Ultrafast Formation of Amorphous Bimetallic Hydroxide Films on 3D Conductive Sulfide Nanoarrays for Large-Current-Density Oxygen Evolution Electrocatalysis

Light-Induced Quantum Reconfiguration of Oxyhydroxides for Photoanodes with 4.24% Efficiency and Stability Beyond 250 Hours

Photoelectrochemical (PEC) water splitting is attracting significant research interest in addressing sustainable development goals in renewable energy. Current state-of-the-art, however, cannot provide photoanodes with simultaneously high efficiency and long-lasting lifetime. Here, large-scale NiFe oxyhydroxides-alloy hybridized co-catalyst layer that exhibits an applied bias photon-to-current efficiency (ABPE) of 4.24% in buried homojunction-free photoanodes and stability over 250 h is reported. These performances represent an increase over the present highest-performing technology by 408% in stability and the most stable competitor by over 330% in efficiency. These results originate from a previously unexplored mechanism of light-induced atomic reconfiguration, which rapidly self-generates a catalytic-protective amorphous/crystalline heterostructure at low biases. This mechanism provides active sites for reaction and insulates the photoanode from performance degradation. Photon-generated NiFe oxyhydroxides are more than 200% higher than the quantity that pure electrocatalysis would otherwise induce, overcoming the threshold for an efficient water oxidation reaction in the device. While of immediate interest in the industry of water splitting, the light-induced NiFe oxyhydroxides-alloy co-catalyst developed in this work provides a general strategy to enhance further the performances and stability of PEC devices for a vast panorama of chemical reactions, ranging from biomass valorization to organic waste degradation, and CO2-to-fuel conversion.

In Situ Raman Study of Surface Reconstruction of FeOOH/Ni3S2 Oxygen Evolution Reaction Electrocatalysts

Construction of heterojunctions is an effective strategy to enhanced electrocatalytic oxygen evolution reaction (OER), but the structural evolution of the active phases and synergistic mechanism still lack in-depth understanding. Here, an FeOOH/Ni3S2 heterostructure supported on nickel foam (NF) through a two-step hydrothermal-chemical etching method is reported. In situ Raman spectroscopy study of the surface reconstruction behaviors of FeOOH/Ni3S2/NF indicates that Ni3S2 can be rapidly converted to NiOOH, accompanied by the phase transition from α-FeOOH to β-FeOOH during the OER process. Importantly, a deep analysis of Ni─O bond reveals that the phase transition of FeOOH can regulate the lattice disorder of NiOOH for improved catalytic activity. Density functional theory (DFT) calculations further confirm that NiOOH/FeOOH heterostructure possess strengthened adsorption for O-containing intermediates, as well as lower energy barrier toward the OER. As a result, FeOOH/Ni3S2/NF exhibits promising OER activity and stability in alkaline conditions, requiring an overpotential of 268 mV @ 100 mA cm-2 and long-term stability over 200 h at a current density of 200 mA cm-2. This work provides a new perspective for understanding the synergistic mechanism of heterogeneous electrocatalysts during the OER process.

Tungsten-Iron-Ruthenium Ternary Alloy Immobilized into the Inner Nickel Foam for High-Current-Density Water Oxidation

The pursuit of highly-active and stable catalysts in anodic oxygen evolution reaction (OER) is desirable for high-current-density water electrolysis toward industrial hydrogen production. Herein, a straightforward yet feasible method to prepare WFeRu ternary alloying catalyst on nickel foam is demonstrated, whereby the foreign W, Fe, and Ru metal atoms diffuse into the Ni foam resulting in the formation of inner immobilized ternary alloy. Thanks to the synergistic impact of foreign metal atoms and structural robustness of inner immobilized alloying catalyst, the well-designed WFeRu@NF self-standing anode exhibits superior OER activities. It only requires overpotentials of 245 and 346 mV to attain current densities of 20 and 500 mA cm-2, respectively. Moreover, the as-prepared ternary alloying catalyst also exhibits a long-term stability at a high-current-density of 500 mA cm-2 for over 45 h, evidencing the inner-immobilization strategy is promising for the development of highly active and stable metal-based catalysts for high-density-current water oxidation process.

Rational Design of Organic Electrocatalysts for Hydrogen and Oxygen Electrocatalytic Applications

Efficient electrocatalysts are pivotal for advancing green energy conversion technologies. Organic electrocatalysts, as cost-effective alternatives to noble-metal benchmarks, have garnered attention. However, the understanding of the relationships between their properties and electrocatalytic activities remains ambiguous. Plenty of research articles regarding low-cost organic electrocatalysts started to gain momentum in 2010 and have been flourishing recently though, a review article for both entry-level and experienced researchers in this field is still lacking. This review underscores the urgent need to elucidate the structure-activity relationship and design suitable electrode structures, leveraging the unique features of organic electrocatalysts like controllability and compatibility for real-world applications. Organic electrocatalysts are classified into four groups: small molecules, oligomers, polymers, and frameworks, with specific structural and physicochemical properties serving as activity indicators. To unlock the full potential of organic electrocatalysts, five strategies are discussed: integrated structures, surface property modulation, membrane technologies, electrolyte affinity regulation, and addition of anticorrosion species, all aimed at enhancing charge efficiency, mass transfer, and long-term stability during electrocatalytic reactions. The review offers a comprehensive overview of the current state of organic electrocatalysts and their practical applications, bridging the understanding gap and paving the way for future developments of more efficient green energy conversion technologies.

CuNi sulphidation maximizes MOR activity by expanding the accessibility of active sites!

Sulphidation of a CuNi alloy of Cu : Ni ratio 81 : 19 led to an exponential activity enhancement in the alkaline methanol oxidation reaction (MOR) by four fold due to an order of magnitude increase in the number of active Cu and Ni sites and improved charge transfer properties.

