Advances and Challenges for the Electrochemical Reduction of CO2 to CO: From Fundamentals to Industrialization

Bioelectrocatalytic CO2 Reduction by Redox Polymer-Wired Carbon Monoxide Dehydrogenase Gas Diffusion Electrodes

The development of electrodes for efficient CO₂ reduction while forming valuable compounds is critical. The use of enzymes as catalysts provides the advantage of high catalytic activity in combination with highly selective transformations. We describe the electrical wiring of a carbon monoxide dehydrogenase II from Carboxydothermus hydrogenoformans (ChCODH II) using a cobaltocene-based low-potential redox polymer for the selective reduction of CO₂ to CO over gas diffusion electrodes. High catalytic current densities of up to -5.5 mA cm^-2 are achieved, exceeding the performance of previously reported bioelectrodes for CO₂ reduction based on either carbon monoxide dehydrogenases or formate dehydrogenases. The proposed bioelectrode reveals considerable stability with a half-life of more than 20 h of continuous operation. Product quantification using gas chromatography confirmed the selective transformation of CO₂ into CO without any parasitic co-reactions at the applied potentials.

Sulfur-Decorated Ni-N-C Catalyst for Electrocatalytic CO2 Reduction with Near 100 % CO Selectivity

Developing highly efficient electrocatalysts for electrochemical CO2 reduction (ECR) to value-added products is important for CO2 conversion and utilization technologies. In this work, a sulfur-doped Ni-N-C catalyst is fabricated through a facile ion-adsorption and pyrolysis treatment. The resulting Ni-NS-C catalyst exhibits higher activity in ECR to CO than S-free Ni-N-C, yielding a current density of 20.5 mA cm-2 under -0.80 V versus a reversible hydrogen electrode (vs. RHE) and a maximum CO faradaic efficiency of nearly 100 %. It also displays excellent stability with negligible activity decay after electrocatalysis for 19 h. A combination of experimental investigations and DFT calculations demonstrates that the high activity and selectivity of ECR to CO is due to a synergistic effect of the S and Ni-NX moieties. This work provides insights for the design and synthesis of nonmetal atom-decorated M-N-C-based ECR electrocatalysts.

Recent Advances in Heterogeneous Electroreduction of CO2 on Copper-Based Catalysts

Facing greenhouse effects and the rapid exhaustion of fossil fuel, CO2 electrochemical reduction presents a promising method of environmental protection and energy transformation. Low onset potential, large current density, high faradaic efficiency (FE), and long-time stability are required for industrial production, due to economic costs and energy consumption. This minireview showcases the recent progress in catalyst design and engineering technology in CO2 reduction reaction (CO2RR) on copper based-catalysts. We focus on strategies optimizing the performance of copper-based catalysts, such as single-atom catalysts, doping, surface modification, crystal facet engineering, etc., and reactor design including gas diffusion layer, membrane electrode assembly, etc., in enhancing target electroreduction products including methane, methanol, ethylene, and C2+ oxygenates. The determination of the correlation and the developed technology might be helpful for future applications in the industry.

Cu-based Organic-Inorganic Composite Materials for Electrochemical CO2 Reduction

Electrochemical CO2 reduction reaction (CO2RR) is an attractive pathway to convert CO2 into value-added chemicals and fuels. Copper (Cu) is the most effective monometallic catalyst for converting CO2 into multi-carbon products, but suffers from high overpotentials and poor selectivity. Therefore, it is essential to design efficient Cu-based catalyst to improve the selectivity of specific products. Due to the combination of advantages of organic and inorganic composite materials, organic-inorganic composites exhibit high catalytic performance towards CO2RR, and have been extensively studied. In this review, the research advances of various Cu-based organic-inorganic composite materials in CO2RR, i.e., organic molecular modified-metal Cu composites, Cu-based molecular catalyst/carbon carrier composites, Cu-based metal organic framework (MOF) composites, and Cu-based covalent organic framework (COF) composites are systematically summarized. Particularly, the synthesis strategies of Cu-based composites, structure-performance relationship, and catalytic mechanisms are discussed. Finally, the opportunities and challenges of Cu-based organic-inorganic composite materials in CO2RR are proposed.

