeric substances (TB-EPSs) showed a significant influence on the sludge dewatering effect. Under the action of the external electric field, particles with negative charge moved toward the anode sludge, water with partial positive charge flowed to the cathode, and the sludge cellular structure was damaged. This resulted in the dissolution of a large number of EPSs and the release of bound water. The anode sludge cake got thickened due to the accumulation of the sludge particles, leading to the increase in resistance. The TB-EPS was deconstructed by the ohmic heating to improve the sludge dewatering effect and achieve deep dewatering. Scanning electron microscopy results showed that the drying problem of anode sludge was alleviated during the dewatering process.

Co-fermentation of sewage sludge and lignocellulosic biomass for production of medium-chain fatty acids

Medium-chain fatty acids (MCFAs) production from sewage sludge and lignocellulosic biomass (fallen leaves and grass) was explored. Co-fermentation of sludge and lignocellulosic biomass significantly accelerated the caproate production and promoted the longer-chain MCFAs formation. Co-fermentation of sludge and grass achieved the highest caproate production of 89.50 mmol C/L, which was 18.04 % and 41.73 % higher than the mono-fermentation of grass and sludge, respectively. Co-fermentation of sludge and leaves produced 63.80 mmol C/L caproate, which was 11.09 % and 1.03 % higher than the mono-fermentation of leaves and sludge, respectively. Microbial analysis showed that co-fermentation enriched CE microbes like genus Clostridium_sensu_stricto_13, Caprocipiproducens, Terrisporpbacter and Praraclostridium, and suppressed the competitive microbes like genus norank_f_Caldilineaceae and Desulfomicrobium. Functional enzymes analysis revealed that co-fermentation of sludge and leaves promoted MCFAs production through strengthening reverse β oxidation (RBO) pathway, while co-fermentation of sludge and grass stimulated MCFAs production by strengthening fatty acid biosynthesis (FAB) pathway.

Sustainability analysis of implementing sludge reduction in overall sludge management process: Where do we stand?

Sustainable sludge management has significance due to the great potential of recovering energy and resources, potentially achieving carbon neutrality and energy positivity in the process. However, whether the sludge reduction strategy really benefits the aim of a sustainable sludge management process requires a holistic analysis. In this study, nine scenarios involving different sludge management strategies with or without sludge reduction methods were environmentally and economically assessed to clarify the necessity of adopting a sludge reduction or not. Results reveal that direct sludge incineration without prior in-plant sludge reduction generates the least environmental impacts (less than 25-120 %), but it increases operation costs by 103-110 % compared to landfilling with prior in-plant sludge reduction. Chemical Oxygen Demand flows indicate that direct sludge incineration is superior in converting organic matter into energy compared to employing sludge reduction followed by landfilling or land application. This converted energy offsets environmental impacts from electricity consumption, but these electricity benefits are insignificant in the overall cost. Case studies suggest that direct sludge incineration could facilitate potential nutrient and energy recovery, especially for metropolis. While sludge reduction strategies are more suited for developing regions relying on landfills or land application, to lower the economic burdens. The findings of this study tend to shed light on the decision-making of adopting sludge reduction strategies and sustainable sludge management.

Unraveling the behavior of nitrite on promoting short-chain fatty acids accumulation from waste activated sludge by peracetic acid pretreatment: Extracellular polymeric substance decomposition and underlying mechanism

Peracetic acid (PAA) is an emerging oxidant for waste activated sludge (WAS) treatment due to its strong oxidization and few toxic byproducts. Nitrite which can be in-situ recovered from WAS fermentation liquor, its protonated form (free nitrous acid, FNA) is regarded as the cost-effective inactivator. The stubborn extracellular polymeric substance (EPS) is the rate-limiting step for energy/resource recovery from WAS. This work found that the co-pretreatment of PAA and FNA can effectively promote short-chain fatty acids (SCFAs) production during anaerobic fermentation. Higher PAA dosage (100 mg/g VSS, FP4WAS) in co-pretreatment was beneficial for organics release (1976.9 mg COD/L), remarkably increased by 10.3- 96.5 % than that of low PAA dosage (25- 75 mg/g VSS), and promoted by 105.1 % and 62.1 % than FNA (FWAS)/PAA (100 mg/g VSS, P4WAS)-pretreated WAS. Effective release of soluble organics contributed to the SCFAs accumulation (7679 ± 86 mg COD/L, 4 d), enhanced by 200.0 % and 19.0 % than FWAS and P4WAS, respectively. Acetic (HAc) and propionic acid (HPr) peaked at 6344.7 mg COD/L in FP4WAS (accounted for 82.6 %), which increased by 10.6- 899.0 % than other groups. Moreover, OH and O₂^- were detected in co-pretreatment, may play the synchronous effect with the crucial intermediates of NO, NO₂ and ONOO^-/ONOOH on EPS decomposition.

Odorous gas emissions from sewage sludge composting windrows affected by the turning operation and associated health risks

The treatment and disposal of sewage sludge (SL) has long been a challenging task in China. Open windrow composting, coupled with mechanical turning, is preferred in small cities and rural areas, due to low costs and ease of operation. However, the emission of odorous volatile organic compounds (VOCs) from open composting windrows, as well as related health risks, has aroused strong protests from surrounding populations. This study investigated VOC emissions (including hydrogen sulphide) from five open SL composting windrows at a single site, before, during and after turning operations, and across different seasons. As expected, the highest VOC concentration (6676 μg m^-3) was measured while turning the windrows, whilst an additional emission peak was observed at all windrows at different times after turning, which was determined by the raw material mixing ratio (SL: woodchips), as well as ambient and windrow temperatures. In general, higher VOCs emissions and odour concentrations were measured in summer, and odour pollution was mainly caused by sulphur and oxygenated compounds, due to their high odour activity values (OAVs). Methyl mercaptan, dimethyl disulphide, dimethyl sulphide, diethyl sulphide, acetaldehyde and ethyl acetate were identified as the odour pollution indicators for the composting facility. The results from a health risk assessment showed that acetaldehyde was the most hazardous compound, with both non-carcinogenic and carcinogenic risks exceeding acceptable levels. The carcinogenic risks of benzene and naphthalene were also above acceptable levels; however, their risks were insignificant at the studied site due to the low concentrations.

