Mechanically durable superhydrophobic surfaces

A comprehensive review of environment-friendly biomimetic bionic superhydrophobic surfaces

Marine fouling is a global problem that harms the ocean's ecosystem and the marine industrial sector. Traditional antifouling methods use harmful agents that damage the environment. As a result, recent research has focused on developing environmentally friendly, long-lasting, and sustainable antifouling solutions. Scientists have turned to nature for inspiration, particularly the water-repellent properties found in the microstructures of plants, insects and animals like the lotus leaf, butterfly, and shark. This review summarizes the current trends in developing superhydrophobic materials and fabrication techniques for bionic antifouling strategies. These strategies mimic the surface microstructures of various biological species, including the lotus leaf, coral tentacles, and the skins of sharks, whales, and dolphins. The review also discusses the technological applications of these biomimetic materials and the challenges associated with implementing them in the marine sector. Overall, the goal is to harness the superhydrophobicity of natural surfaces to create effective antifouling solutions.

Hydrophobic Aerogels and Xerogels based on Trimethoxybenzene-Formaldehyde

Phenolic aerogels based on resorcinol-formaldehyde (RF) are among the best thermally insulating materials. However, the hydrophilicity inherent to the free phenolic moiety of RF gels generally limits their actual range of applications. Prior efforts to render phenolic gels hydrophobic are restricted to post-synthetic functionalizations of hydrophilic gels, processes that are often limited in efficiency, scope, and/or longevity. Here, an acid-mediated conversion of 1,3,5-trimethoxybenzene with formaldehyde is reported, yielding monolithic trimethoxybenzene-formaldehyde (TMBF) aerogels and xerogels with low density (0.11-0.30 g cm-3), high porosity (74-92 %), inner surface areas (SBET) of up to 284 m2 g-1, and thermal conductivity of 34.5-43.9 mW m-1 K-1. For a monolithic xerogel based on TMBF xerogels an unprecedently low thermal conductivity of 34.5 mW m-1 K-1 could be achieved. In addition, all TMBF gels are thermally stable (degradation >280-310 °C) and highly hydrophobic (water contact angles 130°-156°). As such, TMBF serves as a new class of inherently hydrophobic aerogels and xerogels and useful complement to RF materials.

Hydrophobic polyethylene film prepared by film blowing process for preservation of fried shrimp rolls

Hydrophobic coatings have wide applications, but face challenges in food flexible packaging in terms of poor adhesion and inadequate wear resistance. Health hazards and poor adhesion drive the search for novel hydrophobic coatings substitutes. Here, we introduced rationally synthesized carnauba wax-SiO2 microspheres as a component to composite polyethylene (PE) film construction, and created a wear-resistant hydrophobic composite PE film via the blown film technique. The resultant hydrophobic composite film demonstrated an enhanced water contact angle from 86° to above 100°, coupled with favorable mechanical properties such as wear resistance, tensile strength and effective barrier performance against water vapor and oxygen. Upon implementation in the preservation of a Cantonese delicacy, Chaoshan fried shrimp rolls, it was observed that at 25 °C, the carnauba wax-SiO2-PE composite packaging film extended the shelf life of the product by 3 days compared to pure PE film.

Deriving Superhydrophobicity Directly and Solely from Molecules: A Facile and Emerging Approach

Nature-inspired superhydrophobic surfaces have gained significant attention due to their various potential applications. Artificial superhydrophobic surfaces were fabricated through co-optimization of topography and low-surface-energy chemistry. In the conventional approach, artificial superhydrophobic surfaces are developed through associating mostly polymer, metal, alloys, nanoparticles, microparticles, etc. and commonly encounter several challenges related to scalability, durability, and complex fabrication processes. In response to these challenges, molecule-based approaches have emerged as a promising alternative, providing several advantages such as prolonged shelf life of depositing solution, higher solvent compatibility, and a simple fabrication process. In this Perspective, we have provided a concise overview of traditional and molecule-based approaches to fabricating superhydrophobic surfaces, highlighting recent advancements and challenges. We have discussed various molecule-based strategies for tailoring water wettability, customizing mechanical properties, developing substrate-independent coatings, prolonging the shelf life of deposition solutions, and so on. Here, we have illustrated the potential of molecule-based approaches in overcoming existing limitations and its importance to diverse and prospective practical applications.

Stable and Durable Superhydrophobic Cotton Fabrics Prepared via a Simple 1,4-Conjugate Addition Reaction for Ultrahigh Efficient Oil-Water Separation

Superhydrophobic materials used for oil-water separation have received wide attention. However, the simple and low-cost strategy for making durable superhydrophobic materials remains a major challenge. Here, this work reports that stable and durable superhydrophobic cotton fabrics can be prepared using a simple two-step impregnation process. Silica nanoparticles are surface modified by hydrolysis condensation of 3-aminopropyltrimethoxysilane (APTMS). 1,4-conjugate addition reaction between the acrylic group of cross-linking agent pentaerythritol triacrylate (PETA) and the amino group of octadecylamine (ODA) forms a covalent cross-linked rough network structure. The long hydrophobic chain of ODA makes the cotton fabric exhibit excellent superhydrophobic properties, and the water contact angle (WCA) of the fabric surface reaches 158°. The modified cotton fabric has good physical and chemical stability, self-cleaning, and anti-fouling. At the same time, the modified fabric shows excellent oil/water separation efficiency (98.16% after 20 cycles) and ultrahigh separation flux (15413.63 L m-2 h-1) due to its superhydrophobicity, superoleophilicity, and inherent porous structure. The method provides a broad prospect in the future diversification applications of oil/water separation and oil spill cleaning.

Rational Design of Highly Comprehensive Liquid-Like Coatings with Enhanced Transparency, Concerted Multi-Function, and Excellent Durability: A Ternary Cooperative Strategy

Durable repellent surfaces of high transparency find key applications in daily life and industry. Nevertheless, developing anti-reflective coatings with omni-repellency, concerted multi-function, and desirable durability remains a daunting challenge. Here, a highly comprehensive coating is designed based on the combination of structural design and molecular design. The resulting silica hybrid coating not only manifests enhanced transparency and exceptional omniphobicity, but also achieves integration of multi-function (e.g., anti-smudge, anti-icing, and anti-corrosion). The unprecedented durability of the coating is evidenced by maintaining slipperiness after rigorous treatments, such as 2.5 × 105-cycle mechanical abrasion with a high loading pressure of 100 kPa, 1000-cycle adhesion/peeling and soaking in extreme pH solutions, etc. This work provides a design blueprint for manufacturing versatile and durable coatings for wide-ranging applications.

Unconventional Dually-Mobile Superrepellent Surfaces

The ability of water droplets to move freely on superrepellent surfaces is a crucial feature that enables effective liquid repellency. Common superrepellent surfaces allow free motion of droplets in the Cassie state, with the liquid resting on the surface textures. However, liquid impalement into the textures generally leads to a wetting transition to the Wenzel state and droplet immobilization on the surface, thereby destroying the liquid repellency. This study reports the creation of a novel type of superrepellent surface through rational structural control combined with liquid-like surface chemistry, which allows for the free movement of water droplets and effective repellency in both the Cassie and Wenzel states. Theoretical guidelines for designing such surfaces are provided, and experimental results are consistent with theoretical analysis. Furthermore, this work demonstrates the enhanced ice resistance of the dually-mobile superrepellent surfaces, along with their distinctive self-cleaning capability to eliminate internal contaminants. This study expands the understanding of superrepellency and offers new possibilities for the development of repellent surfaces with exceptional anti-wetting properties.

