Ultratough, ultrastrong, and highly conductive graphene films with arbitrary sizes

Bioinspired Nanolayered Structure Tuned by Extensional Stress: A Scalable Way to High-Performance Biodegradable Polyesters

The nacre-inspired multi-nanolayer structure offers a unique combination of advanced mechanical properties, such as strength and crack tolerance, making them highly versatile for various applications. Nevertheless, a significant challenge lies in the current fabrication methods, which is difficult to create a scalable manufacturing process with precise control of hierarchical structure. In this work, a novel strategy is presented to regulate nacre-like multi-nanolayer films with the balance mechanical properties of stiffness and toughness. By utilizing a co-continuous phase structure and an extensional stress field, the hierarchical nanolayers is successfully constructed with tunable sizes using a scalable processing technique. This strategic modification allows the robust phase to function as nacre-like platelets, while the soft phase acts as a ductile connection layer, resulting in exceptional comprehensive properties. The nanolayer-structured films demonstrate excellent isotropic properties, including a tensile strength of 113.5 MPa in the machine direction and 106.3 MPa in a transverse direction. More interestingly, these films unprecedentedly exhibit a remarkable puncture resistance at the same time, up to 324.8 N mm-1, surpassing the performance of other biodegradable films. The scalable fabrication strategy holds significant promise in designing advanced bioinspired materials for diverse applications.

Research Progress in Preparation, Properties and Applications of Biomimetic Organic-Inorganic Composites with "Brick-and-Mortar" Structure

Inspired by nature, materials scientists have been exploring and designing various biomimetic materials. Among them, composite materials with brick-and-mortar-like structure synthesized from organic and inorganic materials (BMOIs) have attracted increasing attention from scholars. These materials have the advantages of high strength, excellent flame retardancy, and good designability, which can meet the requirements of various fields for materials and have extremely high research value. Despite the increasing interest in and applications of this type of structural material, there is still a dearth of comprehensive reviews, leaving the scientific community with a limited understanding of its properties and applications. In this paper, we review the preparation, interface interaction, and research progress of BMOIs, and propose possible future development directions for this class of materials.

Aligning curved stacking bands to simultaneously strengthen and toughen lamellar materials

A layered architecture endows structural materials like nacre and biomimetic ceramics with enhanced mechanical performance because it introduces multiple strengthening and toughening mechanisms. Yet present studies predominantly involve enhancing the alignment in planar lamellar structures, and the effects of the stacking curvature have largely remained unexplored. Here we find that ordered curved stacking bands in lamellar structures act as a new structural mechanism to simultaneously improve strength and toughness. Aligned curved bands increase interlayer frictional resistance to show a strengthening effect and suppress the crack propagation to show an extrinsic toughening effect. In prototypical graphene oxide films, rational regulation of the intervals and orientations of curved bands bring a maximum 162% improvement in strength and 183% improvement in toughness simultaneously. Our results reveal the hidden effects of the stacking curvature on the mechanical behaviors of lamellar materials, opening an extra design dimension to fabricate stronger and tougher structural materials.

Molecular Dynamics Simulations of the Mechanical Properties of Cellulose Nanocrystals-Graphene Layered Nanocomposites

Cellulose nanocrystals (CNCs) have received a significant amount of attention due to their excellent physiochemical properties. Herein, based on bioinspired layered materials with excellent mechanical properties, a CNCs-graphene layered structure with covalent linkages (C-C bond) is constructed. The mechanical properties are systematically studied by molecular dynamics (MD) simulations in terms of the effects of temperature, strain rate and the covalent bond content. Compared to pristine CNCs, the mechanical performance of the CNCs-graphene layered structure has significantly improved. The elastic modulus of the layered structure decreases with the increase of temperature and increases with the increase of strain rate and covalent bond coverage. The results show that the covalent bonding and van der Waals force interactions at the interfaces play an important role in the interfacial adhesion and load transfer capacity of composite materials. These findings can be useful in further modeling of other graphene-based polymers at the atomic scale, which will be critical for their potential applications as functional materials.

Layered Assembly of Graphene Oxide Paper for Mechanical Structures

Graphene oxide (GO) paper is an attractive material because of high stiffness and strength, light weight, and multiple functionalities. While these properties are now widely exploited in nanoinclusions or flat sheets, three-dimensional (3D) structures from GO paper are not widely studied because of a lack of suitable processing methods. In this study, we report a layered assembly method to make stiff and strong 3D GO structures with the aid of a sodium tetraborate (borax) solution. By comparing mechanical properties of assembled GO paper using water or borax solution, we found that the borax-assembled layers had the highest stiffness. To demonstrate the versatility of our assembly protocol, we then fabricated a variety of 3D structures including I-beams, cylindrical tubes, and bridge-like structures from GO paper. These GO structures were stiff and light weight, and the stiffness to mass ratio was around 2-4 times higher than other polymer samples including cellulose, fluorinated ethylene propylene, and poly(vinyl alcohol). The versatile processing method to make stiff and strong GO structures will enable new engineering applications where nonplanar GO structures are required.

Sub-Second Joule-Heated RuO2-Decorated Nitrogen- and Sulfur-Doped Graphene Fibers for Flexible Fiber-type Supercapacitors

Graphene-based fiber-shaped supercapacitors (FSSCs) have received considerable attention as potential wearable energy storage devices owing to their simple operating mechanism, flexibility, and long-term stability. To date, energy storage capacities of supercapacitors have been significantly improved via strategies such as heteroatom doping and the incorporation of pseudocapacitive metal oxides. Herein, we develop a novel and scalable direct-hybridization method that combines heteroatom doping and metal oxide hybridization for the fabrication of high-performance FSSCs. Using porous and highly conductive nitrogen and sulfur co-doped graphene fibers (NS-GFs) as self-heating units, we successfully convert ruthenium hydroxide anchored to the surface into ruthenium oxide nanoparticles after programmed sub-second electrothermal annealing without structural damage of the fibers. The resulting fibers show an increased gravimetric capacitance of 68.88 F g^-1 compared to that of the pristine NS-GF (8.32 F g^-1), excellent cyclic stability maintaining 96.67% of the initial capacitance after 20 000 continuous charging/discharging cycles, and good mechanical flexibility. The findings of this work advocate a successful Joule heating strategy for preparing high-performance graphene-based metal oxide hybrid FSSCs for use in energy storage applications.