Feasibility of using different hydrothermal processes for sewage sludge management in China

Due to its tremendous volume and severe environmental concern, sewage sludge (SS) management and treatment are significant in China. The recent prohibition (June 2021) of reusing SS as organic fertilizers makes it urgent to develop alternative processes. However, there is currently little research analyzing the applicability of using HP for sewage SS treatment in China. The significant difference in SS composition and the much less land supply in urban areas might invalidate most previous localized suggestions. In this paper, the development of emerging hydrothermal processes (HPs) for SS treatment will be reviewed, focusing on their decomposition mechanisms and the benefits of HPs compared with current SS treatment technologies. The SS volume, composition, and regulatory regime in China will also be evaluated. Those efforts could address the potential SS treatment capacity shortage and provide an opportunity to recover nutrients, organics and energy embedded in SS. The results show that HPs' high investment cost is mainly limited by the process scale, while their operating costs are comparable to incineration. Minimizing equipment erosion, ensuring process safety, and designing a more efficient heat recovery system are recommended for the future commercialization of HPs in China.

Nationwide review of heavy metals in municipal sludge wastewater treatment plants in China: Sources, composition, accumulation and risk assessment

Systematically analyzing the problem of heavy metals in the municipal sludge, a meta-analysis of nine metals was undertaken to distinguish the sources and sinks of those with the impact of their accumulation on the environment. Municipal sludge was rich in N, P and K nutrients, was found to contain heavy metals comprising the descending order Zn > Mn > Cu > Cr > Pb > Ni > As > Cd > Hg. The forms, in which heavy metals accumulated in geographical regions, were characterized. The geographical distribution of heavy metals in the sludge showed a significant difference, with higher accumulation in Eastern and Southern regions, however, the risk evaluations showed the higher risk of heavy metals accumulation in Eastern and Western regions. Agricultural, industrial and traffic activities, and storm water pipeline sediments were identified as the main sources of heavy metals in the sludge. The correlation analysis elucidated the role of the total organic carbon in the accumulation of heavy metals in sludge. Municipal sludge is endowed with resource properties due to the detection of heavy metal contents thresholds in household products and its own resource-attributable enrichment behavior, which requires deduction of environmental risks.

The GHG mitigation opportunity of sludge management in China

Greenhouse gas (GHG) mitigation in wastewater treatment sector is indispensable in China's carbon neutral target. As an important component of wastewater system, sludge generation is rapidly increased with the acceleration of urbanization in China. It is crucial to investigate the carbon footprint of various sludge management strategies and quantify the potential optimization of GHG reduction effect at national scale. Therefore, this study conducted a comprehensive analysis of sludge distribution and GHG profiles of various sludge systems. The overall dry sludge generation in China is 12.15 Mt, with spatial resolution at city level. Different sludge treatment options were categorized into four types: energy recovery, nutrient recovery (e.g. phosphorus and nitrogen), material valorisation (e.g. brick, biochar) and conventional disposal. With various sludge treatment options, the GHG profile of annual sludge management in China ranges from -35.86 Mt/year to 57.11 Mt/year. The best GHG mitigation can be achieved through energy recovery by co-incineration system and the greatest reduction opportunity is concentrated in highly urbanized regions, such as Yangtze River Delta, Pearl River Delta, and Beijing-Tianjin-Hebei urban agglomerations.

Effect of inoculation with newly isolated thermotolerant ammonia-oxidizing bacteria on nitrogen conversion and microbial community during cattle manure composting

Nitrogen loss during composting is closely related to NH₄⁺-N conversion, and ammonia-oxidizing bacteria (AOB) are important microorganisms that promote NH₄⁺-N conversion. Since the biological activity of conventional AOB agents used for compost inoculation declines rapidly during the thermophilic phase of composting, new compound inoculants should be developed that are active during that phase. In the current study, the effects of inoculating cattle manure compost with newly isolated AOB (5%, v/w) [thermotolerant AOB X-2 strain (T-AOB-2), mesophilic AOB X-4 strain (M-AOB-4), and AOB X-2 combined with AOB X-4 (MT-AOB-2-4)] on the conversion of nitrogen, compost maturity, and the resident microbial community were studied. During 35 days of composting, compared with the control, AOB inoculation reduced NH₃ emissions by 29.98-46.94%, accelerated the conversion of NH₄⁺-N to NO₂^--N, increased seed germination values by 13.00-25.90%, and increased the abundance of the microbial community at the thermophilic phase (16.38-68.81%). Network analysis revealed that Bacillaceae play a crucial role in the composting process, with the correlation coefficients: 0.83 (p < 0.05) with NH₃, 0.64 (p < 0.05) with NH₄⁺-N, and 0.81 (p < 0.05) with NO₂^--N. In addition, inoculation with MT-AOB-2-4 notably increased the total nitrogen content of compost, prolonged the sanitation stage, and promoted compost maturity. Hence, MT-AOB-2-4 may be used to increase the microbial community abundance and improve the efficiency of cattle manure composting.