Rationally Construction of Mn-Doped RuO2 Nanofibers for High-Activity and Stable Alkaline Ampere-Level Current Density Overall Water Splitting

Nowadays, highly active and stable alkaline bifunctional electrocatalysts toward water electrolysis that can work at high current density (≥1000 mA cm-2) are urgently needed. Herein, Mn-doped RuO2 (MnxRu1-xO2) nanofibers (NFs) are constructed to achieve this object, presenting wonderful hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) performances with the overpotentials of only 269 and 461 mV at 1 A cm-2 in 1 m KOH solution, and remarkably stability under industrial demand with 1 A cm-2, significantly better than the benchmark Pt/C and commercial RuO2 electrocatalysts, respectively. More importantly, the assembled Mn0.05Ru0.95O2 NFs||Mn0.05Ru0.95O2 NFs electrolyzer toward overall water splitting reaches the current density of 10 mA cm-2 with a cell voltage of 1.52 V and also delivers an outstanding stability over 150 h of continuous operation, far surpassing commercial Pt/C||commercial RuO2, RuO2 NFs||RuO2 NFs and most previously reported exceptional electrolyzers. Theoretical calculations indicate that Mn-doping into RuO2 can significantly optimize the electronic structure and weaken the strength of O─H bond to achieve the near-zero hydrogen adsorption free energy (ΔGH*) value for HER, and can also effectively weaken the adsorption strength of intermediate O* at the relevant sites, achieving the higher OER catalytic activity, since the overlapping center of p-d orbitals is closer to the Fermi level.

In situ assembly of Ni3S2 nanosheets encapsulated with NiFe(oxy)hydroxides for efficient water oxidation

Morphology control plays a pivotal role in achieving an exceptionally efficient electrocatalyst with abundant active sites and outstanding electrical conductivity. In this study, we employed a sophisticated chemical nanoengineering technique to fabricate an exquisitely thin NiFe(OH)x electrocatalyst on Ni3S2 nanosheets. Firstly, the Ni3S2 nanosheets were synthesized through an innovative in situ one-step sulfurization reaction of the Ni(OH)2 nanosheets grown on Ni foam. Subsequently, a remarkable ultrathin layer of NiFe(OH)x was precisely deposited onto the surface of the Ni3S2 to form a captivating core-shell structure using a chemical dipping method. The resulting electrode, denoted as NiFe(OH)x/Ni3S2/NF, exhibited exceptional electrocatalytic activity and durability towards the oxygen evolution reaction (OER), owing to its expansive specific surface area, rapid electron transport, and robust interlayer bonding. Notably, this electrode achieved an impressive current density of 100 mA cm-2 at an astonishingly low overpotential of 218 mV while maintaining a low Tafel slope of 37.9 mV dec-1 and remarkable stability for up to 12 days in 1 M KOH aqueous solution. This work presents an alluring novel approach for constructing highly efficient ultrathin catalysts for water splitting.

Amorphous-crystalline heterostructure: Efficient catalyst for biomass oxidation coupled with hydrogen evolution

The development of catalysts with high activity, selectivity, and stability is critical for biomass upgrading coupled with hydrogen evolution. In this study, we present a simple method for fabricating crystalline-amorphous phase heterostructures using the etching effect of the acidic medium generated during cobalt salt hydrolysis, resulting in the formation of NiCo(OH)x-modified Ni/NiMoO4 nanosheets electrode (NiCo(OH)x/Ni/NiMoO4/NF). The nanosheets array formed during the synthesis process enlarges the surface area of the prepared catalyst, which facilitates the exposure of electrochemically active sites and improves mass transfer. Unexpectedly, the strong coupling interactions between the amorphous-crystalline heterointerface optimize the adsorption of reaction molecules and the corresponding charge transfer process, consequently boosting the catalytic activity for the 5-hydroxymethylfurfural oxidation reaction (HMFOR) and hydrogen evolution reaction (HER). Specifically, NiCo(OH)x/Ni/NiMoO4/NF catalyst requires only 1.34 V to obtain a current density of 10 mA cm-2 for HMFOR-coupled H2 evolution, and operates stably for 13 consecutive cycles with good product selectivity. This work thus provides insights into the design of efficient and robust catalysts for HMFOR-assisted H2 evolution.

Progress in Anode Stability Improvement for Seawater Electrolysis to Produce Hydrogen

Seawater electrolysis for hydrogen production is a sustainable and economical approach that can mitigate the energy crisis and global warming issues. Although various catalysts/electrodes with excellent activities have been developed for high-efficiency seawater electrolysis, their unsatisfactory durability, especially for anodes, severely impedes their industrial applications. In this review, attention is paid to the factors that affect the stability of anodes and the corresponding strategies for designing catalytic materials to prolong the anode's lifetime. In addition, two important aspects-electrolyte optimization and electrolyzer design-with respect to anode stability improvement are summarized. Furthermore, several methods for rapid stability assessment are proposed for the fast screening of both highly active and stable catalysts/electrodes. Finally, perspectives on future investigations aimed at improving the stability of seawater electrolysis systems are outlined.

Interface Charge Distribution Engineering of Pd-CeO2 /C for Efficient Carbohydrazide Oxidation Reaction

Carbohydrazide electrooxidation reaction (COR) is a potential alternative to oxygen evolution reaction in water splitting process. However, the sluggish kinetics process impels to develop efficient catalysts with the aim of the widespread use of such catalytic system. Since COR concerns the adsorption/desorption of reactive species on catalysts, the electronic structure of electrocatalyst can affect the catalytic activity. Interface charge distribution engineering can be considered to be an efficient strategy for improving catalytic performance, which facilitates the cleavage of chemical bond. Herein, highly dispersed Pd nanoparticles on CeO2 /C catalyst are prepared and the COR catalytic performance is investigated. The self-driven charge transfer between Pd and CeO2 can form the local nucleophilic and electrophilic region, promoting to the adsorption of electron-withdrawing and electron-donating group in carbohydrazide molecule, which facilitates the cleavage of C-N bond and the carbohydrazide oxidation. Due to the local charge distribution, the Pd-CeO2 /C exhibits superior COR catalytic activity with a potential of 0.27 V to attain 10 mA cm-2 . When this catalyst is used for energy-efficient electrolytic hydrogen production, the carbohydrazide electrolysis configuration exhibits a low cell voltage (0.6 V at 10 mA cm-2 ). This interface charge distribution engineering can provide a novel strategy for improving COR catalytic activity.