Realizing Spontaneously Regular Stacking of Pristine Graphene Oxide by a Chemical-Structure-Engineering Strategy for Mechanically Strong Macroscopic Films

Mechanical-electrical properties of macroscopic graphene films derived from graphene oxide (GO) sheets are substantially restricted by their surface wrinkles and structural misalignment. Herein, we propose a chemical-structure-engineering strategy to realize the spontaneously regular stacking of modified GO (GO-m) with trace carboxyl. The highly aligned GO-m film delivers a fracture strength and modulus of nearly 3- and 5-fold higher than a wrinkled film with conventional Hummer's method derived GO (GO-c). The favorable assembly pattern of GO-m sheets is attributed to their decreased interfacial friction on the atomic scale, which weakens their local gelation capability for freer configuration adjustment during the assembly process. The chemical structure of GO-m can be further engineered by an epoxide-to-hydroxyl reaction, achieving a record high tensile strength of up to 631 MPa for the pristine GO film. By exploring the relationship between the surface terminations of GO and its stacking mode, this work proves the feasibility to realize high-performance macroscopic materials with optimized microstructure through the chemical modulation of nanosheet assembly.

Insights on Shear Transfer Efficiency in "Brick-and-Mortar" Composites Made of 2D Carbon Nanoparticles

Achieving high mechanical performances in nanocomposites reinforced with lamellar fillers has been a great challenge in the last decade. Many efforts have been made to fabricate synthetic materials whose properties resemble those of the reinforcement. To achieve this, special architectures have been considered mimicking existing materials, such as nacre. However, achieving the desired performances is challenging since the mechanical response of the material is influenced by many factors, such as the filler content, the matrix molecular mobility and the compatibility between the two phases. Most importantly, the properties of a macroscopic bulk material strongly depend on the interaction at atomic levels and on their synergetic effect. In particular, the formation of highly-ordered brick-and-mortar structures depends on the interaction forces between the two phases. Consequently, poor mechanical performances of the material are associated with interface issues and low stress transfer from the matrix to the nanoparticles. Therefore, improvement of the interface at the chemical level enhances the mechanical response of the material. The purpose of this review is to give insight into the stress transfer mechanism in high filler content composites reinforced with 2D carbon nanoparticles and to describe the parameters that influence the efficiency of stress transfer and the strategies to improve it.

Nanoscale-Structured Hybrid Bragg Stacks with Orientation- and Composition-Dependent Mechanical and Thermal Transport Properties: Implications for Nacre Mimetics and Heat Management Applications

Layered nanomaterials fascinate researchers for their mechanical, barrier, optical, and transport properties. Nacre is a biological example thereof, combining excellent mechanical properties by aligned submicron inorganic platelets and nanoscale proteinic interlayers. Mimicking nacre with advanced nanosheets requires ultraconfined organic layers aimed at nacre-like high reinforcement fractions. We describe inorganic/polymer hybrid Bragg stacks with one or two fluorohectorite clay layers alternating with one or two poly(ethylene glycol) layers. As indicated by X-ray diffraction, perfect one-dimensional crystallinity allows for homogeneous single-phase materials with up to a 84% clay volume fraction. Brillouin light spectroscopy allows the exploration of ultimate mechanical moduli without disturbance by flaws, suggesting an unprecedentedly high Young's modulus of 162 GPa along the aligned clays, indicating almost ideal reinforcement under these conditions. Importantly, low heat conductivity is observed across films, κ_⊥ = 0.11-0.15 W m^-1 K^-1, with a high anisotropy of κ_∥/κ_⊥ = 28-33. The macroscopic mechanical properties show ductile-to-brittle change with an increase in the clay volume fraction from 54% to 70%. Conceptually, this work reveals the ultimate elastic and thermal properties of aligned layered clay nanocomposites in flaw-tolerant conditions.

Interphase in Polymer Nanocomposites

The lightweight and high-strength functional nanocomposites are important in many practical applications. Natural biomaterials with excellent mechanical properties provide inspiration for improving the performance of composite materials. Previous studies have usually focused on the bionic design of the material's microstructure, sometimes overlooking the importance of the interphase in the nanocomposite system. In this Perspective, we will focus on the construction and control of the interphase in confined space and the connection between the interphase and the macroscopic properties of the materials. We shall survey the current understanding of the critical size of the interphase and discuss the general rules of interphase formation. We hope to raise awareness of the interphase concept and encourage more experimental and simulation studies on this subject, with the aim of an optimal design and controllable preparation of polymer nanocomposite materials.