Influence of dissolved organic matter on methylmercury transformation during aerobic composting of municipal sewage sludge under different C/N ratios

Current knowledge about the transformation of total mercury and methylmercury (MeHg) in aerobic composting process is limited. In this study, the composition and transformation of mercury and dissovled organic matter (DOM) in aerobic composting process of municipal sewage sludge were were comprehensively characterized, and the differences among the three C/N ratio (20, 26 and 30) were investigated. The main form of mercury in C/N 20 and 26 was organo-chelated Hg (F3, 46%-60%); while the main form of mercury in C/N 30 was mercuric sulfide (F5, 64%-70%). The main component of DOM in C/N 20 and 26 were tyrosine-like substance (C1, 53%-76%) while the main fractions in C/N 30 were tyrosine-like substance (C1, 28%-37%) and fulvic-like substance (C2, 17%-39%). The mercury and DOM varied significantly during the 9 days composting process. Compared to C/N 20 and 26, C/N 30 produced the less MeHg after aerobic composting process, with values of 658% (C/N 20), 1400% (C/N 26) and 139% (C/N 30) of the initial, respectively. Meanwhile, C/N 30 produced the best compost showed greater degree of DOM molecular condensation and humification. Hg fraction had been altered by DOM, as indicated by a significant correlation between mercury species and DOM components. Notably, C/N 30 should be used as an appropriate C/N ratio to control the methylation processes of mercury and degration of DOM.

A back propagation neural network model for accurately predicting the removal efficiency of ammonia nitrogen in wastewater treatment plants using different biological processes

Accurately predicting the water quality of treated water from a water treatment plant (WWTP) based on the obtained operating database is of great significance. However, it is difficult for common mechanistic models to work well. In this study, a back propagation artificial neural network (BPANN) model with high accuracy was developed to predict the denitrification efficiency based on a 1-year operating database. Standardized principal component analysis (PCA) methods were used to address the data, and the PCA processed data exhibited the best accuracy. In three WWTPs adopting the anaerobic/anoxic/oxic (A²O) process, the ammonia nitrogen removal efficiency of WWTPs was successfully predicted by using five variables: inlet flow rate, pH value, original ammonia nitrogen concentration, Chemical oxygen demand (COD) concentration, and total phosphorus concentration. Importantly, the obtained BPANN model can be effectively used for other widely used treatment processes, such as oxidation ditch (OD), sequencing batch reactor activated sludge process (SBR), membrane bioreactor (MBR), and cyclic activated sludge technology (CAST), by simply optimizing the training data ratios between 50/50 and 90/10. This is the first trial to set up a universal model for predicting the denitrification efficiency of WWTPs adopting common biological processes. The model could be used to choose the optimum treatment process in the new WWTP design or take action in advance to avoid the risk of excessive emissions when the already built WWTPs are subjected to sudden shocks.

Changes in physicochemical and leachate characteristics of microplastics during hydrothermal treatment of sewage sludge

Sewage sludge is an important source for microplastics (MPs) entering into environment. Hydrothermal treatment has been considered a promising method for reducing MPs in sewage sludge. However, MPs degradation characteristics and mechanism during sludge hydrothermal treatment are not fully understood. In the study, three common MPs, i.e. polyethylene (PE), polystyrene (PS) and polyethylene terephthalate (PET) were used to explore the effect of hydrothermal treatment on the properties of MPs in sewage sludge. The hydrothermally-treated (HT) MPs in sludge feature more broken and rougher surfaces with higher O-containing functional groups in the sludge than those in water. The dissolved leachates from the HT MPs in the sludge show higher concentrations than the counterparts, implying that certain components in sludge serve to promote the MP degradation and leaching during hydrothermal treatment. Three model components in the sludge, including protein, carbohydrate, and SiO₂, were further investigated for their individual effects on the hydrothermal degradation of MPs. Compared with those in water, the HT MPs in the protein and carbohydrate solutions show greater changes in the surface micro-morphologies and carbonyl index, and generate more leachates. However, the SiO₂ solution results in similar difference in the MPs changes with the water solution, indicating that organic components of sludge play a more critical role in the enhanced MPs hydrothermal degradation than inorganic components. The HT PET leads to more pronounced changes in the physicochemical and leaching characteristics than the HT PE and PS, possibly due to more susceptible hydrolysis of the PET. Hydrothermal degradation of the MPs is found to be mainly driven by depolymerization of the polymer and leaching of the plastics additives. The findings imply that the sludge organic components significantly promote the MPs aging and degradation during hydrothermal treatment, and potential changes in the environmental risk of the treated MPs upon their subsequent land applications.

Rhamnolipid increases H2S generation from waste activated sludge anaerobic fermentation: An overlooked concern

Rhamnolipid (RL), one representative biosurfactant, is widely regarded as an economically feasible and environmentally beneficial additive to improve fermentation efficiency and resource recovery from waste activated sludge (WAS). However, its potentially detrimental impact on WAS fermentation such as H₂S generation was overlooked previously. This study therefore aims to fill the gap through exploring whether and how the presence of RL affects H₂S generation from WAS anaerobic fermentation. Experimental results showed that when RL increased from 0 to 40 mg/g total suspended solids (TSS), the cumulative H₂S yield enhanced from 323.6 ×  10^-4 to 620.3 ×  10^-4 mg/g volatile suspended solids (VSS). Mechanism analysis showed that RL reduced WAS surface tension, which benefited transformations of organic sulfurs (e.g., aliphatic-S and sulfoxide) and inorganic sulfate from solid to liquid phase. The presence of RL not only reduced the ratio of α-helix/(β-sheet + random coil) and damaged the hydrogen bonding networks of organic sulfurs but also promoted substrate surface charges and cell membrane permeability. These facilitated the contact between hydrolase and organic sulfurs, thereby increasing sulfide production from organic sulfurs hydrolysis. Further investigations showed that RL promoted the expression of key genes (e.g., aprA/B and dsrA/B) involved in the dissimilatory sulfate reduction, which accelerated the reaction of adenosine 5'-phosphosulfate (APS)→ sulfite→ sulfide. Meanwhile, RL inhibited the corresponding key genes such as CysH, and Sir, responsible for assimilatory sulfate reduction (APS→3'-phosphoadenosine-5'phosphosulfate→organosulfur), which reduced substrate competition in favor of H₂S production from dissimilatory sulfate reduction. Besides, RL decreased the fermentation pH, which benefited the transformation of HS^- to H₂S.