Engineering the Interfacial Microenvironment via Surface Hydroxylation to Realize the Global Optimization of Electrochemical CO2 Reduction

The adsorption and activation of CO₂ on the electrode interface is a prerequisite and key step for electrocatalytic CO₂ reduction reaction (eCO₂ RR). Regulating the interfacial microenvironment to promote the adsorption and activation of CO₂ is thus of great significance to optimize overall conversion efficiency. Herein, a CO₂-philic hydroxyl coordinated ZnO (ZnO-OH) catalyst is fabricated, for the first time, via a facile MOF-assisted method. In comparison to the commercial ZnO, the as-prepared ZnO-OH exhibits much higher selectivity toward CO at lower applied potential, reaching a Faradaic efficiency of 85% at -0.95 V versus RHE. To the best of our knowledge, such selectivity is one of the best records in ZnO-based catalysts reported till date. Density functional theory calculations reveal that the coordinated surficial -OH groups are not only favorable to interact with CO₂ molecules but also function in synergy to decrease the energy barrier of the rate-determining step and maintain a higher charge density of potential active sites as well as inhibit undesired hydrogen evolution reaction. Our results indicate that engineering the interfacial microenvironment through the introduction of CO₂-philic groups is a promising way to achieve the global optimization of eCO₂ RR via promoting adsorption and activation of CO₂.

Carbon-based material-supported single-atom catalysts for energy conversion

In recent years, single-atom catalysts (SACs) with unique electronic structure and coordination environment have attracted much attention due to its maximum atomic efficiency in the catalysis fields. However, it is still a great challenge to rationally regulate the coordination environments of SACs and improve the loading of metal atoms for SACs during catalysis progress. Generally, carbon-based materials with excellent electrical conductivity and large specific surface area are widely used as catalyst supports to stabilize metal atoms. Meanwhile, carbon-based material-supported SACs have also been extensively studied and applied in various energy conversion reactions, such as hydrogen evolution reaction (HER), oxygen evolution reaction (OER), oxygen reduction reaction (ORR), carbon dioxide reduction reaction (CO2RR), and nitrogen reduction reaction (NRR). Herein, rational synthesis methods and advanced characterization techniques were introduced and summarized in this review. Then, the theoretical design strategies and construction methods for carbon-based material-supported SACs in electrocatalysis applications were fully discussed, which are of great significance for guiding the coordination regulation and improving the loading of SACs. In the end, the challenges and future perspectives of SACs were proposed, which could largely contribute to the development of single atom catalysts at the turning point.

Main-Group Metal Single-Atomic Regulators in Dual-Metal Catalysts for Enhanced Electrochemical CO2 Reduction

Single-atom sites can not only act as active centers, but also serve as promising catalyst regulators and/or promoters. However, in many complex reaction systems such as electrochemical CO₂ reduction reaction (CO₂ RR), the introduction of single-atom regulators may inevitably induce the competitive hydrogen evolution reaction (HER) and thus reduce the selectivity. Here, the authors demonstrate that introducing HER-inert main-group metal single atoms adjacent to transition-metal single atoms can modify their electronic structure to enhance the CO₂ RR to CO without inducing the HER side reaction. Dual-metal Cu and In single-site atoms anchored on mesoporous nitrogen-doped carbon (denoted as Cu-In-NC) are prepared by the pyrolysis of a multimetallic metal-organic framework. Cu-In-NC shows a high faradic efficiency of 96% toward CO formation at -0.7 V versus reversible hydrogen electrode, superior to that of its monometallic single-atom counterparts. Density functional theory studies reveal that the HER-inert In sites can activate the adjacent Cu sites through electronic modifications, strengthening the binding of *COOH intermediate and thus boosting the electrochemical reduction of CO₂ to CO.

A Pyrene-Triazacyclononane Anchor Affords High Operational Stability for CO2 RR by a CNT-Supported Histidine-Tagged CODH

An original 1-acetato-4-(1-pyrenyl)-1,4,7-triazacyclononane (AcPyTACN) was synthesized for the immobilization of a His-tagged recombinant CODH from Rhodospirillum rubrum (RrCODH) on carbon-nanotube electrodes. The strong binding of the enzyme at the Ni-AcPyTACN complex affords a high current density of 4.9 mA cm-2 towards electroenzymatic CO2 reduction and a high stability of more than 6×106  TON when integrated on a gas-diffusion bioelectrode.

Progress in Development of Photocatalytic Processes for Synthesis of Fuels and Organic Compounds under Outdoor Solar Light

With photovoltaics becoming a mature, commercially feasible technology, society is willing to allocate resources for developing and deploying new technologies based on using solar light. Analysis of projects supported by the European Commission in the past decade indicates exponential growth of funding to photocatalytic (PC) and photoelectrocatalytic (PEC) technologies that aim either at technology readiness levels (TRLs) TRL 1-3 or TRL > 3, with more than 75 Mio€ allocated from the year 2019 onward. This review provides a summary of PC and PEC processes for the synthesis of bulk commodities such as solvents and fuels, as well as chemicals for niche applications. An overview of photoreactors for photocatalysis on a larger scale is provided. The review rounds off with the summary of reactions performed at lab scale under natural outdoor solar light to illustrate conceptual opportunities offered by solar-driven chemistry beyond the reduction of CO₂ and water splitting. The authors offer their vision of the impact of this area of research on society and the economy.