Isocyanate-functionalised graphene oxide and poly(vinyl alcohol) nacre-mimetic inspired freestanding films

Nacre mimetic films based on 2-ureido-4[1H]-pyrimidinone (UPy) functionalised graphene oxide (GO) and poly(vinyl alcohol) (PVA) were readily prepared by self-assembly using a vacuum filtration method. The isocyanate (UPy) functionalisation of the PVA was confirmed from a combination of Fourier transform infrared spectroscopy (FTIR) and changes in d-spacing from X-ray diffraction (XRD) measurements and, of the GO by solid-state NMR measurements reported by the authors previously. This is the first example of nacre mimetic structures where both the nanoplatelet (GO) and polymer (PVA) components are functionalised with complimentary groups. The resulting films displayed substantial increases in Young's modulus (E) of 392% (GO1/PVA1), ultimate tensile strength (UTS, σ) of 535% (GO1/PVA1), elongation at break (ε _max) of 598% (GO10/PVA5) and tensile toughness (U _T) of 1789% (GO1/PVA10) compared to the un-functionalised GO analogues. The binding of UPy to both the GO and the PVA provides multiple routes by which these freestanding nacre mimetic films can dissipate applied loads.

Advancement in Graphene-Based Materials and Their Nacre Inspired Composites for Armour Applications-A Review

The development of armour systems with higher ballistic resistance and light weight has gained considerable attention as an increasing number of countries are recognising the need to build up advanced self-defence system to deter potential military conflicts and threats. Graphene is a two dimensional one-atom thick nanomaterial which possesses excellent tensile strength (130 GPa) and specific penetration energy (10 times higher than steel). It is also lightweight, tough and stiff and is expected to replace the current aramid fibre-based polymer composites. Currently, insights derived from the study of the nacre (natural armour system) are finding applications on the development of artificial nacre structures using graphene-based materials that can achieve high toughness and energy dissipation. The aim of this review is to discuss the potential of graphene-based nanomaterials with regard to the penetration energy, toughness and ballistic limit for personal body armour applications. This review addresses the cutting-edge research in the ballistic performance of graphene-based materials through theoretical, experimentation as well as simulations. The influence of fabrication techniques and interfacial interactions of graphene-based bioinspired polymer composites for ballistic application are also discussed. This review also covers the artificial nacre which is shown to exhibit superior mechanical and toughness behaviours.

Nature-inspired hierarchical materials for sensing and energy storage applications

Nature-inspired hierarchical architectures have recently drawn enormous interest in the materials science community, being considered as promising materials for the development of high-performance wearable electronic devices. Their highly dynamic interfacial interactions have opened new horizons towards the fabrication of sustainable sensing and energy storage materials with multifunctional properties. Nature-inspired assemblies can exhibit impressive properties including ultrahigh sensitivity, excellent energy density and coulombic efficiency behaviors as well as ultralong cycling stability and durability, which can be finely tuned and enhanced by controlling synergistic interfacial interactions between their individual components. This tutorial review article aims to address recent breakthroughs in the development of advanced Nature-inspired sensing and energy storage materials, with special emphasis on the influence of interfacial interactions over their improved properties.

Ultratough and ultrastrong graphene oxide hybrid films via a polycationitrile approach

Graphene oxide (GO) is a classic two dimensional (2D) building block that can be used to develop high-performance materials for numerous applications, particularly in the energy and environmental fields. Currently, the precise assembly of GO nanosheets into macroscopic nanohybrids of superior strength and toughness is desirable, and faces challenges and trade-offs. Herein, we exploited the freshly established polycationitrile method as a powerful molecular crosslinking strategy to engineer ultratough and ultrastrong GO/polymer hybrid films, in which a covalent triazine-based network was constructed in a mild condition to reinforce the interface between GO nanosheets. The tensile strength and toughness reached 585 ± 25 MPa and 14.93 ± 1.09 MJ m^-3, respectively, which, to the best of our knowledge, are the current world records in all GO-based hybrid films. As an added merit of the tailor-made polymer crosslinker, the high mechanical performance can be maintained in large part at an extremely high relative humidity of 98%. This emerging interface-engineering approach paves a new avenue to produce integrated strong-and-tough 2D nanohybrid materials that are useful in aerospace, artificial muscle, energy harvesting, tissue engineering and more.

The Origin of the Sheet Size Predicament in Graphene Macroscopic Papers

The larger size of graphene sheets should intuitively generate higher overall properties of their macroscopic materials. However, this intuitive notion still remains ambiguous. Here, we uncover that the wrinkle formation causes the counterintuitive size predicament of graphene sheets in their macroscopic materials. In the model of graphene oxide assembled papers, we reveal that the giant size of graphene oxide sheets aggravates the formation of larger wrinkles and more microvoids, causing the negative size effect in mechanical strength. A major microscopic origin of the size predicament is the skin wrinkling in the drying process, and the wrinkling behavior follows a general rule of deformation of an elastic thin plate. We use a wrinkle-engineering strategy to depress the spontaneously formed large wrinkles and succeed in the resolution of the size predicament. After wrinkle modulation, an authentically positive size effect reversely appears in which giant graphene sheets generate ultrahigh mechanical strength and superior functionalities of graphene papers. The origin of the size predicament reminds us of the hidden importance of modulating wrinkles for graphene macroscopic materials and provides a guidance of wrinkle engineering for graphene materials with advanced performances.

A novel graphene-based micro/nano architecture with high strength and conductivity inspired by multiple creatures

In the long history of development and elimination, the creatures have derived a variety of exquisite structures and unique properties, typically natural nacre, marine mussel and Glycera to adapt to the environment and resist the predation of the enemy. Hence, inspired by the combination of special structures and properties of multiple creatures, a novel type of graphene-based micro/nano architecture was proposed, and the related bioinspired nanocomposites were fabricated, Polydopamine coated Graphene oxide/Nanocellulose/Polydopamine (P-GCP). Apart from replicating the layered structure of natural nacre, P-GCP also introduced copper ions and polydopamine to simulate the hardening mechanism of the Glycera's jaw and the composition of adhesive proteins in mussels to further improve the tensile strength and conductivity of nanocomposites, respectively. The test results showed that the tensile strength of P-GCP reached 712.9 MPa, which was 5.3 times that of natural nacre. The conductivity of artificial nacre was as high as 207.6 S/cm, which was equivalent to that of reduced graphene oxide (rGO). Furthermore, the material exhibited outstanding electrical conductivity when it connected as wires in a circuit, demonstrating the practical application prospects in aerospace, supercapacitors, biomaterials, artificial bones and tissue engineering.