Synthesis of acidified magnetic sludge-biochar and its role in ammonium nitrogen removal: Perception on effect and mechanism

An acidified magnetic sludge-biochar (MSB) was prepared to enhance ammonium nitrogen (AN) removal efficiency in eutrophic water, and MSB was obtained by secondary pyrolysis of sludge biochar powder. A series of MSB were prepared under 300, 400, 500, 600 °C and different valence states of iron ions by impregnation pyrolysis, which is based on the deposition of unstable iron minerals on biochar matrix. Physicochemical properties of pristine biochar and MSB were revealed through characterization analysis, suggesting that MSB prepared by ferric chloride at 400 °C presented the largest adsorption capacity, and the acid-modification enhanced the ammonium adsorption capacity by 10.7%. Electrostatic attraction and ion-exchange processes were identified as the main adsorption mechanisms of MSB on AN. As the most dominant mechanism, ion exchange of AN with functional groups containing -OH and CO on the surface of MSB resulted in the relative content of -OH (61.3%) and CO (11.5%) bonds reduced to 34.2% and 7.0% respectively. The novel magnetic sludge-biochar with acid-modification possessed enhanced electron transfer capacity, revealing a removal pathway of ammonium by nitrification. The findings above demonstrated that MSB is a promising adsorbent for ammonium removal and can be applied to the natural nitrogen-rich water regulation.

Environmental impacts and optimizing strategies of municipal sludge treatment and disposal routes in China based on life cycle analysis

The management and utilization of sludge in a sustainable approach require a systematic analysis of the environmental impacts generated from diverse sludge treatment and disposal processes. This study systematically assessed 12 common sludge treatment and disposal routes based on the existing operating and construction conditions of representative sludge disposal projects in China. We evaluated their environmental impacts using a life cycle assessment following the International Organization for Standardization (ISO 14040 and ISO 14044), and found that the routes of co-incineration, mono-incineration, and anaerobic digestion with or without thermal hydrolysis may be useful in terms of simultaneously controlling environmental pollution and carbon emissions in China. Therein, the route of co-incineration was recommended as the best one because its human toxicity potential (-152.31 kg dichlorobenzene (1,4-DB) eq/ton dry solid (t DS)), freshwater ecotoxicity potential (FEP, -127.40 kg 1,4-DB eq/t DS), terrestrial ecotoxicity potential (TEP, -0.81 kg 1,4-DB eq/t DS), and global warming potential (-27.26 kg CO2 eq/t DS) were all negative (environmental benefits). Furthermore, the toxicity impacts of the mono-incineration route were also negative, but it still needed to further enhance energy recovery to reduce carbon emissions. Despite the routes of anaerobic digestion and thermal hydrolysis in combination with anaerobic digestion had the excellent negative carbon emission attributes (-572.44 kg CO2 eq/t DS, -474.92 kg CO2 eq/t DS), they showed serious FEP and TEP owing to the heavy metals pollution caused by subsequent land use of anaerobic digested sludge. Overall, this study selected the most suitable sludge treatment and disposal routes to simultaneously satisfy the requirements of carbon emission reduction and pollution control in China and proposed optimizing suggestions for future technical improvement and development.

Insights into the dewatering of excavated landfill sludge conditioned by polyferric silicate sulfate

Large quantities of landfill sludge (LS) with higher water content (WC) were stored underground, and excavation and re-dewatering of LS is a sustainable and economic strategy to save landfill space and reduce the leaching of contaminants. In this study, polyferric silicate sulfate (PFSS) was first applied in the conditioning of excavated LS, and the effects of the Si/Fe mass ratio and PFSS dosage on physicochemical properties, dewaterability and rheological properties were investigated. At the best Si/Fe of 0.18, PFSS conditioning obtained compact aggregates with the strongest internal structure, thus achieving the lowest WC. Large sludge flocs were formed, and slime and loosely-bound extracellular polymeric substances were effectively removed with the PFSS dosage above 100 mg/g dried solids, which made the WC to be lower than 51.4%. The whole mechanical compression process of conditioned LS can be described by the modified Terzaghi-Voigt model, and increasing the PFSS dosage induced the release of bound water and migration of the consolidation stage from ternary to secondary. PFSS is an economically sustainable conditioner for LS, integrating multiple functions such as charge neutralization, particle aggregation, interparticle bridging and skeleton building in one chemical.

The changes of microplastics' behavior in adsorption and anaerobic digestion of waste activated sludge induced by hydrothermal pretreatment

Waste activated sludge (WAS) contains high concentrations of microplastics (MPs), which could serve as vectors of various organic pollutants and heavy metals, causing synergistic transportation and pollution. The application of combined hydrothermal pretreatment (HTP) and anaerobic digestion (AD) has raised growing concerns since the low-temperature hydrothermal treatment could enhance the biogas production of WAS. However, the changes in physicochemical properties, adsorption performances, and effects on AD of MPs by HTP have not been studied. The study used three typical MPs in WAS, and it was found that the HTP (170°C & 30min) increased MPs' specific surface area and carbonyl index (CI) while decreasing the relative crystallinity. The adsorption capacity to Cd increased through the carbonylation for polyethylene microplastic (PE-MP) and polystyrene microplastic (PS-MP) while decreasing by the dechlorination for polyvinyl chloride microplastic (PVC-MP). Meanwhile, increased hydrophilicity reduced the adsorption capacities of all three typical MPs for ofloxacin. The above results indicated that the HTP could be worth blocking the adsorption of polar MPs for polar pollutants. For the pristine MPs, only PVC-MP at the highest concentration (0.5 g kg^-1 VS) significantly (p < 0.05) reduced methane production by 16.2 ± 3.3% of WAS without the HTP. However, the HTP resulted in significant (p < 0.05) inhibition of methane production of WAS at high concentrations of PE-MP and PVC-MP (e.g., 0.1 and 0.5 g kg^-1 VS), which was due to the acceleration of the released toxic plastic additives (dibutyl phthalate, dimethyl phthalate, and bisphenol-A). Microbial analysis showed the abundances of vital anaerobes, such as acid-producing bacteria (Acetoanerrobium and Mesotoga), proteolytic bacteria (Proteiniborus), and methanogens (Methanosaeta) clearly decreased with the PE-MP and PVC-MP after the HTP, which might result in the decreased methane production. The study provided deep-insight of MPs' behaviors during the combined HTP-AD process.