High Performance 3D Self-Supporting Cu-Bi Aerogels for Electrocatalytic Reduction of CO2 to Formate

The electrocatalytic reduction of CO₂ (CO₂ RR) to CO, formate, methane, and other high-value compounds is a promising technique. However, current electrocatalysts suffer from drawbacks such as few active catalytic sites, poor selectivity and low stability, etc, which restrict the practical application. Although monatomic metal catalysts have been widely reported in recent years, high performance non-noble metal aerogels were rarely investigated for electrocatalytic CO₂ RR. Herein, Cu-Bi aerogels with boosted CO₂ RR activity were well constructed by a simple one-step self-assembly method. The resultant Cu₁ Bi₂ exhibits excellent CO₂ RR activity with high faradaic efficiency (FE) of 96.57 % towards HCOOH at a potential of -0.9 V vs. RHE, and the FE_HCOOH remains over 80.18 % in a wide potential window (-0.8 V to -1.2 V vs. RHE). It demonstrated that the enhanced CO₂ RR activity of Cu-Bi aerogels could be attributed to the 3D self-supporting structure of the catalysis, synergistic effect, and low interfacial charge transfer resistance.

Catalysis for e-Chemistry: Need and Gaps for a Future De-Fossilized Chemical Production, with Focus on the Role of Complex (Direct) Syntheses by Electrocatalysis

The prospects, needs and limits in current approaches in catalysis to accelerate the transition to e-chemistry, where this term indicates a fossil fuel-free chemical production, are discussed. It is suggested that e-chemistry is a necessary element of the transformation to meet the targets of net zero emissions by year 2050 and that this conversion from the current petrochemistry is feasible. However, the acceleration of the development of catalytic technologies based on the use of renewable energy sources (indicated as reactive catalysis) is necessary, evidencing that these are part of a system of changes and thus should be assessed from this perspective. However, it is perceived that the current studies in the area are not properly addressing the needs to develop the catalytic technologies required for e-chemistry, presenting a series of relevant aspects and directions in which research should be focused to develop the framework system transformation necessary to implement e-chemistry.

Intercalated Gold Nanoparticle in 2D Palladium Nanosheet Avoiding CO Poisoning for Formate Production under a Wide Potential Window

The electrochemical CO₂ reduction into formate acid over Pd-based catalysts under a wide potential window is a challenging task; CO poisoning commonly occurring on the vulnerable surface of Pd must be overcome. Herein, we designed a two-dimensional (2D) AuNP-in-PdNS electrocatalyst, in which the Au nanoparticles are intercalated in Pd nanosheets, for formate production under a wide potential window from -0.1 to -0.7 V versus a reversible hydrogen electrode. Based on the X-ray absorption spectra (XAS) characterizations, CO accumulation detection, and CO stripping voltammetry measurements, we observed that the intercalated Au nanoparticles could effectively avoid the CO formation and boost the formate production on the Pd nanosheet surface by regulating its electronic structure.

Strain Relaxation in Metal Alloy Catalysts Steers the Product Selectivity of Electrocatalytic CO2 Reduction

Strain engineering in bimetallic alloy structures is of great interest in electrochemical CO₂ reduction reactions (CO₂RR), in which it simultaneously improves electrocatalytic activity and product selectivity by optimizing the binding properties of intermediates. However, a reliable synthetic strategy and systematic understanding of the strain effects in the CO₂RR are still lacking. Herein, we report a strain relaxation strategy used to determine lattice strains in bimetal MNi alloys (M = Pd, Ag, and Au) and realize an outstanding CO₂-to-CO Faradaic efficiency of 96.6% and show the outstanding activity and durability toward a Zn-CO₂ battery. Molecular dynamics (MD) simulations predict that the relaxation of strained PdNi alloys (s-PdNi) is correlated with increases in synthesis temperature, and the high temperature activation energy drives complete atomic mixing of multiple metal atoms to allow for regulation of lattice strains. Density functional theory (DFT) calculations reveal that strain relaxation effectively improves CO₂RR activity and selectivity by optimizing the formation energies of *COOH and *CO intermediates on s-PdNi alloy surfaces, as also verified by in situ spectroscopic investigations. This approach provides a promising approach for catalyst design, enabling independent optimization of formation energies of reaction intermediates to improve catalytic activity and selectivity simultaneously.