Plastic Forming of Graphene Oxide Membranes into 3D Structures

Flat, membrane-like materials made of graphene oxide (GO) nanoflakes have extraordinary mechanical properties including high stiffness, high strength, and low weight. However, the forming of complex nonplanar structures from flat GO membranes is difficult because of the intrinsic brittleness of GO. Here we present a simple and low-cost method to plasticize vacuum-filtrated GO membranes using a cellulose additive. Compared with the pure GO membrane, the GO-cellulose membranes had a lower Young's modulus but significantly improved ductility. Using the flat GO-cellulose membrane, we successfully embossed hemispherical caps with high geometrical fidelity, smooth surfaces, and no tearing or other damages to the membrane. The stiffness of the embossed 3D structure was increased further by cross-linking with a borax solution. Hemispherical caps made of 75 wt % GO with 25 wt % cellulose slurry combining borax cross-linking showed the highest stiffness. This study extends the applications of GO membranes and allows the harnessing of their extraordinary properties to nonplanar structures.

High conductive graphene assembled films with porous micro-structure for freestanding and ultra-low power strain sensors

Graphene emerges as an ideal material for constructing high-performance strain sensors, due to its superior mechanical property and high conductivity. However, in the process of assembling graphene into macroscopic materials, its conductivity decreases significantly. Also, tedious fabrication process hinders the application of graphene-based strain sensors. In this work, we report a freestanding graphene assembled film (GAF) with high conductivity ((2.32 ± 0.08) × 10⁵ S m^-1). For the sensitive materials of strain sensors, it is higher than most of reported carbon nanotube and graphene materials. These advantages enable the GAF to be an ultra-low power consumption strain sensor for detecting airflow and vocal vibrations. The resistance of the GAF remains unchanged with increasing temperature (20-100 ℃), exhibiting a good thermal stability. Also, the GAF can be used as a strain sensor directly without any flexible substrates, which greatly simplifies the fabrication process in comparison with most reported strain sensors. Additionally, the GAF used as a pressure sensor with only ~4.7 μW power is investigated. This work provides a new direction for the preparation of advanced sensors with ultra-low power consumption, and the development of flexible and energy-saving electronic devices.

Continuous crystalline graphene papers with gigapascal strength by intercalation modulated plasticization

Graphene has an extremely high in-plane strength yet considerable out-of-plane softness. High crystalline order of graphene assemblies is desired to utilize their in-plane properties, however, challenged by the easy formation of chaotic wrinkles for the intrinsic softness. Here, we find an intercalation modulated plasticization phenomenon, present a continuous plasticization stretching method to regulate spontaneous wrinkles of graphene sheets into crystalline orders, and fabricate continuous graphene papers with a high Hermans' order of 0.93. The crystalline graphene paper exhibits superior mechanical (tensile strength of 1.1 GPa, stiffness of 62.8 GPa) and conductive properties (electrical conductivity of 1.1 × 105 S m-1, thermal conductivity of 109.11 W m-1 K-1). We extend the ultrastrong graphene papers to the realistic laminated composites and achieve high strength combining with attractive conductive and electromagnetic shielding performance. The intercalation modulated plasticity is revealed as a vital state of graphene assemblies, contributing to their industrial processing as metals and plastics.

Super-tough MXene-functionalized graphene sheets

Flexible reduced graphene oxide (rGO) sheets are being considered for applications in portable electrical devices and flexible energy storage systems. However, the poor mechanical properties and electrical conductivities of rGO sheets are limiting factors for the development of such devices. Here we use MXene (M) nanosheets to functionalize graphene oxide platelets through Ti-O-C covalent bonding to obtain MrGO sheets. A MrGO sheet was crosslinked by a conjugated molecule (1-aminopyrene-disuccinimidyl suberate, AD). The incorporation of MXene nanosheets and AD molecules reduces the voids within the graphene sheet and improves the alignment of graphene platelets, resulting in much higher compactness and high toughness. In situ Raman spectroscopy and molecular dynamics simulations reveal the synergistic interfacial interaction mechanisms of Ti-O-C covalent bonding, sliding of MXene nanosheets, and π-π bridging. Furthermore, a supercapacitor based on our super-tough MXene-functionalized graphene sheets provides a combination of energy and power densities that are high for flexible supercapacitors.

Layered nanocomposites by shear-flow-induced alignment of nanosheets

Biological materials, such as bones, teeth and mollusc shells, are well known for their excellent strength, modulus and toughness^1-3. Such properties are attributed to the elaborate layered microstructure of inorganic reinforcing nanofillers, especially two-dimensional nanosheets or nanoplatelets, within a ductile organic matrix^4-6. Inspired by these biological structures, several assembly strategies-including layer-by-layer^4,7,8, casting^9,10, vacuum filtration^11-13 and use of magnetic fields^14,15-have been used to develop layered nanocomposites. However, how to produce ultrastrong layered nanocomposites in a universal, viable and scalable manner remains an open issue. Here we present a strategy to produce nanocomposites with highly ordered layered structures using shear-flow-induced alignment of two-dimensional nanosheets at an immiscible hydrogel/oil interface. For example, nanocomposites based on nanosheets of graphene oxide and clay exhibit a tensile strength of up to 1,215 ± 80 megapascals and a Young's modulus of 198.8 ± 6.5 gigapascals, which are 9.0 and 2.8 times higher, respectively, than those of natural nacre (mother of pearl). When nanosheets of clay are used, the toughness of the resulting nanocomposite can reach 36.7 ± 3.0 megajoules per cubic metre, which is 20.4 times higher than that of natural nacre; meanwhile, the tensile strength is 1,195 ± 60 megapascals. Quantitative analysis indicates that the well aligned nanosheets form a critical interphase, and this results in the observed mechanical properties. We consider that our strategy, which could be readily extended to align a variety of two-dimensional nanofillers, could be applied to a wide range of structural composites and lead to the development of high-performance composites.