Application of Advanced Oxidation Technology in Sludge Conditioning and Dewatering: A Critical Review

Sludge dewatering is an important link in sludge treatment. In practical engineering, the dewatering effect of unconditioned sludge is very poor. The use of advanced oxidation technology can improve sludge dewatering performance, reduce sludge capacity, and remove micro-pollutants, which is beneficial for sludge post-treatment and disposal. Based on the current status of sludge conditioning and dehydration, the characteristics of the advanced oxidation method for sludge dehydration were systematically explained using various free radical reaction mechanisms and dehydration conditions. The effects of various advanced oxidation technologies on sludge conditioning and dewatering has been extensively discussed. Finally, the application prospects of the advanced oxidation technology in sludge conditioning and dewatering are presented.

Iron-based advanced oxidation processes for enhancing sludge dewaterability: State of the art, challenges, and sludge reuse

The increasing amount of sewage sludge produced in wastewater treatment plants (WWTPs) poses a great challenge to both environment and economy globally. As a requisite process during sludge treatment, sludge dewatering can significantly minimize the sludge volume and lower the operational cost for downstream transportation and disposal. Iron-based advanced oxidation process (AOP), a robust and cost-effective technique with relatively low technical barriers for high-level sludge dewatering, has been widely explored in the past 20 years. The development was mainly driven by the demands of efficient and sustainable sludge conditioning technology and the flexible sludge management approaches. The application of iron-based AOPs in sludge dewatering process attracts more and more attention. In this work, we discussed the current application of iron-based AOPs technology in the sludge dewatering processes in a holistic manner, summarized the factors affecting the sludge dewaterability in the treatment processes, and analyzed the mechanisms of iron-based AOPs to improve dewatering processes. Furthermore, we elaborated potential advantages, limitations, and challenges associated with implementing iron-based AOPs in the full-scale plants and shared the opportunities for sludge reutilization. This review aims to contribute to the development of highly efficient iron-based AOPs for sludge dewatering and offer perspectives and directions towards the new-generation of WWTPs with the sustainable and eco-friendly benefits.

Woodland for Sludge Disposal in Beijing: Sustainable?

The sludge products of urban sewage treatment plants in Beijing are increasing year by year, and there is a large amount of stagnation, which requires scientific and reasonable disposal strategies. Currently, the woodland in the mountainous area of Beijing is considered the main means for sludge disposal; however, because the heavy metals in the sludge may cause potential pollution to the soil and groundwater, it is unclear how much sludge can be applied per unit area. To ensure the sustainable disposal of sludge, it is necessary to measure the risk of heavy metals on soil and groundwater under different sludge application rates to determine the most scientific disposal plan. In this study, the undisturbed soil columns obtained from the field were used to clarify the migration behaviors and accumulation of eight hazardous heavy metals under simulated rainfall conditions, and three sets of tests (the application rates of sludge products were 30 t·ha−1·a−1, 60 t·ha−1·a−1 and 120 t·ha−1·a−1 respectively) were set based on the supply–demand relationship between Beijing’s annual sludge output and the woodland area available for sludge disposal. The results showed that there were significant differences in the migration rules of heavy metals under different application rates, which were mainly reflected in the differences in accumulation in each layer of the soil. In terms of the leaching efficiency of heavy metals, except for Cadmium, the leaching rates of other heavy metals did not exceed 0.1%, indicating that most heavy metals accumulated in the soil. During the application process of sludge products, Arsenic and Cadmium posed a greater potential risk to groundwater than other heavy metals, to which should be paid sufficient attention. Based on the accumulation of heavy metals in soil, Arsenic was the main factor limiting the amount and frequency of sludge product application. The application rate of 60 t·ha−1·a−1 was preferred compared with the other two tests because it presented minimal risk to groundwater and soil in the short term, while the total amount of sludge disposal can be maximized.

Research on Thermal Behaviors and NO x Release Properties during Combustion of Sewage Sludge, Sawdust, and Their Blends

To investigate the thermal behaviors and NO _x emission properties during combustion of sewage sludge (SS), sawdust (SD), and their blends (SS5SD5, SS3SD7, and SS1SD9 with SD proportions of 50, 70, and 90 wt %, respectively), tests were conducted using thermogravimetry-mass spectrometry (TG-MS), Fourier transform infrared spectroscopy (FTIR), and a tube furnace in this study. Results indicated that hydrogen in the fuel was mainly released during volatile combustion, and carbon conversion proceeded during the whole combustion process. With the SD proportion increasing, samples exhibited better combustion characteristics. Compared to SD, SS emitted more NO _x due to its higher nitrogen content but showed lower conversion ratios from fuel nitrogen to NO _x , and the NO _x yields decreased significantly with the increase in SD proportion. NO _x emissions of higher volatile samples were more sensitive to temperature, and NO _x yields of SD and SS1SD9 continued to decrease from 800 to 1000 °C, whereas NO _x yields of SS, SS5SD5, and SS3SD7 changed slightly from 800 to 900 °C and decreased significantly from 900 to 1000 °C. Synergistic effects of cocombustion on NO _x emission varied with the blending ratio and temperature. SS5SD5 and SS3SD7 always presented a positive NO _x reduction performance, and SS1SD9 exhibited opposite NO _x reduction effects at different temperatures. Synthetically considering the SS disposal capacity, combustion characteristic, and NO _x yield, an SS proportion of around 30% in blends is more recommended in practical applications.