Robust and Superhydrophobic Polydimethylsiloxane/Ni@Ti3C2Tx Nanocomposite Coatings with Assembled Eyelash-Like Microstructure Array: A New Approach for Effective Passive Anti-Icing and Active Photothermal Deicing

To solve the problem of ice condensation and adhesion, it is urgent to develop new anti-icing and deicing technologies. This study presented the development of a highly efficient photothermal-enhanced superhydrophobic PDMS/Ni@Ti3C2Tx composite film (m-NMPA) fabricated cost-effectively and straightforwardly. This film was fabricated utilizing PDMS as a hydrophobic agent, adhesive, and surface protector, while Ni@Ti3C2Tx as a magnetic photothermal filler innovatively. Through a simple spraying method, the filler is guided by a strong magnetic field to self-assemble into an eyelash-like microstructure array. The unique structure not only imparts superhydrophobic properties to the surface but also constructs an efficient "light-capturing" architecture. Remarkably, the m-NMPA film demonstrates outstanding superhydrophobic passive anti-icing and efficient photothermal active deicing performance without the use of fluorinated chemicals. The micro-/nanostructure of the film forms a gas layer, significantly delaying the freezing time of water. Particularly under extreme cold conditions (-30 °C), the freezing time is extended by a factor of 7.3 compared to the bare substrate. Furthermore, under sunlight exposure, surface droplets do not freeze. The excellent photothermal performance is attributed to the firm anchoring of nickel particles on the MXene surface, facilitating effective "point-to-face" photothermal synergy. The eyelash-like microarray structure enhances light-capturing capability, resulting in a high light absorption rate of 98%. Furthermore, the microstructure aids in maintaining heat at the uppermost layer of the surface, maximizing the utilization of thermal energy for ice melting and frost thawing. Under solar irradiation, the m-NMPA film can rapidly melt approximately a 4 mm thick ice layer within 558 s and expel the melted water promptly, reducing the risk of secondary icing. Additionally, the ice adhesion force on the surface of the m-NMPA film is remarkably low, with an adhesion strength of approximately 4.7 kPa for a 1 × 1 cm2 ice column. After undergoing rigorous durability tests, including xenon lamp weathering test, pressure resistance test, repeated adhesive tape testing, xenon lamp irradiation, water drop impact testing, and repeated brushing with hydrochloric acid and particles, the film's surface structure and superhydrophobic performance have remained exceptional. The photothermal superhydrophobic passive anti-icing and active deicing technology in this work rely on sustainable solar energy for efficient heat generation. It presents broad prospects for practical applications with advantages such as simple processing method, environmental friendliness, outstanding anti-icing effects, and exceptional durability.

Alternating Current Electrospinning of Polycaprolactone/Chitosan Nanofibers for Wound Healing Applications

Traditional wound dressings have not been able to satisfy the needs of the regenerative medicine biomedical area. With the aim of improving tissue regeneration, nanofiber-based wound dressings fabricated by electrospinning (ES) processes have emerged as a powerful approach. Nowadays, nanofiber-based bioactive dressings are mainly developed with a combination of natural and synthetic polymers, such as polycaprolactone (PCL) and chitosan (CHI). Accordingly, herein, PCL/CHI nanofibers have been developed with varying PCL:CHI weight ratios (9:1, 8:2 and 7:3) or CHI viscosities (20, 100 and 600 mPa·s) using a novel alternating current ES (ACES) process. Such nanofibers were thoroughly characterized by determining physicochemical and nanomechanical properties, along with wettability, absorption capacity and hydrolytic plus enzymatic stability. Furthermore, PCL/CHI nanofiber biological safety was validated in terms of cytocompatibility and hemocompatibility (hemolysis < 2%), in addition to a notable antibacterial performance (bacterial reductions of 99.90% for S. aureus and 99.91% for P. aeruginosa). Lastly, the enhanced wound healing activity of PCL/CHI nanofibers was confirmed thanks to their ability to remarkably promote cell proliferation, which make them ideal candidates for long-term applications such as wound dressings.

Durable superhydrophobic surface in wearable sensors: From nature to application

The current generation of wearable sensors often experiences signal interference and external corrosion, leading to device degradation and failure. To address these challenges, the biomimetic superhydrophobic approach has been developed, which offers self-cleaning, low adhesion, corrosion resistance, anti-interference, and other properties. Such surfaces possess hierarchical nanostructures and low surface energy, resulting in a smaller contact area with the skin or external environment. Liquid droplets can even become suspended outside the flexible electronics, reducing the risk of pollution and signal interference, which contributes to the long-term stability of the device in complex environments. Additionally, the coupling of superhydrophobic surfaces and flexible electronics can potentially enhance the device performance due to their large specific surface area and low surface energy. However, the fragility of layered textures in various scenarios and the lack of standardized evaluation and testing methods limit the industrial production of superhydrophobic wearable sensors. This review provides an overview of recent research on superhydrophobic flexible wearable sensors, including the fabrication methodology, evaluation, and specific application targets. The processing, performance, and characteristics of superhydrophobic surfaces are discussed, as well as the working mechanisms and potential challenges of superhydrophobic flexible electronics. Moreover, evaluation strategies for application-oriented superhydrophobic surfaces are presented.

Bionic Nanocoating of Prosthetic Grafts Significantly Reduces Bacterial Growth

Prosthetic materials are a source of bacterial infections, with significant morbidity and mortality. Utilizing the bionic "Lotus effect," we generated superhydrophobic vascular prostheses by nanocoating and investigated their resistance to bacterial colonization. Nanoparticles were generated from silicon dioxide (SiO2), and coated vascular prostheses developed a nanoscale roughness with superhydrophobic characteristics. Coated grafts and untreated controls were incubated with different bacterial solutions including heparinized blood under mechanical stress and during artificial perfusion and were analyzed. Bioviability- and toxicity analyses of SiO2 nanoparticles were performed. Diameters of SiO2 nanoparticles ranged between 20 and 180 nm. Coated prostheses showed a water contact angle of > 150° (mean 154 ± 3°) and a mean water roll-off angle of 9° ± 2°. Toxicity and viability experiments demonstrated no toxic effects of SiO2 nanoparticles on human induced pluripotent stem cell-derived cardiomyocytes endothelial cells, fibroblasts, and HEK239T cells. After artificial perfusion with a bacterial solution (Luciferase+ Escherichia coli), bioluminescence imaging measurements showed a significant reduction of bacterial colonization of superhydrophobic material-coated prostheses compared to that of untreated controls. At the final measurement (t = 60 min), a 97% reduction of bacterial colonization was observed with superhydrophobic material-coated prostheses. Superhydrophobic vascular prostheses tremendously reduced bacterial growth. During artificial perfusion, the protective superhydrophobic effects of the vascular grafts could be confirmed using bioluminescence imaging.