Ultratough graphene-black phosphorus films

Graphene-based films with high toughness have many promising applications, especially for flexible energy storage and portable electrical devices. Achieving such high-toughness films, however, remains a challenge. The conventional mechanisms for improving toughness are crack arrest or plastic deformation. Herein we demonstrate black phosphorus (BP) functionalized graphene films with record toughness by combining crack arrest and plastic deformation. The formation of covalent bonding P-O-C between BP and graphene oxide (GO) nanosheets not only reduces the voids of GO film but also improves the alignment degree of GO nanosheets, resulting in high compactness of the GO film. After further chemical reduction and π-π stacking interactions by conjugated molecules, the alignment degree of rGO nanosheets was further improved, and the voids in lamellar graphene film were also further reduced. Then, the compactness of the resultant graphene films and the alignment degree of reduced graphene oxide nanosheets are further improved. The toughness of the graphene film reaches as high as ∼51.8 MJ m^-3, the highest recorded to date. In situ Raman spectra and molecular dynamics simulations reveal that the record toughness is due to synergistic interactions of lubrication of BP nanosheets, P-O-C covalent bonding, and π-π stacking interactions in the resultant graphene films. Our tough black phosphorus functionalized graphene films with high tensile strength and excellent conductivity also exhibit high ambient stability and electromagnetic shielding performance. Furthermore, a supercapacitor based on the tough films demonstrated high performance and remarkable flexibility.

1-Pyrenemethanol derived nanocrystal reinforced graphene films with high thermal conductivity and flexibility

Miniaturization and integration of electronic components lead to increasing challenges of thermal management. Ultrathin materials with excellent thermal and flexibility are urgently required for portable electronic devices. In this study, the 1-pyrenemethanol (PyM) modified graphene oxide (GO) (GO-PyM) films were prepared in ethanol solution by an evaporation-induced assembly method. The PyM interacts with the GO sheets by hydrogen bonds and π-π interactions. The GO-PyM films were further graphitized at 3000 °C and roll compressed to fabricate the graphene films (GFs), by which, the PyM was transformed into nanosized graphite crystals (PNGCs). The PNGCs filled the voids between the graphene sheets of GFs and linked the graphene sheets, which enhanced the interaction between the graphene sheets, restricted the slippage of the graphene sheets under tension, increased the number of paths for electrons and phonons, and reduced the interface thermal resistance resulted from the existed voids. The resulting GFs showed excellent flexibility of a large elongation up to 14% and an elastic zone up to 3%, a tensile strength of 30.4 MPa, a thermal conductivity of 1316.32 W m^-1 K^-1, and an electrical conductivity of 6.48 × 10⁵ S m^-1. These integrated excellent properties of GFs will promote their applications in thermal management.

A Bioinspired Ultratough Multifunctional Mica-Based Nanopaper with 3D Aramid Nanofiber Framework as an Electrical Insulating Material

The rapid development of modern electrical equipment toward miniaturization and high power puts forward stringent requirements to the mechanical reliability, dielectric property, and heat resistance of electrical insulating materials. Simultaneous integration of all these properties for mica-based materials remains unresolved. Herein, inspired by the three-dimensional (3D) chitin nanofiber framework within the layered architecture of natural nacre, we report a large-area layered mica-based nanopaper containing a 3D aramid nanofiber framework, which is prepared by a sol-gel-film transformation process. The coupling of 3D aramid nanofiber framework and oriented mica nanoplatelets imparts the nanopaper with good mechanical strength, particularly outstanding ductility (close to 80%) and toughness (up to 109 MJ m^-3), which are 4-240 and 6-220 times higher than those of all other nacre-mimetics. Meanwhile, the excellent mechanical properties are integrated with high dielectric strength (164 kV mm^-1), excellent heat resistance (T_g = 268 °C), good solvent resistance, and nonflammability, much better than conventional mica-based materials. Additionally, we successfully demonstrate its continuous production in the form of nanotape. The fabulous multiproperty combination and continuous production capability render the mica-based nanopaper a very promising electrical insulating material in miniaturized high-power electrical equipment.

Chemically modified graphene films with tunable negative Poisson's ratios

Graphene-derived macroscopic assemblies feature hierarchical nano- and microstructures that provide numerous routes for surface and interfacial functionalization achieving unconventional material properties. We report that the microstructural hierarchy of pristine chemically modified graphene films, featuring wrinkles, delamination of close-packed laminates, their ordered and disordered stacks, renders remarkable negative Poisson’s ratios ranging from −0.25 to −0.55. The mechanism proposed is validated by the experimental characterization and theoretical analysis. Based on the understanding of microstructural origins, pre-strech is applied to endow chemically modified graphene films with controlled negative Poisson’s ratios. Modulating the wavy textures of the inter-connected network of close-packed laminates in the chemically modified graphene films also yields finely-tuned negative Poisson’s ratios. These findings offer the key insights into rational design of films constructed from two-dimensional materials with negative Poisson’s ratios and mechanomutable performance.

Negative Poisson’s ratio, offering unusual properties, is displayed by several materials and predicted for graphene. This work demonstrates such behaviors in monolithic films with interconnected networks of close-packed graphene laminates, and tunability through the chemistry and microstructures.