Intermittent Microaeration Technology to Enhance the Carbon Source Release of Particulate Organic Matter in Domestic Sewage

Domestic sewage treatment plants often have insufficient carbon sources in the influent water. To solve this problem, the commonly used technical means include an additional carbon source, primary sludge fermentation, and excess sludge fermentation, but these methods are uneconomical, unsustainable, and not applicable to small-scale wastewater treatment plants. Intermittent microaeration technology has the advantages of low energy-consumption, ease of application, and low cost, and can effectively promote anaerobic digestion of municipal sludge; however little research has been reported on its use to enhance the carbon sources release of particulate organic matter (POM) from domestic wastewater. Therefore, the effect of intermittent microaeration on the carbon source release of POM was evaluated in this study, with POM as the control test. The results showed that the release concentration of soluble chemical oxygen demand (SCOD) was the highest on day 4 under microaerobic conditions, and the concentrations of SCOD, NH4+-N, and PO43−-P in the liquid phase were 1153, 137.1, and 13 mg/L, respectively. Compared with the control group, the SCOD concentration increased by 34.2%, and the NH4+-N and PO43−-P concentrations decreased by 18.65% and 17.09%, respectively. Intermittent microaeration can effectively promote the growth of Paludibacter, Actinomyces, and Trichococcus hydrolytic fermentation functional bacteria. Their relative abundances increased by 282.83%, 21.77%, and 23.47%, respectively, compared with the control group. It can simultaneously inhibit the growth of acetate-type methanogenic archaea, Methanosaeta and Methanosarcina, with a decrease in relative abundances of 16.81% and 6.63%, respectively. The aforementioned data show that intermittent microaeration can not only promote the hydrolysis of POM, but can also reduce the loss of acetic acid carbon source, which is a cost-effective technical way to enhance the release of a carbon source of particulate organic matter in domestic sewage.

Effects of alkali and alkaline earth metal species on the combustion characteristics and synergistic effects: Sewage sludge and its blend with coal

A large amount of alkali and alkaline earth metal species (AAEMs) are contained in sewage sludge (SS) ash, which will affect the combustion characteristics and synergistic effects of the co-combustion of SS and coal. The main objective of this paper is to investigate the effects of K, Ca, Na and Mg on combustion characteristics and synergistic effects of the blend of SS and coal by TGA and single particle combustion methods. The ash-free sludge (AS), impregnated AS and the blends of AS and bituminous coal (BC) were prepared. A high speed camera was used to record the combustion process, which were processed to calculate the ignition delay time, burnout time and combustion temperature. The synergistic effect of co-combustion process was studied by comparing the experimental results with the theoretical calculation results. The synergistic effects main occur at 350-530 °C and the blends of AS and BC with 2 wt% Na has the strongest strength of synergistic effects. The K, Ca and Na are conducive to the shorter ignition delay time, burnout time, higher combustion temperature and stronger synergistic effects of the blends. However, Mg will increase the delay time and reduce the combustion temperature of char of the blends. There are optimal concentrations of AAEMs on the promotion of combustion and synergistic effects, and too high concentrations of AAEMs will have negative impacts. K and Na (alkali metals) have stronger promotion effects than Ca and Mg (alkaline earth metals) on combustion of volatiles and synergistic effects.

Potential Use of Wastewater Treatment Plant Sludge in Fabrication of Burnt Clay Bricks

Water treatment plants produce a huge amount of sludge, which are ultimately disposed to the nearest water channel, leading to harmful effects. This unmanaged wastewater treatment plant sludge (WTS) results in social and environmental concerns. Therefore, the utilization of WTS in construction activities can be a viable option for the management of waste sludge, leading to sustainable infrastructures. The main aim of this study was to investigate the potential of WTS in the manufacturing of clay bricks at an industrial scale. WTS was procured from the Rawal Lake water treatment plant, Pakistan. Clay was collected from a local industrial brick kiln site. Brick specimens with varying percentages of WTS (i.e., 5%, 10%, 15%, 20%, 30% and 40%) were casted and their mechanical and durability characteristics were evaluated. It was observed that the bricks incorporating WTS showed higher compressive and flexural strengths compared to that of the normal clay bricks. For instance, brick specimens incorporating 5% WTS by weight of clay showed a 10% increase in compressive strength. Furthermore, brick specimens incorporating 20% of WTS by clay weight satisfied the strength requirements as per local building codes for masonry construction. Scanning electronic microscopic (SEM) images confirm the porous microstructure of brick specimens manufactured with WTS, which results in 12% lighter clay bricks as compared to conventional clay bricks. Moreover, the durability characteristics of brick specimens incorporating WTS showed better performance. It can be concluded that bricks fabricated with a high proportion of WTS (i.e., 20%) will minimize the environmental overburden and lead to more durable and economical masonry construction.

Enhanced Dewatering of Activated Sludge by Skeleton-Assisted Flocculation Process

Sludge dewatering is the fundamental process of sludge treatment. Environmentally friendly and efficient sludge conditioning methods are the premises of sludge to achieve dehydration reduction and resource utilization. In response to sewage plant sludge dehydration, fly ash (FA), polymerized aluminum chloride (PAC), and polymer sulfate (PFS) were studied separately to determine their sludge dehydration performance, and the effects of these three conditioner composite regulations on sludge dehydration properties were studied. Compared to the sludge treated only with conditioner, the average particle size of floc increased and the organic matter content in the filtrate decreased. The sludge dewatering efficiency after the conditioning effect is better than that after conditioning a single conditioner. After PFS conditioning with fly ash, the water content and specific resistance (SRF) of the sludge cake can be reduced to 76.39% and 6.63 × 10¹⁰ m/kg, respectively. The moisture content and specific resistance (SRF) of the sludge cake can be reduced to 76.10% and 6.91 × 10¹⁰ m/kg, respectively. The pH of the sludge and filtrate changed slightly after PAC conditioning with fly ash coupling. These results indicate that fly-ash coupled with PAC and fly-ash coupled with PFS are expected to become a novel and effective environmental protection combined conditioning method for sludge dewatering.