Airflow Triggered Water Film Self-Sculpturing on Femtosecond Laser-Induced Heterogeneously Wetted Micro/Nanostructured Surfaces

Liquid manipulation is essential for daily life and modern industry, and it is widely used in various fields, including seawater desalination, microfluidic robots, and biomedical engineering. Nevertheless, the current research focuses on the manipulation of individual droplets. There are a few projects for water film management. Here, we proposed a facile method of wind-triggered water film self-sculpturing based on a heterogeneous wettability surface, which is achieved by the femtosecond laser direct writing technology and femtosecond laser deposition. Under the conditions of various airflow velocities and water film thicknesses, three distinct behaviors of the water film were analyzed. As a result, when the water film thickness is lower than 4.9 mm, the self-sculpture process will occur until the whole superhydrophobic surface dewetting. Four potential applications are demonstrated, including encryption, oil containers, reconfigurable patterning, and self-splitting devices. This work provides a new approach for manipulating a water film of fluid control engineering.

Engineered Nanocomposite Coatings: From Water-Soluble Polymer to Advanced Hydrophobic Performances

In this work, a water-soluble (hydrophilic) polymer was used to form a hydrophobic coating on silicon substrates (Si) in a two-step process comprising (i) the transformation of the polymer into an insoluble material and (ii) the structuring of this coating at nanometric and micrometric scales to achieve the desired hydrophobic behavior. Polyvinylpyrrolidone (PVP), a water-soluble commodity polymer, was crosslinked using benzophenone and UV irradiation to produce a water-insoluble PVP coating. The nanometric scale roughness of the coating was achieved by the addition of silica nanoparticles (NPs) in the coating. The micrometric scale roughness was achieved by forming vertical pillars of PVP/NP coating. To prepare these pillars, a perforated polystyrene (PS) template was filled with a PVP/NP suspension. Micrometer scale vertical pillars of PVP/silica NPs were produced by this method, which allowed us to tune the wettability of the surface, by combining the micrometric scale roughness of the pillars to the nanometric scale roughness provided by the nanoparticles at the surface. By adjusting the various experimental parameters, a hydrophobic PVP coating was prepared with a water contact angle of 110°, resulting in an improvement of more than 80% compared to the bare flat film with an equal amount of nanoparticles. This study paves the way for the development of a more simplified experimental approach, relying on a blend of polymers containing PVP and NPs, to form the micro/nano-structured PVP pillars directly after the deposition step and the selective etching of the sacrificial major phase.

Metal Surface Engineering for Extreme Sustenance of Jumping Droplet Condensation

Water vapor condensation on metallic surfaces is critical to a broad range of applications, ranging from power generation to the chemical and pharmaceutical industries. Enhancing simultaneously the heat transfer efficiency, scalability, and durability of a condenser surface remains a persistent challenge. Coalescence-induced condensing droplet jumping is a capillarity-driven mechanism of self-ejection of microscopic condensate droplets from a surface. This mechanism is highly desired due to the fact that it continuously frees up the surface for new condensate to form directly on the surface, enhancing heat transfer without requiring the presence of the gravitational field. However, this condensate ejection mechanism typically requires the fabrication of surface nanotextures coated by an ultrathin (<10 nm) conformal hydrophobic coating (hydrophobic self-assembled monolayers such as silanes), which results in poor durability. Here, we present a scalable approach for the fabrication of a hierarchically structured superhydrophobic surface on aluminum substrates, which is able to withstand adverse conditions characterized by condensation of superheated steam shear flow at pressure and temperature up to ≈1.42 bar and ≈111 °C, respectively, and velocities in the range ≈3-9 m/s. The synergetic function of micro- and nanotextures, combined with a chemically grafted, robust ultrathin (≈4.0 nm) poly-1H,1H,2H,2H-perfluorodecyl acrylate (pPFDA) coating, which is 1 order of magnitude thinner than the current state of the art, allows the sustenance of long-term coalescence-induced condensate jumping drop condensation for at least 72 h. This yields unprecedented, up to an order of magnitude higher heat transfer coefficients compared to filmwise condensation under the same conditions and significantly outperforms the current state of the art in terms of both durability and performance establishing a new milestone.

Organocatalyzed Photo-Controlled Synthesis of Ultrahigh-Molecular-Weight Fluorinated Alternating Copolymers

Ultrahigh-molecular-weight (UHMW) polymers with tailored structures are highly desirable for the outstanding properties. In this work, we developed a novel photoorganocatalyzed controlled radical alternating copolymerizations of fluoroalkyl maleimide and diverse vinyl comonomers, enabling efficient preparation of fluorinated copolymers of predetermined UHMWs and well-defined structures at high conversions. Versatility of this method was demonstrated by expanding to controlled terpolymerization, which allows facial access toward fluorinated terpolymers of UHMWs and functional pendants. The obtained copolymers exhibited attractive physical properties and furnished thermoplastic, anticorrosive and (super)hydrophobic attributes as coatings on different substrates. Molecular simulations provided insights into the coating morphology, which unveiled a fluorous protective layer on the top surface with polar groups attached to the bottom substrate, resulting in good adhesion and hydrophobicity, simultaneously. This synthetic method and customized copolymers shed light on the design of high-performance coatings by macromolecular engineering.

On the Durability of Icephobic Coatings: A Review

Ice formation and accumulation on surfaces has a negative impact in many different sectors and can even represent a potential danger. In this review, the latest advances and trends in icephobic coatings focusing on the importance of their durability are discussed, in an attempt to pave the roadmap from the lab to engineering applications. An icephobic material is expected to lower the ice adhesion strength, delay freezing time or temperature, promote the bouncing of a supercooled drop at subzero temperatures and/or reduce the ice accretion rate. To better understand what is more important for specific icing conditions, the different types of ice that can be formed in nature are summarized. Similarly, the alternative methods to evaluate the durability are reviewed, as this is key to properly selecting the method and parameters to ensure the coating is durable enough for a given application. Finally, the different types of icephobic surfaces available to date are considered, highlighting the strategies to enhance their durability, as this is the factor limiting the commercial applicability of icephobic coatings.

Robust Superhydrophobicity through Surface Defects from Laser Powder Bed Fusion Additive Manufacturing

The robustness of superhydrophobic objects conflicts with both the inevitable introduction of fragile micro/nanoscale surfaces and three-dimensional (3D) complex structures. The popular metal 3D printing technology can manufacture robust metal 3D complex components, but the hydrophily and mass surface defects restrict its diverse application. Herein, we proposed a strategy that takes the inherent ridges and grooves' surface defects from laser powder bed fusion additive manufacturing (LPBF-AM), a metal 3D printing process, as storage spaces for hydrophobic silica (HS) nanoparticles to obtain superhydrophobic capacity and superior robustness. The HS nanoparticles stored in the grooves among the laser-melted tracks serve as the hydrophobic guests, while the ridges' metal network provides the mechanical strength, leading to robust superhydrophobic objects with desired 3D structures. Moreover, HS nanoparticles coated on the LPBF-AM-printed surface can inhibit corrosion behavior caused by surface defects. It was found that LPBF-AM-printed objects with HS nanoparticles retained superior hydrophobicity after 150 abrasion cycles (~12.5 KPa) or 50 cycles (~37.5 KPa). Furthermore, LPBF-AM-printed ships with superhydrophobic coating maintained great water repellency even after 10,000 cycles of seawater swashing, preventing dynamic corrosion upon surfaces. Our proposed strategy, therefore, provides a low-cost, highly efficient, and robust superhydrophobic coating, which is applicable to metal 3D architectures toward corrosion-resistant requirements.