Water-Evaporation-Powered Fast Actuators with Multimodal Motion Based on Robust Nacre-Mimetic Composite Film

Water evaporation as a source of energy to trigger moisture-responsive soft materials is an emerging field in a variety of energy-harvesting devices, which has attracted widespread attention. Here, we design and fabricate bioinspired nacrelike composite film actuators consisting of graphene oxide and sodium alginate, which demonstrate an obvious shrinkage in volume when their state transfers from wet to dry and the contractile stress is up to 42.3 MPa. Based on these features, the film actuators can show rapid and continuous movements under the water gradient. The flipping frequency of the actuators can reach up to 76 rounds min^-1, which is much faster than those in previous reports. The film can flap back and forth quickly on water vapor even after loading a cargo that is 9 times its own weight. Moreover, high mobility with multimodal motion including blooming, stretching, folding, and twisting can also be achieved by modulating the shapes of films. Thus, film actuators may hold great potential in many fields, such as microrobots, artificial muscles, and sensors on grounds of their rapid response speed and adjustable motion models.

Bioinspired Design and Fabrication of Polymer Composite Films Consisting of a Strong and Stiff Organic Matrix and Microsized Inorganic Platelets

Intensive studies on nacre-inspired composites with exceptional mechanical properties based on an organic/inorganic hierarchical layered structure have been conducted; however, integrating high strength, stiffness, and toughness for engineering materials still remains a challenge. We herein report the design and fabrication of polymer composites through a hydrogel-film casting method that allow for building uniformly layered organic/inorganic microstructure. Alginate (Alg) was used for an organic matrix, whose mechanical properties were controlled by Ca²⁺ cross-linking toward the simultaneously strong, stiff, and tough resultant composite. Alumina (Alu) microplatelets were used for horizontally aligned inorganic phase, and their alignment and interactions with the organic matrix were improved by polyvinylpyrrolidone (PVP) coating on the platelet. The composite film exhibits well-balanced elastic and plastic deformation under tensile stress, leading to high stiffness and toughness, which have not been generally achieved in microplatelet-based composite films developed in previous studies. The synergistic effect of Ca²⁺ cross-linking and PVP-coated Alu platelets on the mechanical properties improved polymer-platelet interfacial interactions, and platelet alignment is clearly demonstrated through mechanical tests and Fourier transform infrared and X-ray diffraction analyses. We further demonstrate that the reinforcing effect of the Alu platelet and PVP-coated platelet on the mechanical properties is dependent on humidity. Such effects are maximized at highly dry conditions, which is consistent with the model estimation. Furthermore, a thick bulk composite was produced by laminating thin films and showed high mechanical properties under flexural stress. Our design and fabrication strategies combined with the understanding of their mechanism yield an alternative approach to produce engineered composite materials.

Polymer nanocomposites having a high filler content: synthesis, structures, properties, and applications

The recent development of nanoscale fillers, such as carbon nanotubes, graphene, and nanocellulose, allows the functionality of polymer nanocomposites to be controlled and enhanced. However, conventional synthesis methods of polymer nanocomposites cannot maximise the reinforcement of these nanofillers at high filler content. Approaches for the synthesis of high content filler polymer nanocomposites are suggested to facilitate future applications. The fabrication methods address the design of the polymer nanocomposite architecture, which encompasses one, two, and three dimensional morphologies. Factors that hamper the reinforcement of nanostructures, such as alignment, dispersion of the filler and interfacial bonding between the filler and polymer, are outlined. Using suitable approaches, maximum potential reinforcement of nanoscale fillers can be anticipated without limitations in orientation, dispersion, and the integrity of the filler particle-matrix interface. High filler content polymer composites containing emerging materials such as 2D transition metal carbides, nitrides, and carbonitrides (MXenes) are expected in the future.

Carbon-Nanomaterial-Based Flexible Batteries for Wearable Electronics

Wearable electronics have received considerable attention in recent years. These devices have penetrated every aspect of our daily lives and stimulated interest in futuristic electronics. Thus, flexible batteries that can be bent or folded are desperately needed, and their electrochemical functions should be maintained stably under the deformation states, given the increasing demands for wearable electronics. Carbon nanomaterials, such as carbon nanotubes, graphene, and/or their composites, as flexible materials exhibit excellent properties that make them suitable for use in flexible batteries. Herein, the most recent progress on flexible batteries using carbon nanomaterials is discussed from the viewpoint of materials fabrication, structure design, and property optimization. Based on the current progress, the existing advantages, challenges, and prospects are outlined and highlighted.

Graphene-based advanced nanoplatforms and biocomposites from environmentally friendly and biomimetic approaches

Environmentally friendly and biomimetic approaches to fabricate graphene-based advanced nanoplatforms and biocomposites for biomedical applications are summarized in this review.

Ultratough Bioinspired Graphene Fiber via Sequential Toughening of Hydrogen and Ionic Bonding

Graphene-based fibers synthesized under ambient temperature have not achieved excellent mechanical properties of high toughness or tensile strength compared with those synthesized by hydrothermal strategy or graphitization and annealing treatment. Inspired by the relationship between organic/inorganic hierarchical structure, interfacial interactions, and moderate growth temperature of natural nacre, we fabricate an ultratough graphene fiber via sequential toughening of hydrogen and ionic bonding through a wet-spinning method under ambient temperature. A slight amount of chitosan is introduced to form hydrogen bonding with graphene oxide nanosheets, and the ionic bonding is formed between graphene oxide nanosheets and divalent calcium ions. The optimized sequential toughening of hydrogen and ionic bonding results in an ultratough graphene fiber with toughness of 26.3 MJ/m³ and ultimate tensile strength of 743.6 MPa. Meanwhile, the electrical conductivity of the resultant graphene fiber is as high as 179.0 S/cm. This kind of multifunctional graphene fiber shows promising applications in photovoltaic wires, flexible supercapacitor electrodes, wearable electronic textiles, fiber motors, etc. Furthermore, the strategy of sequential toughening of hydrogen and ionic bonding interactions also offers an avenue for constructing high-performance graphene-based fibers in the near future.