Ion-Sieve-Confined Synthesis of Size-Tunable Ru for Electrochemical Hydrogen Evolution

The controllable and low-cost synthesis of nanometal particles is highly desired in scientific and industrial research. Herein, size-tunable Ru nanoparticles were synthesized by using a novel ion-sieve-confined reduction method. The H2TiO3 ion-sieve was used to adsorb Ru3+ into the hydroxyl-enriched porous [TiO3]2- layers. The confined environment of the interlayer space facilitates Ru-Ru collision and bonding during annealing, achieving a precise reduction from Ru3+ to Ru0 without additional reductants. Owing to the confinement effect, Ru0 nanoparticles are uniformly embedded in the pores on the surface of the postannealed TiO2 matrix (Ru@TiO2). Ru@TiO2 exhibited a lower overpotential than Pt/C (57 vs 87 mV at 10 mA cm-2) for the HER in 0.1 M KOH solution. The confinement-induced reduction of metal ions was also preliminarily proved in ion-exchanged zeolites, which provides facile and abundant approaches for the size-controllable synthesis of nanometal catalysts with high catalytic activity.

Fe-doping and oxygen vacancy achieved by electrochemical activation and precipitation/dissolution equilibrium in NiOOH for oxygen evolution reaction

The poor conductivities and instabilities of accessible nickel oxyhydroxides hinder their use as oxygen evolution reaction (OER) electrocatalysts. Herein, we constructed Fe-NiOOH-OV-600, an Fe-doped nickel oxide hydroxide with abundant oxygen vacancies supported on nickel foam (NF), using a hydrothermal method and an electrochemical activation strategy involving 600 cycles of cyclic voltammetry, assisted by the precipitation/dissolution equilibrium of ferrous sulfide (FeS) in the electrolyte. This two-step method endows the catalyst with abundant Fe-containing active sites while maintaining the ordered structure of nickel oxide hydroxide (NiOOH). Characterization and density functional theory (DFT) calculations revealed that synergy between trace amounts of the Fe dopant and the oxygen vacancies not only promotes the generation of reconstructed active layers but also optimizes the electronic structure and adsorption capacity of the active sites. Consequently, the as-prepared Fe-NiOOH-OV-600 delivered large current densities of 100 and 1000 mA cm-2 for the OER at overpotentials of only 253 and 333 mV in 1 mol/L KOH. Moreover, the catalyst is stable for at least 100 h at 500 mA cm-2. This work provides insight into the design of efficient transition-metal-based electrocatalysts for the OER.

Rapid Formation of Epitaxial Oxygen Evolution Reaction Catalysts on Dendrites with High Catalytic Activity and Stability

Oxygen evolution reaction is an essential but kinetically sluggish step in many energy storage and conversion processes and therefore is in pursuit of highly efficient and stable catalysts. Although nanosized transition-metal-based oxides/hydroxides exhibit high catalytic activity toward the oxygen evolution reaction (OER), many of them suffer from low stability at an anode current density in industrial scale. Herein, by combining a rapid epitaxial formation method with dynamic bubble-templated electrodeposition, we successfully developed single crystalline NiFeCu oxide catalysts with a hierarchical porous structure. It was found that the structure can facilitate fast electron transportation for the catalysts and retard the diffusion of the O atoms to the inner metallic current collector. The hierarchical pores inherited from the hydrogen bubble templates built ideal channels for the massive and rapid release of oxygen bubbles. As a consequence, the NiFeCu oxides catalyzed the OER more efficiently and steadily than the commercial RuO2 catalyst at an anode current density in industrial scale (300 mA/cm2). This work, by resolving the durability concerns for nanosized oxides, offers a series of highly efficient and stable catalysts for OER and a structure building strategy to boost the catalytic activity and stability for nonconductive catalysts.

1D/2D core-shell structure Ni-Mo-S@NiFe LDH grown on nickel foam: a bifunctional electrocatalyst for efficient oxygen evolution and urea oxidation reactions

The construction of bifunctional catalysts for the oxygen evolution reaction (OER) and urea oxidation reaction (UOR) is important for accelerating the development of the hydrogen economy. Herein, a novel three-dimensional core-shell heterostructure (Ni-Mo-S@NiFeLDH/NF) was prepared by vertically growing NiFe layered double hydroxide (NiFe LDH) nanosheets on nickel foam (NF)-supported arrays of Ni-Mo-S (Ni3S2, Ni0.96S, Mo2S3) nanorods via a hydrothermal-sulfide-hydrothermal process. Benefiting from the unique core-shell structure with numerous exposed active sites, the optimized Ni-Mo-S@NiFe LDH/NF shows excellent OER/UOR activity, with an overpotential of only 274 mV for OER to reach 100 mA cm-2 and 1.318 V for UOR to reach 10 mA cm-2. Moreover, the assembled Ni-Mo-S@NiFe LDH||Pt/C urea electrolytic system requires only 1.348 V to achieve 10 mA cm-2, as much as 159 mV lower than pure water electrolysis. This work provides an idea for researching NiFe LDH-based OER/UOR bifunctional catalysts.

Parallel Nanosheet Arrays for Industrial Oxygen Production

According to the traditional nucleation theory, crystals in solution nucleate under thermal fluctuations with random crystal orientation. Thus, nanosheet arrays grown on a substrate always exhibit disordered arrangements, which impede mass transfer during catalysis. To overcome this limitation, here, we demonstrate stress-induced, oriented nucleation and growth of nanosheet arrays. A regularly self-growing parallel nanosheet array is realized on a curved growth substrate. During electrochemical oxygen production, the ordered array maintains a steady flow of liquids in the microchannels, suppressing the detrimental production of flow-blocking oxygen bubbles typical of randomly oriented nanosheet arrays. Controllable parallel arrays, fully covered fluffy-like ultrathin nanosheets, and amorphous disordered structures altogether enable full-scale design of hierarchical interfaces from the micro- to the atomic scale, significantly improving the otherwise sluggish kinetics of oxygen evolution toward industrial ultrafast production. Record-high ultrafast oxygen production of 135 L·min-1·m-2 with high working current of 4000 mA·cm-2 is steadily achieved at a competitively low cell voltage of 2.862 V. These results and related insights lay the basis for further developments in oriented nucleation and growth of crystals beyond classical nucleation approaches, with benefits for large-scale, industrial electrochemical processes as shown here for ultrafast oxygen production.