Superomniphobic and Photoactive Surface Presents Antimicrobial Properties by Repelling and Killing Pathogens

Healthcare-acquired infections place a significant burden on the cost and quality of patient care in hospitals. Reducing contamination on surfaces within healthcare environments is critical for halting the spread of these infections. Herein, we report a bifunctional─repel and kill─surface developed using photoactive TiO2 nanoparticles integrated into a hierarchical scaffold (OmniKill). To quantify the repellency of OmniKill, we developed a touch-based assay, capable of simulating the transfer of individual pathogens, multiple pathogens, or pathogen-latent fecal matter from hands to surfaces. OmniKill repels bacterial pathogens by at least 2.77-log (99.8%). The photoactive material within OmniKill further reduces the viability of transferred pathogens on the surface by an additional 2.43-log (99.6%) after 1 h of light exposure. The antipathogenic effects─repel and kill─remain robust under complex biological contaminates such as feces. These findings show the potential use of OmniKill in reducing the physical transmission of bacterial pathogens in healthcare settings.

Damage Tolerance of Superhydrophobic Coatings with Binary Cooperative Cells for Water Harvesting

Multifunction superhydrophobic coatings that facilitate water harvesting are attractive for addressing the daunting water crisis, yet, they are caught in a double bind when their durability is considered, as durable coatings will require both tough micro-textures to survive concentrated stress and high-surface-energy chemistry to form chemical bonds within the matrix. To date, a universal bulk-phase coating that combines multifunctionality, ultra-durability, and fabrication feasibility remains challenging. Here, a binary cooperative cell design is reported that can solve the contradiction between the multifunctionality and durability requirements of superhydrophobic coatings. In this strategy, mechanochemically tailored cells with releasable nanoseeds are infused in the common matrix, which serves both as a versatile chemical bridge to achieve strong bonds within the coating building blocks, and as an instantaneous self-repairing generator to improve durability. Such a strategy significantly boosted the wear resistance and outdoor stability of the coatings by over 30-100 and 18 folds, respectively, compared with conventional coatings. The coating is applied to the sustainable application, i.e., enhancing the water collection efficiency by at least 1000% even after harsh abrasion. The strategy will broaden the vision in handling the dilemma properties among functional coatings and promote the application of superhydrophobic coatings in extreme environments.

Stable food grade wax/attapulgite superhydrophobic coatings for anti-adhesion of liquid foods

Adhesion of liquid foods on their packaging materials has caused significant food wastes and environment pollution, which has attracted great attention. Food grade superhydrophobic coatings are very promising to solve the issue but suffer from low mechanical stability and complex preparation methods. Herein, a food grade superhydrophobic coating for anti-adhesion of liquid foods was prepared by combining edible paraffin wax, polydimethylsiloxane-modified attapulgite natural nanorods and a food grade silicone adhesive. The concentration of polydimethylsiloxane-modified attapulgite, ultrasonication time and the volume ratio of the paraffin wax/attapulgite suspension to the silicone adhesive solution have great influences on wettability and morphology of the coatings. The coatings exhibit good static and dynamic superhydrophobicity due to their hierarchical micro-/nanostructure and low surface energy of the polydimethylsiloxane-modified attapulgite and paraffin wax. Moreover, the coatings exhibit good mechanical and chemical stability. The coatings are also highly repellent towards various liquid foods including the hot ones. Furthermore, the coatings are applicable onto various frequently used flexible and hard food packing materials including polypropylene, polyethylene terephthalate, aluminium alloy and paper, etc. Thus, the superhydrophobic coatings have great application potential in the food packing industry for anti-adhesion of liquid foods.

Overview of the design of bionic fine hierarchical structures for fog collection

Nature always uses its special wisdom to construct elegant and suitable schemes. Consequently, organisms in the flora and fauna are endowed with fine hierarchical structures (HS) to adapt to the harsh environment due to many years of evolution. Water is one of the most important resources; however, easy access to it is one the biggest challenges faced by human beings. In this case, fog collection (FC) is considered an efficient method to collect water, where bionic HS can be the bridge to efficiently facilitate the process of the FC. In this review, firstly, we discuss the basic principles of FC. Secondly, the role of HS in FC is analyzed in terms of the microstructure of typical examples of plants and animals. Simultaneously, the water-harvesting function of HS in a relatively new organism, fungal filament, is also presented. Thirdly, the HS design in each representative work is analyzed from a biomimetic perspective (single to multiple biomimetic approaches). The role of HS in FC, and then the FC performance of each work are analyzed in order of spatial dimension from a bionic perspective. Finally, the challenges at this stage and the outlook for the future are presented.

Preparation of a Wear-Resistant, Superhydrophobic SiO2/Polymethyl Methacrylate Composite Coating on Aluminum Surface Processed with Nanosecond Laser

Superhydrophobic coatings are limited by complex preparation processes and poor mechanical durability in practical applications. In this study, a mechanically robust superhydrophobic composite coating was applied to an aluminum surface that underwent processing with a nanosecond laser (referred to as a superhydrophobic aluminum surface). It exhibits a high water contact angle (WCA) of 158.81°, a low sliding angle (SA) of less than 5°, and excellent self-cleaning ability. The wear test shows its durability, and the corrosion test shows its excellent corrosion resistance. This study provides a framework for the preparation of robust superhydrophobic surfaces that may have potential applications in many fields.

Vapor-etching honeycomb-like zinc plating layer for constructing anti-corrosion lubricant-infused surfaces

Introduction: Biomimetic lubricant-infused porous surfaces are developed and applied for omniphobicity and corrosion protection, which exhibit great advantages compared to superhydrophobic surfaces. Methods: Herein, superhydrophobic Fe@E-Zn@PFOA was prepared via the electrodeposition of laminated Zinc coating, further vapor etching, and post-modification with perfluoro caprylic acid. The facile, inexpensive, and environment-friendly water vapor etching process can form a porous honeycomb-like structure. Moreover, the perfluoropolyether lubricant was wicked into the porous and superhydrophobic surfaces, obtaining lubricant-infused surfaces of Fe@E-Zn@PFOA@PFPE. Results and discussion: The influences of the textured roughness and chemical composition on the surface wettability were systematically investigated. The Fe@E-Zn@PFOA@PFPE performs omniphobicity with small sliding angles and superior corrosion resistance compared with the superhydrophobic surface, owing to their multiple barriers, including infused lubricant, hydrophobic monolayers, and compact Zn electroplating coating. Thus, the proposed lubricant-infused surface may provide insights into constructing protective coatings for the potential applications of engineering metal materials.