On the Sensitivity to Density-Functional Approximations for CO Binding Energies of Single-Atom Catalysts in Nitrogen-Doped Graphene

Density functional theory (DFT) methods are the working horse in screening new catalytic materials. They are widely used to predict trends in binding energies, which are then used to compare the activity of different materials. The binding strength of CO is an important descriptor to the CO₂ reduction catalytic activity of the single transition metal atoms embedded on nitrogen-doped graphene (TM/NG). In this work, however, we show that CO binding strengths in different TM/NG has very different sensitivity to DFT methods. Specifically, Fe/NG CO binding energy changes dramatically with the percentage of exact exchange in the functional; Co/NG does less so, while Ni/NG nearly has no change. Such varying behaviors is a direct result of different local spin configurations, similar to the performance of DFT methods for metal porphyrin complexes. Therefore, caution should be exercised when using DFT binding energies for quantitative predictions in TM/NG single atom catalysis.

CO2 Electrolysis System under Industrially Relevant Conditions

ConspectusCarbon dioxide emissions from consumption of fossil fuels have caused serious climate issues. Rapid deployment of new energies makes renewable energy driven CO₂ electroreduction to chemical feedstocks and carbon-neutral fuels a feasible and cost-effective pathway for achieving net-zero emission. With the urgency of the net-zero goal, we initiated our research on CO₂ electrolysis with emphasis on industrial relevance.The CO₂ molecules are thermodynamically stable due to high activation energy of the two C═O bonds, and efficient electrocatalysts are required to overcome the sluggish dynamics and competitive hydrogen evolution reaction. The CO₂ electrocatalysts that we have explored include molecular catalysts and nanostructured catalysts. Molecular catalysts are centered on earth abundant elements such as Fe and Co for catalyzing CO₂ reduction, and using Fe catalysts, we proposed an amidation strategy for reduction of CO₂ to methanol, bypassing the inactive formate pathway. For nanostructured catalysts, we developed a carbon enrichment strategy using nitrogen-rich nanomaterials for selective CO₂ reduction.Direct CO₂ electroreduction from the flue gas stream represents the "holy grail" in the field, because typical CO₂ concentration in flue gas is only 6-15%, posing a significant challenge for CO₂ electrolysis. On the other hand, direct electroreduction of CO₂ in the flue gas eliminates the carbon capture process and simplifies the overall carbon capture and utilization (CCU) scheme. However, direct flue gas reduction is frustrated by the reactive oxygen (5-8%), low CO₂ concentration (6-15%), and potentially toxic impurities. Surface CO₂ enrichment catalysts with high O₂ tolerance could be viable for achieving direct CO₂ electroreduction for decarbonization of flue gas.In addition to the electrocatalysts, the incorporation of catalysts into the electrolyzer and development of a suitable process was also investigated to meet industrial demands. A membrane electrode assembly (MEA) is a zero-gap configuration with cathode and anode catalysts coated on either side of an ion exchange membrane. We adopted the MEA configuration due to the structural simplicity, low ohmic resistance, and high efficiency. The electrode factors (for example, membrane type, catalyst layer porosity, and MEA fabrication method) and the electrolyzer factors (for example, flow channels, gas diffusion layer) are critical to highly efficient operation. We separately developed an anion-exchange membrane-based system for CO production and cation-exchange membrane-based system for formate production. The optimized electrolyzer configuration can generate uniform current and voltage distribution in a large-area electrolyzer and operate using an industrial CO₂ stream. The optimized process was developed with the targets of long-term continuous operation and no electrolyte consumption.

Anode Catalysts in CO2 Electrolysis: Challenges and Untapped Opportunities

The field of electrochemical carbon dioxide reduction has developed rapidly during recent years. At the same time, the role of the anodic half-reaction has received considerably less attention. In this Perspective, we scrutinize the reports on the best-performing CO2 electrolyzer cells from the past 5 years, to shed light on the role of the anodic oxygen evolution catalyst. We analyze how different cell architectures provide different local chemical environments at the anode surface, which in turn determines the pool of applicable anode catalysts. We uncover the factors that led to either a strikingly high current density operation or an exceptionally long lifetime. On the basis of our analysis, we provide a set of criteria that have to be fulfilled by an anode catalyst to achieve high performance. Finally, we provide an outlook on using alternative anode reactions (alcohol oxidation is discussed as an example), resulting in high-value products and higher energy efficiency for the overall process.