A Review of Transition Metal Boride, Carbide, Pnictide, and Chalcogenide Water Oxidation Electrocatalysts

Transition metal borides, carbides, pnictides, and chalcogenides (X-ides) have emerged as a class of materials for the oxygen evolution reaction (OER). Because of their high earth abundance, electrical conductivity, and OER performance, these electrocatalysts have the potential to enable the practical application of green energy conversion and storage. Under OER potentials, X-ide electrocatalysts demonstrate various degrees of oxidation resistance due to their differences in chemical composition, crystal structure, and morphology. Depending on their resistance to oxidation, these catalysts will fall into one of three post-OER electrocatalyst categories: fully oxidized oxide/(oxy)hydroxide material, partially oxidized core@shell structure, and unoxidized material. In the past ten years (from 2013 to 2022), over 890 peer-reviewed research papers have focused on X-ide OER electrocatalysts. Previous review papers have provided limited conclusions and have omitted the significance of "catalytically active sites/species/phases" in X-ide OER electrocatalysts. In this review, a comprehensive summary of (i) experimental parameters (e.g., substrates, electrocatalyst loading amounts, geometric overpotentials, Tafel slopes, etc.) and (ii) electrochemical stability tests and post-analyses in X-ide OER electrocatalyst publications from 2013 to 2022 is provided. Both mono and polyanion X-ides are discussed and classified with respect to their material transformation during the OER. Special analytical techniques employed to study X-ide reconstruction are also evaluated. Additionally, future challenges and questions yet to be answered are provided in each section. This review aims to provide researchers with a toolkit to approach X-ide OER electrocatalyst research and to showcase necessary avenues for future investigation.

Interface engineering on super-hydrophilic amorphous/crystalline NiFe-based hydroxide/selenide heterostructure nanoflowers for accelerated industrial overall water splitting at high current density

Designing heterojunction catalysts with energy effects at the interface, particularly combining the surface structure advantages of super-hydrophilic interfaces with the high activity advantages of bimetal synergistic optimisation, is the key to developing economical and efficient industrial electrocatalytic water-splitting catalysts. In this study, a coupled nanoflower-like NiFe(OH)x/(Ni, Fe)Se heterostructure catalyst supported on Ni foam (NF) (NFSe@NFOH/NF) was designed and successfully prepared using hydrothermal and electrodeposition strategies. Owing to the electron interaction at the heterogeneous amorphous (NFOH)/crystalline (NFSe) interface and the bimetallic synergistic effect of Ni and Fe, the prepared NFSe@NFOH/NF exhibited excellent and stable oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) catalytic properties, with low overpotentials of 214/276 mV at 100 mA⋅cm-2 and 262/340 mV at 500 mA⋅cm-2. The assembled water electrolyser comprising NFSe@NFOH/NF || NFSe@NFOH/NF needed only small voltages of 1.73 and 1.85 V to yield current densities of 100 and 500 mA⋅cm-2, respectively. This study offers an innovative design idea for the rational adoption of interface engineering and amorphous-crystalline engineering techniques to construct catalysts with excellent catalytic activity and stability for electrocatalytic overall water splitting (EOWS) at a high current density, which further facilitates the advancement of sustainable energy technology in the future.

The Secret of Nanoarrays toward Efficient Electrochemical Water Splitting: A Vision of Self-Dynamic Electrolyte

Nanoarray electrocatalysts with unique advantage of facilitating gas bubble detachment have garnered significant interest in gas evolution reactions (GERs). Existing research is largely based on a static hypothesis, assuming that buoyancy is the only driving force for the release of bubbles during GERs. However, this hypothesis overlooks the effect of the self-dynamic electrolyte flow, which is induced by the release of mature bubbles and helps destabilize and release the smaller, immature bubbles nearby. Herein, the enhancing effect of self-dynamic electrolyte flow on nanoarray structures is examined. Phase-field simulations demonstrate that the flow field of electrode with arrayed surface focuses shear force directly onto the gas bubble for efficient detachment, due to the flow could pass through voids and channels to bypass the shielding effect. The flow field therefore has a more substantial impact on the arrayed surface than the nanoscale smooth surface in terms of reducing the critical bubble size. To validate this, superaerophobic ferrous-nickel sulfide nanoarrays are fabricated and employed for water splitting, which display improved efficiency for GERs. This study contributes to understanding the influence of self-dynamic electrolyte on GERs and emphasizes that it should be considered when designing and evaluating nanoarray electrocatalysts.

Recent Progress of Transition Metal Compounds as Electrocatalysts for Electrocatalytic Water Splitting

Hydrogen has enormous commercial potential as a secondary energy source because of its high calorific value, clean combustion byproducts, and multiple production methods. Electrocatalytic water splitting is a viable alternative to the conventional methane steam reforming technique, as it operates under mild conditions, produces high-quality hydrogen, and has a sustainable production process that requires less energy. Electrocatalysts composed of precious metals like Pt, Au, Ru, and Ag are commonly used in the investigation of hydrogen evolution reaction (HER) and oxygen evolution reaction (OER). Nevertheless, their limited availability and expensive cost restrict practical use. In contrast, electrocatalysts that do not contain precious metals are readily available, cost-effective, environmentally friendly, and possess electrocatalytic performance equal to that of noble metals. However, considerable research effort must be devoted to create cost-effective and high-performing catalysts. This article provides a comprehensive examination of the reaction mechanism involved in electrocatalytic water splitting in both acidic and basic environments. Additionally, recent breakthroughs in catalysts for both the hydrogen evolution and oxygen evolution reactions are also discussed. The structure-activity relationship of the catalyst was deep-going discussed, together with the prospects of current obstacles and potential for electrocatalytic water splitting, aiming at provide valuable perspectives for the advancement of economical and efficient electrocatalysts on an industrial scale.