Ultra-durable superhydrophobic cellular coatings

Developing versatile, scalable, and durable coatings that resist the accretion of matters (liquid, vapor, and solid phases) in various operating environments is important to industrial applications, yet has proven challenging. Here, we report a cellular coating that imparts liquid-repellence, vapor-imperviousness, and solid-shedding capabilities without the need for complicated structures and fabrication processes. The key lies in designing basic cells consisting of rigid microshells and releasable nanoseeds, which together serve as a rigid shield and a bridge that chemically bonds with matrix and substrate. The durability and strong resistance to accretion of different matters of our cellular coating are evidenced by strong anti-abrasion, enhanced anti-corrosion against saltwater over 1000 h, and maintaining dry in complicated phase change conditions. The cells can be impregnated into diverse matrixes for facile mass production through scalable spraying. Our strategy provides a generic design blueprint for engineering ultra-durable coatings for a wide range of applications.

Breathable Fabrics with Robust Superhydrophobicity via In Situ Formation of Hierarchical Surface Morphologies

Superhydrophobic fabrics have recently attracted extensive interest not only in the fields of water-repellent clothing but also for the emerging functional fabrics due to their intrinsic flexibility and excellent stability. In this work, we proposed a simple, cost-effective, and environmentally friendly method to fabricate superhydrophobic fabrics with a broad application scope for textiles of different apertures. The flexible, breathable, and superhydrophobic fabric was realized via a three-step process, including polydimethylsiloxane (PDMS) encapsulation, in situ microcilia array formation, and silica nanoparticle decoration. With an adhesive PDMS layer and additive NdFeB particles, the hierarchical structures can tightly attach to the fabric substrate to provide robustness and durability. Specifically, the optimization of microcilia architecture was achieved via tuning the composite mass ratios so that suitable morphologies can be produced for robust nonwetting behavior. The superhydrophobic fabrics possess a contact angle and sliding angle of ∼155 and ∼3°, respectively, with excellent durability against 650 cycles' periodic mechanical abrasion, 130 cycles' tape-peeling test, washing evaluation, and chemical corrosions. Furthermore, the superhydrophobic fabric shows outstanding breathability and flexibility to be adaptive to surfaces with curvature or irregular shapes. The presented superhydrophobic strategy was considered to be feasible for multiple fabric substrates, revealing the broad application potential for fields of healthcare production, outdoor goods, catering industry, etc.

Advances in the research of carbon-, silicon-, and polymer-based superhydrophobic nanomaterials: Synthesis and potential application

With the rapid development of science and technology, superhydrophobic nanomaterials have become one of the hot topics from various subjects. Due to their distinct properties, such as superhydrophobicity, anti-icing and corrosion resistance, superhydrophobic nanomaterials are widely used in industry, agriculture, defense, medicine and other fields. Hence, the development of superhydrophobic materials with superior performance, economical, practical features, and environment-friendly properties are extremely important for industrial development and environmental protection. Aimed to provide a scientific and theoretical basis for the subsequent study on the preparation of composite superhydrophobic nanomaterials, this paper reviewed the latest progress in the research of superhydrophobic surface wettability and the theory of superhydrophobicity, summarized and analyzed the latest development of carbon-based, silicon-based and polymer-based superhydrophobic nanomaterials in terms of their synthesis, modification, properties and structure sizes (diameters), discussed the problems and unique application prospects of carbon-based, silicon-based and polymer-based superhydrophobic nanomaterials.

Preparation of Mechanically Stable Superamphiphobic Coatings via Combining Phase Separation of Adhesive and Fluorinated SiO2 for Anti-Icing

Superamphiphobic coatings have widespread application potential in various fields, e.g., anti-icing, anti-corrosion and self-cleaning, but are seriously limited by poor mechanical stability. Here, mechanically stable superamphiphobic coatings were fabricated by spraying the suspension composed of phase-separated silicone-modified polyester (SPET) adhesive microspheres with fluorinated silica (FD-POS@SiO₂) on them. The effects of non-solvent and SPET adhesive contents on the superamphiphobicity and mechanical stability of the coatings were studied. Due to the phase separation of SPET and the FD-POS@SiO₂ nanoparticles, the coatings present a multi-scale micro-/nanostructure. Combined with the FD-POS@SiO₂ nanoparticles of low surface energy, the coatings present outstanding static and dynamic superamphiphobicity. Meanwhile, the coatings present outstanding mechanical stability due to the adhesion effect of SPET. In addition, the coatings present outstanding chemical and thermal stability. Moreover, the coatings can obviously delay the water freezing time and decrease the icing adhesion strength. We trust that the superamphiphobic coatings have widespread application potential in the anti-icing field.

Superhydrophobicity Mechanism and Nanoscale Profiling of PDMS-Modified Kaolinite Nanolayers via Ab Initio-MD Simulation and Atomic Force Microscopy Study

This study aimed to investigate the superhydrophobic mechanism of kaolinite particles modified with poly(dimethylsiloxane) (PDMS), which has potential as a superior hydrophobic coating. The study employed a combination of density functional theory (DFT) simulation modeling, characterization of the chemical properties and microstructure, contact angle measurements, and chemical force spectroscopy of atomic force microscopy. The results showed successful PDMS grafting onto the kaolinite surface, resulting in micro- and nanoscale roughness and a contact angle of 165°, indicating a successful superhydrophobic effect. The study also identified the mechanism of the hydrophobic interaction through two-dimensional micro- and nanoscale hydrophobicity images, highlighting the potential of this approach for developing new hydrophobic coatings.

Preparation of Polymer Nanopillar Arrays with Controlled Tip Shapes and Their Application to Hydrophobic and Oleophobic Surfaces

Ordered arrays of nanopillars with controlled tip shapes were fabricated by a template formation process using anodic porous alumina with controlled pore shapes. Although various studies have been reported on the preparation of nanopillar arrays using anodic porous alumina as a template, there have been no reports on the formation of nanopillar arrays with precisely controlled tip shapes. Re-anodization of anodized samples in a neutral electrolyte can flatten the bottom of pores. The use of the resulting anodic porous alumina as a template enabled the fabrication of ordered nanopillar arrays with a flattened tip. The formation of overhanging nanopillar arrays was also possible by using anodic porous alumina with a controlled pore shape as a template, which was fabricated by a combination of anodization, TiO₂ coating by atomic layer deposition, and pore-widening treatment. The contact angles of water and oil droplets were measured using the obtained polymer nanopillar arrays with controlled tip shapes. The contact angle of water droplets did not change regardless of the tip shape of the nanopillars, whereas the contact angle of oil droplets changed depending on the tip shape of the nanopillars. This indicates that liquids with high surface tension are not affected by the nanopillar tip shape, whereas liquids with low surface tension are greatly affected by the nanopillar tip shape. Among the nanopillar arrays fabricated in this study, it was confirmed that the overhanging nanopillar array with many edge structures that have the pinning effect of suppressing the wetting spread of the solution exhibited the highest oil repellency. The method reported here can be used to fabricate nanopillar arrays with a precisely controlled tip geometry, and it is expected that optimization of the geometry will further improve the water- and oil-repellent properties.