Porous organic polymers for electrocatalysis

Porous organic polymers (POPs) composed of organic building units linked via covalent bonds are a class of lightweight porous network materials with high surface areas, tuneable pores, and designable components and structures. Owing to their well-preserved characteristics in terms of structure and composition, POPs applied as electrocatalysts have shown promising activity and achieved considerable advances in numerous electrocatalytic reactions, including the hydrogen evolution reaction, oxygen evolution reaction, oxygen reduction reaction, CO₂ reduction reaction, N₂ reduction reaction, nitrate/nitrite reduction reaction, nitrobenzene reduction reaction, hydrogen oxidation reaction, and benzyl alcohol oxidation reaction. Herein, we present a systematic overview of recent advances in the applications of POPs in these electrocatalytic reactions. The synthesis strategies, specific active sites, and catalytic mechanisms of POPs are summarized in this review. The fundamental principles of some electrocatalytic reactions are also concluded. We further discuss the current challenges of and perspectives on POPs for electrocatalytic applications. Meanwhile, the possible future directions are highlighted to afford guidelines for the development of efficient POP electrocatalysts.

Conversion of CO2 to epoxides or oxazolidinones enabled by a CuI/CuII-organic framework bearing a tri-functional linker

One mixed-valence Cu–MOF has been synthesized, which could prompt the conversion of CO2 to epoxides and oxazolidinones under mild conditions.

Electrochemical CO2 reduction catalyzed by atomically precise alkynyl-protected Au7Ag8, Ag9Cu6, and Au2Ag8Cu5 nanoclusters: probing the effect of multi-metal core on selectivity

We report the first all-alkynyl-protected Au2Ag8Cu5 cluster, which adopts a M@M8@M6 core configuration similar with Au7Ag8/Ag9Cu6 clusters. The three clusters exhibited strong metal core effect toward CO2RR, which was understood by DFT calculations.

NiFe-CN catalysts derived from Solid-phase Exfoliation of NiFe-Layered Double Hydroxide for CO2 Electroreduction

The development of efficient carbon dioxide reducing reaction (CO2RR) catalysts is one of the practical solutions to environmental problems. Usually metal-doped catalysts were used for CO2RR, but the metal elements...

High-curvature Carbon Supported Ni Single Atom with Charge Polarization for High-efficient CO2 Reduction

High curvature carbon supported isolated NiN4 sites with ideal CO2 reduction reaction performance were obtained through a top-down strategy. The charge polarization induced by the axial asymmetry of carbon substrate...

Solar energy-driven electrolysis with molecular catalysts for the reduction of carbon dioxide coupled with the oxidation of 5-hydroxymethylfurfural

The electrocatalytic reduction of CO2 coupled with the oxidation of 5-hydroxymethylfurfural in a single cell based on molecular catalysts was successfully conducted with high faradaic efficiency, which could successfully be driven by solar energy.

Electroreduction of CO2/CO to C2 Products: Process Modeling, Downstream Separation, System Integration, and Economic Analysis

Direct electrochemical reduction of CO2 to C2 products such as ethylene is more efficient in alkaline media, but it suffers from parasitic loss of reactants due to (bi)carbonate formation. A two-step process where the CO2 is first electrochemically reduced to CO and subsequently converted to desired C2 products has the potential to overcome the limitations posed by direct CO2 electroreduction. In this study, we investigated the technical and economic feasibility of the direct and indirect CO2 conversion routes to C2 products. For the indirect route, CO2 to CO conversion in a high temperature solid oxide electrolysis cell (SOEC) or a low temperature electrolyzer has been considered. The product distribution, conversion, selectivities, current densities, and cell potentials are different for both CO2 conversion routes, which affects the downstream processing and the economics. A detailed process design and techno-economic analysis of both CO2 conversion pathways are presented, which includes CO2 capture, CO2 (and CO) conversion, CO2 (and CO) recycling, and product separation. Our economic analysis shows that both conversion routes are not profitable under the base case scenario, but the economics can be improved significantly by reducing the cell voltage, the capital cost of the electrolyzers, and the electricity price. For both routes, a cell voltage of 2.5 V, a capital cost of $10,000/m2, and an electricity price of <$20/MWh will yield a positive net present value and payback times of less than 15 years. Overall, the high temperature (SOEC-based) two-step conversion process has a greater potential for scale-up than the direct electrochemical conversion route. Strategies for integrating the electrochemical CO2/CO conversion process into the existing gas and oil infrastructure are outlined. Current barriers for industrialization of CO2 electrolyzers and possible solutions are discussed as well.