The Structure, Preparation, Characterization, and Intercalation Mechanism of Layered Hydroxides Intercalated with Guest Anions

Since the intercalation of anions into layered hydroxides (LHs) has a great impact not only on their nucleation and growth but also on their structure, composition, and size, the intercalation chemistry of LHs has aroused the strong interest of researchers. However, the progress in the fundamental understanding of LHs intercalated with guest anions have not been paralleled by a concomitant development of the preparation and performance improvement of such materials. Considering the guidance of a timely in-depth review for scientists in this area, a systematic introduction about the development that is made on the above-mentioned issues is highly needed but yet missing so far. Herein, recent advances in understanding the chemical composition and structure of LHs intercalated with guest anions are systematically summarized. Meanwhile, typical and emerging bottom-up synthesis methods of LHs intercalated with anions are reviewed, and the potential impact of external reaction parameters on the intercalation of anions into LHs are discussed . Besides, different analytical characterization techniques employed in the examination of guest anion-intercalated LHs are deliberated upon. Finally, although progress is slow in exploring the intercalation mechanism, as many examples as possible are included in this review and inferred the possible intercalation mechanism.

High Valence State Sites as Favorable Reductive Centers for High-Current-Density Water Splitting

Electrochemical water splitting is a promising approach for producing sustainable and clean hydrogen. Typically, high valence state sites are favorable for oxidation evolution reaction (OER), while low valence states can facilitate hydrogen evolution reaction (HER). However, here we proposed a high valence state of Co3+ in Ni9.5 Co0.5 -S-FeOx hybrid as the favorable center for efficient and stable HER, while structural analogues with low chemical states showed much worse performance. As a result, the Ni9.5 Co0.5 -S-FeOx catalyst could drive alkaline HER with an ultra-low overpotential of 22 mV for 10 mA cm-2 , and 175 mV for 1000 mA cm-2 at the industrial temperature of 60 °C, with an excellent stability over 300 h. Moreover, this material could work for both OER and HER, with a low cell voltage being 1.730 V to achieve 1000 mA cm-2 for overall water splitting at 60 °C. X-ray absorption spectroscopy (XAS) clearly identified the high valence Co3+ sites, while in situ XAS during HER and theoretical calculations revealed the favorable electron capture at Co3+ and suitable H adsorption/desorption energy around Co3+ , which could accelerate the HER. The understanding of high valence states to drive reductive reactions may pave the way for the rational design of energy-related catalysts.

Ni3S2/Co9S8 embedded poor crystallinity NiCo layered double hydroxides hierarchical nanostructures for efficient overall water splitting

Nickel-cobalt bimetallic layered double hydroxides (NiCo LDHs) are potential electrocatalysts with high performance and stability for overall water-splitting. However, its weak conductivity limits its practical applications. Herein, a simple hydrothermal in-situ conversion strategy is employed for constructing the novel heterogeneous electrocatalyst of Ni₃S₂/Co₉S₈ embedded poor crystallinity (Pc) NiCo LDH nanosheet arrays grown on the Ni foam (Pc-NiCo LDH/ Ni₃S₂/Co₉S₈), which can improve the conductivity via regulating the crystallinity. The crystallinity of NiCo LDH is well regulated by adjusting the amount of sulfur source, and the construction of Ni₃S₂/Co₉S₈ heterostructure exposes more active sites, improves the electrical conductivity, enhances the electronic interaction between NiCo LDH and Ni₃S₂/Co₉S₈, and significantly promotes the kinetics of water splitting. The optimized Pc-NiCo LDH/Ni₃S₂/Co₉S₈ hierarchical structure as both the anode and cathode exhibit the overall water splitting performance with the cell voltage of only 1.744 V to achieve the current density of 50 mA cm^-2 in the alkaline media and shows the competitive H₂ and O₂ production rate of 6.4 and 3.1 μL s^-1, respectively, suggesting its potential practical applications. This work provides a novel idea for the design of multiphase composite electrocatalysts applied in water splitting.

Carbon-Free, Binder-Free MnO2@Mn Catalyst for Oxygen Reduction Reaction

Reasonable design and feasible preparation of low-cost and stable oxygen reduction reaction (ORR) catalysts with excellent performance play a key role in the development of fuel cells and metal-air batteries. A 3D porous superimposed nanosheet catalyst composed of metal manganese covered with MnO₂ nanofilms (P-NS-MnO₂@Mn) was designed and synthesized by rotating disk electrodes (RDEs) through one-step electrodeposition. The catalyst contains no carbon material. Therefore, the oxidation and corrosion of the carbon material during use can be avoided, resulting in excellent stability. The structural and composition characterizations indicate that the nanosheets with sharp edges exist on the surface of the wall surrounding the macropore (diameter ∼ 5.07 μm) and they connect tightly. Both the nanosheets and the wall of the macropore are composed of metal manganese covered completely with MnO₂ film with a thickness of less than 5 nm. The half-wave potential of the synthesized P-NS-MnO₂@Mn catalyst is 0.86 V. Besides, the catalyst exhibits good stability with almost no decay after a 30 h chronoamperometric test. Finite element analysis (FEA) simulation reveals the high local electric field intensity surrounding the sharp edges of the nanosheets. Density functional theory (DFT) calculations reveal that the novel nanosheet structure composed of MnO₂ nanofilms covered on the surface of the Mn matrix accelerates the electronic transfer of the MnO₂ nanofilms during the ORR process. The high local electric field intensity near the sharp edge of the nanosheets effectively promotes the orbital hybridization and strengthens the adsorbing Mn-O bond between the active site Mn in the nanosheets and the intermediate OOH* during the ORR process. This study provides a new strategy for preparing transition metal oxide catalysts and a novel idea about the key factors affecting the catalytic activity of transition metal oxides for the ORR.

Elevating the d-Band Center of Ni3S2 Nanosheets by Fe Incorporation to Boost the Oxygen Evolution Reaction

Many attempts have been made to enhance the relatively poor electrochemical activity of Ni₃S₂ for the oxygen evolution reaction (OER) by elevating the d-band center. Unfortunately, only limited success has been encountered thus far. Owning to the lower electronegativity and one less 3d electron relative to Ni, Fe shows great potentials in upshifting the overall d-band center of Ni₃S₂ when incorporating into its crystal structures. Herein, to enhance the intrinsic activity by elevating the d-band center, Ni₃S₂ nanosheets incorporated with suitable Fe content have been fabricated by a facile one-step solvothermal method. The obtained Fe-incorporated Ni₃S₂ catalyst exhibits an outstanding OER performance in alkaline media, only requiring 244 mV overpotential (with a reduction of 210 mV compared to Ni₃S₂) at 50 mA cm^-2 in 1 M KOH and without obvious degradation after sustaining for a 60 h test at a voltage above 1.5 V. Ultraviolet photoemission spectroscopy and density functional theory calculations consistently demonstrate that the superior performance of Fe-incorporated Ni₃S₂ is attributed to the upshift of the d-band center on neutralizing the electron densities of Ni, which optimize greatly the adsorption energy of the intermediate (OOH*) in the rate-determining Volmer step.