Reactive Multilayer Coating As Versatile Nanoarchitectonics for Customizing Various Bioinspired Liquid Wettabilities

In last few decades, multilayer coatings have achieved enormous attention owing to their unique ability to tune thickness, topography, and chemical composition for developing various functional materials. Such multilayer coatings were mostly and conventionally derived by following a simple layer-by-layer (LbL) deposition process through the strategic use of electrostatic interactions, hydrogen bonding, host-guest interactions, covalent bonding, etc. In the conventional design of multilayer coatings, the chemical composition and morphology of coatings are modulated during the process of multilayer constructions. In such an approach, the postmodulations of the porous multilayers with different and desired chemistries are challenging to achieve due to the lack of availability of readily and selectively reactive moieties. Recently, the design of readily and selectively reactive multilayer coatings (RMLCs) provided a facile basis for postmodulating the prepared coating with various desired chemistries. In fact, by taking advantage of the inherent ability of co-optimizing the topography and various chemistries in porous RMLCs, different durable bioinspired liquid wettabilities (i.e., superhydrophobicity, underwater superoleophobicity, underwater superoleophilicity, slippery property, etc.) were successfully derived. Such interfaces have enormous potential in various prospective applications. In this review, we intend to give an overview of the evolution of LbL multilayer coatings and their synthetic strategies and discuss the key advantages of porous RMLCs in terms of achieving and controlling wettability properties. Recent attempts toward various applications of such multilayer coatings that are strategically embedded with different desired liquid wettabilities will be emphasized.

Durable superhydrophobic coatings for prevention of rain attenuation of 5G/weather radomes

Superhydrophobic coatings are expected to solve the rain attenuation issue of 5G radomes. However, it is very challenging to design and construct such superhydrophobic coatings with good impalement resistance, mechanical robustness, and weather resistance, which remains as one of the main bottlenecks hindering their practical applications. Here, we report the design of superhydrophobic coatings with all these merits mentioned above by spray-coating a suspension of adhesive/fluorinated silica core/shell microspheres onto substrates. The core/shell microspheres are formed by phase separation of the adhesive and adhesion between the adhesive and fluorinated silica nanoparticles. The coatings have an approximately isotropic three-tier hierarchical micro-/micro-/nanostructure, a dense but rough surface at the nanoscale, and chemically inert composition with low surface energy. Consequently, the coatings show excellent impalement resistance, mechanical robustness and weather resistance compared with previous studies, and the mechanisms are revealed. Furthermore, we realize large-scale preparation, extension, and practical application of the coatings for efficiently preventing rain attenuation of 5G/weather radomes. By taking these advantages, we believe that the superhydrophobic coatings have great application potential and market prospect. The findings here will boost preparation and real-world applications of superhydrophobic coatings.

Inhibition of Defect-Induced Ice Nucleation, Propagation, and Adhesion by Bioinspired Self-Healing Anti-Icing Coatings

Anti-icing coatings on outdoor infrastructures inevitably suffer from mechanical injuries in numerous icing scenarios such as hailstorms, sandstorms, impacts of foreign objects, and icing-deicing cycles. Herein, the mechanisms of surface-defect-induced icing are clarified. At the defects, water molecules exhibit stronger adsorption and the heat transfer rate increases, accelerating the condensation of water vapor as well as ice nucleation and propagation. Moreover, the ice-defect interlocking structure increases the ice adhesion strength. Thus, a self-healing (at -20 °C) antifreeze-protein (AFP)-inspired anti-icing coating is developed. The coating is based on a design that mimics the ice-binding and non-ice-binding sites in AFPs. It enables the coating to markedly inhibit ice nucleation (nucleation temperature < -29.4 °C), prevent ice propagation (propagation rate < 0.00048 cm²/s), and reduce ice adhesion on the surface (adhesion strength < 38.9 kPa). More importantly, the coating can also autonomously self-heal at -20 °C, as a result of multiple dynamic bonds in its structure, to inhibit defect-induced icing processes. The healed coating sustains high anti-icing and deicing performance even under various extreme conditions. This work reveals the in-depth mechanism of defect-induced ice formation as well as adhesion, and proposes a self-healing anti-icing coating for outdoor infrastructures.

Multifunctional Layer-by-Layer Coating Based on a New Amphiphilic Block Copolymer via RAFT-Mediated Polymerization-Induced Self-Assembly Process

In this hi-tech world, the "smart coatings" have sparked significant attention among materials scientists because of their versatile applications. Various strategies have been developed to generate smart coatings in the past 2 decades. The layer-by-layer (LbL) technique is the most commonly employed strategy to produce a smart coating for suitable applications. Here, we present a smart coating with healing, antifogging, and fluorescence properties fabricated by the LbL assembly of an anionic amphiphilic block copolymer latex and cationic inorganic POSS (polyhedral-oligomeric-silsesquioxane) nanoparticles. In this case, a new anionic block copolymer (BCP), {poly(sodium styrene sulfonate)-block-poly[2-(acetoacetoxy)ethyl methacrylate]}, (PSS-b-PAAEMA) was synthesized via surfactant-free RAFT-mediated emulsion polymerization using the PISA technique. The PSS-b-PAAEMA was characterized by ¹H NMR, dynamic light scattering, scanning electron microscopy, and transmission electron microscopy analyses as well as by UV-vis and photoluminescence spectroscopy. For LbL coating fabrication, an amine-modified glass was successively dipped in the anionic latex and cationic POSS solution. The transparent coating exhibited good fluorescence properties under UV light (blue color). The antifogging performance of the coating was also investigated using both cold-warm and hot-vapor techniques. Additionally, the coating surface showed a significant healing activity with a healing efficiency of >75% through ionic interaction. Thus, this finding provides a simple low volatile organic compound (VOC) water-based LbL coating with multifunctional properties that can be a potential material for versatile applications.

Robust Janus Superwetting Textile with Large Pore Sizes for Oil-in-Water Emulsion Separation

Developing advanced oil-water separation technology is significant for environmental conservation. According to the synergetic effects of the size-sieving mechanism, superwetting materials with small pore sizes have been designed to realize high-efficiency separation for oil-water emulsions. However, the separation flux limited by the pore size and the weakness of the superwetting material impede its practical application severely. Herein, we construct a robust Janus superwetting textile with large pore sizes for oil-in-water emulsion separation. The pristine textile is coated by the as-prepared CuO nanoparticles as the bottom layer with superhydrophilicity and then grafted by 1-octadecanethiol as the top layer with superhydrophobicity to construct the Janus textile. When used as a filter, the superhydrophobic layer acts as the nucleation site to coalesce the small oil droplets facilely. Then, the coalesced oil fills the pores of the superhydrophobic layer and selectively permeates it but is blocked by the superhydrophilic layer with large pore sizes. Utilizing the unique separation mechanism, the Janus textile realizes efficient and rapid separation. Even after multicycle separation, hot liquid immersion for 24 h, tribological test for 60 min, and sandpaper abrasion for 500 cycles, the Janus textile still retains the superwettability and excellent separation performance, manifesting outstanding stability to resist severe damage. This separation strategy provides a novel guideline for high-efficiency and high-flux emulsion separation and practical application.