The Impact of Fly Ashes from Thermal Conversion of Sewage Sludge on Properties of Natural Building Materials on the Example of Clay

The reduction of carbon dioxide emissions, introduced by the European Union, opened the possibility of conducting experimental works on a new generation of materials—ecological and environmentally friendly ones. Such materials include those which combine raw natural resources with waste subject to disposal. The objective of the performed investigations was an assessment of the influence of fly ashes on selected parameters of building materials. The paper proposes a method of the enrichment of clay with fly ash, which would lead to the neutralization of heavy metals in the burnt matrix, possible oxidation of organic substances present in the ashes, or the destruction of pathogens, as well as an increase of the resistance of the clay ceramics to low temperatures. Clay samples were prepared with the addition of the fly ash from three sewage treatment plants. The experiments encompassed investigations of physical and chemical properties of the fly ash, as well as bending strength tests of the beam-shaped samples heated at temperatures of 20, 300, 500, and 700 °C. The beam halves, resulting from the destruction of the samples during these tests, served for testing the compressive strength. The collected results allowed a comparison of the properties of the samples. The obtained test results confirm the possibility of manufacturing a product modified with the fly ash from the thermal treatment of sewage sludge. The obtained compressive strength of the samples amounted 0.3–2.6 MPa.

Comparative meta-analysis of organic contaminants in sewage sludge from the United States and China

Characterizing the occurrence of organic contaminants (OCs) of environmental health concern in municipal sewage sludges is essential for safe handling and disposal of these abundant materials. This meta-analysis aimed to (i) summarize the extent of studies performed on the chemical composition of sewage sludges from China and the U.S., the world's two largest chemical producers, (ii) identify chemical groups of priority concern, (iii) quantitatively compare chemical abundance in sludge between nations, (iv) determine longitudinal contaminant accumulation trends in sludge, and (v) identify data gaps with regard to OC concentrations in sludge. A literature search was conducted on concentrations of OCs in U.S. sludges produced during treatment of domestic and industrial wastewater and compared statistically to contaminant levels in Chinese sludge abstracted from a recently established database. Longitudinal trends of OC occurrence were interpreted in the context of national chemical production, usage statistics, and regulations. A total of 105 studies on OCs in U.S. sewage sludge were found, while a total of 159 had been found in China. Among 1175 OCs monitored for, 23% of all analytes had been monitored in both countries (n = 269), 41% (n = 480) in China only, and the remaining 36% (n = 426) in the U.S. only. On average, concentrations of OCs were 4.0 times higher in U.S. than in Chinese sewage sludge, with the highest detection being observed for alkylphenol ethoxylates. Data from a new binational database on toxic OCs in sewage sludges suggest and reiterates the need for additional chemical monitoring in both countries, risk assessments for emerging OCs contained in sludges destined for application on land, and stronger enforcement of sludge disposal restrictions in China, where as much as 40% of sludge is currently being dumped improperly.

Restriction of biosolids returning to land: Fate of antibiotic resistance genes in soils after long-term biosolids application

Although the utilization of biosolids in agricultural lands is widely considered as an effective way to improve resource reuse, the presence of antibiotic resistance genes (ARGs) severely restricts biosolids returning to fields. A 12-year long-term experiment with different biosolids application rates (from 0 to 36 t ha^-1 yr^-1) was conducted to study the effect of biosolids application on shaping ARGs in soil. Biosolids application significantly increased ARGs abundance in the soil, except for MBS treatment (9 t ha^-1 yr^-1 biosolids application). The abundance of ARGs in soil did not increase linearly with the dose of biosolids applied, but they were significantly (P < 0.05) positively correlated. A total of 173 subtypes were detected, among them mobile genetic elements (MGEs), aminoglycoside, and multidrug resistance genes were the most dominant types. Except for MBS treatment, most of the ARGs detected were enriched in amended soils after long-term continuous biosolids application. Specifically, tetPA, sul1, mefA, and IS6100 were highly enriched in all amended soils. In addition, biosolids application increased soil nutrients and heavy metals, and changed the soil microbial community, all of which affected ARGs formation. But MGEs may be a greater factor for shaping ARGs profiles than soil properties. Overall, controlling the rate of biosolid application is the key to reducing the accumulation and horizontal transfer of ARGs in soils.

The Influence of Municipal Wastewater Treatment Technologies on the Biological Stabilization of Sewage Sludge: A Systematic Review

Various wastewater treatment technologies are available today and biological processes are predominantly used in these technologies. Increasing wastewater treatment systems produces large amounts of sewage sludge with variable quantities and qualities, which must be properly managed. Anaerobic and aerobic digestion and composting are major strategies to treat this sludge. The main indicators of biological stabilization are volatile fatty acids (VFAs), volatile solids (VS), the carbon/nitrogen (C/N) ratio, humic substances (HS), the total organic carbon (TOC), the carbon dioxide (CO2) evolution rate, the specific oxygen uptake rate (SOUR), and the Dewar test; however, different criteria exist for the same indicators. Although there is no consensus for defining the stability of sewage sludge (biosolids) in the research and regulations reviewed, controlling the biological degradation, vector attraction, and odor determines the biological stabilization of sewage sludge. Because pollutants and pathogens are not completely removed in biological stabilization processes, further treatments to improve the quality of biosolids and to ensure their safe use should be explored.