Combining In Silico Design and Biomimetic Assembly: A New Approach for Developing High-Performance Dynamic Responsive Bio-Nanomaterials

Major challenge remains in the design and fabrication of artificial hierarchical materials that mimic the structural and functional features of these natural materials. Here, a novel biomimetic strategy to assemble hierarchical materials from biological nanobuilding blocks is demonstrated. The constituents and structures of the materials are designed by multiscale modeling and then experimentally constructed by multiscale self-assembly. The resultant materials that consist of silk nanofibrils (SNFs), hydroxyapatite (HAP), and chitin nanofibrils (CNFs) show nacre-like structures with mechanical strength and toughness better than most natural nacre and nacre-like nanocomposites. In addition, these SNF/HAP:CNF nanocomposites can be programmed into "grab-and-release" actuators due to the gradient structure of the nanocomposites as well as the high water sensitivity of each of the components, and thusshow potential applications in the design of novel third-generation biomaterials for potential clinical applications. In addition, this "in silico design and biomimetic assembly" route represents a rational, low-cost, and efficient strategy for the design and preparation of robust, hierarchical, and functional nanomaterials to meet a variety of application requirements in bio-nanotechnologies.

Strong, Conductive, Foldable Graphene Sheets by Sequential Ionic and π Bridging

The goal of this work is to develop an inexpensive low-temperature process that provides polymer-free, high-strength, high-toughness, electrically conducting sheets of reduced graphene oxide (rGO). To develop this process, we have evaluated the mechanical and electrical properties resulting from the application of an ionic bonding agent (Cr3+ ), a π-π bonding agent comprising pyrene end groups, and their combinations for enhancing the performance of rGO sheets. When only one bonding agent was used, the π-π bonding agent is much more effective than the ionic bonding agent for improving both the mechanical and electrical properties of rGO sheets. However, the successive application of ionic bonding and π-π bonding agents maximizes tensile strength, toughness, long-term electrical stability in various corrosive solutions, and resistance to mechanical abuse and ultrasonic dissolution. Using a combination of ionic bonding and π-π bonding agents, high tensile strength (821 MPa), high toughness (20 MJ m-3 ), and electrical conductivity (416 S cm-1 ) were obtained, as well as remarkable retention of mechanical and electrical properties during ultrasonication and mechanical cycling by both sheet stretch and sheet folding, suggesting high potential for applications in aerospace and flexible electronics.

A Hydrogel-Film Casting to Fabricate Platelet-Reinforced Polymer Composite Films Exhibiting Superior Mechanical Properties

The fabrication of mechanically superior polymer composite films with controllable shapes on various scales is difficult. Despite recent research on polymer composites consisting of organic matrices and inorganic materials with layered structures, these films suffer from complex preparations and limited mechanical properties that do not have even integration of high strength, stiffness, and toughness. Herein, a hydrogel-film casting approach to achieve fabrication of simultaneously strong, stiff, and tough polymer composite films with well-defined microstructure, inspired from a layer-by-layer structure of nacre is reported. Ca²⁺ -crosslinked alginate hydrogels incorporated with platelet-like alumina particles are dried to form composite films composed of horizontally aligned alumina platelets and alginate matrix with uniformly layered microstructure. Alumina platelets are evenly distributed parallel without precipitations and contribute to synergistic enhancements of strength, stiffness and toughness in the resultant film. Consequentially, Ca²⁺ -crosslinked alginate/alumina (Ca²⁺ -Alg/Alu) films show exceptional tensile strength (267 MPa), modulus (17.9 GPa), and toughness (3.60 MJ m^-3 ). Furthermore, the hydrogel-film casting allows facile preparation of polymer composite films with controllable shapes and various scales. The results suggest an alternative approach to design and prepare polymer composites with the layer-by-layer structure for superior mechanical properties.

Bioinspired Interfacial Chelating-like Reinforcement Strategy toward Mechanically Enhanced Lamellar Materials

Many biological organisms usually derived from the ordered assembly of heterogeneous, hierarchical inorganic/organic constituents exhibit outstanding mechanical integration, but have proven to be difficult to produce the combination of excellent mechanical properties, such as strength, toughness, and light weight, by merely mimicking their component and structural characteristics. Herein, inspired by biologically strong chelating interactions of phytic acid (PA) or IP6 in many biomaterials, we present a biologically interfacial chelating-like reinforcement (BICR) strategy for fabrication of a highly dense ordered "brick-and-mortar" microstructure by incorporating tiny amounts of a natural chelating agent ( e. g., PA) into the interface or the interlamination of a material ( e. g., graphene oxide (GO)), which shows joint improvement in hardness (∼41.0%), strength (∼124.1%), maximum Young's modulus (∼134.7%), and toughness (∼118.5%) in the natural environment. Besides, for different composite matrix systems and artificial chelating agents, the BICR strategy has been proven successful for greatly enhancing their mechanical properties, which is superior to many previous reinforcing approaches. This point can be mainly attributed to the stronger noncovalent cross-linking interactions such as dense hydrogen bonds between the richer phosphate (hydroxyl) groups on its cyclohexanehexol ring and active sites of GO, giving rise to the larger energy dissipation at its hybrid interfaces. It is also simple and environmentally friendly for further scale-up fabrication and can be readily extended to other material systems, which opens an advanced reinforcement route to construct structural materials with high mechanical performance in an efficient way for practical applications.