Hierarchically Patterned Self-Cleaning Polymer Composites for Daytime Radiative Cooling

Passive daytime radiative cooling (PDRC) has the potential to reduce energy demand and mitigate global warming. However, surface contamination from dust and bacterial buildup limits practical PDRC applications. Here, we develop a hierarchically patterned nanoporous composite (HPNC) using a facile template-molding fabrication method to integrate PDRC materials with self-cleaning and antibacterial functions. The HPNC design decouples multifunctional control into different characteristic length scales that can be optimized simultaneously. The nanoporous polymer matrix embedded with tunable fillers enables 7.8 and 4.4 °C temperature reduction for outdoor personal and building cooling, respectively, under intense solar irradiance. Meanwhile, a microscale pillar array pattern integrated into the HPNC enables superhydrophobicity with self-cleaning and antisoiling functions to mitigate surface contamination. Moreover, the surface coating of photocatalytic agents can generate photoinduced antibacterial effects. The scalable fabrication and multifunctional capabilities of our HPNC design offer a promising solution for practical PDRC applications with minimal maintenance needs.

Permanent Anticoagulation Blood-Vessel by Mezzo-Sized Double Re-Entrant Structure

Having a permanent omniphobicity on the inner surface of the tube can bring enormous advantages, such as reducing resistance and avoiding precipitation during mass transfer. For example, such a tube can prevent blood clotting when delivering blood composed of complex hydrophilic and lipophilic compounds. However, it is very challenging to fabricate micro and nanostructures inside a tube. To overcome these, a wearability and deformation-free structural omniphobic surface is fabricated. The omniphobic surface can repel liquids by its "air-spring" under the structure, regardless of surface tension. Furthermore, it is not lost an omniphobicity under physical deformation like curved or twisted. By using these properties, omniphobic structures on the inner wall of the tube by the "roll-up" method are fabricated. Fabricated omniphobic tubes still repels liquids, even complex liquids like blood. According to the ex vivo blood tests for medical usage, the tube can reduce thrombus formation by 99%, like the heparin-coated tube. So, it is believed the tube can be soon replaced typical coating-based medical surfaces or anticoagulation blood vessel.

Highly Hydrophobic Films of Engineered Silk Proteins by a Simple Deposition Method

Molecular engineering of protein structures offers a uniquely versatile route for novel functionalities in materials. Here, we describe a method to form highly hydrophobic thin films using genetically engineered spider silk proteins. We used structurally engineered protein variants containing ADF3 and AQ12 spider silk sequences. Wetting properties were studied using static and dynamic contact angle measurements. Solution conditions and the surrounding humidity during film preparation were key parameters to obtain high hydrophobicity, as shown by contact angles in excess of 120°. Although the surface layer was highly hydrophobic, its structure was disrupted by the added water droplets. Crystal-like structures were found at the spots where water droplets had been placed. To understand the mechanism of film formation, different variants of the proteins, the topography of the films, and secondary structures of the protein components were studied. The high contact angle in the films demonstrates that the conformations that silk proteins take in the protein layer very efficiently expose their hydrophobic segments. This work reveals a highly amphiphilic nature of silk proteins and contributes to an understanding of their assembly mechanisms. It will also help in designing diverse technical uses for recombinant silk.

All-perfluoropolymer, nonlinear stability-assisted monolithic surface combines topology-specific superwettability with ultradurability

Developing versatile and robust surfaces that mimic the skins of living beings to regulate air/liquid/solid matter is critical for many bioinspired applications. Despite notable achievements, such as in the case of developing robust superhydrophobic surfaces, it remains elusive to realize simultaneously topology-specific superwettability and multipronged durability owing to their inherent tradeoff and the lack of a scalable fabrication method. Here, we present a largely unexplored strategy of preparing an all-perfluoropolymer (Teflon), nonlinear stability-assisted monolithic surface for efficient regulating matters. The key to achieving topology-specific superwettability and multilevel durability is the geometric-material mechanics design coupling superwettability stability and mechanical strength. The versatility of the surface is evidenced by its manufacturing feasibility, multiple-use modes (coating, membrane, and adhesive tape), long-term air trapping in 9-m-deep water, low-fouling droplet transportation, and self-cleaning of nanodirt. We also demonstrate its multilevel durability, including strong substrate adhesion, mechanical robustness, and chemical stability, all of which are needed for real-world applications.

Self-Healing of Biocompatible Superhydrophobic Coatings: The Interplay of the Size and Loading of Particles

The broad application potential of superhydrophobic coatings is limited by the usage of environment-threatening materials and poor durability. The nature-inspired design and fabrication of self-healing coatings is a promising approach for addressing these issues. In this study, we report a fluorine-free and biocompatible superhydrophobic coating that can be thermally healed after abrasion. The coating is composed of silica nanoparticles and carnauba wax, and the self-healing is based on surface enrichment of wax in analogy to the wax secretion in plant leaves. The coating not only exhibits fast self-healing, just in 1 min under moderate heating, but also displays increased water repellency and thermal stability after healing. The rapid self-healing ability of the coating is attributed to the relatively low melting point of carnauba wax and its migration to the surface of the hydrophilic silica nanoparticles. The dependence of self-healing on the size and loading of particles provides insights into the process. Furthermore, the coating exhibits high levels of biocompatibility where the viability of fibroblast L929 cells was ∼90%. The presented approach and insights provide valuable guidelines in the design and fabrication of self-healing superhydrophobic coatings.

Transparent sunlight-activated antifogging metamaterials

Counteracting surface fogging to maintain surface transparency is important for a variety of applications including eyewear, windows and displays. Energy-neutral, passive approaches predominantly rely on engineering the surface wettability, but suffer from non-uniformity, contaminant deposition and lack of robustness, all of which substantially degrade durability and performance. Here, guided by nucleation thermodynamics, we design a transparent, sunlight-activated, photothermal coating to inhibit fogging. The metamaterial coating contains a nanoscopically thin percolating gold layer and is most absorptive in the near-infrared range, where half of the sunlight energy resides, thus maintaining visible transparency. The photoinduced heating effect enables sustained and superior fog prevention (4-fold improvement) and removal (3-fold improvement) compared with uncoated samples, and overall impressive performance, indoors and outdoors, even under cloudy conditions. The extreme thinness (~10 nm) of the coating-which can be produced by standard, readily scalable fabrication processes-enables integration beneath other coatings, rendering it durable even on highly compliant substrates.

Crack-Initiated Durable Low-Adhesion Trilayer Icephobic Surfaces with Microcone-Array Anchored Porous Sponges and Polydimethylsiloxane Cover

Reducing unfavorable ice accretion on surfaces exposed in cold environment requires effective passive anti-icing/deicing techniques. Icephobic surfaces are widely applied on various infrastructures due to their low ice adhesion strength and flexibility, whereas their poor mechanical durability, common liquid infusion, weak resistance to contamination, and low bonding strength to substrates are the major remaining challenges. According to the fracture mechanics of ice layer, initiating cracks at the ice-solid interfaces via the proper design of internal structures of icephobic materials is a promising way to icephobicity. Herein, a crack initiating icephobic surface with porous PDMS sponges sandwiched between a protective, dense PDMS layer and a textured metal microstructure was proposed and fabricated. The combination of high- and low- stiffness PDMS layers anchored by the structured metal surface give the sandwich-like structure excellent icephobicity with both high durability and low ice adhesion (5.3 kPa in the icing-deicing cycles). The porosity and the elastic modulus of the PDMS sponges and the periodicity of the metal surface structures can both be tailored to realize enhanced icephobicity. The sandwich-like icephobic surface remained insignificantly changed under solid particle impacting and the durability characterized via linear abrasion tests was elevated compared with PDMS coating on flat metal surfaces. Additionally, the trilayer icephobic surface possesses durability, low ice adhesion strength, and improved resistance to contamination and is applicable on various surfaces.