Methane production improvement in an osmotic membrane bioreactor for sludge anaerobic digestion: pretreatment optimization and long-term performance

Hydrolysis is the first step and also rate-limiting step of anaerobic digestion which recovers energy from waste sludge. In order to accelerate the reaction rate of the hydrolysis, many pretreatment conditions had been taken into account. In this study, thermal pretreatment and alkaline pretreatment were combined with each other, serving as a thermal-alkaline pretreatment approach. Firstly, an orthogonal designed batch experiment was conducted to evaluate the pretreatment conditions, and then the optimal conditions were applied to an osmotic membrane bioreactor for a long-term investigation. Based on batch experiments, sludge treated by NaOH at pH 9 or 10 showed a better effect in cell solubilization. Sludge treated by Ca(OH)₂ at pH 9, and sludge treated by NaOH at pH 9 or 10 showed advantages in methane production. Ultimately, sludge treated by NaOH at pH 9 and then heated at 90 °C for 60 min was selected as the optimal pretreatment condition. During the long-term operation of osmotic membrane bioreactor for sludge anaerobic digestion, the volume methane production of the sludge treated by thermal-alkaline was maintained at around 200-300 mL/L/d, which was 2-3 times of the sludge treated by ultrasound.

Insights into vacuum preloading consolidation of landfill sludge based on Fe2+-activated sodium persulfate

To further reduce the in-situ sludge from landfill, Fe²⁺-activated sodium persulfate combined with vacuum preloading was first proposed. Firstly, the effects of optimal Na₂S₂O₈ dosage on the landfill sludge (LS) were investigated by the vacuum filtration experiments. Then, vacuum preloading experiments were conducted on the sludge with different Na₂S₂O₈ dosages to study the water content, water discharge, and settlement. Besides, sludge particle size diversification was carried out by particle size distribution and scanning electron microscopy (SEM) tests. The results were summarized as follows: the specific resistance of filtration (SRF) of LS could be reduced by 98.5% mostly when the Na₂S₂O₈ dosage was 30%; the particle size became significantly smaller, and large particles were converted to small particles; the water content dropped from 86.9 to 58.3%; and the SEM test manifested the oxidation of sodium persulfate caused the destruction of the glial structure of the sludge and the recombination of partial particles.

Investigation on oxygen-controlled sewage sludge carbonization with low temperature: from thermal behavior to three-phase product properties

A comprehensive study was conducted on the characteristics of oxygen-controlled carbonization process of sewage sludge (SS) using thermogravimetric analysis and lab-scale carbonization experiment. Reaction temperature of SS carbonization was varied between 250 and 650 °C in carrier gas with different O₂ contents. The thermal process of SS in low oxygen could be divided into three stages: dehydration (below 160 °C), devolatilization (160-380 °C), stubborn volatile decomposition and fixed carbon combustion (380-600 °C). Based on Kissinger-Akahira-Sunose (KAS) and Flynn-Wall-Ozawa (FWO) methods, the reaction activation energy (E) of SS carbonization process in 10% O₂ was the lowest, with values of 98.50 kJ mol^-1 (KAS) and 103.49 kJ mol^-1 (FWO). The properties of the obtained char, tar, and gas products were analyzed by FTIR and GC-MS. With the increase of carbonization temperature, char yield decreased and gas yield increased. The highest yield of tar was 27.76% (N₂) and 27.04% (10% O₂) at 450 °C. Low-oxygen atmosphere at the same temperature did not change the yield of char but increased the fixed carbon content and its aromaticity. Oxygen would participate in secondary cracking in tar and promote gas generation above 350 °C. It was found that the presence of oxygen not only increased the concentration of H₂, CO, and CH₄ in gas product, but also improved the quality of tar in terms of high aromatic content and low nitrogen-containing compounds.

Comparison of 17β-Estradiol Adsorption on Corn Straw- and Dewatered Sludge-Biochar in Aqueous Solutions

Removal of steroid hormones from aqueous environment is of prevailing concern because of their adverse impact on organisms. Using biochar derived from biomass as adsorbent to remove pollutants has become more popular due to its low cost, effectiveness, and sustainability. This study evaluated the feasibility of applying corn straw biochar (CSB) and dewatered sludge biochar (DSB) to reduce 17β-estradiol (E2) from aquatic solutions by adsorption. The experimental results showed that the adsorption kinetics and isotherm behavior of E2 on the two biochars were well described by the pseudo-second-order (R2 > 0.93) and Langmuir models (R2 > 0.97). CSB has higher E2 adsorption capacity than DSB, and the maximum adsorption capacity was 99.8 mg/g obtained from Langmuir model at 298 K, which can be attributed to the higher surface area, porosity, and hydrophobicity of this adsorbent. Higher pH levels (>10.2) decreased the adsorption capacities of biochar for E2, while the ionic strength did not significantly affect the adsorption process. The regeneration ability of CSB was slightly better than that of DSB. The possible adsorption mechanism for E2 on biochar is suggested as π−π interactions, H−bonding, and micropores filling. These results indicated that CSB has more potential and application value than DSB on reducing E2 from aqueous solutions when considering economy and removal performance.

Effects of sewage sludge pretreatment methods on its use in agricultural applications

Pretreatment is widely used in sludge dewatering, however, its potentially impact on the subsequent sludge agricultural applications is often neglected. Here, the potential benefits and risks of the sludge with no pretreatment and with four most commonly used pretreatment methods in sludge agricultural applications were assessed using potted lettuce, an experimental crop. The results show that sewage sludge pretreatment methods can greatly affect its agricultural applications. The application of different pretreatment methods can potentially reduce the harm caused by pathogens. At low dosage (0.2 g kg^-1), different sludge fertilizers promoted an increase in crop yield of 14.6% to 49.1%, and the concentrations of heavy metals in the crop and soil were controlled within safe ranges. At high dosage (8 g kg^-1), crop yield using pretreated sludge (except anaerobic digestion) decreased by between 32.7% and 57.5%, but heavy metal pollution of both crop and soil increased. In terms of promoting crop growth and reducing heavy metal accumulation, untreated sludge was better than pretreated sludges and sludge with physical pretreatments was better than that with chemical pretreatments. Overall, this study clearly shows that the introduction of pretreatment in sludge dewatering can inevitably impact its agricultural land application.