Hierarchical NiOx nanotube arrays/CoP nanosheets heterostructure enables robust alkaline hydrogen evolution reaction

Rational design of low-cost and high-efficiency electrocatalysts for hydrogen evolution reaction (HER) is critical for scalable and sustainable hydrogen production from economical water-alkali splitting. Herein, density functional theory (DFT) calculations reveal that coupling NiO_x and CoP could effectively boost overall HER kinetics through lowing the H₂O dissociation barrier, accelerating the OH* transfer process, and providing the rapid H* migration kinetics as well as the appropriate H* energetics. Based on these findings, we successfully prepared a three-dimensional (3D) self-supported electrode of ultrathin CoP nanosheets directly grown on the surface-oxidized Ni nanotube arrays via a simple and scalable electrochemical synthesis method. As expected, such a heterostructure electrode exhibits superior alkaline HER performance with low overpotentials of 51 and 164 mV to drive the current densities of 10 and 500 mA cm^-2, respectively, outperforming most of the efficient alkaline HER electrocatalysts.

Regulating electronic states of nitride/hydroxide to accelerate kinetics for oxygen evolution at large current density

Rational design efficient transition metal-based electrocatalysts for oxygen evolution reaction (OER) is critical for water splitting. However, industrial water-alkali electrolysis requires large current densities at low overpotentials, always limited by intrinsic activity. Herein, we report hierarchical bimetal nitride/hydroxide (NiMoN/NiFe LDH) array as model catalyst, regulating the electronic states and tracking the relationship of structure-activity. As-activated NiMoN/NiFe LDH exhibits the industrially required current density of 1000 mA cm^-2 at overpotential of 266 mV with 250 h stability for OER. Especially, in-situ electrochemical spectroscopic reveals that heterointerface facilitates dynamic structure evolution to optimize electronic structure. Operando electrochemical impedance spectroscopy implies accelerated OER kinetics and intermediate evolution due to fast charge transport. The OER mechanism is revealed by the combination of theoretical and experimental studies, indicating as-activated NiMoN/NiFe LDH follows lattice oxygen oxidation mechanism with accelerated kinetics. This work paves an avenue to develop efficient catalysts for industrial water electrolysis via tuning electronic states.

Hybrid Heterostructure Ni3 N|NiFeP/FF Self-Supporting Electrode for High-Current-Density Alkaline Water Electrolysis

Exploring earth-abundant and efficient electrocatalysts for oxygen evolution reaction (OER) is an urgent need and significant to water electrolysis. Although great achievements have been made, it is still challenging to achieve industrial current density and stability. Herein, a hybrid heterostructure electrode based on Ni₃ N and NiFeP over Fe foam substrate (Ni₃ N|NiFeP/FF) is reported, along with 3D-interconnected hierarchical porous architecture, achieving the low overpotentials of 287, 178, and 290 mV at 500 mA cm^-2 in 1 m KOH, 30 wt% KOH, and alkaline simulated seawater, respectively, with excellent durability at 800 mA cm^-2 over 120 h, which can satisfy the requirements of industrial water electrolysis. Here, the hybrid heterostructure can ensure the low energy barrier of the catalytic active sites, the 3D-interconnected hierarchical porous architecture can facilitate the fast mass/ions/electrons transformation, which contributes together to boost the superb water splitting performance. Furthermore, the COMSOL simulations confirm the multiple merits of the designed electrode during the water electrocatalysis. The present work provides a new strategy in the design and engineering of high-performance electrodes for industrial water electrolysis.

Metal-Organic Frameworks as Electrocatalysts

Transition metal complexes are well-known homogeneous electrocatalysts. In this regard, metal-organic frameworks (MOFs) can be considered as an ensemble of transition metal complexes ordered in a periodic arrangement. In addition, MOFs have several additional positive structural features that make them suitable for electrocatalysis, including large surface area, high porosity, and high content of accessible transition metal with exchangeable coordination positions. The present review describes the current state in the use of MOFs as electrocatalysts, both as host of electroactive guests and their direct electrocatalytic activity, particularly in the case of bimetallic MOFs. The field of MOF-derived materials is purposely not covered, focusing on the direct use of MOFs or its composites as electrocatalysts. Special attention has been paid to present strategies to overcome their poor electrical conductivity and limited stability.

Biomimicry-inspired fish scale-like Ni3N/FeNi3N/NF superhydrophilic/superaerophobic nanoarrays displaying high electrocatalytic performance

The mass transfer efficiency and structural stability of the electrode are critical for industrialized water electrolysis operations. Herein, the biomimicry-inspired design of Ni₃N/FeNi₃N/NF nanoarrays with a fish scale-like structure, which endowed the Ni₃N/FeNi₃N/NF nanoarrays with rapid infiltration of aqueous solution within 60 ms and 169° bubble contact angle, is demonstrated. The optimal Ni₃N/FeNi₃N/NF sample displayed catalytic activity with hydrogen evolution reaction (HER) overpotentials of only 48 mV at 10 mA cm^-2 and 102 mV at 100 mA cm^-2. Similarly, the overpotential of the anodic-coupled urea oxidation reaction (UOR) was only 1.3 V at 10 mA cm^-2 and 1.35 V at 100 mA cm^-2. Besides, the small impact resulting from the rapid bubble extraction within the Ni₃N/FeNi₃N/NF nanoarrays ensured excellent HER cycling stability over 100 h at a current density of 50 mA cm^-2. The further scale-up experiment suggests the industrialization prospects of the prepared Ni₃N/FeNi₃N/NF electrocatalysts.