Sequentially bridged graphene sheets with high strength, toughness, and electrical conductivity

There is a continuing search for manufacturable sheets having high strength and toughness in all sheet directions for diverse applications, from airplanes to windmills. Cross-plied carbon fibers in a polymer resin requiring high-temperature cure presently provide the common solution. We demonstrate cross-linked graphene sheets that are manufacturable from graphene platelets, which are resin-free, processable at low temperature, contain less than 10 wt % additives, and provide high strength and record toughness in all in-plane directions. This advance results from successive use of π–π and covalent cross-linking agents. Simultaneous enhancement of strength, durability, and electrical conductivity are demonstrated. Spectroscopic measurements, including Raman studies of interplatelet stress transfer, elucidate the chemical nature and physical consequences of these dual cross-linking agents.

We here show that infiltrated bridging agents can convert inexpensively fabricated graphene platelet sheets into high-performance materials, thereby avoiding the need for a polymer matrix. Two types of bridging agents were investigated for interconnecting graphene sheets, which attach to sheets by either π–π bonding or covalent bonding. When applied alone, the π–π bonding agent is most effective. However, successive application of the optimized ratio of π–π bonding and covalent bonding agents provides graphene sheets with the highest strength, toughness, fatigue resistance, electrical conductivity, electromagnetic interference shielding efficiency, and resistance to ultrasonic dissolution. Raman spectroscopy measurements of stress transfer to graphene platelets allow us to decipher the mechanisms of property improvement. In addition, the degree of orientation of graphene platelets increases with increasing effectiveness of the bonding agents, and the interlayer spacing increases. Compared with other materials that are strong in all directions within a sheet, the realized tensile strength (945 MPa) of the resin-free graphene platelet sheets was higher than for carbon nanotube or graphene platelet composites, and comparable to that of commercially available carbon fiber composites. The toughness of these composites, containing the combination of π–π bonding and covalent bonding, was much higher than for these other materials having high strengths for all in-plane directions, thereby opening the path to materials design of layered nanocomposites using multiple types of quantitatively engineered chemical bonds between nanoscale building blocks.

Nature-Inspired Green Procedure for Improving Performance of Protein-Based Nanocomposites via Introduction of Nanofibrillated Cellulose-Stablized Graphene/Carbon Nanotubes Hybrid

Soy protein isolate (SPI) provides a potential alternative biopolymer source to fossil fuels, but improving the mechanical properties and water resistance of SPI composites remains a huge challenge. Inspired by the synergistic effect of natural nacre, we developed a novel approach to fabricate high-performance SPI nanocomposite films based on 2D graphene (G) nanosheets and 1D carbon nanotubes (CNTs) and nanofibrillated cellulose (NFC) using a casting method. The introduction of web-like NFC promoted the uniform dispersion of graphene/CNTs in the biopolymer matrix, as well as a high extent of cross-linkage combination between the fillers and SPI matrix. The laminated and cross-linked structures of the different nanocomposite films were observed by field-emission scanning electron microscope (FE-SEM) images. Due to the synergistic interactions of π⁻π stacking and hydrogen bonding between the nanofillers and SPI chains, the tensile strength of SPI/G/CNT/NFC film significantly increased by 78.9% and the water vapor permeability decreased by 31.76% in comparison to neat SPI film. In addition, the ultraviolet-visible (UV-vis) light barrier performance, thermal stability, and hydrophobicity of the films were significantly improved as well. This bioinspired synergistic reinforcing strategy opens a new path for constructing high-performance nanocomposites.

BN Nanosheet/Polymer Films with Highly Anisotropic Thermal Conductivity for Thermal Management Applications

The development of advanced thermal transport materials is a global challenge. Two-dimensional nanomaterials have been demonstrated as promising candidates for thermal management applications. Here, we report a boron nitride (BN) nanosheet/polymer composite film with excellent flexibility and toughness prepared by vacuum-assisted filtration. The mechanical performance of the composite film is highly flexible and robust. It is noteworthy that the film exhibits highly anisotropic properties, with superior in-plane thermal conductivity of around 200 W m^-1 K^-1 and extremely low through-plane thermal conductivity of 1.0 W m^-1 K^-1, making this material an excellent candidate for thermal management in electronics. Importantly, the composite film shows fire-resistant properties. The newly developed unconventional flexible, tough, and refractory BN films are also promising for heat dissipation in a variety of applications.

Freeze Casting for Assembling Bioinspired Structural Materials

Nature is very successful in designing strong and tough, lightweight materials. Examples include seashells, bone, teeth, fish scales, wood, bamboo, silk, and many others. A distinctive feature of all these materials is that their properties are far superior to those of their constituent phases. Many of these natural materials are lamellar or layered in nature. With its "brick and mortar" structure, nacre is an example of a layered material that exhibits extraordinary physical properties. Finding inspiration in living organisms to create bioinspired materials is the subject of intensive research. Several processing techniques have been proposed to design materials mimicking natural materials, such as layer-by-layer deposition, self-assembly, electrophoretic deposition, hydrogel casting, doctor blading, and many others. Freeze casting, also known as ice-templating, is a technique that has received considerable attention in recent years to produce bioinspired bulk materials. Here, recent advances in the freeze-casting technique are reviewed for fabricating lamellar scaffolds by assembling different dimensional building blocks, including nanoparticles, polymer chains, nanofibers, and nanosheets. These lamellar scaffolds are often infiltrated by a second phase, typically a soft polymer matrix, a hard ceramic matrix, or a metal matrix. The unique architecture of the resultant bioinspired structural materials displays excellent mechanical properties. The challenges of the current research in using the freeze-casting technique to create materials large enough to be useful are also discussed, and the technique's promise for fabricating high-performance nacre-inspired structural materials in the future is reviewed.