Scalable and Mechanically Durable Superhydrophobic Coating of SiO2/Polydimethylsiloxane/Epoxy Nanocomposite

The mechanical durability of superhydrophobic surfaces is of significance for their practical applications. However, few reports about superhydrophobic coating on certain substrates took into consideration both the mechanical stability of the superhydrophobic coating and adhesion stability between the coating and the substrate. Herein, we put forward a facile and efficient strategy to construct robust superhydrophobic coatings by simply spray-coating a composite suspension of SiO₂ nanoparticles, polydimethylsiloxane (PDMS), and epoxy resin (EP) on substrates pretreated with an EP base-coating. The as-obtained coating exhibited excellent superhydrophobicity with water contact angle of 163° and sliding angle of 3.5°, which could endure UV irradiation of 180 h, immersion in acidic or basic solutions for 168 h, and outdoor exposure for over 30 days. Notably, the coating surface retained superhydrophobicity after being successively impacted with faucet water for 1 h, impinged with 360 g sand grains, and abraded with sandpaper of 120 grid under a load of 500 g for 5 m distance. The outstanding mechanical stability was mainly attributed to the cross-linking of EP and the elastic nature of PDMS which ensured strong cohesion inside the whole coating and to the substrate. Additionally, the coating showed self-healing capacity against O₂ plasma etching. The method is simple with the materials commercially available and is expected to be widely applied in outdoor applications.

Removal of dyes, oils, alcohols, heavy metals and microplastics from water with superhydrophobic materials

A wide variety of pollutants can be currently found in water that are extremely difficult to remove due to their chemical composition and properties. A lot of effort has been made to tackle this issue that directly affects the environment. In this scenario, superhydrophobic surfaces, which have a water contact angle >150°, have emerged as an innovative technology that could be applied in different ways. Their environmental applications show promise in removing emerging pollutants from water. While the number of publications on superhydrophobic materials has remained largely unchanged since 2019, the number of articles on the environmental applications of superhydrophobic surfaces is still rising, corroborating the interest in this area. Herein, we briefly present the basis of superhydrophobicity and show the different materials that have been used to remove pollutants from water. We have identified five types of emerging pollutants that are efficiently removed by superhydrophobic materials: oils, microplastics, dyes, heavy metals, and ethanol. Finally, the future challenges of these applications are also discussed, considering the state of the art of the environmental applications of superhydrophobic materials.

Durability and corrosion behaviors of superhydrophobic amorphous coatings: a contrastive investigation

Superhydrophobic surfaces can be derived from roughening hydrophobic materials. However, the superhydrophobic surfaces with various micro/nano morphologies present variations of chemical and mechanical durability, which limits their practical applications. Very little actually is known about comparing durability and corrosion resistance of concave and convex superhydrophobic surface structures systematically. In this paper, two kinds of superhydrophobic AlNiTi amorphous coatings with concave and convex surfaces were obtained by chemical etching and hydrothermal methods, respectively. Benefiting from nanoscale sheet structure, the convex superhydrophobic coating displays higher water-repellence (contact angle = 157.6°), better self-cleaning performance and corrosion resistance. The corrosion current density of the convex superhydrophobic surface is approximately one order of magnitude smaller than the concave superhydrophobic surface. Besides, the long-term chemical stability and mechanical durability of both superhydrophobic surfaces were also investigated. The formation and damage mechanisms of these two kinds of superhydrophobic surfaces were proposed. It is hoped that these investigations could provide clear guidance for the real-world applications of superhydrophobic amorphous coatings.

Collagen Fiber-Based Advanced Separation Materials: Recent Developments and Future Perspectives

Separation plays a critical role in a broad range of industrial applications. Developing advanced separation materials is of great significance for the future development of separation technology. Collagen fibers (CFs), the typical structural proteins, exhibit unique structural hierarchy, amphiphilic wettability, and versatile chemical reactivity. These distinctive properties provide infinite possibilities for the rational design of advanced separation materials. During the past 2 decades, many progressive achievements in the development of CFs-derived advanced separation materials have been witnessed already. Herein, the CFs-based separation materials are focused on and the recent progresses in this topic are reviewed. CFs widely existing in animal skins display unique hierarchically fibrous structure, amphiphilicity-enabled surface wetting behaviors, multi-functionality guaranteed covalent/non-covalent reaction versatility. These outstanding merits of CFs bring great opportunities for realizing rational design of a variety of advanced separation materials that were capable of achieving high-performance separations to diverse specific targets, including oily pollutants, natural products, metal ions, anionic contaminants and proteins, etc. Besides, the important issues for the further development of CFs-based advanced separation materials are also discussed.

Preparing Hydrophobic Cellulose Nanofibers-SiO2 Films and Coating by One-Step Mechanochemical Method

Green and sustainable cellulose-based hydrophobic coatings are increasingly the subject of scientific and industrial research. However, few researchers pay attention to preparing it by a one-step method. Therefore, a superhydrophobic coating composed of hydrophobic SiO2 and cellulose nanofiber modified by 3,4-dichlorophenyl isocyanate was manufactured through one-step ball milling. It was found that the ball milling can promote SiO2 dispersion and achieve the preparation of modified nanocellulose, which further disperse SiO2 nanoparticles to form film or coating. Compared with the ultrasonic dispersion method, the composite coating prepared by ball milling method can obtain higher water contact angle and more stable hydrophobic properties. The hydrophobic cellulose nanofiber can load 1.5 equivalents of SiO2 nanoparticles to form a uniform film with the water contact angle of 158.0° and low moisture absorption. When this nanocomposite is used as a coating material, it can impart super-hydrophobicity to paper surface with water contact angle of 155.8°. This work provides a facile way to prepare superhydrophobic nanocellulose/nanoparticles composite coatings and films, thereby broadening the ways of dispersing nanoparticles and constructing superhydrophobic coatings.

Whether and When Superhydrophobic/Superoleophobic Surfaces Are Fingerprint Repellent

Driven by the ever-increasing demand for fingerprint-resistant techniques in modern society, numerous researches have proposed to develop innovative antifingerprint coatings based on superhydrophobic/superoleophobic surface design. However, whether superhydrophobic/superoleophobic surfaces have favorable repellency to the microscopic fingerprint is in fact an open question. Here, we establish a reliable method that enables evaluating the antifingerprint capability of various surfaces in a quantitative way. We show that superhydrophobicity is irrelevant with fingerprint repellency. Regarding superoleophobic surfaces, two distinct wetting states of microscopic fingerprint residues, i.e., the “repellent” and the “collapsed” states, are revealed. Only in the “repellent” state, in which the fingerprint residues remain atop surface textures upon being pressed, superoleophobic surfaces can bring about favorable antifingerprint repellency, which correlates positively with their receding contact angles. A finger-deformation-dependent intrusion mechanism is proposed to account for the formation of different fingerprint wetting states. Our findings offer important insights into the mechanism of fingerprint repellency and will help the design of high-performance antifingerprint surfaces for diverse applications.