Ultrafast Combustion Synthesis of Robust and Efficient Electrocatalysts for High-Current-Density Water Oxidation

The scalable production of inexpensive, efficient, and robust catalysts for oxygen evolution reaction (OER) that can deliver high current densities at low potentials is critical for the industrial implementation of water splitting technology. Herein, a series of metal oxides coupled with Fe2O3 are in situ grown on iron foam massively via an ultrafast combustion approach for a few seconds. Benefiting from the three-dimensional nanosheet array framework and the heterojunction structure, the self-supporting electrodes with abundant active centers can regulate mass transport and electronic structure for prompting OER activity at high current density. The optimized Ni(OH)2/Fe2O3 with robust structure can deliver a high current density of 1000 mA cm-2 at the overpotential as low as 271 mV in 1.0 M KOH for up to 1500 h. Theoretical calculation demonstrates that the strong electronic modulation plays a crucial part in the hybrid by optimizing the adsorption energy of the intermediate, thereby enhancing the efficiency of oxygen evolution. This work proposes a method to construct cheap and robust catalysts for practical application in energy conversion and storage.

Pillared-MOF@NiV-LDH Composite as a Remarkable Electrocatalyst for Water Oxidation

Oxygen evolution reaction (OER) represents a highly important electrochemical transformation in energy storage and conversion technologies. Considering the low rate of this four-electron half-reaction, there is a demand for efficient, stable, and noble-metal-free electrocatalysts to improve the kinetic and economical parameters. In this work, a new pillared-MOF@NiV-LDH nanocomposite based on a Co^II metal-organic framework (pillared-MOF) and heterometallic Ni/V-layered double hydroxide (NiV-LDH) was assembled via a simple protocol, characterized, and explored as an electrocatalyst in OER. A remarkable electrocatalytic efficiency of pillared-MOF@NiV-LDH in 1 M KOH is evidenced by a low overpotential (238 mV at 10 mA cm^-2 current density) and a small value of the Tafel slope (62 mV dec^-1). These parameters are very close to those of the reference IrO₂ electrocatalyst and are superior to the majority of the LDH- and MOF-based systems previously applied for OER. Excellent stability of pillared-MOF@NiV-LDH was confirmed by the chronopotentiometry tests for 70 h and linear-sweep voltammetry after 7000 cycles. Features such as rich electroactive sites, porous structure, high surface area, and synergic effect between pillared-MOF and NiV-LDH are likely responsible for the remarkable electrocatalytic efficiency of this electrocatalyst in OER. Despite prior reports on the application of NiV-LDH in OER, the present study describes the first example where this type of LDH is blended with MOF to generate a nanocomposite material. The interface between the two components of the composite can improve the electronic structure and, in turn, the electrocatalytic behavior. The introduction of this composite paves the way toward the synthesis of other multicomponent materials with potential applications in different energy fields.

Perovskite-Based Electrocatalysts for Cost-Effective Ultrahigh-Current-Density Water Splitting in Anion Exchange Membrane Electrolyzer Cell

Development of cost-effective water splitting technology that allows low-overpotential operation at high current density with non-precious catalysts is the key for large-scale hydrogen production. Herein, it is demonstrated that the versatile perovskite-based oxides, usually applied for operating at low current density and room temperature in alkaline solution, can be developed into low-cost, highly active and durable electrocatalysts for operating at high current densities in a zero-gap anion exchange membrane electrolyzer cell (AEMEC). The composite perovskite with mixed phases of Ruddlesden-Popper and single perovskite is applied as the anode in AEMEC and exhibits highly promising performance with an overall water-splitting current density of 2.01 A cm^-2 at a cell voltage of only 2.00 V at 60 °C with stable performance. The elevated temperature to promote anion diffusion in membrane boosts oxygen evolution kinetics by enhancing lattice-oxygen participation. The bifunctionality of perovskites further promises the more cost-effective symmetrical AEMEC configuration, and a primary cell with the composite perovskite as both electrodes delivers 3.00 A cm^-2 at a cell voltage of only 2.42 V. This work greatly expands the use of perovskites as robust electrocatalysts for industrial water splitting at high current density with great practical application merit.

Emerging Heterogeneous Supports for Efficient Electrocatalysis

Electrocatalysis plays a fundamental role in many fields, such as metallurgy, medicine, chemical industry, and energy conversion. Anchoring active electrocatalysts with controllable loading and uniform dispersion onto suitable supports has become an attractive topic. This is because the supports can not only have the potential to improve catalytic activity and stability through the interaction between support and catalytic center, but also can reduce precious metal consumption by improving atomic utilization. Herein, recent theoretical and experimental progresses concerning the development of supports to anchor electrocatalytic materials are first reviewed. Next, their controllable syntheses, characterization techniques, metal-support electronic interactions, and structure-performance relationships are presented. Some representative carbon supports and non-carbonaceous supports, as well as recently reported star supports such as 2D supports, single atom catalysts, and self-supported catalysts are also summarized. In addition, the significant role of support in stabilizing and regulating catalytic active sites is particularly emphasized. Finally, challenges, opportunities, key problems, and further promising solutions for supported catalysts are proposed.

Highly Conductive and Mechanically Robust NiFe Alloy Aerogels: An Exceptionally Active and Durable Water Oxidation Catalyst

Poor stability of nanostructured electrocatalysts at rigorous industrial conditions significantly inhibits their performances in practical electrolyzers. Although many substrate-supported nanostructured electrocatalysts present attractive performance at small currents, they cannot sustain industry-level high current densities for long-term operation. Herein, by chemically organizing nanoscale electrocatalysts into a macroscopic substrate-free metallic alloy aerogel, this NiFe-based nano-catalyst achieves 1000-h durability at industrial-level current densities, with exceptionally high activities of 500 mA at the overpotential of only 281 mV. This NiFe alloy aerogel is constructed by a magnetic-field assisted growth and assembly of ferromagnetic NiFe nanoparticles, in which nanowires are loosely crosslinked by metallic joints. This alloy aerogel shows a high electric conductivity of 500 S m^-1 , structural stability for more than 1.5 years in alkaline electrolyte, and almost complete recovery after compression exceeding 50% strain for 1000 cycles. The excellent mechanical stability of this metallic aerogel behaves as the key contributor to the superior electrocatalytic stability under industrially relevant conditions. This work offers a paradigm for electrode design for the practical application of nano-catalysts in industrial alkaline water electrolysis.

Coupling Interface Construction of Ni(OH)2/MoS2 Composite Electrode for Efficient Alkaline Oxygen Evolution Reaction

The transition metal-based catalysts have excellent electrochemical oxygen evolution reaction catalytic activity in alkaline electrolytes, attracting a significant number of researchers’ attention. Herein, we used two-step hydrothermal and solvothermal methods to prepare a Ni(OH)2/MoS2/NF electrocatalyst. The electrocatalyst displayed outstanding OER activity in 1.0 M KOH electrolyte with lower overpotential (296 mV at 50 mA·cm−2) and remarkable durability. Comprehensive analysis shows that reinforcement of the catalytic function is due to the synergistic effect between Ni(OH)2 and MoS2, which can provide more highly active sites for the catalyst. This also provides a reliable strategy for the application of heterogeneous interface engineering in energy catalysis.

Bifunctional keel flower-like Ni-Co-V multicomponent oxide catalyst with enhanced electron transport for accelerating overall water splitting

Heteroatom doping is considered a typical method for improving the electrochemical properties of composites. In this work, the multi-component oxide catalyst (Ni(VO₃)₂ and Co₂V₂O₇ on Ni foam, referred to as NiCoVO_x@NF) is formed by hydrothermal doping of V element into NiCo-based precursors followed by co-oxidation. In the catalyst NiCoVO_x@NF, all three components of Ni, Co and V are particularly tightly coordinated, exhibiting an integrated structure of keel flower-like arrays. The catalyst NiCoVO_x@NF's contact surface with water is increased thanks to this unusual structure, exposing a high number of active sites. Furthermore, NiCoVO_x@NF owns efficient electronic pathways, which greatly enhances the electron transport ability. To generate a current density of 10 mA cm^-2 for hydrogen evolution reaction, just a 107 mV overpotential is required. The electrode exhibits a low overpotential of 217 mV to deliver 50 mA cm^-2 for oxygen evolution reaction. In addition, the total water splitting performance of NiCoVO_x@NF is also excellent, which could be achieved by only one 1.5 V AA battery. This study provides a feasible heteroatom doping route to design bifunctional catalysts with improved performances.

A Tandem Interfaced (Ni3 S2 -MoS2 )@TiO2 Composite Fabricated by Atomic Layer Deposition as Efficient HER Electrocatalyst

Reported herein is a highly active and durable hydrogen evolution reaction (HER) electrocatalyst, which is constructed following a tandem interface strategy and functional in alkaline and even neutral medium (pH ≈ 7). The ternary composite material, consisting of conductive nickel foam (NF) substrate, Ni₃ S₂ -MoS₂ heterostructure, and TiO₂ coating, is synthesized by the hydrothermal method and atomic layer deposition (ALD) technique. Representative results include: (1) versatile characterizations confirm the proposed composite structure and strong electronic interactions among comprised sulfide and oxide species; (2) the material outperforms commercial Pt/C by recording an overpotential of 115 mV and a Tafel slope of 67 mV dec^-1 under neutral conditions. A long-term stability in alkaline electrolytes up to 200 h and impressive overall water splitting behavior (1.56 V @ 10 mA cm^-2 ) are documented; (3) implementation of ALD oxide tandem layer is crucial to realize the design concept with superior HER performance by modulating a variety of heterointerface and intermediates electronic structure.

Efficient Electrooxidation of 5-Hydroxymethylfurfural Using Co-Doped Ni3 S2 Catalyst: Promising for H2 Production under Industrial-Level Current Density

Replacing oxygen evolution reaction (OER) by electrooxidations of organic compounds has been considered as a promising approach to enhance the energy conversion efficiency of the electrolytic water splitting proces. Developing efficient electrocatalysts with low potentials and high current densities is crucial for the large-scale productions of H₂ and other value-added chemicals. Herein, non-noble metal electrocatalysts Co-doped Ni₃ S₂ self-supported on a Ni foam (NF) substrate are prepared and used as catalysts for 5-hydroxymethylfurfural (HMF) oxidation reaction (HMFOR) under alkaline aqueous conditions. For HMFOR, the Co_0.4 NiS@NF electode achieves an extremely low onset potential of 0.9 V versus reversible hydrogen electrode (RHE) and records a large current density of 497 mA cm^-2 at 1.45 V versus RHE for HMFOR. During the HMFOR-assisted H₂ production, the yield rates of 2,5-furandicarboxylic acid (FDCA) and H₂ in a 10 mL electrolyte containing 10 × 10^-3 M HMF are 330.4 µmol cm^-2 h^-1 and 1000 µmol cm^-2 h^-1 , respectively. The Co_0.4 NiS@NF electrocatalyst displays a good cycling durability toward HMFOR and can be used for the electrooxidation of other biomass-derived chemicals. The findings present a facile route based on heteroatom doping to fabricate high-performance catalyses that can facilitate the industrial-level H₂ production by coupling the conventional HER cathodic processes with HMFOR.

Design Strategies for Large Current Density Hydrogen Evolution Reaction

Hydrogen energy is considered one of the cleanest and most promising alternatives to fossil fuel because the only combustion product is water. The development of water splitting electrocatalysts with Earth abundance, cost-efficiency, and high performance for large current density industrial applications is vital for H2 production. However, most of the reported catalysts are usually tested within relatively small current densities (< 100 mA cm−2), which is far from satisfactory for industrial applications. In this minireview, we summarize the latest progress of effective non-noble electrocatalysts for large current density hydrogen evolution reaction (HER), whose performance is comparable to that of noble metal-based catalysts. Then the design strategy of intrinsic activities and architecture design are discussed, including self-supporting electrodes to avoid the detachment of active materials, the superaerophobicity and superhydrophilicity to release H2 bubble in time, and the mechanical properties to resist destructive stress. Finally, some views on the further development of high current density HER electrocatalysts are proposed, such as scale up of the synthesis process, in situ characterization to reveal the micro mechanism, and the implementation of catalysts into practical electrolyzers for the commercial application of as-developed catalysts. This review aimed to guide HER catalyst design and make large-scale hydrogen production one step further.